MOUNTZ.Co Torque Analyzer & Transducer 서문 1.Torque 측정기의필요성 : 토크컨트롤에있어회사에서생산되는제품의품질, 안전및신뢰성은보장되는것이아니다. 오히려적절하게체결되지않아잘못된하나의Fastener가큰재앙또는잠재된실패를일으킬수있다. 충분히체결되지않은 Fastener는진동에의하여손실될수있으며, 과도하게체결된 Fastener는잘려나가는현상을가져올수있다. 이에토크품질분석기는적정한토크작업을적용하고, ISO 9001 품질기준에연관된게이지의조건을유지키위한많은회사들에게그중요성이증대되고있다. 마운츠사는다양한토크분석기, Transducer, rundown 어댑터와 Calibration 장비를공급하고있다. 2. 측정기의구성품 1)Torque Analyzer( 토크분석기 ) : PTT2000 2)TORQUE TRANDUCERS( 토크트랜스듀서 ) 및 CABLE - BMX(Reaction Style) : Mountable, 2 lbf.in ~ 20,000 lbf.ft, Run down adapter필요, 6EA Pin - RTSX(Rotary Torque Style) : Torque 측정, 2 lbf.in ~ 1,500 lbf.ft, 6EA Pin - RTSX-A(Rotary Torque & Angle Style) : Torque & Angle 측정, 1 lbf.in ~ 800 lbf.ft, 10EA Pin - BLRTSX(Brushless Rotary Style) : power tool, pulse tool, high RPM power tool, 1 lbf.in ~ 738 lbf.ft, 12EA Pin - SDX(Torque Screwdriver Transducer) (Torque Analyzer) () (Transducer)
3. 제품별상세사양 PTT2000 New PTT 는 hand-held torque analyzer 의차세대유닛이다. Mountz transducer 로순간적으로자동감지하여 EZ-Plug&Play 를제공한다. PTT 는공구의테스팅과 Graphing Capability 그리고쉬운탐색을위해도표메뉴를제공한다. Full scale에서 20~100% 까지읽을수있는 System 정확도 : +/- 0.5% Full scale에서 10~20% 까지읽을수있는 System 정확도 : +/- 1% 모든 hand screwdriver, wrenches or power tools에권장됨 Mountz Tranducer로써 EZ-Pulg&Play를제공함. PTT에연결된 transducer의순간적인자동감지 "ARC II 기술적기능을갖는다. 6가지작업방법을선택할수있음 :(Track, Peak, First Peak, Audit, Torque + Angle, Tool Test). 토크측정의 7가지단위 : ozf.in, lbf.in, lbf.ft, cn.m, N.m, kgf.m, kgf.cm 내장된 Tool Test operation의기능을갖는다. Software programs에기반을둔 three PC Windows( 아래와같은 3가지프로그램 ) 의기능을갖는다. PTT - Item # 072999 - PTT Interface Program - for sensor calibrations, meter calibration and tool tests. www.etorque.com - PTT Bootloader - for updating the PTT operating systems. - Mountz Statistics Calculator - for SPC, CP & CPK calculations. "Flash" 메모리를내장하고있어사용자는 USB 포트를연결하여 Field & internet를통한업데이트를할수있다. Five low-pass filter selections (3000, 2000, 1500, 500 and 200 Hz). 6섯자리를표시하는화면으로메뉴사용이용이하다. Real Time Clock for time stamping of readings. USB interface를사용하여읽어드린값을 PC로다운로드함. 긴베터리수명을위한고용량의 Li-lon 베터리 ( 표준트랜스듀서 : 30시간, brushlee rotary : 16시간 ) 대부분의 mv/v transducers에연결되고 50개의 non-smart torque sensor까지 calibration data를저장할수있다. Torque Transducers Pulse tools과 High RPM tools을테스팅하기위해 5VDC용량의 Brushless Rotary Tansducer와함께사용한다. 읽어드린토크와앵글값은동시에디스플레이되고 8,000RPM까지지원된다. 총 2,500개의 data points를저장한다. PC 윈도우 software와결합되어사용되는토크대사용시간의실시간그래프를제공한다. High 나 low 세팅이실행될때, 토크값을확실히검증하는 버저 와 GO/NO GO LED 의기능이있다. 디스플레이의정확도는읽어드린값의 +/- 0.0625 이상이다. Chart Transducer Item # RTSX-A 072000 BLRTSX 072001 BMX 072002 SDX 072004 RTSX 072005 ETX 072006 EZ-Plug & Play Standard Accessories included with PTT: Universal Charger (100-240 VAC) USB Software - PTT Interface Program Software - PTT Bootloader Software - Mountz Statics Calculator Protective Cover Accessories Description Item # Charger (100-240 VAC) 770300 USB 770319 Battery Pack 072506
