Alloy Group Material Al 1000,,, Cu Mg 2000 ( 2219 ) Rivet, Mn 3000 Al,,, Si 4000 Mg 5000 Mg Si 6000, Zn 7000, Mg Table 2 Al (%

http://wwwtechnonetcokr (Aluminum & Aluminum BasedAlloy) : LG 1 Aluminum Table 1, 2 1000 7000 4 Al 990% Al 1XXX AlCu 2XXX AlMn 3XXX AlSi 4XXX AlMg 5XXX AlMgSi 6XXX AlZn(Mg, Cu) 7XXX 8XXX ( ) 9XXX Fig 1 Table 1 Aluminum 1

http://wwwtechnonetcokr Alloy Group Material Al 1000,,, Cu Mg 2000 ( 2219 ) Rivet, Mn 3000 Al,,, Si 4000 Mg 5000 Mg Si 6000, Zn 7000, Mg Table 2 Al (%) Si Fe Cu Mn Mg Zn Cr Ti Al 1060 025 035 005 003 003 005 003 996 1100 10 2011 040 07 2014 050 12 07 2024 05 05 2219 030 3003 06 07 005 50 60 39 250 38 49 58 68 005 3004 030 07 025 3005 06 07 030 4032 110 135 10 050 13 005 010 990 030 040 12 030 09 040 10 15 10 15 10 15 08 12 18 Pb : 06 Bi : 06 Remainder 025 010 Zr + Ti : Remainder 025 010 Zr + Ti : Remainder 002 010 002 010 V : 005015 Zr : 010025 Remainder 010 Remainder 08 13 06 08 13 025 Remainder 025 010 010 Remainder 025 010 Ni : 05 13 Remainder 2

http://wwwtechnonetcokr (%) Si Fe Cu Mn Mg Zn Cr Ti Al 4043 45 60 08 003 005 005 010 Remainder 5005 030 070 5052 025 040 010 010 5083 040 040 010 040 10 5082 035 015 015 6061 6063 6N01 6951 040 08 06 040 09 050 07 015 040 015 035 010 010 035 035 050 08 015 040 010 7003 030 035 030 05 11 22 28 40 49 40 50 08 12 045 09 040 08 040 08 050 10 7072 07 010 010 010 7075 040 05 12 20 7N01 030 035 030 07 21 29 10 20 025 010 Remainder 010 025 015 035 005 025 Remainder 015 Remainder 025 015 010 Remainder 025 004 035 015 Remainder 010 010 010 Remainder 025 030 010 Remainder Remainder 50 65 08 13 51 61 40 50 Zr : 005025 Remainder Remainder 018 035 030 Zr + Ti : 025 Remainder Zr : 025 V : 010 Remainder Aluminum Association 11 Aluminum,,,, ph 45 85 Fe, Cu, Pb ppm (Mn, Si, Mg, Cu, Zn, Cr ) 4, 2 3

http://wwwtechnonetcokr 111 (1) Al Al, Mn, Si, Mg H (2), Al Cu, 45 (3), Al 2, 15 (4) Al, 50100 Al 22703070K Arc Al 37540 Al Al 12 121 (Si), (Fe), (Mn), (Mg) Table 1 2 1XXX, 3XXX, 4XXX, 5XXX 4

http://wwwtechnonetcokr 343 410 Table 3 Table 3 Nominal Composition (%) Cu Mn Mg Cr 1080 998% Min Aluminum,,, 1070 997% Min Aluminum, 1060 996% Min Aluminum,, Tank 1050 995% Min Aluminum 1020 992% Min Aluminum,,,,, 1100 990% Min Aluminum,, 1100, 3003 012 12,, 1100,,, 3004 12 10 5005 08 5050 14 5052, 5652 25 5082 45 015 5083 07 44 015 3003 Can Body, Deep Draw Base,, Color Al 3003,,,, 3003 5005,, Tank, 5083, Can End,,,,, 5

