개정일 : ` 직종설명서 직종명 : 금형 (Plastic Die Engineering)

개정일 : `19. 03. 11 직종설명서 직종명 : 금형 (Plastic Die Engineering)

순 서 1. 직종정의 1 2. 작업범위 1 3. 경기과제에관한사항 1 4. 사용재료 3 5. 경기진행절차 3 6. 경기장시설및선수지참공구 6 7. 작업기준 12 8. 채점에관한사항 15 9. 안전및기타 24 10. 공통사항 24 11. 적용시기 25 [ 별첨 1] 인서트규격 [ 별첨 2] 경기몯드베이스규격 [ 별첨 3] 사출기사양서

1 ᄎ 직종정의 [ 1] 2D 3D, [ 2] 3D 3D 2D, [ 3] 3D, NC Data,. 2 ᄎ 작업범위 1) 2D 3D. 2) 3D 3D, (*.iam) 2D (*.idw, *.pdf), (*.idw, *.pdf), (*.idw, *.pdf). 3) 3D, CAM NC data data. 4). 5). 3 ᄎ 경기과제에관한사항. 1). 2) 1 ( 1 ) ( 3 ) -- 2D 3D 2 ( 2 ) -- 3D - 1 -

3) (https://meister.hrdkorea.or.kr). 4),. 5) 5, 1 3, 2.. 1) : 11 40.[2020 ] 2) : 11 40.[2019 ] 1 3D 40 2D 3D 2 3D, 2D 3 3 NC data,,, 2 Core, Cavity CAM 3 2 30 30 11 40-2 -

4 ᄎ 사용재료 (mm) ( ) 1 9 0.0 0 9 0.0 0 2 5.0 0 1 2 9 0.0 0 9 0.0 0 3 5.0 0 1 3 SM45C 8 9.0 0 9 3.5 1 0.0 0 1 4 8 9.0 0 5 9 1 0.0 0 1 0~-0.01 5 8 9.0 0 5 9 1 0.0 0 1 6 SWS17-45 2 7 MSBL8-30 2 8 EPH-L8-75.00 2 9 M6 12 6 1) 1~5 [ 1] 6-9 Assembly. 2) 1-9. 5 ᄎ 경기진행절차. 1). 2). 3),,,,. 4) 3~4. - 3 -

5),,. 6). 7) CAD/CAM. 8),. 9). 10). 1 : 30. 2 : 1 3. 4,. - 4 -

. 1). 2). 3). 4). 5) NC DATA. 6) DATA. 7),. 8). 9).. 1),. 2). 3),,. 4). 5). - 5 -

6 ᄎ 경기장시설및선수지참공구. (L W H) ( ) 1 1000 600 800 1 20, 2 (, ) :FANUC 10,000RPM, BT40 3 14 (5 /BT40) 220V 2 CPU : I7, Ram 32GB 3 HDD : 500GB(SSD ) ( 42 + 5 ) (CAD/CAM) 1 47 OS: Window 7 64bitVGA : 1920*1080, 2GB ( ) 4 MKS-1000 PLUS SET SET 1 47, ( 42 + 5 ) 5 1 AUTO CAD INVENTOR 2018 copy 1 47 6 2 MASTER CAM X7 copy 1 47 7 35 ~ 80 ( ) 21 2 1 2 8 (2 ) 21 2 CPU : I7, Ram 32GBHDD : 500GB(SSD ) 9 OS: Window 7 64bitVGA : 1920*1080, 2GB 2, 650*500*450 10 3 2 ( ) 11 2 150mm 42 1 1 12 A4, A3 42 1 13 A4, A3 42 1 14 15 USB 4GB 1 50 42 + 8=50 16 CF (2GB) 1 47 42 + 5 17 CF MCT 4 10 18 CF Reader 4 10 19 300*200*150 1 45 MCT 20 150*100*100 1 45 21 MCT Cimco Editor 40 1 CAM P/G 22 GPPS (25SPI) 20 1 20KG 1 23 220V 42 2 24 2,400*1200 5 1, 2 2 25 500 Watts 1 26 6,, 27 1,800*1,200*450mm 5 28 1,800*900*800mm 6 20 29 1 30 / 1,800*600*750 6 6, 16 * - 6 -

