HK-A SERIES Single Output W HK50A HK100A HK150A HK-A Features AC100Vin / Single output / Low cost HK10A HK15A HK25A Applicable to a wide range o
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1 SERIES Single Output W HK50A HK100A HK150A Features AC100Vin / Single output / Low cost HK10A HK15A HK25A Applicable to a wide range of applications, including FA industry facilities and medical equipment. 10W-150W standard products: 6 models 30 types 100W/150W type: Remote sensing available Applications Product Line up Model naming method HK 10A 5/ Blank: Open frame with screw terminal (HK10A - HK150A) A: Screw terminals, with cover (HK10A - HK150A) B: Open frame & connector (HK10A - HK50A) C: Connectors & with cover (HK10A - HK50A) Nominal output voltage Output power Series name 3 Conformity to RoHS Directive This means that, in conformity with EU Directive 2002/95/ EC, lead, cadmium, mercury, hexavalent chromium, and specific bromine-based flame retardants, PBB and PBDE, have not been used, except for exempted applications. Output 10W 15W 25W 50W 100W 150W Voltage Output Current Model Output Current Model Output Current Model Output Current Model Output Current Model Output Current Model 3.3V HK10A-3 HK15A-3 HK25A A HK50A-3 2.0A 3.0A 5.0A 20.0A HK100A-3 HK150A A 5V HK10A-5 HK15A-5 HK25A A HK50A-5 HK100A-5 HK150A-5 12V 0.9A HK10A A HK15A A HK25A A HK50A A HK100A A HK150A-12 15V 0.7A HK10A-15 1A HK15A A HK25A A HK50A-15 7A HK100A-15 10A HK150A-15 24V 0.5A HK10A A HK15A A HK25A A HK50A A HK100A A HK150A-24 All specifications are subject to change without notice. A-75
2 HK10A HK10A HK10A Specifications ITEMS/UNITS MODEL HK10A-3 HK10A-5 HK10A-12 HK10A-15 HK10A-24 Voltage Range (*2) V AC or DC Frequency (*2) Hz Input Efficiency (typ) (*1) % Current (100VAC)(typ) (*1) A Inrush Current (100VAC)(typ) A 20 Nominal Voltage VDC Maximum Current A Maximum Power W Maximum Line Regulation (*3) mv Output Maximum Load Regulation (*4) mv Temperature Coefficient (typ) (*8) 1% at 0 to +50 Maximum Ripple & Noise mvp-p Hold-up Time (typ) (*1) ms 20 Voltage Adjustable Range ±10% Over Current Protection (*5) >105% Function Over Voltage Protection (*6) >115% Series Operation Possible Operating Temperature (*7) 0 to +50 (100%), 60 (50%) Storage Temperature -30 to +85 Operating Humidity %RH Environment Storage Humidity %RH Vibration 10-55Hz (sweep 1 min) less than 19.6m/s² X, Y, Z 1 h each Shock Less than 196.1m/s² Cooling Convection Cooled Isolation Withstand Voltage (*9) Input - Chassis, Input - Output : 2kVAC (20mA) Output - Chassis : 500VAC (100mA) for 1min Isolation Resistance More than 100M Ohm at 25 and 70%RH Output-FG 500VDC Approved Safety Standards Standards EMI Mechanical by UL , CSA C22.2 No Built to meet DENAN. (HK10A-3 is built to meet safety standards.) Built to meet FCC class B, VCCI - B Weight g 150 Size (W x H x D) mm 22 x 68 x 68 (Refer to outline drawing) (*1) At 100VAC and maximum output power, Ta = 25 (*2) For cases where conformance to various safety specs (UL, CSA) are required to be described as VAC, 50/60Hz on name plate. (*3) From 85 to 132VAC or 110 to 175VDC, constant load. (*4) From no load to full load, constant input voltage. (*5) Current limiting with automatic recovery. Avoid to operate over load or dead short for more than 30 seconds. (*6) Over voltage clamping by zener diode. (*7) At standard mounting (vertical). (*8) Constant input voltage & load. (*9) Refer to instruction manual for testing procedure. Recommended EMC Filter RSEL-20R5W Please refer to "TDK-Lambda EMC Filters" catalog. Derating Curve Without cover With cover (A) (B) (C) (D) (E)Don't use PCB Recommended standard mounting method is (A). (B), (C), (D) are also possible, but please use within the range of derating. Please do not use (E), where the PCB will be on the top side and heat will be trapped inside the unit. A-76 All specifications are subject to change without notice.
