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1 Container Refrigeration Operation : and Service 69NT for ~ NT to 199 Container Refrigeration Units T-316K Rev C

2 OPERATION AND SERVICE MANUAL CONTAINER REFRIGERATION UNIT Models 69NT NT to ~

3 i T-316K

4 T-316K ii

5 iii T-316K

6 T-316K iv

7 v T-316K

8 T-316K vi

9 vii T-316K

10 T-316K viii

11 ix T-316K

12 T-316K x

13 -1 T-316K

14 WARNING WARNING WARNING WARNING WARNING WARNING WARNING WARNING T-316K - 2

15 WARNING WARNING WARNING WARNING WARNING WARNING WARNING CAUTION CAUTION -3 T-316K

16 CAUTION CAUTION CAUTION CAUTION CAUTION CAUTION CAUTION T-316K - 4

17 CAUTION CAUTION CAUTION CAUTION CAUTION CAUTION CAUTION CAUTION -5 T-316K

18 CAUTION CAUTION CAUTION CAUTION CAUTION CAUTION T-316K - 6

19 1-1 T-316K

20 T-316K 1-2

21 1-3 T-316K

22 T-316K 1-4

23 2-1 T-316K

24 T-316K 2-2

25 HTT 2 Alternate HTT Location ALTERNATE 2 USDA USDA LOCATION 2-3 T-316K

26 T-316K 2-4

27 T-316K

28 T-316K 2-6

29 T-316K

30 ± ± ± ± ±²± ±²± ± ²± ² ² T-316K 2-8

31 ±²± ±²± ±²± 2-9 T-316K

32 CB 1 CB 2 (50 amp) CB 2 (70 amp) (FLA) 29 amps 62.5 amps 87.5 amps vac ( 21 ) 380 vac,, 50 hz 460 vac,, 60 hz 1.3 amps 1.6 amps 0.43 hp 0.75 hp 1425 rpm 1725 rpm vac ± 2.5 hz vac ± 2.5 hz watts +5 / vac (cold) 285 ± 7.5% 20 C (68 F) watts +5/-10% 230 vac (cold) 66.8 ~ C (68 F) ± ± ± ± T-316K 2-10

33 7.5 amps (F3A, F3B) / 5 amps (F1 F2) 5 amps (FED) 5 amps (FDH) 5 amps (FH) 460 vac 5 vdc 0 ~ 3.3 vdc (RH) : 30% 0.99 V 50% 1.65 V 70% 2.31 V 90% 2.97 V 2-11 T-316K

34 ² ² T-316K 2-12

35 2-13 T-316K

36 EVAPORATOR TXV TXVBULB CONDENSER HEAT EXCHANGER PRESSURE REGULATOR SERVICE VALVE PRESSURE TRANSDUCER MODULATING VALVE QUENCH VALVE PRESSURE TRANSDUCER FUSIBLE PLUG Suction Liquid Discharge SERVICE VALVE Circuit with Receiver FILTER DRIER SIGHT GLASS RECEIVER EVAPORATOR TXV TXV BULB CONDENSER HEAT EXCHANGER PRESSURE REGULATOR MODULATING VALVE FUSIBLE PLUG SERVICE VALVE PRESSURE TRANSDUCER SIGHT GLASS WATER-COOLED CONDENSER Suction Liquid Discharge SERVICE VALVE QUENCH VALVE Circuit with Water Cooled Condenser FILTER DRIER T-316K 2-14

37 CONTROL MODULE DISPLAY MODULE TEMPERATURE CONTROL SOFTWARE KEY PAD CONFIGURATION SOFTWARE OPERATIONAL SOFTWARE ALARMS (AL<70) PRE-TRIP INTERROGATION CONNECTOR CONFIGURATION VARIABLE (CnF##) (CnF##) FUNCTION CODE (Cd) (Cd) TO DISPLAY DataCORDER SOFTWARE DATAREADER CONFIGURATION OPERATIONAL ALARMS SOFTWARE SOFTWARE (AL>69) DATA STORAGE MEMORY DataLine Computer Device With DataLine Software CONFIGURATION VARIABLE (dcf## ) (dcf## read only) FUNCTION CODE (dc) (dc) TO TO DISPLAY DISPLAY () (Scrollback) 3-1 T-316K

