Guide Linear Guide <Fig.1> Structure of miniature linear guide model AM A Structure MENTOR miniature linear guide MCM has a structure in which the bal

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1 A Guide MCM 3 MCM 5 MCM 7 MCM 9 MCM 12 MCM MCMW 5 MCMW 7 MCMW 9 MCMW 12 MCMW A - 1

2 Guide Linear Guide <Fig.1> Structure of miniature linear guide model AM A Structure MENTOR miniature linear guide MCM has a structure in which the balls contacting rails al 4 points are arranged with 2 set, thus, despite of its small size, provides a stabilized accuracy and rigidity even for use under load and combined loads where a direction and size can be twisted. There is a wide selection of forms and sizes for you to choose a suitable one according to use. A - 2

3 A Features Ball retianer Linear ball support block attached to the ball retainer and captive rail and block the smooth replacement. Perfect design ensures low noise and lubrication See complete design cycle of integrated blocks to guide the engineering of plastic materials used in the linear block noise traveling and lubricant supply. Types <Fig.2> Types of miniature Linear guide Development of new technologies and smooth motion Piece returned the ball to infinite loop and block guide design consisting of integrated linear blocks are horizontal and vertical movement is possible under certain conditions to is smooth. Excellent corrosion resistance Linear rail and block are corrosion-resistant and acid-resistant stainless steel is used in the semiconductor equipment, medical equipment, measuring, printing, embroidery and other precision devices that are widely used in industry. Safety Design linear rail and block, using the high corrosion resistance of stainless steel and has a lot of moisture and chemical composition of the environment, it may cause corrosion, high quality black coating and a special coating to increase to the maintenance effect. A - 3

4 Guide Radial clearance radial clearance for the blocks onto the rails in the assembled state of the rail fixed to the base block in the vertical direction to exert a light load at a center portion of the movement amount. linear guides include.a K1, K2 be two radial clearance. <Table.1> Radial clearance (K 1, K 2) Preload conditions Normal Seal resistance Light preload Part no. K 1 K ~ +2-4 ~ ~ +2-4 ~ ~ +2-4 ~ ~ +2-6 ~ 0-2 ~ ~ 0 (Unit: μm ) One block is assembled with seals, and seal resistance figures is one miniture block as shown in the table below. Design of the mounting surface Linear block and table and bed rail installed on the mounting surface at the time of the first part of the required heighten. Linear block and the edges of the mounting surface of the rail mounting surface to prevernt interference with chamfered portion of the radius R of dimensions must be carefuly processed. <Table.3> Seal resistance figures Part no. Radius R Linear block height H 1 Linear rail height H 2 (Unit: μm ) MCM MCM(L) MCM(L) MCM(L) MCM(L) MCMW MCMW(L) MCMW(L) MCMW(L) E A <Table.2> Seal resistance figures Part no. AM AML AMW AMWL A - 4

5 A Accuracy As shown in the table.4 race degree parallelism, permissible deviation in dimensions of height, width is one of several blocks to the rails on the same plane, or if the number of tails needed by the mounting height, width, and also of rule. Accuracy grade <Fig.5> Types Normal grade, high, separated by precision step 3. Combination of block size and the corresponding grade of the rail with a maximum error. <Table.4> Seal resistance figures Accuracy grade Item Symbol Permissible deviation in dimensions of height H Permissible deviation in dimensions of width W2 Normal graed High graed precision grade N H P ±40 ±20 ±10 ±40 ±25 ± Pair deviation of height H 30 7 Pair deviation of height W A side face of the C race parallelism B side face of the D race parallelism Refer to<fig.4> (Unit: μm ) Use a special environment High quality black special coating or grease according to the conditions applicable to a variety of disciplines and will help durability. <Table.5> Use environment (Clean room) Semiconductor, sensor, medical equipment (Vacuum) Semiconductor, sensor,medical equipment Caution when using when used a clean room in a miniature linear guide and the inhibition caused by rash or particles must be Corrosion is not possible using current skills and excellent corrosion environment Grease Grease Coating lmprovement Use low dust generation grease Useing vacuum grease Black special coating <Fig.4> Surface treatment Low tempearture fluorination chrome plating Black chrome coating on the product and where high corrosion resistance is required, such as low dust and clean rooms and the best surface treatment to improve the appearance quality are used where necessary. A - 5