Full scale 의정확도 ± 0.25%. Full scale 의정확도 ± 0.5% (BMX 10,000F & 20,000F 모델 ) calibrating 핸드 Screwdriver, 렌치와 power tool 에사용 2 ozf.in ~ 20,000 lbf.ft. 측정범위를가진다양한모델. TorqueMate Plus 에연결된 BMX 의즉각적인순간시스템의 "ARC 1" 기술의기능을갖는다. mountable. Female( 암 ) square 드라이브.10 Bi directional Torque Range Mode니 American S.I. Drive Size BMX20z 077000 2 20 ozf.in 1.5 14 cn.m 1/4 BMX40z 077001 4-40 ozf.in 2.9 28.2 cn.m 1/4 BMX80z 077002 8 80 ozf.in 5.7 56.5 cn.m 1/4 BMX10i 077003 1 10 lbf.in 11.3-133 cn.m 1/4 BMX25i 077004 2.5 25 lbf.in 28 282.5 cn.m 1/4 BMX50i 077005 5 50 lbf.in 56.5-565 cn.m 1/4 BMX100i 077006 10 100 lbf.in 113-1130 cn.m 1/4 BMX250i 077007 25 250 lbf.in 282.5-2825 cn.m 1/4 BMX500i 077008 50 500 lbf.in 565-5650 cn.m 3/8 BMX750i 077009 75 750 lbf.in 847-8473 cn.m 3/8 BMX50F 077010 5 50 lbf.ft 6.8 67.8 N.m 3/8 BMX100F 077011 10 100 lbf.ft 13.6 135.6 N.m 1/2 BMX250F 077012 25 250 lbf.ft 33.9-339 N.m 1/2 BMX500F 077013 50 500 lbf.ft 67.8-678N.m 3/4 BMX1000F 077014 100 1000 lbf.ft 145.6-1355 N.m 1 BMX2500F 077015 250 2,500 lbf.ft 339-3389 N.m 1 1/2 BMX5000F 077016 500 5,000 lbf.ft 678-6779 N.m 1 1/2 BMX10,000F 077017 1,000 10,000 lbf.ft 1335-13558 N.m 2 1/2 BMX20,000F 077018 2,000 20,000 lbf.ft 2711-27116 N.m 2 1/2 BMX For connecting the BMX to following Torque Analyzers For the PTT 072002 For the TorqueLab? 065145-XD5 For the Wizard: 065145-WD5 For the Wizard Plus: 065180 BMX Transducer Specifications Rated Output : 2m/v Nominal Safe Overload : 125% of Rated Output Bridge Resistance : 350ohms nominal Nonlinearity :?.1% of Rated Output
토크제어툴을강력하게조정하여사용되며, 지속적이고신뢰도높은토크값을제공하기위해설계되었다. 어뎁터는툴드라이브와트랜스듀서사이에설치한다. 단단해진나사산은정확도를증가시키고와 unit 의수명을증가시킨다. 스퀘어드라이브는 ASME B107 standards 에잘맞는정확한 Fit 다. 무게가가벼우며크기가작다. 시계방향으로작동하고각각이작업된후 RDA 는완벽하게백업될것이다. Torque Range ModeL American S.I. Drive Size RDA-20z 063969 2-20 ozf.in 1.5 14 cn.m 1/4 RDA-10i 063970 1 10 ibf.in 11.3 113 cn.m 1/4 RDA-25i 063971 2 25 ibf.in 28 282.5 cn.m 1/4 RDA-50i 063972 5 50 ibf.in 56.5 565 cn.m 1/4 RDA-100i 063973 10 100 ibf.in 113 1130 cn.m 1/4 RDA-250i 063974 25 250 ibf.in 282.5 2825 cn.m 1/4 RDA-50F 063978 5 50 ibf.ft 6.8 67.8 N.m 3/8 RDA-750i 063977 75 750 ibf.in 847 8473 cn.m 3/8 RDA-100F 063981 10 100 ibf.ft 13.6 135.6 N.m 1/2 RDA-250F 063982 25 250 ibf.ft 33.9 339 N.m 1/2 RDA-500F 063983 50 500 ibf.ft 67.8 678 N.m 3/4 RDA-1000F 063991 100 1000 ibf.ft 135.6 1355 N.m 1 RDA-2500F 063990 250 2500 ibf.ft 399 3389 N.m 1 1/2 RDA-5000F 063992 500 5000 ibf.ft 678 6779 N.m 1 1/2
