Super Systems Inc 7205 Edington Drive Cincinnati, OH 45249 513-772-0060, 800-666-4330 Fax: 513-772-9466 wwwsupersystemscom 9200 ( ) 031 488-8123 SSi Manual SERIES 9200 1 Programmable Dual-loop
4 6 Controller 5 Model 9200 7 8 8 8 8 9 9 Screen Saver 9 Chapter 1-10 10 10 11 12 13 16 Quench / Zone ( ) 17 18 19 19 Chapter 2-20 20 20 CO 21 22 ( ) 23 ( )23 ( ) 23 23 23 24 24 25 PID ( ) 25 26 Zone / TC 27 28 28 Zone 31 33 34 34 35 35 SSi Manual SERIES 9200 2 Programmable Dual-loop
36 38 39 IP 40 40 42 43 44 : / 44 48 51 52 / 53 54 55 PID 56 56 AI 56 Chapter 3-57 57 57 Chapter 4 - SERIES 9200 59 59 59 Chapter 5-64 9200 MMI Protocol 64 65 - % and (Batch Furnace)68 68 SSi Manual SERIES 9200 3 Programmable Dual-loop
Safety, :! ( ) RFI filters! : AC ( ) IEE wiring regulations, (BS7671) NEC Class 1 - RFI Filtering 05mA (RCD) or, (GFD) PCB, the AC power supply to the controller AC 264VAC 3, DC 3 264vac SSi Manual SERIES 9200 4 Programmable Dual-loop
, 25kV 25kv,,, EMC EMC Schaffner FN321 or FN612 DC SSi Manual SERIES 9200 5 Programmable Dual-loop
( ), (% )! 9200 (PID) 9200 24VDC 24 VDC 275" x 4" x 45" 24VDC, 4 Watts 300VAC / 1 AMP 1000 Ohms (Total) IP10 hand protected RS232 One (1) One (1) One (1) RS485 Two (2) Eight (8) Three (3) Two (2) Four (4) Three (3) SSI 9200 (,%C), (, ) (, %, ) 3 SSi Manual SERIES 9200 6 Programmable Dual-loop
Model 9200 SSi Manual SERIES 9200 7 Programmable Dual-loop
9200 ( ) ( #9) CD SSI SUPER DATA (SD) SD Windows ( Windows 98 ) 9200,, ; 9200 WINDOWS 98 IP 1921681200 800-666-4330 SCADA 800-666-4330 9200,,,, -, DIN ( 9200 24 VDC ) 9200 24VDC, 4, 60 Hz, A 24 VDC, 9200 60 and 265VAC 9200, SSi Manual SERIES 9200 8 Programmable Dual-loop
SSi : MOV s MOV s HOT NEUTRAL MOV s On, 32! ON,, Microsoft Windows OFF ( ),,, ON blanks 10 SSi Manual SERIES 9200 9 Programmable Dual-loop
Chapter 1 9200 8, DIN SSi 10 DIN : 740 W X 556 H 6 :,,, SSi % UP DOWN SSi Manual SERIES 9200 10 Programmable Dual-loop
ALM, Loops Display PV, PV PV PV %, A/M (Auto/Manual) A/M, %,, COF COF COF SSi Manual SERIES 9200 11 Programmable Dual-loop
9200 : IP / SSi Manual SERIES 9200 12 Programmable Dual-loop
PID AI 9200 1 2 2, 1 2 1 2 UP, DOWN, Login, Esc : SSi Manual SERIES 9200 13 Programmable Dual-loop
:,,,,, mv s, T/C,,, : 9200 SSi Manual SERIES 9200 14 Programmable Dual-loop
:, Waukee-Tronic, 9200 ADVANTECH, 9200,, IP : ADVANTECH ( ) 9200 Login ( 2 ) 9200 Chapter 2 Configuration SSi Manual SERIES 9200 15 Programmable Dual-loop
,, ALM 6,,,, ( ) Esc,, OPT CODE SSi Manual SERIES 9200 16 Programmable Dual-loop
Stop Stop! Load,, Cont Alm Ack, Esc / ( ) /, OPT opcode, SSi Manual SERIES 9200 17 Programmable Dual-loop