3 HK 10A Outline Drawing HK10A Please see A-88 for HK10A/A and HK10A/C (with cover). (Screw terminal) === MATERIALS === Frame: Iron PCB: Composite (CEM-3 UL94V-0) single side A: M3 tapped holes (4) for customer chassis mounting. (Screws must not protrude into power supply by more than 5mm) B: Model name and nominal output voltage and maximum output current are shown here in accordance with the specifications. C: Country of manufacturer will be shown here. D: C-UL-US & CE Marking (only 5V, 12V, 15V & 24V) unit : mm HK10A/B (With connector) A: M3 tapped holes (4) for customer chassis mounting. (Screws must not protrude into power supply by more than 5mm.) B: Model name and nominal output voltage and maximum output current are shown here in accordance with the specifications. C: Country of manufacturer will be shown here. D: C-UL-US & CE Marking (only 5V, 12V, 15V & 24V) E: ACCESSORIES : HOUSINGS (MOLEX) --- NET (MOLEX) --- NET 1 TERMINALS 5194PBT (MOLEX) --- NET 7 All specifications are subject to change without notice. unit : mm A-77
4 HK15A HK15A Specifications ITEMS/UNITS MODEL HK15A-3 HK15A-5 HK15A-12 HK15A-15 HK15A-24 Voltage Range (*2) V AC or DC Frequency (*2) Hz Input Efficiency (typ) (*1) % Current (100VAC)(typ) (*1) A Inrush Current (100VAC)(typ) A 30 Nominal Voltage VDC Maximum Current A Maximum Power W Maximum Line Regulation (*3) mv Output Maximum Load Regulation (*4) mv Temperature Coefficient (typ) (*8) 1% at 0 to +50 Maximum Ripple & Noise mvp-p Hold-up Time (typ) (*1) ms 20 Voltage Adjustable Range ±10% Over Current Protection (*5) >105% Function Over Voltage Protection (*6) >115% Series Operation Possible Operating Temperature (*7) 0 to +50 (100%), 60 (50%) Storage Temperature -30 to +85 Operating Humidity %RH Environment Storage Humidity %RH Vibration 10-55Hz (sweep 1 min) less than 19.6m/s² X, Y, Z 1 h each Shock Less than 196.1m/s² Cooling Convection Cooled Isolation Withstand Voltage (*9) Input - Chassis, Input - Output : 2kVAC (20mA) Output - Chassis : 500VAC (100mA) for 1min Isolation Resistance More than 100M Ohm at 25 and 70%RH Output-FG 500VDC Approved Safety Standards Standards EMI Mechanical by UL , CSA C22.2 No Built to meet DENAN. (HK15A-3 is built to meet safety standards.) Built to meet FCC class B, VCCI - B Weight g 170 Size (W x H x D) mm 23.5 x 68 x 80 (Refer to outline drawing) (*1) At 100VAC and maximum output power, Ta = 25 (*2) For cases where conformance to various safety specs (UL, CSA) are required to be described as VAC, 50/60Hz on name plate. (*3) From 85 to 132VAC or 110 to 175VDC, constant load. (*4) From no load to full load, constant input voltage. (*5) Current limiting with automatic recovery. Avoid to operate over load or dead short for more than 30 seconds. (*6) Over voltage clamping by zener diode. (*7) At standard mounting (vertical). (*8) Constant input voltage & load. (*9) Refer to instruction manual for testing procedure. Recommended EMC Filter RSEL-2001W Please refer to "TDK-Lambda EMC Filters" catalog. OUTPUT DERATING Without cover With cover (A) (B) (C) (D) (E)Don't use PCB Recommended standard mounting method is (A). (B), (C), (D) are also possible, but please use within the range of derating. Please do not use (E), where the PCB will be on the top side and heat will be trapped inside the unit. A-78 All specifications are subject to change without notice.
5 HK 15A Outline Drawing HK15A Please see A-89 for HK15A/A and HK15A/C (with cover). (With screw terminal) M TERMINAL COVER COMPONENT SIDE SEE NOTE A 68.0 ± ± ± ± 1 SEE NOTE A === MATERIALS === Frame: Iron PCB: Composite (CEM-3 UL94V-0) single side A: M3 tapped holes (4) for customer chassis mounting. (Screws must not protrude into power supply by more than 5mm.) B: Model name and nominal output voltage and maximum output current are shown here in accordance with the specifications. C: Country of manufacturer will be shown here. D: C-UL-US & CE Marking (only 5V,12V,15V & 24V) HK15A/B 1.5 NAME PLATE SEE NOTE B&C 74.0 ± ± 1 (unit : mm) (With connectors) A: M3 tapped holes (4) for customer chassis mounting. (Screws must not protrude into power supply by more than 5mm.) B: Model name and nominal output voltage and maximum output current are shown here in accordance with the specifications. C: Country of manufacturer will be shown here. D: C-UL-US & CE Marking (only 5V,12V,15V & 24V) E: ACCESSORIES : HOUSINGS (MOLEX) --- NET (MOLEX) --- NET 1 TERMINALS 5194PBT (MOLEX) --- NET 7 All specifications are subject to change without notice. unit : mm A-79
6 HK25A HK25A HK25A Specifications ITEMS/UNITS MODEL HK25A-3 HK25A-5 HK25A-12 HK25A-15 HK25A-24 Voltage Range (*2) V AC or DC Frequency (*2) Hz Input Efficiency (typ) (*1) % Current (100VAC)(typ) (*1) A Inrush Current (100VAC)(typ) (*3) A 15 Nominal Voltage VDC Maximum Current A Maximum Power W Maximum Line Regulation (*4) mv Output Maximum Load Regulation (*5) mv Temperature Coefficient (typ) (*9) 1% at 0 to +50 Maximum Ripple & Noise mvp-p Hold-up Time (typ) (*1) ms 20 Voltage Adjustable Range ±10% Over Current Protection (*6) >105% Function Over Voltage Protection (*7) 115% to 135% Series Operation Possible Operating Temperature (*8) 0 to +50 (100%), 60 (50%) Storage Temperature -30 to +85 Operating Humidity %RH Environment Storage Humidity %RH Vibration 10-55Hz (sweep 1 min) less than 19.6m/s² X, Y, Z 