38 CODE SELECT PRE TRIP ALARM LIST MANUAL DEFROST/ INTERVAL ENTER RETURN SUPPLY C F BATTERY POWER ALT. MODE COOL HEAT DEFROST IN RANGE ALARM SUPPLY RETURN SETPOINT/Code AIR TEMPERATURE/Data T-316K 3-2

39 C/ F 3-3 T-316K

40 CAUTION CAUTION T-316K 3-4

41 3-5 T-316K

42 T-316K 3-6

43 ± ± 3-7 T-316K

44 ± T-316K 3-8

45 3-9 T-316K

46 T-316K 3-10

47 ----- CAUTION CAUTION 3-11 T-316K

48 T-316K 3-12

49 3-13 T-316K

50 T-316K 3-14

51 ) ) 3-15 T-316K

52 Raw Data Report for ABC May 31, 2003 to Jun 04, 2003 System Configuration at the Time of Interrogation: Interrogated On Sept 05, 2003 Extracted by DataLine Rev Controller Software: 5120 Controller Serial #: Bill of Lading #: 1 Origin: Origin Date: Destination: Discharge Date: Comment: DataLine Tool Probe Calibration Readings: USDA1: 0.0 USDA2: 0.0 USDA3: 0.0 Cargo: 0.0 Temperature Units: Centigrade May 31, 2001 Setpoint: 1.66, Container : Serial : Sensors Logged at 15 Minute Interval Sensor Format Resolution T-316K 3-16

53 3-17 T-316K

54 DataReader T-316K 3-18

55 3-19 T-316K

56 T-316K 3-20

57 3-21 T-316K

58 : T-316K 3-22

59 T-316K

60 ----- if ± ± ± ± ± ± ± ± T-316K 3-24

61 T-316K

62 T-316K 3-26

63 3-27 T-316K

64 T-316K 3-28

65 3-29 T-316K

66 T-316K 3-30

67 3-31 T-316K

68 2. T-316K 3-32

69 3-33 T-316K

70 T-316K 3-34

71 3-35 T-316K

72 ----- T-316K 3-36

73 3-37 T-316K

74 T-316K 3-38

75 WARNING WARNING WARNING 4-1 T-316K

76 2 3 1 T-316K 4-2

77 AIR FLOW (CMH) (CMH) NT40 FRESH 69NT40 AIR MAKEUP ZERO EXTERNAL STATIC 50HZ 50HZ T-BAR 1-1/2 1-1/2" T-BAR 2-5/8 2-5/8" T-BAR 3 3" PERCENT OPEN For 60HZ 60HZ operation multiply 1.2 curves by T-316K

78 T-316K 4-4

79 B - A C - A D - A In-Range WARNING 4-5 T-316K

80 CAUTION CAUTION Auto Auto 1 Auto 2 Auto 3 T-316K 4-6

81 3. CAUTION CAUTION 4-7 T-316K

82 ----- T-316K 4-8

83 4-9 T-316K

84 FALLING 하강온도 TEMPERATURE MODULATING 모듈레이션냉각 COOLING AIR CIRCULATION 공기순환 +2.5_C +2.5 C(4.5 F) (4.5_F) +1.5_C +1.5 C(2.7 F) (2.7_F) +1.0_C +1.0 C(1.8 F) (1.8_F) +0.5_C +0.5 C(0.9 F) (0.9_F) +.20_C +.20 C SET 설정POINT 온도 -0.20_C -.20 C -0.5_C -0.5 C(0.9 F) (0.9_F) 상승 RISING 온도 TEMPERATURE 모듈레이션 MODULATING 냉각 COOLING AIR CIRCULATION 공기순환 HEATING 가열 -1.0_C -1.0 C(1.8 F) (1.8_F) -1.5_C -1.5 C(2.7 F) (2.7_F) HEATING 가열 그림 4 3 컨트롤러작동 - Perishable( 냉장 ) 모드 하강 FALLING 온도 TEMPERATURE 상승 RISING 온도 TEMPERATURE +1.5_C +1.5 C(2.7 F) (2.7_F) COOLING 냉각 공기 AIR 순환만 CIRCULATION ONLY +1.0_C +1.0 C(1.8 F) (1.8_F) +0.5_C +0.5 C(0.9 F) (0.9_F) +.20_C +.20 C SET 설정POINT 온도 -.20 C -0.20_C -0.5_C -0.5 C(0.9 F) (0.9_F) -1.0 C(1.8 F) -1.0_C (1.8_F) -1.5 C(2.7 F) -1.5_C (2.7_F) COOLING 냉각 공기 AIR 순환만 CIRCULATION ONLY 그림 4 4 컨트롤러작동 - 냉동모드 T-316K 4-10