15 7, (72 ) LP1 LP2, LP1 LP2 PREV NEXT Prev Next ( ) RIGHT LEFT, + Note, 9000 ADVANTECH 57- Note ID <- Enter, <- Enter OK Realtime View NOTES SSi Manual SERIES 9200 18 Programmable Dual-loop
, 9200 Advantech TPC-642S/642-SE SSi,, : 1 ADVANTECH 5%, x%( 3%) ALM, 9200, 5% 2 2%, 3% 3% "Overwriting data log data! Overwriting data log data!, 2% 3% : 1 3% 2, ( ), ( ) 3, 9200 /,! NOTE: SSi Manual SERIES 9200 19 Programmable Dual-loop
Chapter 2 6- Login, : Program Edit 0 ERASE/DELETE / (0) 0 NO-OPT : OPCODES : OPCODE, SOAK TIME, 3:45 opcode and soak Enter opcode opcode Enter, Hour Min SSi Manual SERIES 9200 20 Programmable Dual-loop
Esc, 0 Enter Set Cancel Set Save : Esc CO Login ( 2 ) : CO Enter Series 9200 CO Enter CO Enter CO, CO CO CO NO, Esc COF shim stock controller, CO COF % --- CO, ( ) %, ( ) Esc SSi Manual SERIES 9200 21 Programmable Dual-loop
Login, ( 2 ) : :,,,,,,,,, Enter SSi Manual SERIES 9200 22 Programmable Dual-loop
( ) : 9200, ( ) (, ) ( ) 9200 9200 Enter Enter 9200 [ (, ), ], Set Enter Hour Min Set Cancel, 24 ( ) Cancel SSi Manual SERIES 9200 23 Programmable Dual-loop
Enter 4 N/A Bad????OK OK Enter Enter Enter Esc SSi Manual SERIES 9200 24 Programmable Dual-loop
Enter : ( ), ( ), ( ),,, IN 3 800, 3 Enter Enter Enter Esc PID ( ) PID Enter 1 ( %, ), 2 ( ) 1 2 9200 PID Enter Enter,,, Pct ( ),,,, SP,,,, 0,, Pct ( ) Enter Enter : OFF, PID, PID % PB( (I) (D) ) : 80% 1500 1700 - % 100%, PID PB, % SSi Manual SERIES 9200 25 Programmable Dual-loop
% 80%, PID, PB (Eg 1700 50% 40% PB, 40% PB ) 1(% ) 2( ) PID 1 PID 2 PID : 20 : 40 : 10 : 010 : 0 : 0 : 16 : 60 Cancel Esc Event Run Program (0 ) Enter SSi Manual SERIES 9200 26 Programmable Dual-loop
Terminals 21(Digital In Com) 17(Digital In 1) 9200 Enter 9200 Enter, Esc NO / TC Enter ADAM TC Off, On On + TC, Enter,, Enter TC Soak (s), Enter SSi Manual SERIES 9200 27 Programmable Dual-loop
: SSI(800-666-4330) Enter Host 232 Baud TPC-642S Host 232 Mode Modbus Host 485 (3,4) Baud 19200 Host 485 (3,4) Mode Modbus Host 485 (3,4) Address 1 Slave 1 (5,6) Baud 19200 Slave 1 (5,6) Mode Modbus Slave 2 (22,23) Baud 9600 Slave 2 (22,23) Mode ADAM, Enter, Enter Cancel : ssi(800-666-4330) Enter, Enter : SSi AC20 Yokogawa 750 Honeywell UDC3300 Dualpro 1 Modbus Dualpro 2 Modbus Dualpro 1 MMI Dualpro 2 MMI Eurotherm 2404 Eurotherm 2500 Carbpro v35 Carbpro v30 CarbPC 9200 Loop 1 IR Base : SSi 7EK Yokogawa 750 Honeywell UDC3300 SSi Manual SERIES 9200 28 Programmable Dual-loop
Dualpro 1 Modbus Dualpro 2 Modbus Dualpro 1 MMI Dualpro 2 MMI Eurotherm 2404 Eurotherm 2500 Unipro v35 Unipro v30 Carbpro v35 Carbpro v30 10Pro DualPro IN C 9200 LP1 9200 LP2 9200 LP3 9100 LP1 Eurotherm 2704 lp1 Eurotherm 2704 lp2 Eurotherm 2704 lp3 VC BASE 1 VC BASE 2 VC BASE 3 VC BASE 4 AIPC : SSi AC E Yokogawa 750E Mod Mux Dualpro E Modbus Dualpro E MMI Carbpro E v35 Carbpro 2 v30 Eurotherm 2500 SSi 8-8 9200E Micrologox PLC SSi Manual SERIES 9200 29 Programmable Dual-loop
