3M TM VentureClad 3M VentureClad Vapor Barrier Jacket
3M VentureClad Jacket 전통적인금속배관자케팅의투습한계를극복하여 CUI(Corrosion Under Insulation) 를방지하고배관과단열재의 내구성을획기적으로향상시킨세계적으로검증된투습차단 (Vapor Barrier) 자케팅솔루션 일본과같은선진국들은물론최근들어우리나라에서도플랜트나석유화학시설의노후화로배관의부식이안전과직결되면서중요한기술적관심사로대두되고있습니다. 오랫동안사용되어온알루미늄이나갈바시트같은금속배관자케팅 ( 단열마감재 ) 은미세한틈새나깨진실링부위들에서심각한 CUI(Corrosion Under Insulation) 문제를안고있습니다. 특히 125 이하의보온이나보냉라인은외기와배관내의온도차에의한자켓표면의결로현상으로실외는물론실내에서도심각한 CUI 문제가발생되고있습니다. 노후된기존금속자케팅
3M 은 2000 년도부터 Exxon Mobil, Shell 등에소개해현재정유, 플랜트, 석유화학에서범용적으로사용되고있는완벽한투습차단 (0.00 Water Permeability) 자케팅인 VentureClad Jacketing 테이프를국내에공급하고있습니다. 물리적인강도와내천공성을높이기위해 5~14 개의다층구조의기재에특수아크릴접착제를도포한테이프타입의 VentureClad 는완벽한투습차단으로 CUI 문제와단열재의성능유지에혁신적인솔루션을제공하고있습니다. 금속자켓대비현저하게가볍고일반가위로도쉽고가공할수있어서시공이편리하며유지보수시기존자케팅위에덧씌워사용할수있어배관전문가들의호평을받고있습니다. 제품은요구되는물리적강도에따라 5 겹, 6 겹, 13 겹, 14 겹의제품들이있으며강한내화학성및내해수성이특별히요구되는곳에는폴리우레탄필름을적층한멤브레인타입의제품들이사용되고있습니다. 또한접착제가없는비접착식제품도같이공급되며이음부위만특수실링테이프로마감하여사용합니다. VentureClad 제품의적용 시공 10 년경과후 11 년후개봉모습 : 엑손 ( 영국폴리 ) 완벽한투습방지로 11 년전시공당시의배관상태가그대로유지되고있음을확인할수있습니다. 글로벌고객들
제품의종류 1577CW: 5개층 ( 접착식 / 비접착식 ) 1579GCW: 13개층 ( 접착식 / 비접착식 ) 1579GCW WM: 14개층, 흰색폴리우레탄멤브레인테이프 1578CW: 3개층의실링테이프 제품구조 알루미늄 PET 필름알루미늄 PET 필름알루미늄보강필름보강직포보강필름알루미늄 PET 필름알루미늄 PET 필름알루미늄특수아크릴접착제라이너 제품비교항목 1577CW- 엠보 1579GCW 테스트방법 제품두께 ( 일반형 ) * 0.18 mm 0.45 mm PSTC-133 제품두께 ( 엠보형 ) * 0.36 mm 0.61 mm PSTC-133 박리강도 18.0 N/25 mm 27.7 N/25 mm PSTC-101 전단강도 >72 hrs @ 15.2 kpa >72 hrs @ 15.2 kpa PSTC-107 인장강도 316.5 N/25 mm 830 N/25 mm PSTC-131 연신율 85% 85% PSTC-131 내천공성 111 N 302 N ASTM D1000 빛방출율 0.03 0.03 ASTM C1371 수분침투율 0.00 Perm 0.00 Perm ASTM E96 사용온도 -70 to 149-70 to 120 - * : 이형지제외 / : 20분경과후측정강도 무게비교 모델명 두께 (mm) 단위당무게 1577CW 0.18 255 1579GCW 0.45 629 Aluminium 0.3 762 Galcanized Steel 0.4 3634 SUS316 0.4 3225 SUS304 0.4 3226 제품테스트결과 테스트항목 테스트방식 테스트시간 테스트결과 UV 저항성 ( 자켓 ) SAE J1960 3000 시간 변화없음 UV 저항성 ( 접착제 ) SAE J1960 3000 시간 변화없음 파열강도 ASTM D 774 충격테스트 539 psi 해빙 / 동결내성 ASTM E2485-06 10 회 24 시간 변화없음
제품시공전후사진 직선배관 Storage room 벽 배관자케팅 방수마스틱대체 배관외부결빙해결 ( 벤처클래드 + 파이로젤 ) 기존메탈재이용 소각로부근배관 ( 내화학성 ) 집진기단열자케팅
VentureClad 적용개소 정유, 석유화학, LPG/LNG 플랜트, 발전, 철강 / 제철, 선박, 옥외공조덕트 VentureClad Applications Development
주요적용사례 Installation Owner Project Year Type of Installation 글로벌사례 국내사례 Norsk Hydro Sture Oil Terminal Autumn 2002 LPG Plant. Installed over Foamglass Norsk Hydro Sture Oil Terminal Autumn 2002 Maintenance over rubber cell foam Daleside & Floyand Group Bergen Autumn 2002 Thermal and Jet-Fire jackets and steel boxes for valves and flanges, watertight protection of insulation Statoil Monstad Winter 2003 Propane Plant. 