네트워크컨버전스와 Ethernet/IP Insert Photo Here 남수혁 / 로크웰오토메이션마케팅 2008. 10. 28 Copyright 2007 Rockwell Automation, Inc. All rights reserved.
로크웰오토메이션소개 산업자동화제어및정보솔루션의세계적인선두기업 연간매출 : 약 50 억달러 본사 : 미국위스콘신주밀워키 약명 ( 거래종목명 ): ROK 직원수 : 약 19,000 명 80 개국이상에서영업및고객지 원 Copyright 2007 Rockwell Automation, Inc. All rights reserved. 2
소비재산업 자동차 식품및음료 가정및생활용품 생명과학 유연성과응답성이향상되는동시에비용절감및품질개선 Bridgestone DaimlerChrysler GM Goodyear 현대 JCI Lear Magna Michelin Toyota 소비자의요구를충족하는동시에비용절감과폐기물최소화, 자산성능향상 Anheuser-Busch Coca-Cola Kellogg Kraft/Nabisco M&M Mars Nestlé PepsiCo/Frito-Lay SABMiller 규제기관의규격준수, 품질, 일관성, 유연성향상및시장출시기한단축 3M Beiersdorf Colgate-Palmolive DuPont Henkel Kimberly-Clark L Oréal Procter & Gamble Unilever 지속적으로변화하는규정에대한요건을준수하는동시에비용절약 Abbott Laboratories Eli Lilly Johnson & Johnson Merck Pfizer Sanofi Wyeth-Ayerst Copyright 2007 Rockwell Automation, Inc. All rights reserved. 3
중공업, 자원중심산업 수 / 페수처리 채광 / 금속 / 시멘트 석유및가스 반도체 / 전자 장기적인비용절감및확장가능한솔루션을통한주문형엔지니어링전문기술 항공기및엔진업체 컨설턴트 설계엔지니어업체 설계연구소 ( 아시아 ) 전세계지방자치단체 민영화추진업체 ( 유럽 ) 펌프 OEM 시스템통합업체 고객요구에부응하기위해주요파라미터관리및실시간제어실행 Alcoa BHP Billiton CEMEX Holcim Lafarge Rio Tinto US Gypsum Vulcan 최고로효율적인작동을유지하는동시에변화하는생산조건에대응 BP Chevron ConocoPhillips ExxonMobil Shell 단일자동화제어및정보인프라스트럭처를사용하여생산량증가및리스크와총소유비용감소 Agilent Applied Materials ATS Automation Axcelis IDC / CH2M KLA-Tencor Novellus Praxair Seagate Copyright 2007 Rockwell Automation, Inc. All rights reserved. 4
목차 ü 1. 네트워크컨버전스 2. Ethernet/IP 소개 Copyright 2007 Rockwell Automation, Inc. All rights reserved. 5
현대제조산업에서의통합성 비즈니스엔터프라이즈시스템 공급망통합 유연한제조 공급자 고객요구 공장 총소유비용절약 시장출시기한단축 자산관리최적화 포괄적인위험요소관리 Copyright 2007 Rockwell Automation, Inc. All rights reserved. 6
전사적인제어와정보연결및통합 비즈니스엔터프라이즈시스템 OEM 본사 다른플랜트 공급자 통합아키텍처 고객 제어실 유틸리티 입고 처리 물류 배치 (Batch)/ 혼합 포장 배송 공장 Copyright 2007 Rockwell Automation, Inc. All rights reserved. 7
State of Manufacturing Evolution 가시성 (VISIBILITY) Continuous Improvement í Integration of plant-floor production information to Enterprise level í Detailed Real Time reporting and measurement í Access to information at multiple levels í Effectiveness and Productivity continuous monitoring 추적 (TRACKING) What happened and when í Regulatory Compliance í Quality assurance í Real Time Order and Resource Status í Track and Trace (minimize impact of non-conformances) 제어 (CONTROL) How to be more competitive í Asset and Resource Optimization í Reduce Maintenance costs í Maximize equipment utilization í Demand Driven, Flexible manufacturing EtherNet/IP REAL TIME Information Access Copyright 2007 Rockwell Automation, Inc. All rights reserved. 8