,, SSi AC20, Enter, 0 Esc SSi Manual SERIES 9200 30 Programmable Dual-loop
: SSI (800-666-4330) 9200 9200 5 9200 ZONE_OFF ( ) 3 1, 2, 3 3, 940, 954, 982 Step opcode Temperature Atmosphere Option 1 ZONE_OFF 50 1 2 ZONE_OFF 25 3 3 SETPT 1750 1 25, 3 940 2 4 50 982 954 SSi Manual SERIES 9200 31 Programmable Dual-loop
#2 #2 982, 1 2 SSi Manual SERIES 9200 32 Programmable Dual-loop
Enter PVT Enter : % Carbon Dew Point % O2 (Oxygen) Millivolts Multi-loop Vacuum IR + Probe Nitrider % Carbon with dual temp Enter ESC SSi Manual SERIES 9200 33 Programmable Dual-loop
Enter Parameter Value Temperature Wait Limit 15 Atmosphere Wait Limit 010 % Carbon ( ) Enter Enter ESC ESC Enter Parameter Value Furnace Name?????????????? PV1 Name Temperature PV2 Name Temperature PV3 Name Temperature Enter Enter ESC SSi Manual SERIES 9200 34 Programmable Dual-loop
Enter Parameter Setpoint Alarm Type Hysteresis Value, Enter Enter Enter Enter Enter Esc Enter SSi Manual SERIES 9200 35 Programmable Dual-loop
Enter Loop 1 fwd Loop 1 rev Loop 2 fwd Loop 2 rev Loop 3 fwd Loop 3 rev Programmer alarm Alarm 1 Alarm 2 Alarm 3 Event 0 through Event 15 Burn off IN 1 Relay SP A IN 1 Relay SP B IN 1 Relay SP C IN 2 Relay SP A IN 2 Relay SP B IN 2 Relay SP C IN 3 Relay SP A IN 3 Relay SP B IN 3 Relay SP C, 1 8 Esc Enter SSi Manual SERIES 9200 36 Programmable Dual-loop
IN? SP? (? ) Esc SSi Manual SERIES 9200 37 Programmable Dual-loop
Enter Enter Parameter Value TC Type S Filter Time 0 Initial Scale 0 Full Scale 3000 Decimal Point Location 0 Open TC Up scale Input offset 0 Use curve 0 1 3 (TC Type) TC Enter / Esc 9200 - : Input Type Options T/C s B, C, E, J, K, N, NNM, R, S, T 78125, 1953125, 25, 125, 25 and 125 Volts 78125, 1953125 Millivolts 4 20 ma (124 Ohm precision shunt required) 25 Volts (Requires internal jumper) 125 Volts (Requires internal jumper) 78125 Millivolts (Requires internal jumper) 1953125 Millivolts (Requires internal jumper) SSi Manual SERIES 9200 38 Programmable Dual-loop
Enter 1 1 Enter PLC PV1( 1-%C) Enter 1 2 Enter Parameter Assignment Offset Range Value Esc NC/NO Enter : Parameter Value Level 1 Code 1 Level 2 Code 2 Web Level 1 Code 111 Web Level 2 Code 222 No Alarm Contact is Open (NO) Web Change Enable 1 Alarm Text Setup Alarm 0 User Alarm 0 Alarm 99 User Alarm 99 NO ALARM, NO NO ALARM Enter 1 Contact is Closed, 0 Enter Contact is Open NC 760 Enter Enter Esc 0 99 SSi Manual SERIES 9200 39 Programmable Dual-loop