6 Guide <Fig.6> <Fig.7> Rail mounting method A Before treatment After treatment (high quality black coating) Electrolytic corrosion coating black (black chrome plating) Industrial stainless steel or black chrome corrosion resistance and decorative manner,the light of the purposes of the anti-reflection. Industrial hard chrome plating Industrial stainless steelor black chrome corrosion resistance and decorative manner, the light of the purposes of the anti-reflection. Bolt mounting torque Linear guide installation meets the specifications of the mounting torque of the bolt must be Fastening. Mounting torque listed in the following table is achieved to a great accuracy. <Table.5> Part no. Bolt Mounting torque MCM 5 M L 57 / (5.9) MCM 7 M L 57 / (5.9) MCM 9 M L 186 / (19) MCM 12 M L 186 / (19) MCM M L 186 / (19) MCMW 5 M L 186 / (19) MCMW 7 M L 186 / (19) MCMW 12 M L 392 / (40) MCMW M L 392 / (40) A - 6

7 A Model Number Dimensions of Assembly Dimensions of Block Dimensions of Rail H W L E B J M DP L1 K W1 W2 H1 F d D h G ( Unit : mm ) Max L0 MCM M M1.6 TAP THRU MCM M MCMW M MCM M MCM7L M MCMW M MCM M MCM9L M MCMW M MCMW9L M MCM M MCM12L M MCMW M MCMW12L M MCM M MCML M MCMW M MCMWL M A - 7

8 Guide A ( Unit : mm ) Model Number Basic Load Rating Static Rated Moment ( N m ) Weight C kn C0 kn M(a) M(b) M(c) Block kg MCM MCM MCMW MCM MCM7L MCMW MCM MCM9L MCMW MCMW9L MCM MCM12L MCMW MCMW12L MCM MCML MCMW MCMWL Rail kg A - 8

9 A MCM 3 미니츄어가이드 Guide MCM CO N 5 블럭타입 MCM 일반 MCML 일반롱타입 MCMW 와이드타입 MCMWL 와이드롱타입 형번 블럭수 1 2 레일길이 예압보통 ( 무기호 ) C1( 경예압 ) C0( 중예압 ) 정도 N 보통 H 상급 P 정밀급 G 값 항목 N ( 일반급 ) H ( 상급 ) P ( 정밀급 ) 높이 H의치수허용차 ±0.04 ±0.02 ±0.01 폭 N의치수허용차 ±0.04 ±0.025 ±0.0 높이 H의상호차 폭 N의상호차 A면에대한 C면의주행평행도 C( 표1) 참조 B면에대한 D면의주행평행도 D( 표1) 참조 ( 단위 : μm ) 35 C D ( 표 1 ) N H P ( 단위 : m/m ) A - 9

10 Guide A MCM3 표준길이 A - 10

11 A MCM 5 미니츄어가이드 Guide MCM CO N 5 블럭타입 MCM 일반 MCML 일반롱타입 MCMW 와이드타입 MCMWL 와이드롱타입 형번 블럭수 1 2 레일길이 예압보통 ( 무기호 ) C1( 경예압 ) C0( 중예압 ) 정도 N 보통 H 상급 P 정밀급 G 값 항목 N ( 일반급 ) H ( 상급 ) P ( 정밀급 ) 높이 H의치수허용차 ±0.04 ±0.02 ±0.01 폭 N의치수허용차 ±0.04 ±0.025 ±0.0 높이 H의상호차 폭 N의상호차 A면에대한 C면의주행평행도 C( 표1) 참조 B면에대한 D면의주행평행도 D( 표1) 참조 ( 단위 : μm ) 35 C D ( 표 1 ) N H P ( 단위 : m/m ) A - 11