1 h each Shock Less than 196.1m/s² Cooling Convection Cooled Isolation Withstand Voltage (*10) Input-Chassis, Input-Output : 2kVAC (20mA) Output-Chassis : 500VAC (100mA) for 1min Isolation Resistance More than 100MΩ at 25 and 70% RH Output-FG 500VDC Approved Safety Standards Standards EMI Mechanical by UL , CSA C22.2 No Built to meet DENAN. (HK25A-3 is built to meet safety standards.) Built to meet FCC class B,VCCI-B Weight g 230 Size (W x H x D) mm 28 x 68 x 95 (Refer to outline drawing) (*1) At 100VAC & maximum output power,ta = 25. (*2) For cases where conformance to various safety specs (UL, CSA) are required to be described as VAC, 50/60Hz on name plate. (*3) Typical value on cold start, Ta=25. (*4) From 85 to 132VAC or 110 to 175VDC, constant load. (*5) From no load to full load, constant input voltage. (*6) Current limiting with automatic recovery. Avoid to operate over load or dead short for more than 30 seconds. (*7) Inverter shut down, manual reset. (*8) At standard mounting (vertical). (*9) Constant input voltage & load. (*10) Refer to instruction manual for testing procedure. Recommended EMC Filter RSEL-2001W Please refer to "TDK-Lambda EMC Filters" catalog. OUTPUT DERATING Without cover With cover (A) (B) (C) (D) (E)Don't use PCB Recommended standard mounting method is (A). (B), (C), (D) are also possible, but please use within the range of derating. Please do not use (E), where the PCB will be on the top side and heat will be trapped inside the unit. A-80 All specifications are subject to change without notice.
7 HK 25A HK25A Outline Drawing Please see A-90 for HK25A/A and HK25A/C (with cover). (With screw terminal) M3 + TERMINAL COVER 8.2 COMPONENT SIDE SEE NOTE A 36.0 ± ± ± ± 1 === MATERIALS === Frame: Iron 4.0 PCB: Composite (CEM-3 UL94V-0) single side SEE NOTE B SEE NOTE A A: M3 tapped holes (5) for customer chassis mounting. (Screws must not protrude into power supply by more than 5mm.) B: Φ3.5 holes (2) for customer chassis mounting. (Use M3 mounting screws.) C: Model name and nominal output voltage and maximum output current are shown here in accordance with the specifications. D: Country of manufacturer will be shown here. 0.5 E: C-UL-US & CE Marking (only 5V, 12V, 15V & 24V) 7.0 ± 0.5 (WITH COVER 99.0 ± 1) SEE NOTE C&D 88.0 ± 0.5 NAME PLATE 83.0 ± 0.5 SEE NOTE B ± 1 unit: mm HK25A/B (With connectors) 4 88 ± 0.5 SEE NOTE B A: M3 tapped holes (5) for customer chassis mounting. SEE NOTE B SEE NOTE A (Screws must not protrude into power supply by more than 5mm.) B: φ3.5 Holes (2) for customer chassis mounting. (Use M3 mounting screws.) C: Model name and nominal output voltage and maximum output current are shown here in accordance with the specifications. D : Country of manufacturer will be shown here. 0.5 E : ACCESSORIES HOUSING (MOLEX) --- NET (MOLEX) --- NET 1 TERMINALS 5194PBT (MOLEX) --- NET 7 F : C-UL-US & CE Marking (only 5V, 12V, 15V & 24V) 7 ± 0.5 NAME PLATE 83 ± 0.5 SEE NOTE C&D ± 1 unit: mm A-81
8 HK50A HK50A Specifications ITEMS/UNITS MODEL HK50A-3 HK50A-5 HK50A-12 HK50A-15 HK50A-24 Voltage Range (*2) V AC or DC Frequency (*2) Hz Input Efficiency (typ) (*1) % Current (100VAC)(typ) (*1) A Inrush Current (100VAC)(typ) (*3) A 30 Nominal Voltage VDC Maximum Current A Maximum Power W Maximum Line Regulation (*4) mv Output Maximum Load Regulation (*5) mv Temperature Coefficient(typ) (*9) 1% at 0 to +50 Maximum Ripple & Noise mvp-p Hold-up Time (typ) (*1) ms 20 Voltage Adjustable Range ±10% Over Current Protection (*6) >105% Function Over Voltage Protection (*7) 115%~135% Series Operation Possible Operating Temperature (*8) 0 to +50 (100%), 60 (50%) Storage Temperature -30 to +85 Operating Humidity %RH Environment Storage Humidity %RH Vibration 10-55Hz (sweep 1 min) less than 19.6m/s² X, Y, Z 1 h each Shock Less than 196.1m/s² Cooling Convection Cooled Isolation Withstand Voltage (*10) Input - Chassis, Input - Output : 2kVAC (20mA) Output - Chassis : 500VAC (100mA) for 1min Isolation Resistance More than 100M Ohm at 25 and 70%RH Output-FG 500VDC Approved Safety Standards Standards EMI Mechanical by UL , CSA C22.2 No Built to meet DENAN. (HK50A-3 is built to meet safety standards.) Built to meet FCC class B, VCCI - B Weight g 280 Size (W x H x D) mm 31 x 68 x 119 (Refer to outline drawing) (*1) At 100VAC & maximum output power,ta = 25. (*2) For cases where conformance to various safety specs (UL, CSA) are required to be described as VAC, 50/60Hz on name plate. (*3) Typical value on cold start, Ta=25. (*4) From 85 to 132VAC or 110 to 175VDC, constant load. (*5) From no load to full load, constant input voltage. (*6) Current limiting with automatic recovery. Avoid to operate over load or dead short for more than 30 seconds. (*7) Inverter shut down, manual reset. (*8) At standard mounting (vertical). (*9) Constant input voltage & load. (*10) Refer to instruction manual for testing procedure. Recommended EMC Filter RSEL-2002W Please refer to "TDK-Lambda EMC Filters" catalog. OUTPUT DERATING Without cover With cover (A) (B) (C) (D) (E)Don't use PCB Recommended standard mounting method is (A). (B), (C), (D) are also possible, but please use within the range of derating. Please do not use (E), where the PCB will be on the top side and heat will be trapped inside the unit. A-82 All specifications are subject to change without notice.