Full scale 에서의정확도 ± 0.25%. hand tools, power tools or rotational measurement application 과함께사용하라. power tool 과 joint 을연결하라. driver 에서 fastener 까지적용되는실질적인토크를모니터한다. TorqueMate Plus 에연결되는 RTSX 의순간자동인식시스템인 ARC I technology 의기능을갖는다. Bi-directional. Torque Ragnes Modesl American S.I. Input DR. OutPut Dr. RTSX10i-H 170200 1 10 lbf.in 11.3 113 c.nm 1/4 M/Hex 1/4 F/Hex RTSX10i 170201 1 10 lbf.in 11.3 113 c.nm 1/4 F/Sq 1/4 M/Sq RTSX50i-H 170202 5 50 lbf.in 56.5 565 c.nm 1/4 M/Hex 1/4 F/Hex RTSX50i 170203 5 50 lbf.in 56.5 565 c.nm 1/4 F/Sq 1/4 M/Sq RTSX100i-H 170204 10 100 lbf.in 113 1130 c.nm 1/4 M/Hex 1/4 F/Hex RTSX100i 170205 10 100 lbf.in 113 1130 c.nm 1/4 F/Sq 1/4 M/Sq RTSX200i-H 170206 20 200 lbf.in 226 2260 c.nm 1/4 M/Hex 1/4 F/Hex RTSX200i 170207 20 200 lbf.in 226 2260 c.nm 3/8 F/Sq 3/8 M/Sq RTSX50F 170208 5 50 lbf.ft 6.8 67.8 N.m 3/8 F/Sq 3/8 M/Sq RTSX100F 170209 10 100 lbf.ft 13.6 135.6 N.m 1/2 F/Sq 1/2 M/Sq RTSX400F 170210 40 400 lbf.ft 54.2 542.4 N.m 3/4 F/Sq 3/4 M/Sq RTSX738F 170211 74 738 lbf.ft 100-1000 N.m 1 F/Sq 1 M/Sq RTSX1500F 170212 150 1500 lbf.ft 203.3-2033 N.m 1 1/2 F/Sq 1 1/2 M/Sq BTSX For connecting the RTSX to following Torque Analyzers For the PTT 072005 For the TorqueLab 065138 For the Wizard: 065138-WD5 For the Wizard Plus: 065181 RTSX Transducer Specifications Output at Rated Capacity : </=6 Nm[53 lbf.in] rated torque 1mV/V >6 Nm[53 lbf.in]rated torque 2mV/V Interchangeablility : Matched for mv/v and Shunt calibration + 0.3% FS Nonlinearity : +0.2% FS Exictation Recommended : 10VDC or AC RMS Bridge Resistance : 350ohms Usable Temperature Range : 41-122 degrees F Mating Connetor : Bendix PTO6A-10-65(SR) Safe Overload 125% of rated output
Full scale 에서의정확도 ± 0.25%. Fastener 의회전각측정하는능력이있음. 체결비율 & 분리토크또한측정될수있다. Angle 출력값 : 2-channel quadrature, 360 pulses per rotation. Bi-directional. power tools and rotational measurement applications 과함께사용한다. TorqueMate Plus 에연결된 RTSX-A 의순간자동인식시스템인 ARC I technology 의기능을갖는다. Torque Ragnes Mode니 American S.I. Input DR. OutPut Dr. RTSX10i-HA 170213 1 10 lbf.in 11.3 113 c.nm 1/4 M/Hex 1/4 F/Hex RTSX10i-A 170214 1 10 lbf.in 11.3 113 c.nm 1/4 F/Sq 1/4 M/Sq RTSX50i-HA 170215 5 50 lbf.in 56.5 565 c.nm 1/4 M/Hex 1/4 F/Hex RTSX50i-A 170216 5 50 lbf.in 56.5 565 c.nm 1/4 F/Sq 1/4 M/Sq RTSX100i-HA 170217 10 100 lbf.in 113 1130 c.nm 1/4 M/Hex 1/4 F/Hex RTSX100i-A 170218 10 100 lbf.in 113 1130 c.nm 1/4 F/Sq 1/4 M/Sq RTSX200i-HA 170219 20 200 lbf.in 226 2260 c.nm 1/4 M/Hex 1/4 F/Hex RTSX200i-A 170220 20 200 lbf.in 226 2260 c.nm 3/8 F/Sq 3/8 M/Sq RTSX50F-A 170221 5 50 lbf.ft 6.8 67.8 N.m 3/8 F/Sq 3/8 M/Sq RTSX100F-A 170222 10 100 lbf.ft 13.6 135.6 N.m 1/2 F/Sq 1/2 M/Sq RTSX400F-A 170223 40 400 lbf.ft 54.2 542.4 N.m 3/4 F/Sq 3/4 M/Sq RTSX800F-A 170224 80 800 lbf.ft 108.4-1084 N.m 1 F/Sq 1 M/Sq BTSX-A For connecting the RTSX-A to following Torque Analyzers For the PTT 072000 RTSX Transducer Specifications Output at Rated Capacity : </=6 Nm[53 lbf.in] rated torque 1mV/V >6 Nm[53 lbf.in]rated torque 2mV/V Interchangeablility : Matched for mv/v and Shunt calibration + 0.3% FS Nonlinearity : +0.2% FS Exictation Recommended : 12VDC or AC RMS Bridge Resistance : 350ohms Usable Temperature Range : 41-122 degrees F Mating Connetor : Bendix PTO6A-10-65(SR)