, Enter Enter IP IP Enter Parameter Value IP Address 1 192 IP Address 2 168 IP Address 3 1 IP Address 4 200 IP Address Mask 1 255 IP Address Mask 2 255 IP Address Mask 3 255 IP Address Mask 4 0 IP Address Gateway 1 192 IP Address Gateway 2 168 IP Address Gateway 3 1 IP Address Gateway 4 1 Enter Esc IP : 1921681200 IP : 19216811 Enter SSi Manual SERIES 9200 40 Programmable Dual-loop
( Soak ) Hold Minimum PV, Hold Maximum PV Enter Enter Esc :,, SSi Manual SERIES 9200 41 Programmable Dual-loop
Enter SSi Manual SERIES 9200 42 Programmable Dual-loop
Enter 9200,,, SD Done SSi Manual SERIES 9200 43 Programmable Dual-loop
: / : Calibrate Cold Junction Enter temperature of terminal Edit Calibrate <-- Back Skip Next --> DONE Enter Edit Calibrated Calibrate Done CJ : XXX C Next -> Zero Input 1 Range 0 Enter zero voltage (mv) Edit Calibrate <-- Back Skip Next --> DONE SSi Manual SERIES 9200 44 Programmable Dual-loop
SSi Manual SERIES 9200 45 Programmable Dual-loop
Edit 0 1 31 32 0 Calibrate Calibrate Done 1 : XXX UV Next -> : Span input 1 range 0 Enter span voltage (sugg 2000 mv) Edit Calibrate <-- Back Skip Next --> DONE Edit 1 31(-) 32(-) 2000 mv Calibrate Calibrate Done 1 :XXX UV Next -> : Zero input 2 range 2 Enter zero voltage (mv) Edit Calibrate <-- Back Skip Next --> DONE Edit 2-29 30 Done SSi Manual SERIES 9200 46 Programmable Dual-loop
2 : XXX UV Next -> : Span input 2 range 2 Enter span voltage (sugg 6500 mv) Edit Calibrate <-- Back Skip Next --> DONE Edit 2-29(-) 30(-) 17500 mv Calibrate Calibrate Done 2:XXX UV SSi Manual SERIES 9200 47 Programmable Dual-loop
Next -> : Zero input 3 range 2 Enter zero voltage (mv) Edit Calibrate <-- Back Skip Next --> DONE Edit 3 27 28 Calibrate Calibrate Done 2 :XXX UV Next -> : Span input 3 range 2 Enter span voltage (sugg 6500 mv) Edit Calibrate <-- Back Skip Next --> DONE Edit 3 27(-) 28(-) 65000 mv Calibrate Calibrate Done 3 : XXX UV SSi Manual SERIES 9200 48 Programmable Dual-loop
Next -> : Zero Output 1 Enter span output current (ma) Edit Calibrate <-- Back Skip Next --> DONE Edit 1 24(-) 25(-) Calibrate Calibrate Done SSi Manual SERIES 9200 49 Programmable Dual-loop
Next -> : Span Output 1 Entered measured output current (ma) Edit Calibrate <-- Back Skip Next --> DONE Edit 1 24(-) 25(+) Calibrate Calibrate Done Next -> : Zero Output 2 Enter zero output current (ma) Edit Calibrate <-- Back Skip Next --> DONE Edit 2 26(-) 25(+) Calibrate Calibrate Done SSi Manual SERIES 9200 50 Programmable Dual-loop
Next -> : Span Output 2 Enter measured output current (ma) Edit Calibrate <-- Back Skip Next --> DONE Edit 2 26(-) 25(-) Calibrate Calibrate Done Next -> Done SSi SSi Manual SERIES 9200 51 Programmable Dual-loop
Enter ( ) Enter : / TC IP ( ) ( ) / SSi Manual SERIES 9200 52 Programmable Dual-loop
PID AI : 1 2 ( ) 3 ( ) / SSi SSi Manual SERIES 9200 53 Programmable Dual-loop
Select Loop 1 :? SSi Manual SERIES 9200 54 Programmable Dual-loop