9 HK 50A Outline Drawing HK50A Please see A-91 for HK50A/A and HK50A/C (with cover). (With screw terminal) + === MATERIALS === Frame: Aluminum PCB: Composite (CEM-3 UL94V-0) single side A: M3 TAPPED HOLES(4) FOR CUSTOMER CHASSIS MOUNTING. SCREWS MUST NOT PROTRUDE INTO POWER SUPPLY BY MORE THAN 5mm. B: Φ3.5 HOLES(2) FOR CUSTOMER CHASSIS MOUNTING. (USE M3 MOUNTING SCREWS) C: MODEL NAME, NOMINAL OUTPUT VOLTAGE, MAXIMUM OUTPUT CURRENT ARE SHOWN HERE IN ACCORDANCE WITH THE SPECIFICATIONS. D: COUNTRY OF MANUFACTURE WILL BE SHOWN HERE. E: C-UL-US & CE MARKING (ONLY 5V,12V,15V & 24V) (unit : mm) HK50A/B (With connector) OUTPUT CONNECTOR 3-04A (MOLE) + COMPONENT SIDE INPUT CONNECTOR 89-04A (MOLE) SEE NOTE A 34 68±1 A: M3 TAPPED HOLES(4) FOR CUSTOMER CHASSIS MOUNTING. SCREWS MUST NOT PROTRUDE INTO ( POWER SUPPLY BY MORE THAN 5mm. ) B: Φ3.5 HOLES(2) FOR CUSTOMER CHASSIS MOUNTING. (USE M3 MOUNTING SCREWS.) C: MODEL NAME, NOMINAL OUTPUT VOLTAGE, MAXIMUM OUTPUT CURRENT ARE SHOWN HERE IN ACCORDANCE WITH THE SPECIFICATIONS. D: COUNTRY OF MANUFACTURE WILL BE SHOWN HERE. E: C-UL-US & CE MARKING (ONLY 5V, 12V, 15V & 24V) F: ACCESSORIES : HOUSINGS (MOLEX) --- NET (MOLEX) --- NET 1 TERMINALS 5194PBT (MOLEX) --- NET 7 SEE NOTE B SEE NOTE A 26 70± ± ±0.5 NAME PLATE (*1) SEE NOTE C, D&E 100.0±0.5 SEE NOTE B ±1 (unit : mm) All specifications are subject to change without notice. A-83
10 HK100A HK100A Specifications ITEMS/UNITS MODEL HK100A-3 HK100A-5 HK100A-12 HK100A-15 HK100A-24 Voltage Range (*2) V AC or DC Frequency (*2) Hz Input Efficiency (typ) (*1) % Current (100VAC)(typ) (*1) A Inrush Current (100VAC)(typ) A 15 Nominal Voltage VDC Maximum Current A Maximum Power W Maximum Line Regulation (*3) mv Output Maximum Load Regulation (*4) mv Temperature Coefficient (typ) 1% at -10 to +50 Maximum Ripple & Noise mvp-p Hold-up Time (typ) (*1) ms 20 Voltage Adjustable Range (typ) ±10% Over Current Protection (*5) >105% Over Voltage Protection (*6) 115% - 135% Remote Sensing Possible Function Remote ON/OFF Control - Parallel Operation - Series Operation Possible Operating Temperature (*8) -10 to +50 (100%), 60 (50%) Storage Temperature -30 to +85 Operating Humidity %RH Environment Storage Humidity %RH Vibration Less than 19.6m/s² Shock Less than 196.1m/s² Cooling Convection cooled Isolation Withstand Voltage (*7) Input - Chassis, Input - Output : 2kVAC (20mA) Output - Chassis : 500VAC (100mA) for 1min Isolation Resistance More than 100M Ohm at 25 and 70%RH, Output-Chassis 500VDC Safety Standards Approved by UL , CSA C22.2 No Built to meet DENAN. Standards EMI Built to meet FCC class B, VCCI - B Weight g 540 Mechanical Size (W x H x D) mm 34.5 x 93 x 150 (Refer to outline drawing) (*1) At 100VAC & maximum output power, Ta = 25. (*2) For cases where conformance to various safety specs (UL, CSA, VDE) are required to be described as VAC, 50/60Hz on name plate. (*3) From VAC or VDC, constant load. (*4) From no load to full load, constant input voltage. (*5) Current limiting with automatic recovery. (Refer to instruction manual for details.) (*6) Inverter shutdown method, manual reset. (*7) Refer to instruction manual for testing procedure. (*8) Ratings - Refer to derating curve on the right. - Load(%) is percent of maximum output power or maximum output current, whichever is greater. - Refer to instruction manual for further mounting details. Recommended EMC Filter RSEN-2006 Please refer to "TDK-Lambda EMC Filters" catalog. WithoutCover : Open Frame Type OUTPUT DERATING With cover oa ounting A ounting ounting a oa A a (A) (Standard) (B) (C) (D) (E)Don't use Recommended standard mounting method is (A). (B), (C), (D) are also possible, but please use within the range of derating. Please do not use (E), where the PCB will be on the top side and heat will be trapped inside the unit. A-84 All specifications are subject to change without notice.