1579cw installed over Foamglass as weather barrier Odfjell ASA 17 ships Winter 2003 Solas Requirement Splash protection on fuel pipe-lines Statoil Snohvit, Cadiz, Spain Spring 2004 Gas Treatment Plant. Installed over Foamglass as vapour barrier Norsk Hydro Ormen Lange From 2007 Gas Treatment Plant Ventureclad -1577cw Site specified ExxonMobil Fawley, UK Ventureclad-1579cw installed over insulation. Nov-03 Oil refinery Now Site Standard Specification BP Coryton London, UK Winter 2005 Oil Refinery. Ventureclad 1579 installed over Rockwool. BP Nynas Nynas Refinery,Dundee Jun-05 Ventureclad Plus over Rockwool ConocoPhillips Kvaerner Egersund, Norway Spring 2005 Oil and gas platform ConocoPhillips Ekofisk Offshore Rig May-12 1577cw on metal over top Qatar Petroleum Messaid, Qatar Jan-07 1579cw over calcium silicate BP Oil Terminal Shetland, Scotland Jun-08 1579 over mineral wool Teeside Power Station Middlesborough, UK Mar-08 1579 over mineral wool Heysham Nuclear Heysham, UK Sep-08 1579 over mineral wool and calcium silicate Glaxo Pharmaceutical Kent, UK Aug-08 1579 over Polyurethane insulation Oil pipeline Kazakhstan Oct-08 1577cw Tedlar over rigid foam insulation ExxonMobil Singapore Dec-09 1579cw over foamglass insulation Bukom Island Singapore Apr-09 1579NA over Rock Wool and Cal-Slica SPRC Rayong, Thailand Oct-19 1579cw over cal-sil on Asphalt tank ExxonMobil Wakayama, Japan Mar-11 1579NA over Aerogel to all sides of Storage Tank ExxonMobil Halifax, Canada 2007 ongoing Ventureclad as default cladding to Aerogels on all suitable applications Nippon Oil ( ENEOS) Japan 2011 1579cw over calcium silicate on low level pipe Idemitsu Oil Japan 2010 1579NA over Aerogels on pipe Sumitomo Chemicals Japan 2010 1579NA over Aerogels to pipe and vessels Asahi Kasei Chemicals Japan 2012 1579NA over mineral wool on vessels Valero UK 2010 1579cw over foamglas to pipe Stena Oil UK 2012 1577cw-WM over mineral wool Carrick Rig UK Mar-13 1577cw-WM over Aerogel 대우조선해양 Korea 2013 1577CW on Ceramic Fiber for offshore vessel 대우조선해양 Korea 2013 1579CW on Rockwool for cold line pipes on offshore 대우조선해양 Korea 2013 1579GCW-WM on ceramic fiber for offshore underdeck 삼성중공업 Korea 2013 1579GCW-WM on mineral wool for storage room wall insulation jacketing 와이엔텍 Korea 2013 1579GCW-WM directly on pipes for chemical resistance protection 후너스 Korea 2013 1579CW on mineral wool for pipeline 한국수력원자원 Korea 2013 단열마감자케팅으로제품군등록 SK 이노베이션 Korea 2013 단열마감자케팅으로제품군등록 인증 1. UL723 Classified (10/20 Flame/Smoke Rating) 3. Meets requirements of SOLAS per listed IMO Resolutions. 5. Euroclass B-s1 7. Meets requirements of CINI 3.3.12. 9. SANS 10177-3:2005 Fire Rated Meets the requirements of SABS. 2. IMO Resolution A653 (16) 4. ASTM E84 6. US Coastguard Approved 8. Japanese Building Standard Law Article 2 clause 9
프리라미네이팅공법 단열재에사전라미네이팅함으로써현장의공정을단축하고시간및비용을대폭감소시킵니다. 비산방지테이프 배관플랜지, 피팅부위의누수시오일, 액체의비산방지 IMO( 국제해사기구 ) SOLAS 규정 II-2 / 4.2.2.5.3 에해외선급획득 (2013 년 12 월예정 ) 적용가능압력 15bar 적용가능온도 150 적용사진 테스트사진 샘플 1577CW- 엠보 1579GCW 1579GCW-WM 60 * 80 60 * 80 60 * 80
배관및탱크적용사진 Japan Darlington-UK 2010 Sumitomo Chemical-Japan SPRC-Chevron Thailand-2010 ExxonMobil-Dartmouth, Canada 2006 Shell-Bukom Singapore 1577cw-E over damaged metal jacketing Water Tank-USA 조선해양시장팀서울시영등포구여의도동 27-3 고객상담실 : 080-033-4114 홈페이지 : http://www.3m.co.kr "Copyright 2013. 3M IPC 이간행물은저작권법에의해보호받습니다.