12 Guide A MCM5 표준길이 A - 12

13 A MCM 7 미니츄어가이드 Guide MCM CO N 5 블럭타입 MCM 일반 MCML 일반롱타입 MCMW 와이드타입 MCMWL 와이드롱타입 형번 블럭수 1 2 레일길이 예압보통 ( 무기호 ) C1( 경예압 ) C0( 중예압 ) 정도 N 보통 H 상급 P 정밀급 G 값 항목 N ( 일반급 ) H ( 상급 ) P ( 정밀급 ) 높이 H의치수허용차 ±0.04 ±0.02 ±0.01 폭 N의치수허용차 ±0.04 ±0.025 ±0.0 높이 H의상호차 폭 N의상호차 A면에대한 C면의주행평행도 C( 표1) 참조 B면에대한 D면의주행평행도 D( 표1) 참조 ( 단위 : μm ) 35 C D ( 표 1 ) N H P ( 단위 : m/m ) A - 13

14 Guide A MCM7 MCM7L 표준길이 A - 14

15 A MCM 9 미니츄어가이드 Guide MCM CO N 7.5 블럭타입 MCM 일반 MCML 일반롱타입 MCMW 와이드타입 MCMWL 와이드롱타입 형번 블럭수 1 2 레일길이 예압보통 ( 무기호 ) C1( 경예압 ) C0( 중예압 ) 정도 N 보통 H 상급 P 정밀급 G 값 항목 N ( 일반급 ) H ( 상급 ) P ( 정밀급 ) 높이 H의치수허용차 ±0.04 ±0.02 ±0.01 폭 N의치수허용차 ±0.04 ±0.025 ±0.0 높이 H의상호차 폭 N의상호차 A면에대한 C면의주행평행도 C( 표1) 참조 B면에대한 D면의주행평행도 D( 표1) 참조 ( 단위 : μm ) 35 C D ( 표 1 ) N H P ( 단위 : m/m ) A -

16 Guide A MCM9 MCM9L 표준길이 A - 16

17 A MCM 12 미니츄어가이드 Guide MCM CO N 10 블럭타입 MCM 일반 MCML 일반롱타입 MCMW 와이드타입 MCMWL 와이드롱타입 형번 블럭수 1 2 레일길이 예압보통 ( 무기호 ) C1( 경예압 ) C0( 중예압 ) 정도 N 보통 H 상급 P 정밀급 G 값 항목 N ( 일반급 ) H ( 상급 ) P ( 정밀급 ) 높이 H의치수허용차 ±0.04 ±0.02 ±0.01 폭 N의치수허용차 ±0.04 ±0.025 ±0.0 높이 H의상호차 폭 N의상호차 A면에대한 C면의주행평행도 C( 표1) 참조 B면에대한 D면의주행평행도 D( 표1) 참조 ( 단위 : μm ) 35 C D ( 표 1 ) N H P ( 단위 : m/m ) A - 17

18 Guide A MCM12 MCM12L 표준길이 A - 18

19 A MCM 미니츄어가이드 Guide MCM C0 N 블럭타입 MCM 일반 MCML 일반롱타입 MCMW 와이드타입 MCMWL 와이드롱타입 형번 블럭수 1 2 레일길이 예압보통 ( 무기호 ) C1( 경예압 ) C0( 중예압 ) 정도 N 보통 H 상급 P 정밀급 G 값 항목 N ( 일반급 ) H ( 상급 ) P ( 정밀급 ) 높이 H의치수허용차 ±0.04 ±0.02 ±0.01 폭 N의치수허용차 ±0.04 ±0.025 ±0.0 높이 H의상호차 폭 N의상호차 A면에대한 C면의주행평행도 C( 표1) 참조 B면에대한 D면의주행평행도 D( 표1) 참조 ( 단위 : μm ) 35 C D ( 표 1 ) N H P ( 단위 : m/m ) A - 19

20 Guide A MCM MCML 표준길이 A - 20

21 A MCMW 5 미니츄어가이드 Guide MCMW CO N 블럭타입 MCM 일반 MCML 일반롱타입 MCMW 와이드타입 MCMWL 와이드롱타입 형번 블럭수 1 2 레일길이 예압보통 ( 무기호 ) C1( 경예압 ) C0( 중예압 ) 정도 N 보통 H 상급 P 정밀급 G 값 항목 N ( 일반급 ) H ( 상급 ) P ( 정밀급 ) 높이 H의치수허용차 ±0.04 ±0.02 ±0.01 폭 N의치수허용차 ±0.04 ±0.025 ±0.0 높이 H의상호차 폭 N의상호차 A면에대한 C면의주행평행도 C( 표1) 참조 B면에대한 D면의주행평행도 D( 표1) 참조 ( 단위 : μm ) 35 C D ( 표 1 ) N H P ( 단위 : m/m ) A - 21

