LOW DUST LOW NOISE CABLE CHAIN! CHARACTERISTIC AND MERIT OF NEW SABIN CHAIN New Sabin Chain is a new generation cable chain with a new structure, which improved the existing Sabin Chain. This creative method is our own invention to connect the sidebands by holding pin. Those two elements could make up the mutual reverse curvature-angle. The holding pin performs not only connecting sidebands,but also deteriorating the curvature stress of the sidebands consequently. Armed with a design which launches us into the next generation of cable protection, New Sabin Chain virtually eliminates sound suring operation and takes "clean" to a whole new level with a Class 2 clean room certification. The New Sabin Chain is an unique technology of CP System Co., Ltd, which is registered in domestic patent, and is now being applied for international patent in Germany, China, Europe, U.S.A, and so forth. Furthermore, to satisfy needs of customers in the strict European market and for the safety of clients worldwide, New Sabin Chain includes none of the 6 harmful substances; Lead(Pb), Cadmium(Cd), Mercury(Hg), Hexavalent Chromium(Cr6+), PBB, PB, DEs etc...making it completely recyclable and harmless both to the user and to the environment, and this high-quality engineering plastic product is developed as a next generation cable chain for best protection. Product line-up of the New Sabin Chain is clean room type(cr-type), normal type(n-type), and Enclosed type(e-type), which are developed, and Sliding type(s-type) is under development now. Product line-up of the New Sabin Chain is clean room type(cr-type), normal type(n-type), and Enclosed type(e-type), which are developed. nsb N Type N-TYPE (Normal type /) : Designed to be more durable and more flexible than the existing cable protection systems. It is a virtual wall around the inner chamber allowing for only necessary movement and creating flexiblity options for machines which don't track perfectly every time. 216 www.cpsystem.co.kr
nsb E Type E-TYPE ( Enclosed type / ) : Designed to protect the inserted cables by forming a complete enclosure which runs the entire length of the cable chain, resulting in total protection from outside impact or foreign objects. The New Sabin Chain E can be found on car manufacturer's welding line robot carriages and press lines as well as on any machine where excess material can damage your inserted cables. Compared to current enclosed systems, it is stronger, quieter and more flexible, making it the right choice for harsh, dangerous or otherwise unclean environments. nsb CR Type CR-TYPE ( Clean Room type / ) : Designed to meet the low noise and low dust demands of semiconductor production lines, LCD/PDP production lines, and any application where "clean" and "quiet" are a necessity. Possible to produce for Electrostatic Discharge Product! According to the rapid progress of electricity, electron technical, high-integration, hight intellect,high tech equipment has to be progressed currently, CPSYSTEM has developed to protect in advance by any flame, explosion from any other materials. And electron technical circuit damage in the semiconductor production line and any loss from the error of computers, can be protected by using ESD product. SHIFT CHAIN SABIN CHAIN REVOLVING CHAIN HELIX CHAIN ROBO-KIT CPSFLEX CPSFIX www.cpsystem.co.kr 217
LOW DUST LOW NOISE CABLE CHAIN! THE QUIETEST CABLE CHAIN IN THE WORLD! Unsatisfied with only just our own in-house testing, we sent our cable chain to the experts at the TUV testing facility in Germany and let them decide. The result was a mouse-like 30db noise level. The quietest ever recorded. It is the patented techniques CPS spends so much time perfecting this astounding accomplishment possible. Test sample & position of measuring points Measurement results Reference documents NEW EXCELLEN TECHNOLOGY! Sabin Chain is a low dust, low noise cable chain. It is certified by the Ministry of Science & Technology after three times strict inspection and awarded NET(New Excellent Technology) Certification from the Korean Government. 218 www.cpsystem.co.kr
LOW DUST CHAIN WITH MOST SUITABLE FOR CLEANROOM AREA! Sabin Chain was given CLASS1 clean room certification according to the Germany IPA Dust Collection Test (VDI 2083 CLASS 1 / DIN EN 14644-1 ISO CLASS 3) thereby surpassing the allowable standard of Class 1 and easily qualifying it for use in semiconductor production lines on automation machine tools and machines requiring quiet but quick applications. This test was done by the IPA TEST CENTER for the semiconductor manfacturer equipment and measurement processed with CLASS1 CLEAN ROOM(US Federal Standard 209E) Clean room environment Air speed(0.45 m/s) Temperature( +5 ) Humidity (45%) Test equipment Fraunhofer IPA Test machine Measurement Skill To checking the dust dimension of >0.2, >0.3, >0.5, use LPSA210 TYPE machine made by PMS. Test operation and analysis Operated by the guideline of VDI 2083 Part8 NEXT GENERATION CHAIN WITH ORIGINAL TECHNOLOGY! Sabin Chain s patented unique function and design has received a Domestic Patent in Korea as well as International patents from China and the USA, and is under review in Germany and Italy. SHIFT CHAIN SABIN CHAIN REVOLVING CHAIN HELIX CHAIN ROBO-KIT CPSFLEX CPSFIX www.cpsystem.co.kr 219