http://wwwtechnonetcokr Nominal Composition (%) Cu Mn Mg Cr 5086 045 40 015, 5052 5083,, 5154,,, 35 025 5254, 5454 08 27 012, 5456 08 51 012, 5N01 04,,,, X Table 4 Annealed, 0 recrystallized F As fabricated H1 Strain hardened only H2 Strain hardened and then partial annealed H3 Strain hardened and then stabilized, Table 5 Yield Tensile Elongation / Strength (Kgf/mm 2 ) Strength (Kgf/mm 2 ) thickness (16mm %) 1070 O 450 700 37 H14 800 1100 8 H18 1500 1600 5 6 Brinell Hardness 18 32 38 (Kgf/mm 2 ) (Kgf/mm 2 ) 1050 O H14 H16 H18 300 1050 1250 1500 800 1100 1350 1600 39 10 8 7 20 32 36 40 650 700 800 850 300 350 400 500 1100 O 350 900 35 23 650 350

http://wwwtechnonetcokr 7 / Yield Strength (Kgf/mm 2 ) Tensile Strength (Kgf/mm 2 ) Elongation thickness (16mm %) Brinell Hardness (Kgf/mm 2 ) (Kgf/mm 2 ) H12 H14 H16 H18 1050 1200 1400 1550 1100 1250 1500 1700 12 9 6 5 28 32 38 44 700 750 850 900 400 500 650 650 1200 O H14 H16 H18 400 1150 1350 1700 950 1200 1450 1800 38 9 6 6 23 32 38 44 650 800 850 900 350 500 600 600 3003 O H12 H14 H16 H18 400 1250 1500 1750 1900 1100 1350 1550 1850 2050 30 10 8 5 4 28 35 40 47 55 750 850 1000 1050 1100 500 550 650 700 700 3004 O H32 H34 H36 H38 700 1750 2050 2300 2550 1850 2200 2450 2650 2900 20 10 9 5 5 45 52 63 70 77 1100 1200 1250 1400 1500 1000 1050 1050 1100 1100 5005 O H12 H14 H16 H18 H32 H34 H36 H38 400 1350 1550 1750 1950 1200 1400 1700 1900 1250 1400 1600 1850 2050 1400 1600 1850 2050 25 10 6 5 4 11 8 6 5 28 36 41 46 51 750 1000 1000 1050 1000 1100 1000 1050 1100 5052 O H32 H34 H36 H38 900 1950 2200 2450 2600 1950 2300 2650 2800 2950 25 12 10 8 7 47 60 68 73 77 1250 1400 1500 1600 1700 1100 1200 1250 1350 1400 5056 O H18 H38 1550 4150 3500 2950 4450 4200 65 105 100 1850 2400 2250 1400 1550 1550 5083 O H321 1500 2300 2950 3250 1750 1600 5086 O H32 H34 H38 1200 2100 2600 1350 2650 2950 3300 2750 22 12 10 14 1600 1900 5086 O T4, T451 T6, T651 550 1500 2800 1250 2450 3150 25 22 12 30 25 17 85 1700 2100 650 1000 1000

http://wwwtechnonetcokr 122 (Cu), (Mn), (Zn), (Si) 2XXX, 6XXX 7XXX 4XXX Table 6 Nominal Composition (%) Cu Si Mn Mg Zn Ni Cr 2014 44 08 08 05, 2017 40 05 07 06,, 2024 44 06 15 2017,,, 2036 26 025 045 2090 27, 2218 40 15 20,,, 2219 63 030,,, 2519 58 030 017 006, 2618 23 018 16 10,,, 6005 08 050, 6009 040 08 050 06 025 010 6010 040 10 050 08 025 010 6013 09 025 035 095 6061,, 6061 025 06 10,,,, 6063 040 07,, 6070 14 08, 6101 050 06 6262 028 10 009, 6351 10 06 06 6061 6951 035 06 Brazing 8

http://wwwtechnonetcokr 7004 15 42, 7005 045 14 45 013, 7039 030 28 56 023, 7075 16 25 56 023 2024, Al, 7079 06 33 43 762mm, 7178 20 28 68 023, 7075 X 0 Annealed F As fabricated Table 7 W Solution heat treated T1 T2 T3 T4 T5 T6 Cooled from an elevatedtemperature shaping process and naturally aged to a subsequent stable condition Solution heat treated, cold worked, and naturally aged to a substantially stable condition Solution treated and naturally aged to a substantially stable condition Cooled from an elevatedtemperature shaping process and then artificially aged Solution heat treated and stabilized,, 9