11 HK 100A HK100A (With screw terminal) Outline Drawing CVER CVER TERMIAL CVER CMPET SIE SIE SEE TE A SEE TE A A: M4 tapped holes for customer chassis mounting. (Screws must not protrude into power supply by more than 6mm.) B: Φ4.5 holes (2) for customer chassis mounting. C: Country of manufacture will be shown here. D: Model name and nominal output voltage and maximum output current are shown here in accordance with the specifications. E: C-UL-US and CE Marking (Only 3.3V, 5V, 12V, 15V and 24V) SEE TE C E AME PLATE SEE TE A SEE TE B ===ACCESSORIES=== * COVER FOR BARRIER TERMINAL STRIP (MOUNTED ON TERMINAL STRIP AT TIME OF SHIPMENT. ) * METAL PIESES FOR SHORTING PURPOSES (MOUNTED ON TERMINAL STRIP AT TIME OF SHIPMENT. ) === MATERIALS === Frame: Aluminum PCB: Composite (CEM-3 UL94V-0) single side (unit : mm) HK100A/A (With cover) CVER CVER TERMIAL TERMIAL CVER CVER CMPET CMPET SIE SIE SEE TE SEE A TE A A: M4 tapped holes for customer chassis mounting. (Screws must not protrude into power supply by more than 6mm) B: Φ4.5 holes (2) for customer chassis mounting. C: Country of manufacture will be shown here. D: Model name and nominal output voltage and maximum output current are shown here in accordance with the specifications. AME PLATE AME PLATE SEE TE SEE C E TE C E SEE TE SEE A TE A SEE TE B SEE TE B ===ACCESSORIES=== *COVER FOR BARRIER TERMINAL STRIP (MOUNTED ON TERMINAL STRIP AT TIME OF SHIPMENT. ) *METAL PIESES FOR SHORTING PURPOSES (MOUNTED ON TERMINAL STRIP AT TIME OF SHIPMENT. ) (unit : mm) All specifications are subject to change without notice. A-85
12 HK150A HK150A Specifications ITEMS/UNITS MODEL HK150A-3 HK150A-5 HK150A-12 HK150A-15 HK150A-24 Voltage Range (*2) V AC or DC Frequency (*2) Hz Input Efficiency (typ) (*1) % Current (100VAC)(typ) (*1) A Inrush Current (100VAC)(typ) A 15 Nominal Voltage VDC Maximum Current A Maximum Power W Maximum Line Regulation (*3) mv Output Maximum Load Regulation (*4) mv Temperature Coefficient (%)(typ) 1% at -10 to +50 Maximum Ripple & Noise mvp-p Hold-up Time (typ) (*1) ms 20 Voltage Adjustable Range (typ) ±10% Over Current Protection (*5) >105% Over Voltage Protection (*6) 115%-135% Remote Sensing Possible Function Remote ON/OFF Control - Parallel Operation - Series Operation Possible Operating Temperature (*8) -10 to +50 (100%), 60 (50%) Storage Temperature -30 to +85 Operating Humidity %RH Environment Storage Humidity %RH Vibration Less than 19.6m/s² Shock Less than 196.1m/s² Cooling Convection cooled Isolation Withstand Voltage (*7) Input - Chassis, Input - Output : 2kVAC (20mA) Output - Chassis : 500VAC (100mA) for 1min Isolation Resistance More than 100M Ohm at 25 and 70%RH Output - Chassis 500VDC Safety Standards Approved by UL , CSA C22.2 No Built to meet DENAN. Standards EMI Built to meet FCC class B, VCCI - B Weight g 650 Mechanical Size (W x H x D) mm 43 x 93 x 170 (Refer to outline drawing) (*1) At 100VAC & maximum output power, Ta = 25. (*2) For cases where conformance to various safety specs (UL, CSA, VDE) are required to be described as VAC, 50/60Hz on name plate. (*3) From VAC or VDC, constant load. (*4) From no load to full load, constant input voltage. (*5) Current limiting with automatic recovery. (Refer to instruction manual for details.) (*6) Inverter shutdown method, manual reset. (*7) Refer to instruction manual for testing procedure. (*8) Ratings - Refer to derating curve on the right. - Load(%) is percent of maximum output power or maximum output current, whichever is greater. - Refer to instruction manual for further mounting details. Recommended EMC Filter RSEN-2006 Please refer to "TDK-Lambda EMC Filters" catalog. OUTPUT DERATING Without Cover : Open Frame Type With cover (A) (Standard) (B) (C) (D) (E)Don't use Recommended standard mounting method is (A). (B), (C), (D) are also possible, but please use within the range of derating. Please do not use (E), where the PCB will be on the top side and heat will be trapped inside the unit. A-86 All specifications are subject to change without notice.