State of Manufacturing Evolution 가시성 (VISIBILITY) Continuous Improvement í Integration of plant-floor production information to Enterprise level í Detailed Real Time reporting and measurement í Access to information at multiple levels í Effectiveness and Productivity continuous monitoring 추적 (TRACKING) What happened and when í Regulatory Compliance í Quality assurance í Real Time Order and Resource Status í Track and Trace (minimize impact of non-conformances) 제어 (CONTROL) How to be more competitive í Asset and Resource Optimization í Reduce Maintenance costs í Maximize equipment utilization í Demand Driven, Flexible manufacturing EtherNet/IP REAL TIME Enabling the Information Convergence of Access Manufacturing and IT Copyright 2007 Rockwell Automation, Inc. All rights reserved. 9
통합아키텍처 컨버전스실현 플랜트전역정보 엔터프라이즈비즈니스시스템 SCM ERP CRM PLM... 상호운용성 FactoryTalk 통합생산및성능패키지 플랜트관리 설계및구성 생산관리 데이터관리 품질및규격준수 통합산업아키텍처인프라시스템 자산관리 성능및가시성 써드파티 시스템제어 엔지니어링 이산모션프로세스배치안전드라이브 Logix 제어플랫폼 레거시시스템 공정 중요한플랜트자산 파트너 기계및프로세스 유지보수 Copyright 2007 Rockwell Automation, Inc. All rights reserved. 10
제조영역과기업네트워크의컨버전스 Business Innovation Model 비지니스모델혁신 Technology Convergence Network Convergence 신속한비지니스의사결정 경쟁적우위확보 Organizational Convergence Cultural Convergence Ethernet 확산 비지니스요구사항증가 조직적문화적문제가존재하며, 업무간구분이불명확함 커다란문화적충돌이발생 통상 IT 주도형으로나타남 부서간또는업무간에커다란단절이발생 서로벽을허물고하나로통합될필요가있음 Cisco/Rockwell Automation Customer Innovation Council Sept 2006/2007 Copyright 2007 Rockwell Automation, Inc. All rights reserved. 11
Cisco 와 Rockwell Automation 의협력 공통의기술관점 Support use of open, unmodified standards, with intelligent networking features in automation networks through ODVA, ISA and others To-Date: Board members of ODVA Active in ISA security and wireless committees 참조아키텍처개발협력 Tested and Validated design and implementation guidance and best practices for a converged network architecture Available now, free for download 사람과프로세스에대한최적화 Develop process guidelines for help with convergence, facilitate training and dialogue with IT and Manufacturing Educational seminars, white papers and events 제품개발협력 Developed Industrial Ethernet switches incorporating the best of Cisco and the best of Rockwell Automation Stratix 8000 switches Copyright 2007 Rockwell Automation, Inc. All rights reserved. 12
Reference Architectures Reference Architectures 기업네트워크와산업용네트워크의융합에따른전체네트워크구조설계에대한지침 Design guides Documented best practices and recommendations - tested and verified Whitepapers 기술동향및어플리케이션관련주제 Education series 세미나등 목표 네트워크구성상의부적절한요소제거 통합네트워크구현비용을절감 정보보안향상 공장내의정보흐름을원활히함 웹사이트참조 : www.ab.com/networks/architectures.html http://www.cisco.com/en/us/netsol/ns741/network ing_solutions_products_generic_content0900aec d80601e1d.html Copyright 2007 Rockwell Automation, Inc. All rights reserved. 13
Reference Architectures(1) Copyright 2007 Rockwell Automation, Inc. All rights reserved. 14