85 ENERGIZED DE-ENERGIZED FOR FULL DIAGRAM AND 7 LEGEND, SEE SECTION 7 CONTROL TRANSFORMER POWER TO CONTROLLER SIGNAL TO CONTROLLER SIGNAL TO CONTROLLER : NOTE: HIGH. SPEED EVAPORATOR FAN SHOWN. TEFOR LOW SPEED TV. CONTACT TE IS DE-ENERGIZED AND CONTACT TV IS ENERGIZED 4-11 T-316K

86 ENERGIZED DE-ENERGIZED FOR FULL DIAGRAM AND 7 LEGEND, SEE SECTION 7 CONTROL TRANSFORMER POWER TO CONTROLLER SIGNAL TO CONTROLLER SIGNAL TO CONTROLLER T-316K 4-12

87 ENERGIZED DE-ENERGIZED FOR FULL DIAGRAM AND 7 LEGEND, SEE SECTION 7 CONTROL TRANSFORMER POWER TO CONTROLLER SIGNAL TO CONTROLLER SIGNAL TO CONTROLLER 4-13 T-316K

88 ENERGIZED DE-ENERGIZED FOR FULL DIAGRAM AND 7 LEGEND, SEE SECTION 7 CONTROL TRANSFORMER POWER TO CONTROLLER SIGNAL TO CONTROLLER SIGNAL TO SIGNAL TO CONTROLLER CONTROLLER T-316K 4-14

89 CAUTION 4-15 T-316K

90 T-316K 4-16

91 5-1 T-316K

92 T-316K 5-2

93 5-3 T-316K

94 T-316K 5-4

95 WARNING VALVE FRONTSEATED ( (Clockwise) ) 5 VALVE BACKSEATED ( (Counterclockwise) ) T-316K

96 SUCTION DISCHARGE PRESSURE PRESSURE GAUGE GAUGE A B C () OPENED (Backseated ) () CLOSED (Frontseated) HAND VALVE HAND VALVE ² T-316K 6-2

97 1 To Low Side To High Side Service Port Service Port 3 2 Blue 3 - Red Yellow 4 6 Blue Knob 5 Red Knob 6-3 T-316K

98 S D BLUE 7-8-YELLOW 8-9-RED 9-6 CAUTION ² T-316K 6-4

99 WARNING ² T-316K

100 ² S D T-316K 6-6

101 ² 6-7 T-316K

102 WARNING T-316K 6-8

103 T-316K

104 WARNING CAUTION JACK HERE T-316K 6-10

105 CAUTION Set screw must be re. moved T-316K

106 T-316K 6-12

107 T-316K

108 1 2 3 T-316K 6-14

109 CAUTION CAUTION CAUTION 6-15 T-316K

110 ² T-316K 6-16

111 WARNING ² ² ² ² 6-17 T-316K

112 WARNING WARNING CAUTION T-316K 6-18

113 ² ²² 6-19 T-316K

114 WARNING WARNING (35 30 Centrifugal GPM) pump 30 GPM at 35 head Priming connection Pump Suction Tank Vent Globe valves Close vent pipe valve when pump. is running. Condenser Remove water regulating valve Return Pump Fine mesh support screen T-316K 6-20