LOW DUST LOW NOISE CABLE CHAIN! ARTICLE NAME AND DETAILS OF NEW SABIN CHAIN nsb E-Type HingeType Frame FR (Frames) Connects the side bands (its structure is Hinge Type), creates protection for cable and application. CR-Type and N-Type use same frame for both of them and E- Type has its own frame. Patented teeth on frame are for the fixing of divider's position. SP (Separators) With separators available in lengths from 20mm to 600mm, we are able to custom design the most effective cable pattern for our clients. forthermore, holes every 5mm to match the 5mm grooves in the frame, means creation and application of complicated cable position, which were never a possibility before, can now become a reality giving you the exact cable pattern you need to get the job done safely and effecitively. DV (Dividers) Dividers (vertical) divide the inner chamber of the cable chain to give each cable diameter its own center and keep the cables separate from each other. (available on S, R, M type) DV-S Type DV-R Type DV-M Type Separators(SP) 220 www.cpsystem.co.kr
FEB (Free End Bracket) Fixes the cable chain to the machinery or moving application. CPS has improved mounting efficiency by unifying the existing Easy End Bracket and Normal Bracket. For added strength, steel spacers are inserted into the fixing holes of each Free End Bracket. SB (Side Band) Steel Insert FEB(Free End Bracket) nsb020, 022, 028, 035 Type (Attach with bracket) A method connecting sidebands by holding pins holds curvature stress and minimizes surface friction, so as to restrain dust and noise happening as well as to enforce elastic force and durability of the product. TW (Tiewrap) Used to fix the cables in one straight line to prevent twisting during operation. There are two types available depending on the application; attached to bracket and separated from bracket. nsb045, 060, 075 Type SHIFT CHAIN SABIN CHAIN REVOLVING CHAIN HELIX CHAIN ROBO-KIT CPSFLEX CPSFIX www.cpsystem.co.kr 221
Designed to use more effective due to use a three sort of dividers like DV-S Type for Side Divider, DV-R Type for Roller Divider and DV_M Type for Divider using separator pin. DV-S Type for side divider be installed at both side of inner Chain is to be fixed to end part of separator. The separators are locked into place at each end by the fixing pin traveling through the divider and through the separator respectively, locking it into place. this allows for innumerous possibilities when designing the cable position and opens a door to virtually unlimited combinations. the outer and roller dividers placed against the sidebands offet more strength and more protection from side impact and strengthen the frame for resistance of downward force caused by the weight of the inserted cables, especially in sliding applications. also, dividers with roller which is attached the friction surface of divider and cable prevent damage to the cables and reduce dust. Effective Divider Use! DV-R type for Rollor Divider and DV-M Type for Divider using separator pin are applied to nsb045, 060, 075 Type. Damage to the cables and get dust by the friction surface. With teeth positioned every 5mm, Sabin Chain's patented grooves grip the dividers locking them in place and eliminating any left or right movement during operation. Furthermore, your cables are protected from the shock of outside force as the dividers are locked in firmly and securely ensuring that each of your cables center is held intact and preventing sheathing caused by current systems' inability to secure the dividers properly. Stoppers can fall out or become damaged, resulting in more maintenance and down time. With the Sabin Chain divider system, you eliminate the need for small excess parts which can break and possibly gain entry to and damage operating machinery. (applicable to the nsb028, 035, 045, 060, 075 type) Prevent damage to the cables and reduce dust by rotating roller of dividers! Teeth centered every 5mm eliminate movement during operation! SHIFT CHAIN SABIN CHAIN REVOLVING CHAIN HELIX CHAIN ROBO-KIT CPSFLEX CPSFIX www.cpsystem.co.kr 223
LOW DUST LOW NOISE CABLE CHAIN! Diversity & Functionality Combine in this New Separator and Divider Creation! Designed to create more options for customers, the combined use of divider and fixing pin creates innumerous possibilities. With separators available in lengths from 20mm to 600mm we are able to custom design the most effective cable pattern for our clients. Furthermore, holes every 5mm to match the 5mm grooves in the frame, means creation and application of complicated cable positions, which were never a possibility before, can now become a reality giving you the exact cable pattern you need to get the job done safely and effectively. Applicable to Aluminum frame in Enclosed type! Aluminum frame It is specially developed to prevent cables more safely from welding line where excess material can damage your inserted cables by applying aluminium frame to the exist new sabin chain E-type. (applicable to the nsb045e, 060E, 075E type) Made up completely sealed chain with subsidiary parts! Any contaminants can't get into through the gap of bracket by inserted subsidiary parts in the FEB. 224 www.cpsystem.co.kr
Self-supporting length? Self-supporting length is chain length(ls/2) which forms straight under set-up condition of the chain and doesn't loose down depending on weight of inserted cables into the cable chain. The Self-supporting length will be different on each models and in general, the bigger size of chain is, the longer self-supporting length it has, so that the self-supporting length must be checked when selecting chains to see if chain installment is available or not. Load diagrams self-supporting length 0.5m 1m 1.5m 2m 2.5m 3m 3.5m 0.5m 1m 1.5m 2m 2.5m 3m 3.5m LS/2 LS/2 LS/2 LS/2 0.5m 1m 1.5m 2m 2.5m 3m 3.5m SHIFT CHAIN SABIN CHAIN REVOLVING CHAIN HELIX CHAIN ROBO-KIT CPSFLEX CPSFIX Kg/m Stroke 1m 2m 3m 4m 5m 6m 7m Kg/m Stroke 1m 2m 3m 4m 5m 6m 7m Kg/m Stroke 1m 2m 3m 4m 5m 6m 7m www.cpsystem.co.kr 225