Full scale 에서의정확도 : ± 2%. 무접점신호전송에유리하고유지보수가필요없음. "Brush bounce 는 Pulse tool 의정확도 Testing 을어렵게하기때문에 BLRTSX 를사용하여보정한다. Bi-directional. compact design. power tools, pulse tools, high RPM tools 또는회전측량장치와함께사용함. Torque Ragnes Mode니 American S.I. Input DR. OutPut Dr. RLRTSX28z-H 170225 10 28 ozf.in 7 20 cn.m 1/4 M/Hex 1/4 F/Hex BLRTSX70z-H 170226 10 70 ozf.in 7 49 cn.m 1/4 M/Hex 1/4 F/Hex BLRTSX140z-H 170227 25-140 ozf.in 18 98.8 cn.m 1/4 M/Hex 1/4 F/Hex BLRTSX18i-H 170228 2 8 lbf.in 22.5 203 cn.m 1/4 M/Hex 1/4 F/Hex BLRTSX50i-H 170229 5 50 lbf.in 56.5 565 cn.m 1/4 M/Hex 1/4 F/Hex BLRTSX50i 170230 5 50 lbf.in 56.5 565 cn.m 1/4 F/Sq 1/4 M/Sq BLRTSX100i-H 170231 10 100 lbf.in 113 1130 cn.m 1/4 M/Hex 1/4 F/Hex BLRTSX100i 170232 10 100 lbf.in 113 1130 cn.m 1/4 F/Sq 1/4 M/Sq BLRTSX160i-H 170233 16 160 lbf.in 180 1807 cn.m 1/4 M/Hex 1/4 F/Hex BLRTSX160i 170234 16 160 lbf.in 180 1807 cn.m 1/4 F/Sq 1/4 M/Sq BLRTSX18F 170235 2 18 lbf.in 2.5 25 N.m 3/8 F/Sq 3/8 M/Sq BLRTSX36F 170236 4 36 lbf.in 5 50 N.m 3/8 F/Sq 3/8 M/Sq BLRTSX73F 170237 8 73 lbf.in 10 100 N.m 1/2 F/Sq 1/2 M/Sq BLRTSX118F 170238 12 118 lbf.in 16 160 N.m 1/2 F/Sq 1/2 M/Sq BLRTSX184F 170239 19 184 lbf.in 25 250 N.m 3/4 F/Sq 3/4 M/Sq BLRTSX368F 170240 37 368 lbf.in 50 500 N.m 3/4 F/Sq 3/4 M/Sq BLRTSX738F 170241 74 738 lbf.in 100 1000 N.m 1 F/Sq 1 M/Sq BLRTSX For connecting the BLRTSX to following Torque Analyzers For the PTT 072001 For the TorqueLab 065181 Item # 065158 Rated Output: +/-5VDC +/-0.2% FS Excitation Recommended: 11 to 26VDC(pole secure) Nonlinearity : +/- 0.2% FS Usable Temperature Range: 41-122 degrees F Mating Connector: Tuscel Series 581(98-2030-09-12) Safe Overload: 125% of rated output
Full scale 에서의정확도 ± 0.25%. 토크분석기에연결된경우조건에의해지정된토크를검정하거나조이기위한트랜스듀서다. 인간공학적고무그립과 stainless steel Female/Hex bit 홀더를사용한다. Torquemate Plus analyzer 에연결되는 SDX 의순간자동인식시스템인 ARC I technology 의기능 토크분석기를모니터하고테스트하기위해연결하거나패스너를검정한다. Safe Overload: 125% of Rated Output. Model American S.I. Drive size Length Width Wt. SDX10i 078000 1 10 lbf.in 11.3 113 c.nm 1/4 F/Hex 6 1 1/2 0.5 lbs. SDX50i 078001 5-50 lbf.in 56.5 565 cn.m 1/4 F/Hex 6 1 1/2 0.5 lbs. For connecting the SDX to following Torque Analyzers SDX For the PTT 072004 For the TorqueLab? 062507 For the Wizard : 062507-1 For the Wizard Plus: 065182 TorqueMate Plus 로체결된 SDX (Screwdriver 감지기 ) 는지정된토크를검정하거나 fasteners 를바짝조이기위해휴대가능한이상적인장치이다. 통계의분석과일반적포멧에데이터를저장할수있는 Mountz Data Acqusition Software 를사용하여데이터를엑셀파일로저장하기도하고다운로드할수있다.