13 HK 150A HK150A (With screw terminal) Outline Drawing === NOTE === A: M4 TAPPED HOLES FOR CUSTOMER CHASSIS MOUNTING. SCREWS MUST NOT PROTRUDE INTO POWER SUPPLY BY MORE THAN 6mm. B: Φ4.5 HOLES(2) FOR CUSTOMER CHASSIS MOUNTING. C: COUNTRY OF MANUFACTURE WILL BE SHOWN HERE. D: MODEL NAME, NOMINAL OUTPUT VOLTAGE, MAXI- MUM OUTPUT CURRENT ARE SHOWN HERE IN AC- CORDANCE WITH THE SPECIFICATIONS. E: C-UL-US and CE Marking (Only 3.3V, 5V, 12V, 15V and 24V) === ACCESSORIES === COVER FOR BARRIER TERMINAL STRIP (MOUNTED ON TERMINAL STRIP AT TIME OF SHIPMENT) METAL PIECES FOR SHORTING PURPOSES (+~+S & -~-S) (MOUNTED ON TERMINAL STRIP AT TIME OF SHIPMENT) HK150A/A (With cover) === MATERIALS === Frame: Aluminum PCB: Composite (CEM-3 UL94V-0) single side (unit: mm) === NOTE === A: M4 TAPPED HOLES FOR CUSTOMER CHASSIS MOUNTING. SCREWS MUST NOT PROTRUDE INTO POWER SUPPLY BY MORE THAN 6mm. B: Φ4.5 HOLES(2) FOR CUSTOMER CHASSIS MOUNTING. C: COUNTRY OF MANUFACTURE WILL BE SHOWN HERE. D: MODEL NAME, NOMINAL OUTPUT VOLTAGE, MAXI- MUM OUTPUT CURRENT ARE SHOWN HERE IN AC- CORDANCE WITH THE SPECIFICATIONS. === ACCESSORIES === COVER FOR BARRIER TERMINAL STRIP (MOUNTED ON TERMINAL STRIP AT TIME OF SHIPMENT) METAL PIECES FOR SHORTING PURPOSES (+~+S & -~-S) (MOUNTED ON TERMINAL STRIP AT TIME OF SHIPMENT) (unit: mm) All specifications are subject to change without notice. A-87
14 HK 10A/A, /C HK10A/A (Screw terminals with cover) A: M3 tapped holes (4) for customer chassis mounting. (Screws must not protrude into power supply by more than 5mm) B: Model name and nominal output voltage and maximum output current are shown here in accordance with the specifications. C: Country of manufacturer will be shown here. D: C-UL-US & CE Marking (only 5V, 12V, 15V & 24V) unit: mm HK10A/C (With connector and cover) A: M3 tapped holes (4) for customer chassis mounting. (Screws must not protrude into power supply by more than 5mm.) B: Model name and nominal output voltage and maximum output current are shown here in accordance with the specifications. C: Country of manufacturer will be shown here. D: Accessories : Housings (MOLEX) --- NET (MOLEX) --- NET 1 Terminals 5194PBT (MOLEX) --- NET 7 E: C-UL-US & CE Marking (only 5V,12V,15V & 24V) unit: mm A-88 All specifications are subject to change without notice.
15 HK 15A/A, /C HK15A/A (Screw terminals with cover) A: M3 tapped holes (4) for customer chassis mounting. (Screws must not protrude into power supply by more than 5mm) B: Model name and nominal output voltage and maximum output current are shown here in accordance with the specifications. C: Country of manufacturer will be shown here. D: C-UL-US & CE Marking (only 5V,12V,15V & 24V) unit : mm HK15A/C (With connector and cover) A: M3 tapped holes (4) for customer chassis mounting. (Screws must not protrude into power supply by more than 5mm.) B: Model name and nominal output voltage and maximum output current are shown here in accordance with the specifications. C: Country of manufacturer will be shown here. D: C-UL-US & CE Marking (only 5V, 12V, 15V & 24V) E: ACCESSORIES : HOUSINGS (MOLEX) --- NET (MOLEX) --- NET 1 TERMINALS 5194PBT (MOLEX) --- NET 7 unit : mm All specifications are subject to change without notice. A-89
16 HK 25A/A, /C HK25A/A (Screw terminals with cover) A: M3 tapped holes (5) for customer chassis mounting. (Screws must not protrude into power supply by more than 5mm) B: Φ3.5 Holes (2) for customer chassis mounting. (Use M3 mounting screws) C: Model name and nominal output voltage and maximum output current are shown here in accordance with the specifications. D: Country of manufacturer will be shown here. E: C-UL-US & CE Marking (only 5V,12V,15V & 24V) unit : mm HK25A/C (With connector and cover) A: M3 tapped holes (5) for customer chassis mounting. (Screws must not protrude into power supply by more than 5mm.) B: φ3.5 Holes (2) for customer chassis mounting. (Use M3 mounting screws.) C: Model name and nominal output voltage and maximum output current are shown here in accordance with the specifications. D: Country of manufacturer will be shown here. E: ACCESSORIES HOUSING (MOLEX) --- NET (MOLEX) --- NET 1 TERMINALS 5194PBT (MOLEX) --- NET 7 F : C-UL-US & CE Marking (only 5V, 12V, 15V & 24V) unit : mm A-90 All specifications are subject to change without notice.