http://wwwtechnonetcokr Solution heat treated and T7 stabilized T8 T9 T10 Solution heat treated, cold worked, and then artificially aged Solution heat treated, artificially aged, then cold worked Cooled from an elevatedtemperature shaping process, cold worked, and then artificially aged,, Table 8 / Yield Strength (Kgf/mm 2 ) Tensile Strength (Kgf/mm 2 ) Elongation thickness (16mm %) 2014 O 1000 1900 T4, T451 2950 4350 T6, T651 4200 4900 2017 O T4, T451 2024 O T3 T351,T4 T36 6063 O T1 T4 T5 T6 T83 T831 T832 7075 O T6,T651 700 2800 800 3500 3300 4000 500 900 900 1500 2200 2450 1900 2750 1050 4700 1800 4350 1900 4900 4800 5050 900 1550 1750 1900 2450 2600 2100 2950 2250 5350 20 18 20 13 20 22 12 12 9 10 12 17 11 Brinell Hardness 45 105 135 45 105 47 120 120 130 25 42 60 73 82 70 95 (Kgf/mm 2 ) (Kgf/mm 2 ) 1250 2650 2950 1250 2650 1250 2900 2900 2950 700 1000 1200 1550 1550 1250 1900 1550 3250 900 1400 1250 900 1250 900 1400 1400 1250 550 650 700 700 10

http://wwwtechnonetcokr 2 21 211 JIS Z 3232 (BY) Wire (WY) ASME Sec II Part C SFA 510 ASME Sec II Part C SFA 510 UNS No ER1100 R1100 A91100 Table 9 (SFA510) (wt%) 11 Others Si Fe Cu Mn Mg Cr Ni Zn Ti Each Total Si + Fe 095 005 ER1188 B R1188 B A91188 006 006 000 5 ER2319 C R2319 C A92319 030 58 68 ER4009 R4009 ER4010 R4010 R4011 ER4043 R4043 ER4047 R4047 ER4145 R4145 ER4643 R4643 ER5183 R5183 ER5356 R5356 ER5554 R5554 ER5556 R5556 ER5654 R5654 A94009 A94010 A94011 A94011 A94047 A94515 A94643 45 55 65 75 65 75 45 60 110 130 93 107 36 46 10 15 010 010 010 005 A 015 Aluminu m 990% Min 001 001 003 001 001 A 9988% Min 010 002 010 005 A 015 Rem 040 010 045 06 010 005 A 015 Rem 030 045 045 07 010 005 A 015 Rem 010 004 005 A 015 Rem 08 030 005 005 010 005 A 015 Rem 08 030 005 005 005 A 015 Rem 08 33 47 08 010 005 A95183 040 040 010 A95356 025 040 010 A95554 025 040 010 A95556 025 040 010 A95654 Si + Fe 045 R2060 D A902060 010 015 015 015 015 005 A 015 Rem 050 10 005 050 10 050 010 005 001 42 50 050 010 030 43 52 45 55 24 30 47 55 31 39 015 035 005 025 005 005 005 015 035 010 015 005 A 015 Rem 025 015 005 A 015 Rem 010 025 025 005 010 006 005 005 005 015 015 033 005 A 015 Rem 005 A 015 Rem 005 A 015 Rem 005 A 015 Rem 005 015 Rem

http://wwwtechnonetcokr UNS No RC3550 RA3560 R3570 RA3570 E A33550 A13560 A03570 A13570 (wt%) Others Si Fe Cu Mn Mg Cr Ni Zn Ti Each Total 45 55 65 75 65 75 65 75 10 15 010 010 015 005 003 010 040 06 025 045 045 06 040 07 0 Aluminu m 010 005 015 Rem 010 005 015 Rem 005 005 015 Rem 010 004 005 015 Rem Note : A : Beryllium content shall be 00008% maximum B : Vanadium content shall be 005% maximum Gallium content shall be 003% maximum C : Vanadium content shall be 05 015% Zirconium content shall be 010 025% D : Tin content shall not exceed 005% E : Berylium content shall be 004 007% Rem : Remainder 212 1) 2) 3) 4) 5) 6) Anodizing (1),, (Hot short) 79 AlSi (4XXX ), AlMg (5XXX ), 12