Enter, SSi Esc SSi Manual SERIES 9200 55 Programmable Dual-loop
PID Enter PID s 16 PID, PID, Enter PID ( Enter), Enter Enter, Esc PID Esc SSi AI SSi SSi Manual SERIES 9200 56 Programmable Dual-loop
Chapter 3 9200, 9200 12 300, / 12 Menu (SSi 2) 2 Enter ; Enter Enter Clara : S Opcode Tmp 1 SETPT 1700 2 SETPT 1700 3 SOAK 4 EVT_OUT 5 SETPT 1600 6 DELAY 7 EVT_OUT 8 SETPT 1600 9 SOAK 10 EVT_OUT 11 ALARM 12 EVT_OUT Atm 100 Option wait wait 2:30 3-ON wait 3 3-OFF wait 1:00 1-ON 1 1-OFF Enter Save Esc SSi Manual SERIES 9200 57 Programmable Dual-loop
Enter : Parameter Opcode Value SOAK Enter Time (hh:mm) 1:00 Set Cancel Enter, Set,, Save, Cancel SSi Manual SERIES 9200 58 Programmable Dual-loop
Chapter 4 9200 9200 /,,, NO-OP 12 ALARM 99, ATM_INQ :, ;, ;,, 10 (010 ) SET_WAIT The LIMIT A BRANCH BRANCH Branch DELAY SSi Manual SERIES 9200 59 Programmable Dual-loop
DEV_AL ON OFF : OFF, ;,, ;,, ;, SET_WAIT DOW_INQ SUN, MON, TUE, WED, THU, FRI, and SAT EVT_IN ON OFF ON OFF EVT_OUT ON OFF ON OFF G_Ramp, SET_WAIT G_SOAK soak soak soak SET_WAIT G_SOAK High soak soak soak SET_WAIT G_SOAK Low soak soak SET_WAIT GOSUB GOSUBs 8 HIGH_AL HIGH_PO SSi Manual SERIES 9200 60 Programmable Dual-loop
ID_SET ID ID ID_INC ID ID_INQUIRY ID LIMIT BRANCH JUMP JUMP LIMIT LOW_AL LOW_PO MV_INQ :, ;, ;, LIMIT A BRANCH PID Select PID PIDS PID 1, 2 3 PID s PO_INQ :, ;, ;, LIMIT A BRANCH SSi Manual SERIES 9200 61 Programmable Dual-loop
QUENCH #6 #6 OFF, #6 ON Aux Instrument # 4,, ( #7), RAMP / RAMPR RESET RESET SET_AUX SET_FACT CO H2 H2, CO, SET_WAIT ( +/- ) SETPT / SOAK ( ) soak TC_INQ :, ;, ; SSi Manual SERIES 9200 62 Programmable Dual-loop
,, 15 SET_WAIT LIMIT BRANCH TOD_INQ 24 ( 2:30pm is 14:30) ZONE_OFF ( ), : = 1, = 2, = 3 ZONE_OFF =50, =1, 954, 926 926 SSi Manual SERIES 9200 63 Programmable Dual-loop
Chapter 5 - APPLICATIONS INFORMATION 9200 MMI 7 16, 2004 9200 Dualpro MMI FDP VER 3 X 0 0,1,6,7 8 31 0 Dualpro 9200 Dualpro 0 9200 : 12, 31 9 0 3 Modbus 0 24 ( ) 24 2 48, 3 72, 1 12 900 100 24 1 12 9200 7 7 PF1 CO PF2 H2 Ref Num ID num 1 Loop 1 2 Loop 2 1 1 2 2 (P), SSi f SSi Manual SERIES 9200 64 Programmable Dual-loop
9200 August 17, 2003 Rev August 6, 2004 Values independent of PV type Parameter Default Factory Setting Customer Setting RS-232 Host baud 19200 RS-232 Host Mode Modbus RS-485 Host baud 19200 RS-485 Host Mode Modbus RS-485 Slave 1 baud 19200 RS-485 Slave 1 Mode Modbus RS-485 Slave 2 baud 19200 RS-485 Slave 2 Mode Modbus Pass code 1 1 Pass code 2 2 Web code 1 111 Web code 2 222 Web change enable yes PV 1 Name Temperature 1 PV 2 Name Temperature 2 PV 3 Name Temperature 3 AD 1 filter time 0 AD 2 filter time 0 AD 3 filter time 0 AD 4 filter time 0 IN 1 initial scale 0 IN 1 Full scale 1000 IN 2 initial scale 0 IN 2 Full scale 10000 IN 3 initial scale 0 IN 3 Full scale 10000 IN 4 initial scale 0 IN 4 Full scale 10000 IN 1 Decimal place 0 IN 2 Decimal place 0 IN 3 Decimal place 0 IN 4 Decimal place 0 Burn off time 90 secs SSi Manual SERIES 9200 65 Programmable Dual-loop