. ( ) 1 150 mm 1 2 1.5 ~ 20 ( ) 1.5-4mm 2-6 mm 3 B2 ~ B4 2-5mm 4 R R0.5, R1, R1.5, R2 5 2.0~10 (0.1 mm ) 1 KSB4153 6, M5 1 7 0~100 mm 1 8 1.5 ~ 3 9 M3~6 1 10 2.0,2.5,3,4,5,6,8,10 (H7 ) 1 11 M3~6 1 12 M2~12 1 13 (,, ) (BT40) 1 ( ) 14 (,, ) 1 15 3 mm 1 16 10 17 1 18 1 19 0~150 mm 1 20 / 0~75 mm 1 21 0~50 mm 1 22 0.002~0.01 mm 1 23 0~150 mm 1 2 24 47 1 1 25 R- R1~R15 1 26 300 450 1 27 2.0,2.5,3,4,5,6,8,10 mm 10 KS 28 : 1~13 mm 1 29 : 1~13 mm 1 220V 30,,, 1,. ( ) - 9 -

. : 2. 1) CAM 1 PC CAM. 2 10 1, 1. 3 PC 64, 7, 32,,,. LG- MKS-1000PLUS SET. 4 PC A3. 5 A3.(.) - 10 -

2) 1. 2 1. 3 (800 1200). 4. 5. 3) 1 ( ) - 11 -

2. 3 3. 4 LINE. 5 220V 3. 4) : 3 5) 1 3,,. 2 2. 3,, 2. 4 PC,,. 5 3. 6 3 3. 7 ᄎ 작업기준. 1) 2D 3D. 2) IPT.. 1) 3D. 2) 3D. - 12 -

1. 2. 3. 4. 3) 2D. 1,,. 2,,. 3,,.. 1) 3D. 2). 3) CAM NC data. 1,,, MASTER CAM NC DATA. 2 3D CAM. 3, NC DATA. 4,, NC DATA. 5,, NC DATA. 4). 1.. 2 CAM DATA,. 3,, BURR. - 13 -

4,,,. 5 CAM NC DATA ( ). 6,,. 7.. 1) 1. 2,,. 3. 4. 5. 6,,,. 7 ( ). 2) ( ) 1 30.. 2. 3. 4,. 5. 6 20 shot. 7. 8 2. - 14 -

9. 10,. 11. 12. 13 : 2. 8 ᄎ 채점에관한사항..,.. 1). 2). 3). 4) ( ), 0.. 1). 2) 3., 3. - 15 -

3) BURR,,. 4). 5). 6) BURR,, ( ) 1mm. 7), 1mm R C.. 1) 6 1shot 0.3. 2). 3) 20.( 1mm,.) 4) 2. ( 2.) 5) 1.. 1). 2) 3., 3. 3) ( ) 3. 4). 5), 1mm. - 16 -

. ( ) 1) ( ) 1 1 5 2 2 20 3 31.5 3 4 36.5 5 7 100-17 -

2) ( ) ( ) 1 1 1. (3D) 0.5 5 2 2 5 1 1. 3D ( ) 3D 9.6 2 1. 3D ( ) 3D 0.4 3 1. 2D,, 20 10 1 1. (,, ) 2.4 3 3 4 5 2 3 4,,, 1. 15, 1.5 /, 1. ( ) ±0.01mm, 1. 31.5 1 1. 2 1. -0.2 / 0.1mm 15, 1.5 /, ±0.05mm 3 1. 4 4 1. 4 36.5 1. 20 shot, 0.3 / 7 7 75 100 3.0 24 2.1 4.5 24-18 -