http://wwwtechnonetcokr AlCu (2XXX ), AlMg 2 Si (6XXX ) Silicon Manganese 79 (2) (3) AlMg 3% Mg 66 Mg 13

http://wwwtechnonetcokr Table 10, wt% Al Si Fe Cu Mn Mg Cr Zn Ti Each Total 1100 Si + Fe < 095 005 005 010 005 015 990 Min 1188 006 006 0005 001 001 003 001 001 9988 Min 2319 003 4009 4010 4011 4043 4047 4145 4643 45 55 65 75 65 75 45 60 110 130 93 107 36 46 58 68 10 15 040 010 010 010 002 010 045 06 030 045 045 07 010 010 010 005 015 Remainder 005 015 Remainder 010 005 015 Remainder 010 004 005 015 Remainder 08 030 005 005 010 005 015 Remainder 08 030 015 010 005 015 Remainder 08 33 47 08 010 005 5183 040 040 010 5356 025 040 010 5554 025 040 010 5556 025 040 010 015 015 015 005 015 Remainder 050 010 005 050 010 050 010 5654 Si + Fe < 045 005 001 010 030 43 52 45 55 24 30 47 55 31 39 010 015 005 015 Remainder 005 025 005 005 005 015 035 025 015 005 015 Remainder 010 025 025 006 005 005 005 015 005 015 Remainder 005 015 Remainder 005 015 Remainder 005 015 Remainder (4) Galvanic, AlMg (5) Si Mg 14

http://wwwtechnonetcokr AlSi 4043 (6) Anodizing (Si) (Cr) (Si) AlSi, (Cr) (Cu) (Mn) 22 Aluminum 221 Gas Tungsten Arc Welding Al GTAW Cleaning Ar GTAW, Arc, Shielding Gas, 15

http://wwwtechnonetcokr 222 Gas Metal Arc Welding (1) Short Circuit Arc (Metal Transfer) Wire ø0612mm, 20150A 3mm (2) Pulsed Arc MIG Wire (Spray), Drop Globular Arc Arc (Peak) Arc Wire 12, 16 ø, 24 ø (3) Spray Arc GMAW Wire 1024mm ø, 100500A 223,,, Al, Flux,,, 224 (Stud Welding), (Electron Beam Welding), Plasma Arc, Stud Welding 16

http://wwwtechnonetcokr 23 231 (1) Al GTAW, MIG Arc, Airplasma, Air plasma, (2),,, Grind Table 11 Sodium NaOH 10 60 140 160 Hydroxide 50 grams with 1 Water (60 71 ) (Caustic Soda Nitric Acid 30, ) HNO 3 (68%) Nitric Acid H 2 SO 4 1 gal (379 ) 2 3, CrO SulfuricChromic 3 45oz 160 180 (128kg) (60 82 ) Water 9 gal (341 ) Phosphoric Chromic Sulfuric Acid Ferrous Sulfate H 3 PO 4 (75%) 35gal (13,3 ) CrO3 175Ib (794 grams) Water 100gal (379 ) H 2 SO 4 581 oz (165 grams) Water 026 gal (1 ) Fe 2 SO 4 H 2 10% by Volume 200 (93 ) 165 (73 ) 80 (268 ) 17 5 10, 5 10,, 5 10

http://wwwtechnonetcokr (3) 1) (Tack Weld) Al (JIG), Table 12 (Tack Weld) (mm) GTAW 5 8 20 30mm 50 150mm MIG 5 8 30 50mm 100 200mm 2) 3, 100mm 232 (1) 1) Al,,,, 18

http://wwwtechnonetcokr Fig 2), 1000, 3000, 4000, 5000, 5000 AlMg Mg Mg 6000 AlMgSi AlMg AlSi 6000 Mg Si 3),, Butt, Fillet, Arc Bead End TAB Crater 19

http://wwwtechnonetcokr (2) Al,, Al,,,,,, Table 10 Fig Table 13 1, 2 ( ) 1,,,,, 2, 3,, 4 Torch 20

http://wwwtechnonetcokr Touch (233K ) Arc 5 start EndTAB Bead ( start ) 6 ( 8590% ) ( 1m/sec ) 1 2 3 Feedback (3) Al, GTAW Wire brush 21