설치,사용,유지,보수에관한 사용설명서 (주)청우GNT RIELLO SPA ITALY TEL : 028095000 FAX : 028962100 강제 혼합식 가스버너 RS70100130 Progressive twostage operation CODE CÓDIGO MODEL MODELO TYPE TIPO 3785102 RS 70 821 T1 3785103 RS 70 821 T1 3785302 RS 100 822 T1 3785303 RS 100 822 T1 3785502 RS 130 823 T1 3785503 RS 130 823 T1 2915937 (1)
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MODEL RS 70 RS 100 RS 130 10 TYP 821 T1 822 T1 823 T1 (1) 2nd stage kw 465 814 698 1163 930 1512 Mcal/h 400 700 600 1000 800 1300 min. 1st stage kw 192 232 372 Mcal/h 165 200 320 NATURAL GAS: G20 G21 G22 G23 G25 G20 G25 G20 G25 G20 G25 kwh/nm 3 8,6 10 8,6 10 8,6 Mcal/Nm 3 8,6 7,4 8,6 7,4 8,6 7,4 kg/nm 3 0,71 0,78 0,71 0,78 0,71 0,78 Nm 3 /h 81 94 116 135 151 175 mbar 10,3 15,2 9,3 13,7 8,6 12,7 Intermittent (min. 1 stop in 24 hours). Twostage (high and low flame) and singlestage (allnothing) Boilers: water, steam, diathermic oil C 0 40 C max 60 V Hz 230 400 with neutral ~ +/10% 50 threephase rpm 2800 2800 2800 W 1100 1500 2200 V A 220/240 380/415 4,8 2,8 220/240 380/415 5,9 3,4 220/240 380/415 8,8 5,1 V1 V2 I1 I2 230 V 1 x 8 kv 1 A 20 ma W max 1400 1800 2600 IP 44 90/396 89/336 73/23 dba 75 77 78,5 CE 0085AP0944 0085AP0945 0085AP0946 VARIANTS GAS CATEGORY Model length mm COUNTRY CATEGORY RS 70 threephase threephase 250 385 IT AT GR DK FI SE ES GB IE PT II 2H3B / P II 2H3P RS 100 threephase threephase 250 385 NL FR II 2L3B / P II 2Er3P RS 130 threephase threephase 280 415 DE BE II 2ELL3B /P I 2E(R)B, I 3P LU II 2E 3B/P KIT FOR LPG OPERATION: BURNER RS 70 RS 100 RS 130 OUTPUT kw 242 814 349 1163 466 1512 BLAST TUBE LENGTH mm 250 385 250 385 280 415 CODE 3010097 3010098 3010099 3010100 3010101 3010102 2
1 2 3 5 6 7 D3030 D36 mm A B C kg RS 70 1300 740 682 70 RS 100 1300 740 682 73 RS 130 1300 740 682 76 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 PACKAGING WEIGHT MAX. DIMENSIONS (C) D731 mm A B C D E F (1) G H I (1) L M N O RS 70 511 296 215 555 840 250 385 179 430 11611296 214 134 221 2 RS 100 527 312 215 555 840 250 385 179 430 11611296 214 134 221 2 RS 130 553 338 215 555 840 280 415 189 430 11611296 214 134 221 2 (1) Blast tube: shortlang (C) 1 1 4 1 2 4 1 1 3
RS 70 Combustion chamber pressure mbar RS 70 RS 100 RS 130 = 192 kw = 232 kw = 372 kw RS 100 Combustion chamber pressure mbar TEST BOILER Example: Output 756 kw: diameter = 60 cm; length = 2 m. COMMERCIAL BOILERS RS 130 Combustion chamber pressure mbar D950 Combustion chamber length m D715 4
RS 70 kw 1 2 465 515 565 615 665 715 765 814 RS 100 RS 130 4,2 4,8 5,6 6,4 7,3 8,3 9,3 10,3 0,2 0,2 0,3 0,3 0,3 0,4 0,4 0,4 kw 1 2 695 760 825 890 955 1020 1085 1163 3,7 4,2 5,0 5,8 6,5 7,3 8,3 9,3 0,4 0,4 0,5 0,5 0,6 0,7 0,8 0,8 kw 1 2 930 1010 1090 1170 1250 1330 1410 1512 3,8 4,5 5,1 5,8 6,5 7,2 7,9 8,6 1,0 1,1 1,3 1,5 1,7 1,8 1,9 2,0 Ø 1 1/2 3970145 11,6 13,9 16,3 18,9 21,7 24,6 27,7 30,9 Ø 1 1/2 3970145 23,5 27,4 31,6 36,1 40,9 45,9 51,1 57,7 Ø 1 1/2 3970145 39,0 44,9 51,5 58,3 65,4 72,9 80,7 91,2 Ø 1 1/2 3970180 8,5 10,0 12,0 13,5 15,0 17,2 18,5 20,0 Ø 1 1/2 3970180 17,0 18,5 20,5 23,0 26,0 29,0 33,0 38,0 Ø 1 1/2 3970180 22,0 28,0 33,0 37,0 40,0 43,0 48,0 53,0 ýp (mbar) Ø 2 3970146 3970160 4,8 5,8 6,8 8,0 9,2 10,5 11,3 13,2 ýp (mbar) Ø 2 3970146 3970160 9,9 11,7 13,6 15,6 17,7 19,9 22,3 25,3 ýp (mbar) Ø 2 3970146 3970160 16,9 19,6 22,5 25,6 28,8 32,2 35,8 40,6 3 3 3 Ø 2 3970181 3970182 5,2 6,2 7,2 8,2 9,5 10,8 11,5 13,0 Ø 2 3970181 3970182 10,1 11,5 13,2 14,0 16,0 18,0 20,0 22,0 Ø 2 3970181 3970182 15,0 17,0 20,0 22,0 25,0 28,0 31,0 34,0 DN 65 3970147 3970161 4,4 5,0 DN 65 3970147 3970161 4,4 5,1 5,8 6,6 7,5 8,4 9,5 DN 65 3970147 3970161 6,3 7,4 8,5 9,6 10,8 12,2 13,6 15,3 DN80 3970148 3970162 DN80 3970148 3970162 4,5 5,0 DN80 3970148 3970162 4,5 5,1 5,7 6,4 7,1 8,0 Column 1 Column 2 Column 3 = 8 mbar = 3 mbar 8 3 = 5 mbar Example RS 100: D963 5
mm A B C RS 70 185 275 325 M 12 RS 100 185 275 325 M 12 RS 130 195 275 325 M 12 D455 BOILER PLATE BLAST TUBE LENGTH Blast tube 12): RS 70 RS 100 RS 130 short( 250 280 long 385 385 415 D3031 SECURING THE BURNER TO THE BOILER PROBE ELECTRODE D613 (C) COMBUSTION HEAD CALIBRATION D738 (D) D718 (E) 6
D719 Notches nr. (Air = Gas) Example RS 70: Note (C) Burner output in 2nd stage operation D720 (D) D3032 Important 7
GAS LINE D722 GAS TRAIN. KEY 1 2 3 4 5 6 7 8 9 GAS BURNERS AND RELEVANT GAS TRAINS APPROVED ACCORDING TO EN 676 Gas train L Burner 13 14 D953 10 11 12 13 Ø C.T. Code RS 70 RS 100 RS 130 Code Code 1 1/2 1 1/2 2 2 2 2 DN 65 DN 65 DN 80 DN 80 3970145 3970180 3970146 3970160 3970181 3970182 3970147 3970161 3970148 3970162 3010123 3010123 3010123 3010123 3010123 3010123 3000843 3000843 3000825 3000825 3000826 3000826 14 P1 P2 P3 L L1 KEY TO TABLE (C) C.T. = (C) GAS TRAIN COMPONENTS Code Filter 5 Components Pressure governor 6 Solenoids 8 9 3970145 GF 515/1 FRS 515 DMVDLE 512/11 3970180 Multiblock MB DLE 415 3970146 3970160 3970181 3970182 3970147 3970161 3970148 3970162 GF 520/1 FRS 520 DMVDLE 520/11 Multiblock MB DLE 420 GF 40065/3 FRS 5065 DMVDLE 5065/11 GF 40080/3 FRS 5080 DMVDLE 5080/11 = 13 = 14 = Note 8
ELECTRICAL EQUIPMENT FACTORYSET RS 70 RS 100 RS 130 ELECTRICAL SYSTEM ELECTRICAL SYSTEM LAYOUT Burners RS 70 RS 100 RS 130 D3055 Key to Layout CMV DA F1 I1 I2 MB MV PA RT SM SO SP TA TB XP1 ATTENTION 9
ELECTRICAL CONNECTIONS RS 70 RS 100 RS 130 without leak detection control device D955 1 Pg 13,5 2 Pg 11 3 Pg 11 4 Pg 9 5 Pg 13,5 6 Pg 13,5 7 Pg 11 8 Pg 9 LAYOUT LAYOUT (C) RS 70 RS 100 RS 130 with leak detection control device VPS D956 KEY TO LAYOUTS (B C) IN XP MB PG S S1 TR TL (C) D957 TS VR VS RS 70 RS 100 RS 130 230 V 400 V 230 V 400 V 230 V 400 V F A T10 T6 T16 T10 T16 T10 L mm 2 1,5 1,5 1,5 1,5 1,5 1,5 (D) 10
CALIBRATION OF THERMAL RELAY LAYOUT D867 11
D897 SERVOMOTOR (D) (C) SERVOMOTOR BLACK LEVER RED LEVER ORANGE LEVER BLUE LEVER D3033 RED LEVER : 90 BLUE LEVER : 0 ORANGE LEVER : 15 BLACK LEVER : 85 BURNER STARTING (D) 1 2 D728 Burner off Burner on 1st stage 2nd stage BURNER FIRING (E) D469 12
Burner off Burner on 1 2 1st stage 2nd stage 1 2 3 4 5 6 D469 1 FIRING OUTPUT According to EN 676 Regulations: : 120 kw : 120 kw Example: 300 kw with "ts" = 2s 200 kw with "ts" = 3s Nm 3 /h (max. burner delivery) 360 Example: for G 20 gas (10 kwh/nm 3 ): 60 Nm 3 /h. 60 : 360 = 0,166 Nm 3. 2 2ND STAGE OUTPUT Gas calibration 13
3 1ST STAGE OUTPUT D729 1 Servomotor 2 Cam cover 3 Adjustable profile cam 4 Cam starting profile adjustment screws 5 Cam end profile adjustment screws 6 Graduated sector for gas butterfly valve 7 Index for graduated sector 6 Note BLACK LEVER RED LEVER ORANGE LEVER BLUE LEVER Adjustment of air delivery 4 INTERMEDIATE OUTPUTS Note 14