17 HK 50A/A, /C HK50A/A (Screw terminals with cover) === NOTE === A: M3 TAPPED HOLES(4) FOR CUSTOMER CHASSIS MOUNTING. SCREWS MUST NOT PROTRUDE INTO ( ) POWER SUPPLY BY MORE THAN 5mm. B: φ3.5 HOLES(2) FOR CUSTOMER CHASSIS MOUNTING. (USE M3 MOUNTING SCREWS) C: MODEL NAME, NOMINAL OUTPUT VOLTAGE, MAXIMUM OUTPUT CURRENT ARE SHOWN HERE IN ACCORDANCE WITH THE SPECIFI- CATIONS. D: COUNTRY OF MANUFACTURE WILL BE SHOWN HERE. E: C-UL-US & CE MARKING (ONLY 5V,12V,15V & 24V) HK50A/C SEE NOTE B SEE NOTE A 5.0 SEE NOTE C,D&E 111.0±0.5 NAME PLATE 100.0±0.5 SEE NOTE B SEE NOTE B ±1 (unit : mm) (With connector and cover) === NOTE === A: M3 TAPPED HOLES(4) FOR CUSTOMER CHASSIS MOUNTING. (SCREWS MUST NOT PROTRUDE INTO POWER SUPPLY BY MORE THAN 5mm.) B: φ3.5 HOLES(2) FOR CUSTOMER CHASSIS MOUNTING. (USE M3 MOUNTING SCREWS) C: MODEL NAME, NOMINAL OUTPUT VOLTAGE, MAXIMUM OUT- PUT CURRENT ARE SHOWN HERE IN ACCORDANCE WITH THE SPECIFICATIONS. D: COUNTRY OF MANUFACTURE WILL BE SHOWN HERE. E: C-UL-US & CE MARKING (ONLY 5V,12V,15V & 24V) F: ACCESSORIES : HOUSINGS (MOLEX) --- NET (MOLEX) --- NET 1 TERMINALS 5194PBT (MOLEX) --- NET 7 All specifications are subject to change without notice. (unit : mm) A-91
18 use SERIES HK10A, HK15A, HK25A Block Diagram use ine ilter nrush urrent iit ircuit ectier ilter witching ectier ilter ontrol etector Circuit mode and switching frequency Flyback topology HK10A:500kHz (Full Load), 145kHz (No Load) HK15A:600kHz (Full Load), 145kHz (No Load) HK25A:200kHz (Full Load), 40kHz (No Load) Fuse rating HK10A, 15A:4A HK25A:3A *1 : HK10A and HK15A have no internal fuse. *2 : HK10A and HK15A adopt over voltage clamping by zener diode. HK50A ine ilter nrush urrent iit ircuit ectier ilter witching witching ectier ilter Circuit mode and switching frequency Single-ended forward topology 170kHz(Fixed) Fuse rating 4A ontrol etector HK100A, HK150A -2A - use ine ilter nrush urrent iit ircuit ectier ilter witching ectier ilter witching ontrol Circuit mode and switching frequency Single-ended forward topology 200kHz(Fixed) etector Fuse rating HK100A:5A HK150A:6.3A A-92 All specifications are subject to change without notice.
19 SERIES Series Instruction Manual BEFORE USING THE POWER SUPPLY UNIT Ensure the wiring to input/output terminals is connected correctly according to this instruction manual. Do not turn the output voltage trimmer when not necessary. Output voltage is set to the rated value at shipping. Especially, when the volume in the power supply is set again, original characteristics of the power supply is not obtained. 1. Explanation on Front Panel HK10A(Same as HK15A, HK25A, HK50A) HK100A (Same as HK150A) 1 +OUTPUT TERMINAL 2 -OUTPUT TERMINAL 3 FRAME GROUND TERMINAL 4 INPUT TERMINAL(H) H : Hot line with a fuse inside a power supply. 5 INPUT TERMINAL (N) N : Neutral line without fuse. 6 OUTPUT VOLTAGE INDICA- TOR (POWER ON) This indicator turns on when a power supply s output is normal operating condition. 7 OUTPUT ADJUST TRIMMER The out voltage rises when a trimmer is turned clockwise. 89 REMOTE SENSING TERMI- NALS (+S, -S) These terminals are for remote sensing function which compensate the line drop (voltage drop by resistance of wire) between power supply terminals and load terminals. 2. Connection (Wiring) HK10A(Same as HK15A, HK25A, HK50A) HK100A(Same as HK150A) When the remote sensing is not required, please short circuit the terminals of +S and + then -S and - with the attached sensing wires. Please do not connect 200VAC with input terminals in order to avoid damage of the power supply. Please do not turn V.ADJ trimmer except necessary. Especially the V.ADJ trimmer inside the power supply is preset at the time of shipment. In the case of HK100A and/or HK150A, please connect remote sensing terminals to avoid working of OVP. 3. Descriptions of Various Functions and Cautions 1 SETTING OF OUTPUT VOLTAGE RANGE The output voltage range can be set within the range of +/-10% of rated voltage by V.ADJ trimmer. The output voltage rises when this trimmer is turned clockwise. However, please note that the over voltage protection may shut down a power supply, if the output voltage becomes excessively high. All specifications are subject to change without notice. A-93