115 Fill condenser with clean ing. solution. Do not add solution more rapidly than vent can exhaust gases caused by chemical action.. 1" 1 Pipe 5 5' Approximate Vent pipe 3 3' to ~ 4 4' Condenser 6-21 T-316K

116 T-316K 6-22

117 T-316K

118 Copper (10-15 Tube (Apply heat for ) seconds) Braze Rod ( Sil-Phos = 5.5%, 6% ) ( Sil-Phos = 5.5% Silver, 6% Phosphorus) Bi-metallic Tube Connection (Apply heat for 2-5 seconds) Use of a wet cloth is not neces (2-5 ) sary due to rapid heat dissipation of the bi-metallic connections T-316K 6-24

119 WARNING 6-25 T-316K

120 T-316K 6-26

121 WARNING WARNING 6-27 T-316K

122 2-1/8 2-1/8 inch Nut T-316K 6-28

123 6-29 T-316K

124 CAUTION T-316K 6-30

125 CAUTION CAUTION T-316K

126 T-316K 6-32

127 CAUTION 6-33 T-316K

128 T-316K 6-34

129 6-35 T-316K

130 Sensor 40 mm (1-1/2 1/2 inch) mm mm (1/4 (1/4 inch) inch) Mounting Stud Type 40 mm (1-1/2 inches) mm (1/4 inch) Sensor Bulb Type T-316K 6-36

131 2REPLACEMENT 2 2 WIRE TO 2 3WIRE OR 3 WIRE TO 3 WIRE RED BLACK / RED/WHITE REPLACEMENT FOR DUAL SINGLE SENSOR CONFIGURATION Cable Sensor () (Typical) Heat Shrink Large Heat Shrink Tubing Tubing CAUTION 6-37 T-316K

132 Probe Holder Sensor Wires Cap and Grommet Assembly Evaporator Back Panel Supply Air Stream Supply Sensor 6 mm (1/4 inch) Evaporator Grille Combination ( Sensor (Mount ) in Either Clamp) Seal Mounting Clamp T-316K 6-38

133 6-39 T-316K

134 T-316K 6-40

135 T-316K

136 CAUTION T-316K 6-42

137 6-43 T-316K

138 T-316K 6-44

139 6-45 T-316K

140 T-316K 6-46

141 INSERT PART NUMBERS ## WHERE (## THE ## IS ) AS INDICATED T-316K

142 Communications CB1 interface Module T-316K 6-48

143 WARNING WARNING (a.),.,. (b.),.. WARNING 1. - RX 10, : T-316K

144 T-316K 6-50

145 6-51 T-316K

146 T-316K 6-52

147 ² ² ² 6-53 T-316K

148 : Note: Curves to be 69NT40 used as troubleshooting guide only for 460 model VAC/60hz series 69NT40 with fresh air makeup vent closed, unit powered on 460 VAC/60hz and SMV 100% open. SMV 100%. (Bar) psig (22.0) 320 (20.7) (19.3) (17.9) (16.6) F 35_F (1.7 C) (1.7_C) 240 Box (15.2) 220 (13.8) 200 (12.4) 180 (11.0) 160 (9.7) 140 (8.3) 120 (6.9) 100 (5.5) (15.6) 70 (21.1) 80 (26.7) 90 (32.2) 100 (37.8) 110 (43.3) 120 F _F ( C) (_C) Ambient Air Temperature (Bar) psig (22.0) 320 (20.7) 300 (19.3) 280 (17.9) 260 (16.6) 240 (15.2) 220 (13.8) 200 (12.4) 180 (11.0) 160 (9.7) F 0_F (-17.8 C) (-17.8_C) (8.3) 120 Box (6.9) 100 (5.5) F _F (15.6) (21.1) (26.7) (32.2) (37.8) (43.3) (48.9) ( C) (_C) Ambient Air Temperature Compressor Discharge Pressure Versus Ambient Air Temperature at Stable Box Temperature T-316K 6-54