Values independent of PV type Parameter Default Factory Setting Customer Setting Burn off recovery wait 120 secs Burn off Interval 720 minutes Burn off min MV 800 Burn off max 2000 temperature CO factor 200 H factor 400 Event hold none Event hold polarity all NO Hold instrument none Hold PV min 0 Hold PV max 2000 Event run None (-1) Event reset None (-1) Slave Instrument None setups Zone Assignments None SPP ATM instrument Internal loop 1 SPP Temperature Inst Internal loop 2 SPP Event instrument Internal Quench instrument Loop 3 Quench events Temperature default 15 wait limit Atmosphere default 10 wait limit IP address 1921681200 IP net mask 2552552550 IP gateway 19216811 Temperature mode Fahrenheit Loop 1 setpoint 0 Loop 1 prop band 20 Loop 1 reset 01 Loop 1 rate 0 Loop 1 cycle time 16 Loop 1 auto/manual auto Loop 1 integral preset 0 Loop 2 setpoint 0 Loop 2 prop band 4 SSi Manual SERIES 9200 66 Programmable Dual-loop
Loop 2 reset 01 Loop 2 rate 0 Loop 2 cycle time 60 Loop 2 auto/manual auto Loop 2 integral preset 0 Values independent of PV type Parameter Default Factory Setting Customer Setting Loop 3 setpoint 0 Loop 3 prop band 4 Loop 3 reset 01 Loop 3 rate 0 Loop 3 cycle time 16 Loop 3 auto/manual auto Loop 3 integral preset 0 IR RH cutoff 101% IR CO span gas 20% IR CO2 span gas 100% IR CH4 span gas 500% IR mode monitor IR min temperature 1400 IR min MV 1000 IR ON delay 10 sec IR OFF delay 10 sec IR max adjust 10 IR max factor 300 IR min factor 100 IR update time 5 min IR MV action turns off sample only IR temperature probe temperature source IR shim factor 150 IR CH4 factor 65 IR CO adjust factor 200 SSi Manual SERIES 9200 67 Programmable Dual-loop
- % ( ), SSi Event 0 Event 1 Event 2 Event 3 Event 6 Event 7 h 0,6 7 9200 Step No OPT CODE TEMP ATM OPTIONS S1 SET PT 1700 WAIT S2 SET PT 1700 85 WAIT S3 SOAK 40 S4 EVT-OUT 3 ON S5 TC-INQ 1565 WAIT DOWN S6 DELAY 5 S7 EVT-OUT 3 - OFF S8 SET PT 1550 70 WAIT S9 SOAK 10 S10 EVT-OUT 1 - ON S11 ALARM 1 S12 EVT-OUT 1 - OFF SSi Manual SERIES 9200 68 Programmable Dual-loop
Rev Description Date - Initial Release 04-24-2001 A Added Revision History 07-11-2001 B Added 09-03-2004 C Added Optcode description 01-17-2005 enhancement, TC_INQ & ATM_INQ Added Change Setpoint definition to PID Loops D Added several operator functions from a 03-25-2005 Field Technicians perspective E SSi address & general update 05-17-2005 SSi Manual SERIES 9200 69 Programmable Dual-loop