Reference Architectures(2) 주요네트워크기능별계층도 다양한기술활용 보안기능포함 고가용성옵셥 Cisco Validated Design I 네트워크인프라서비스 표준프로토콜만으로구성 미래의변화에대비한확장성 검증된아키텍처를바탕으로설계 Copyright 2007 Rockwell Automation, Inc. All rights reserved. 15
IT 네트워크와제어네트워크의차이점 보안정책 IT 네트워크제어네트워크 우선순위기밀성, 무결성, 가용성가용성, 무결성, 기밀성 트래픽형태 음성및영상데이터를포함한다양한데이터융합 어플리케이션에특화된데이터 접근통제엄격한인증및접근정책사용 엄격한물리적접근통제단순한네트워크접근정책 장치문제발생시대응방식 실행계속 동작을멈출수있음 위협에대한방어감지된위협에대해접근제한 감지된위협이있어도잠정적으로동작가능 업그레이드 ASAP, During uptime Scheduled, during downtime Copyright 2007 Rockwell Automation, Inc. All rights reserved. 16
Rockwell Automation Stratix 8000 시스코기술로만든관리형스위치 시장에서찾아볼수없는유일한제품 시스코의핵심기술 기업네트워크와안전한통합 시스코운영체계 (IOS TM ) 탑재 시스코의 Catalyst TM 제품군의구조와기능가짐 IT 전문가들에게친숙한관리도구제공 : CLI (command line interface), CNA, Device Manager + 로크웰오토메이션의핵심기술 통합아키텍처인터페이스 (CIP) 제공 RSLogix 5000 설정프로파일 (AOP) 제공 진단을위한로직태그기본제공 FactoryTalk View Faceplates 제공 + 공장환경에최적화 간편한시스템통합및유지보수성제공 자동화고객을위한기본설정제공 (Globals and Smartports) 쉽고빠른하드웨어교체를위해착탈식 Compact Flash 를이용한설정방식채택 제조환경을기업네트워크에통합하기위한최상의제품 Copyright 2007 Rockwell Automation, Inc. All rights reserved. 17
폭넓은산업어플리케이션을위한 Stratix Ethernet Switch 제품군 : Stratix 4000 Ideal for applications with linear or ring topologies Price Stratix 6000 Applications with distributed network devices that need to be monitored and controlled Embedded Ring & Linear Stratix 8000 Applications that require plant floor and enterprise integration Stratix 2000 Applications with Small, Isolated Networks Functionality Copyright 2007 Rockwell Automation, Inc. All rights reserved. 18
전형적인시스템구성사례 Enterprise Zone ERP, Email, Intranet, etc. Enterprise Network Cisco ASA 5520 Firewall DMZ Terminal Servers, Patch Management, AntiVirus, Historian Mirror, Web/Application Server Cisco 3750 Stackwise Layer 3 Switch Manufacturing Zone Stratix 8000 Layer 2 Switch FactoryTalk Applications Cisco 2960 Layer 2 Switch Engineering Workstation - RSLogix 5000 Ring Topology with Rapid Spanning Tree Protocol (RSTP) Stratix 4000 ETAP Layer 2 Embedded Switch Linear or Ring Stratix 2000 Layer 2 Unmanaged Switch Stratix 6000 Layer 2 Switch Cell/Area Zone Cell/Area Zone Cell/Area Zone Cell/Area Zone Copyright 2007 Rockwell Automation, Inc. All rights reserved. 19
목차 1. 네트워크컨버전스 ü 2. Ethernet/IP 소개 Copyright 2007 Rockwell Automation, Inc. All rights reserved. 20
산업용네트워크기술동향 Ethernet 기반으로이동 급속히발전하는 Office Network 기술활용 하드웨어원가절감 네트워크수평 / 수직통합 à 유지보수성향상 1970 년대에최초로 Ethernet 이산업용으로사용됨 기술적과제 Real-time vs 표준화 안정성 ( 산업용 ) Copyright 2007 Rockwell Automation, Inc. All rights reserved. 21
왜 EtherNet/IP 인가? EtherNet/IP is Standard EtherNet/IP is standard, unmodified (IEEE 802.x) Ethernet Established EtherNet/IP has more than 1,500,000 nodes installed, and widely available Rockwell Automation and 3rd party products More than a Fieldbus Control your machinery, supervise your factory, and manage your enterprise with just one network Copyright 2007 Rockwell Automation, Inc. All rights reserved. 22