149 (Bar) (Bar) (.97) (.83) (.69) psig psig (.55) (.41) (.28) (.14) (0) (-.14) _F 35 F (1.7 C) (1.7_C) Box 0_F 0 F (-17.8 C) (-17.8_C) Box (-.28) -4 (-.41) F _ F (15.6) (21.1) (26.7) (32.2) (37.8) (43.3) (48.9) ( C) (_C) Ambient Air Temperature Compressor Suction Pressure Versus Ambient Air Temperature at Stable Box Temperature (1.16) 17 (1.09) F 35_F (1.7 C) (1.7_C) Box () _F 0 F (-17.8_C) (-17.8 C) Box _ F F (15.6) (21.1) (26.7) (32.2) (37.8) (43.3) (48.9) (_C) ( C) Ambient Air Temperature Compressor-Motor Current - Versus Ambient Air Temperature At Stable Box Temperature 6-55 T-316K

150 7-1 T-316K

151 T-316K 7-2

152 7-3 T-316K

153 T-316K 7-4

154 ST ST SEE 7-2 FIGURE 7-2 TR TR SEE FIGURE TO KB7 TransFRESH Controller Lower Air Exchange VPS VPS Upper Air Exchange VPS VPS 7-5 T-316K

155 To ST10 To TRX2 To QC1 To QC1 To MC6 To QC1 CONTROLLER T-316K 7-6

156 : NOTE: STANDARD : CONTROLLER MA3 TO JUMPERS: MA7 MA9 MA3 TO TO MA11(7-2 MA7 AND MA9 ) TO MA11 (SEE Figure 72 ) ARE REMOVED IN THIS APPLICATION. CR5 CR4 CR3 CR6 CR8 CR2 : NOTE: STANDARD : CONTROLLER MA3 TO JUMPERS: MA7 MA9 MA3 TO TO MA11(7-2 MA7 AND MA9 ) TO MA11 (SEE Figure. 72) ARE REMOVED IN THIS APPLICATION 7-7 T-316K

157 UPPER VPS KB7 [DF11] TRC2 TRC1 [CFS-2] WIRES TO TR X2: DF-(TFC), P-(TFC), BMA2,CIB1, GRD, CHA2, RMA, KA12, EFA2, HRA2 & CR8 ECG1 [EB8] LOWER VPS (ICF MAY BE IN CONTROL BOX) T-316K 7-8

158 [UVPS1] [UVPS2] [HPRB] NOTE: RM MAY BE OUTSIDE BOX KB7 KA1 SMVD [BM2B] SMVC [BM1B] SMVB [BM2A] SMVA [BM1A] RMB CFS UVPS3 KA6 TFC1 [RMC] CFA1 RMD KB7 : NOTE: EB, WHEN ED, BM EB, ED, CFS BM OR, CFS IS/ARE INSTALLED, WIRE DESTINATIONS. CHANGE FROM THE : STANDARD. ADDRESSES FOR THE CHANGED DESTINATIONS : "[XXX]". ARE SHOWN IN BRACKETS [XXX]. FOR UNITS WITHOUT CRELECTRONIC CR CR ONLY, FOR CR WIRING, 7-6. SEE Figure T-316K

159 UPPER VPS KB7 [DF11] TRC2 TRC1 WIRES TO TR X2: DF-(TFC), P-(TFC), BMA2,CIB1, GRD, CHA2, RMA, KA12, EFA2, HRA2 & CR8 ECG1 [EB8] (ICF MAY BE IN CONTROL BOX) LOWER VPS T-316K 7-10

160 [UVPS1] [UVPS2] [HPRB] NOTE: RM MAY BE OUTSIDE BOX KB7 KA1 SMVD [BM2B] SMVC [BM1B] SMVB [BM2A] SMVA [BM1A] RMB CFS KA6 CFA1 TFC1 [RMC] RMD KB T-316K

161 - - United Technologies Corporation. UTX A member of the United Technologies Corporation family. Stock symbol UTX 2005 Carrier Corporation Δ Printed. in U S. A. 05/06 5 Carrier Transicold Division, Carrier Corporation Container Products Group P.O. Box 4805 Syracuse, N.Y. N.Y U.S.A. A

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