22 Guide A MCMW5 표준길이 A - 22

23 A MCMW 7 미니츄어가이드 Guide MCMW CO N 10 블럭타입 MCM 일반 MCML 일반롱타입 MCMW 와이드타입 MCMWL 와이드롱타입 형번 블럭수 1 2 레일길이 예압보통 ( 무기호 ) C1( 경예압 ) C0( 중예압 ) 정도 N 보통 H 상급 P 정밀급 G 값 항목 N ( 일반급 ) H ( 상급 ) P ( 정밀급 ) 높이 H의치수허용차 ±0.04 ±0.02 ±0.01 폭 N의치수허용차 ±0.04 ±0.025 ±0.0 높이 H의상호차 폭 N의상호차 A면에대한 C면의주행평행도 C( 표1) 참조 B면에대한 D면의주행평행도 D( 표1) 참조 ( 단위 : μm ) 35 C D ( 표 1 ) N H P ( 단위 : m/m ) A - 23

24 Guide A MCMW7 표준길이 A - 24

25 A MCMW 9 미니츄어가이드 Guide MCMW CO N 10 블럭타입 MCM 일반 MCML 일반롱타입 MCMW 와이드타입 MCMWL 와이드롱타입 형번 블럭수 1 2 레일길이 예압보통 ( 무기호 ) C1( 경예압 ) C0( 중예압 ) 정도 N 보통 H 상급 P 정밀급 G 값 항목 N ( 일반급 ) H ( 상급 ) P ( 정밀급 ) 높이 H의치수허용차 ±0.04 ±0.02 ±0.01 폭 N의치수허용차 ±0.04 ±0.025 ±0.0 높이 H의상호차 폭 N의상호차 A면에대한 C면의주행평행도 C( 표1) 참조 B면에대한 D면의주행평행도 D( 표1) 참조 ( 단위 : μm ) 35 C D ( 표 1 ) N H P ( 단위 : m/m ) A - 25

26 Guide A MCMW9 MCMW9L 표준길이 A - 26

27 A MCMW 12 미니츄어가이드 Guide MCMW CO N 블럭타입 MCM 일반 MCML 일반롱타입 MCMW 와이드타입 MCMWL 와이드롱타입 형번 블럭수 1 2 레일길이 예압보통 ( 무기호 ) C1( 경예압 ) C0( 중예압 ) 정도 N 보통 H 상급 P 정밀급 G 값 항목 N ( 일반급 ) H ( 상급 ) P ( 정밀급 ) 높이 H의치수허용차 ±0.04 ±0.02 ±0.01 폭 N의치수허용차 ±0.04 ±0.025 ±0.0 높이 H의상호차 폭 N의상호차 A면에대한 C면의주행평행도 C( 표1) 참조 B면에대한 D면의주행평행도 D( 표1) 참조 ( 단위 : μm ) 35 C D ( 표 1 ) N H P ( 단위 : m/m ) A - 27

28 Guide A MCMW12 MCMW12L 표준길이 A - 28

29 A MCMW 미니츄어가이드 Guide MCMW CO N 블럭타입 MCM 일반 MCML 일반롱타입 MCMW 와이드타입 MCMWL 와이드롱타입 형번 블럭수 1 2 레일길이 예압보통 ( 무기호 ) C1( 경예압 ) C0( 중예압 ) 정도 N 보통 H 상급 P 정밀급 G 값 항목 N ( 일반급 ) H ( 상급 ) P ( 정밀급 ) 높이 H의치수허용차 ±0.04 ±0.02 ±0.01 폭 N의치수허용차 ±0.04 ±0.025 ±0.0 높이 H의상호차 폭 N의상호차 A면에대한 C면의주행평행도 C( 표1) 참조 B면에대한 D면의주행평행도 D( 표1) 참조 ( 단위 : μm ) 35 C D ( 표 1 ) N H P ( 단위 : m/m ) A - 29

30 Guide A MCMW MCMWL 표준길이 A - 30

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