Ethernet 표준준수 (1) 표준프로토콜모델 FTP SMTP HTTP Application VOIP Layer DNS SNMP CIP TCP UDP 표준 OSI 모델 IP CSMA / CD Ethernet Copyright 2007 Rockwell Automation, Inc. All rights reserved. 23
Ethernet 표준준수 (2) 표준기반프로토콜 - 표준모델로시작하여수정됨 응용계층 응용계층 TCP / UDP IP Realtime Stack TCP / UDP IP Realtime Stack 표준이더넷 H/W Realtime H/W 지원 스위치기술 스위치 Copyright 2007 Rockwell Automation, Inc. All rights reserved. 24
Ethernet 표준준수 (3) 표준 (Standard) 표준스위치만사용하여구성 기존 Ethernet 환경과쉽게통합 별도의기술습득이필요없음 IT 기술을 100% 활용가능 표준기반 (standards-based) 비표준특수스위치사용 기존네트워크와통합시잠재적문제발생가능성 별도의기술습득필요 IT 기술활용이제한될수있음 표준기반 : 제조업체의독점적규약포함 Copyright 2007 Rockwell Automation, Inc. All rights reserved. 25
CIP (Common Industrial Protocol) CIP 하드웨어독립적프로토콜 Device Profiles Semiconductor Valves Drives Robots Other CIP Application Layer Application Object Library Application CIP Data Management Services Explicit Messages, I/O Messages CIP Message Routing, Connection Management Transport Network Encapsulation TCP IP UDP ControlNet Transport DeviceNet Transport Data Link Physical EtherNet CSMA/CD EtherNet Physical Layer ControlNet CTDMA ControlNet Phys. Layer CAN CSMA/NBA DeviceNet Phys. Layer Future Alternatives: ATM, USB, FireWire,... Copyright 2007 Rockwell Automation, Inc. All rights reserved. 26
Ethernet 시장전망 산업용 Ethernet 시장규모 Copyright 2007 Rockwell Automation, Inc. All rights reserved. 27
시장전망 Ethernet/IP 성장율 EtherNet/IP Node Shipment 1999 2000 2001 2002 2003 2004 2005 CNet: 10%, DNet: 16% Copyright 2007 Rockwell Automation, Inc. All rights reserved. 28
ODVA 참여업체 (Ethernet/IP) 230 개이상의 230 개이상의 EtherNet/IP Vendor ID 부여 Copyright 2007 Rockwell Automation, Inc. All rights reserved. 29
EtherNet/IP 지원제품군 ü Programming Logic Controllers ü Human Machine Interfaces ü Multiple I/O Platforms ü Valve Manifolds ü Weigh Scales ü Motion Controller ü Drive Controllers ü Resolver Interface ü Vision Systems ü Ident Stations ü EtherNet/IP to Serial Interfaces ü EtherNet/IP to Fieldbus ü IP67 EtherNet/IP Connectors ü Ethernet Diagnostics tools Copyright 2007 Rockwell Automation, Inc. All rights reserved. 30
적용사례 Automotive 1620+ Nodes: 3400 Nodes 135 Controllers 419 Weld Machines & I/O Nodes 113 Drives 348 HMI / Computers 711 Robots 7 Cameras Brewing / Beverage 628 Nodes: 8 Controllers 120 I/O Nodes 495 Drives 5 HMI / Computers Printing 520 Nodes: 36 Controllers 284 I/O Nodes 48 Drives 152 HMI / Computers Construction Materials 810+ Nodes: 32 Controllers 384 I/O Nodes 192 Drives 31 HMI / Computers 170+ Other EtherNet/IP Devices Copyright 2007 Rockwell Automation, Inc. All rights reserved. 31
Questions? Insert Photo Here Copyright 2007 Rockwell Automation, Inc. All rights reserved.