AIR PRESSURE SWITCH 14)p. 3 5 AIR PRESSURE SWITCH MIN GAS PRESSURE SWITCH 7)p. 8 D521 Attention Warning D896 6 MINIMUM GAS PRESSURE SWITCH (C) D3023 FLAME PRESENT CHECK (C) 15
NORMAL FIRING (n = seconds from instant 0) BURNER OPERATION : 0 s : 2 s : 3 s : 28 s : 43 s RMG LED * 45 s : 53 s : * Off Yellow Green Red For further details see page 18. NO FIRING D3051 STEADY STATE OPERATION System equipped with one control device TR. RMG LED * Systems not equipped with control device TR (jumper wire installed) FIRING FAILURE * Off Yellow Red For further details see page 18. 16 D3052 BURNER FLAME GOES OUT DURING OPER ATION
FLAME INSPECTION WINDOW FINAL CHECKS OPENING THE BURNER D709 MAINTENANCE Combustion Gas leaks Gas filter Flame inspection window Combustion head Burner D3034 Combustion TO OPEN THE BURNER : TO CLOSE THE BURNER : 17
BURNER STARTUP CYCLE DIAGNOSTICS During startup, indication is according to the followin table: COLOUR CODE TABLE Sequences Colour code Prepurging Ignition phase Operation, flame ok Operating with weak flame signal Electrical supply lower than ~ 170V Lockout Extraneous light Legenda: Off Yellow Green Red RESETTING THE CONTROL BOX AND USING DIAGNOSTICS RED LED on wait at least 10s Lockout Press reset for > 3s Pulses Interval 3s Pulses RESETTING THE CONTROL BOX SOFTWARE DIAGNOSTICS BUTTON PRESSED FOR Between 1 and 3 seconds More than 3 seconds More than 3 seconds starting from the visual diagnostics condition CONTROL BOX STATUS Control box reset without viewing visual diagnostics. Visual diagnostics of lockout condition: (LED pulses at 1second intervals). Software diagnostics by means of optical interface and PC (hours of operation, malfunctions etc. can be viewed) 18
2 x blinks 1.............. 2............. 3.......................... 4................... 5.......... 6..................... 7....... 8........................ 9..... 10.......................... 11............. 12................................... 13.. 3 x blinks 14 15................... 16........... 17........................... 18......................... 19................ 20.......................... 21........................... 4 x blinks 22................................. 23.................. 7 x blinks 24.............. 25................ 26................. 27............................... 28........................... 29.................... 30......................... 31........................ 32.................. 33........................ 10 x blinks 34.................... 35............................. No blink 36......................... 37............... 38........................ 39.............................. 40....................................... 41...................... 42............ 43....... 44............................. 45................... 46.............. 47............... 48............. 49............................ 50................................ 51................................. 52 19
RIELLO S.p.A. Via degli Alpini 1 I 37045 Legnago (VR) Tel.: +39.0442.630111 Fax: +39.0442.630375 http:// www.rielloburners.com Subject to modifications Sujeto a modificaciones Sujeito a modificações