3) 세부항목별배점 ( 경기종료후채점 ) 과제번호 일련번호 주요항목세부항목 ( 채점방법 ) 배점 제 1 과제 제 2 과제 1 3D 0.5 5 2 2 합계 5 1 (3D ) ( ) (,,,,, ) (50-80mm ) 0.8 0.2 1.0 0.5 0.5 ( ) 0 0 0.5 0.1 : 0.3 : 0.5 : 0.5 0.5 0.5 0.5 ( ) 0.25 0.5 ( ) 0.5 0.5 0.5,, 0.5 ( 4 ) 0.2 0.4 & ( 4 ) 0.2 0.4 1. 0.5 0.5 소계 9.6 2 (3D ),. 3D (4 ) 0.1 : 0.2 :, 0.3 : 0.4 :, 소계 0.4 1.0 1.0 0.4-19 -

3) 세부항목별배점 ( 경기종료후채점 ) 과제번호 제 2 과제 일련번호 2 주요항목세부항목 ( 채점방법 ) 배점 0.1 -,, 0.3 - (,, ) 0.5 -, 0.5 (,,,, Rev, ) 0.1 0.5 (ISO metric view) 0.5 ( ), 0.2 1.0 (2D ) 0 0.3 * ( ) * (, 0.4 ) 1.2 * ( - (,, 3,, 0.2 (2D ), ) 1.0, 2 0.2 0.4 0.2 0.6 0.1 0.4, 0.2 (,,, ) 1.0, 2 0.2 0.4 0.2 0.5 (, ) 0.2 0.4 0.1 0.3 0.25 0 0.5 ( ) 0 0.5 소계 10 합계 20-20 -

3) 세부항목별배점 ( 경기종료후채점 ) 과제번호 일련번호 주요항목세부항목 ( 채점방법 ) 배점 ( ) 4 (0.4,0.3,0.2,0.1 ) 0.4 3 1 ( ) ( - ) * 80% 1.0 ( - ) 0.25-0.5-0.75-1.0-1.0 소계 2.4 3 2 ( ) 1( / ) 1.0 2.0 2( / ) 0.5 1.0 소계 3.0 (A) 1.6 (B) 1.6 (C) 1.6 (D) 1.6 (E) 1.6 제 3 과제 3 3 ( ) (F) (G) ±0.01 (1.5, 0 ) 1.6 1.6 (H) (I),. 1.6 1.6 (J) (.) 1.6 (K) 1.6 (L) 1.6 (M) 1.6 (N) 1.6 (O) 1.6 소계 24 1 0.30 3 4 ( ) 2 0.30 3 +0.02~+0.05 ( 5 ) 0.30 4 0.30 5 0.30 6 ( ) 0.1 0.6 소계 2.1-21 -

3) 세부항목별배점 ( 경기종료후채점 ) 과제번호 제 3 과제 일련번호 주요항목세부항목 ( 채점방법 ) 배점 0.5 ±0.05 1.0 4 1 1.0 ±0.05 ( ) 0.5 0.5 0.5 0.5 소계 4.5 (A) 1.6 (B) 1.6 (C) 1.6 (D) 1.6 (E) ±0.05 1.6 (1.5, 0 ) (F) 1.6 (G) 1.6 2, 4 (H) 1.6 ( ) (I) 1.6. (J) 1.6 (K) 1.6 ( (L).) 1.6 (M) 1.6 (N) 1.6 (O) 1.6 소계 24 4 ( ) 0.5 1.5 3 ( ) (, 3 ) 1.5 ( ) R 1mm 0.5 1.0 소계 4 0~+0.1 0.1 0.5 (Burn mark) 0.1 0.5 0.1 0.5 4 0 0.5 4 0.1 0.5 ( ) ( ) 0.1 0.5 ( ) 0.1 0.5 0.2 0.1 0.5 소계 4 5 사출공정 (20 shot) 0.3 ( 7, 20 ) 소계 7 합계 75 총계 100-22 -

101-23 -

9 ᄎ 안전및기타 1),. 2).. 10 ᄎ 공통사항 1),. 2),, (,,, ) - 24 -

11 ᄎ 적용시기 1) : 2019 2) ( ) ( ). ( ). 3D.. 20 10 shot 30. - 25 -

[ 1] - 26 -

- 27 -

- 28 -

- 29 -

[ 2] - 30 -

- 31 -

- 32 -

- 33 -

- 34 -

- 35 -

[ 3] (30 55ton ) - 36 -

- 37 -

- 38 -