20 SERIES 2 Overload Protection (OCP) The series are provided with built-in constant over current protective circuit with automatic recovery. Hence, the power supply will automatically recover when the overload condition is cleared. It is not externally adjustable. The short circuit and/or over current conditions continue over 30 seconds, the power supply may be damaged. 3 Over Voltage Protection (OVP) series is provided with a built in over voltage protection circuit. Once this over voltage protection circuit shuts down, the output can only be recovered by turning off the input line and reinput the power after the interval time. (HK10A, HK15A: Zener diode clamp method. When output voltage rises 115% < of nominal output voltage, OVP will operate and shut down the output. If this happens, zener diode must be changed.) terminals to reduce the impedance. It should be noted that, if the ground lead of the oscilloscope s probe is too long during measurement, the ripple voltage cannot be measured accurately. 6 In-rush Current series is provided built-in in-rush current limiting circuit. Please select an input switch, fuse etc. carefully, when you use multiple power supplies in your system jointly. 4 Remote Sensing This function is built only HK100A and HK150A models in. In the case of the line drop (voltage drop) caused by the resistance of wires between output terminals of power supply and the terminals of a load. If remote sensing is not required, please connect +S terminal with +terminal, and also connect -S terminal with -terminal. Remote sensing can compensate the line drop within the range of 10% of rated output voltage. Please use a shielded cable or twisted-pair cable for remote sensing. 5 Output Ripple Voltage The output ripple voltage is measured at the power supply output terminals, irrespective of whether a load is connected or not. If the load cable is long, connect a capacitor (electrolytic, film, etc.) of sufficient capacity to the load 4. Insulation Resistance And Withstand Voltage Test 1 Insulation Resistance Test Please use a DC megger (Max.500V) for measuring the insulation resistance between output terminals and chassis. The resistant figure of series is 100M ohm at 500VDC. A high voltage pulse may be generated when you change the charging DC value suddenly, therefore, please change the value gradually. After the test, please discharge a power supply by shortcircuiting all output terminals with chassis ground. 2 Withstand Voltage Test This Series is designed to withstand 2.0kVAC, 1 minute between input and output terminals. Please set the LIMIT value of a withstand voltage tester at 20mA. The withstand voltage between output terminals and chassis is 500VAC, 1 minute (LIMIT current: 100mA). A-94 All specifications are subject to change without notice.
21 SERIES When you conduct the test, please elevate or lower the applying voltage gradually. If you suddenly apply the high voltage like 2.0kVA or shudown the applying voltage, many components of a power supply will be damaged and also it is very dangerous for a test operator. Moreover, please do not use a timer in the test, because the high voltage impulse may be generated and break a power supply unit when a timer shutdown the input power. 5. Series & Parallel Operations Both (A) and (B) method is possible. In case of (A), please connect diodes to prevent the reverse voltage. (Refer to the below chart.) No parallel operation is possible. 6. Installation Methods DERATING TABLE BY INSTALLATION METHODS (%) We recommend the standard installation method of (A). You can install a power supply like (B), (C) and (D). Please do not use (E), where the PCB will be on the top side and heat will be trapped inside the unit. HK10A HK15A A B C D A B C D % 100% 100% 100% 100% 100% 100% 100% % 100% 100% 100% 100% 100% 100% 100% % 100% 50% 50% 100% 100% 50% 50% 60 50% 50% 50% 50% 70 (A)STANDARD (B) (C) (D) (E)DON'T USE HK25A HK50A A B C D A B C D % 100% 100% 100% 100% 100% 100% 100% % 100% 100% 100% 100% 100% 100% 100% % 70% 50% 50% 100% 70% 50% 50% 60 50% 40% 50% 40% 70 HK100A HK150A A B C D A B C D % 100% 100% 100% 100% 100% 100% 100% % 100% 100% 100% 100% 100% 100% 100% % 70% 50% 50% 100% 60% 40% 40% 60 50% 40% 50% M3 3 2-ø M3 Notes: 1. Please keep less than 6m/m of screw into the power supply when mounting. Recommended torque is 5.0kg. cm. (Please use M4 screw for HK100A & HK150A, and the recommended torque is 13.0kg.cm.) 2. In the case of manner (3), please insert to U-cut the power supply and fix by screw. h HK10A,15A,25A,50A ,-0mm HK100A,150A ,-0mm h 4. External Fuse Rating Refer to the following fuse rating when selecting the external fuses that are to be used on input line. Do not use fastblow fuse. Fuse Rating Model Fuse Rating HK10A 4A HK15A 4A HK25A 3A HK50A 4A HK100A 5A HK150A 6.3A All specifications are subject to change without notice. 5. Before concluding that the unit is at fault Before concluding that the unit is at fault, make the following checks. (1)Check if the rated input voltage is connected. (2)Check if the wiring of input and output are correct. (3)Check if output voltage, load regulation, and line regulation are measured with the output terminal. (4)Check if the terminal screw is firmly tightened. (5)Check if the wire material is not too thin. (6)Please consult us when using the unit with a large capacitance (over 10,000µF) of capacitors in the load side. A-95
22 A-96
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