www.swecomica.com Electrical Insulating Materials for Heavy Electric Industry & Automotive Industry 중전기및자동차용절연물
세계적으로품질을인정받은 SWECO SWECO 는 1974 년설립되었으며, 꾸준한투자와기술개발로내화전선, 중전기기, 자동차전장, 가전제품등산업전반에필요한전기절연물종합제조회사로성장하였습니다. 특히중전기용절연물의경우, 연구소운영을통한지속적인연구개발로고품질의절연물개발과중전기기성능향상및원가절감에기여하고있습니다. Wind Generator Traction Motor Transformer 당사는경기도수원에본사및공장을비롯해구미에연구소및공장을운영하고있으며, 수원공장에서는중전기기및전장용슬롯, 지, 상간용절연물등을주로생산하며, 구미공장에서는전선용마이카테이프와중전기소선용및주절연용마이카테이프를전문으로생산하고있습니다. 당사의노하우와엄격한품질관리시스템에서관리되는제품은국내유수의대기업뿐아니라해외의많은업체로수출되어산업생산에중요한역할을담당하고있습니다. 당사의품질관리시스템및제품품질은 UL, ISO9001, ISO14001 과 TS16949 등의인증으로보증할수있습니다. High Voltage Motor & Generator Automotive Industry Company Information SWECO was founded in 1974 manufacturing products used in the electric industries. Over time with continuing investment and technology developments SWECO has become a significant internationally recognized major comprehensive manufacturer of insulating systems used in heavy electrical, automotive, electronic manufacturing industries and fireproof cables. Especially insulation materials for heavy electric industry, through the continuous research and development of R&D center, had been improved in the efficiency and contributed to the cost reduction. Our head office and Suwon plant are located in Suwon, Gyeonggi province, as well as R&D center and Gumi Plant in Gumi, Gyeongbuk in Korea. The products of Suwon Plant are mainly the insulation materials for heavy electric and automotive industry like slot cell, wedge, and so on. Those of Gumi plant are mica tapes for fireproof cables, high voltage motors and generators. With the strict quality management system and high production technology of SWECO, the products are now selling and exporting to major global customers around the world. International qualifications such as UL, ISO9001, ISO14001 and TS16949 were certified. Suwon Plant Gumi Plant
Electrical Insulating Materials for Heavy Electric Industry & Automotive Industry 중전기및자동차용절연물 당사는중전기및자동차전장용절연제품제조에있어서국내유일의기업으로주절연, 소선절연, 슬롯, 웨지등의절연소재에있어다양한제품군과전기적인특성및기계적인내구성이뛰어난최적의제품들을생산하고있습니다. Page 고압모터및발전기 04 주절연용 : 진공함침용마이카테이프, 완전경화형마이카테이프, 프리프레그마이카테이프 10 바니쉬 : 진공함침용바니쉬 11 도전성 ( 반도전성 ) 테이프 : CDT, SCDT 12 소선절연용 : 진공함침및레진리치마이카테이프, 복합가공사, NXP, 폴리이미드필름, NOMEX 18 슬롯 ( 상간 ) 절연 : NTN, NKN, DMD, VDMD 20 바인딩테이프 : PG 테이프, 점착테이프, 그라스코드 22 절연적층판 : EGL, MFGL, SGL, EGRL 23 End 테이프 : CT, TCT, TWT, GT 24 기타 : 이형필름, 실리콘그라스튜브, 폴리에스터매트 풍력발전기 26 주절연용 : 마이카테이프, DGY, End 테이프 트랙션모터 27 주절연용 : 마이카테이프, PI 필름, 그라스테이프 변압기 28 주절연용 : DMDP, DYCP, NXP, GTGP, EGP, VDMPLEX, PET 필름 자동차 30 주절연용 : NTNP, DMP, EDP SWECO is the largest Korean manufacturer of insulating products for the heavy electric and automotive industries. We produce a wide range of products for main insulation, magnet wire insulation, slot and wedge insulation. Our products have excellent electrical and mechanical properties. Page High Voltage Motor & Generator 04 Main Insulation : Mica Tape for VPI, Fully Cured Mica Tape, Prepreg Mica Tape 10 Varnish : Varnish for VPI 11 Conductive & Semi Conductive Tape : CDT, SCDT 12 Magnet Wire Insulation : VPI & Resin Rich Mica Tape, DGY, NXP, Polyimide Film, NOMEX 18 Slot Liner and Phase Insulation : NTN, NKN, DMD, VDMD 20 Binding Tape : PG Tape, Adhesive Tape, Glass Cord 22 Insulating Laminate : EGL, MFGL, SGL, EGRL 23 End Tape : CT, TCT, TWT, GT 24 Miscellaneous : Release Film, Silicone Glass Tube, Polyester Nonwoven Mat Wind Generator 26 주절연용 : Mica Tape, DGY, End Tape Traction Motor 27 주절연용 : Mica Tape, PI Fim, Glass Tape Transformer 28 주절연용 : DMDP, DYCP, NXP, GTGP, EGP, VDMPLEX, PET Film Automotive Industry 30 주절연용 : NTNP, DMP, EDP 03
High Voltage Motor & Generator [ 고압모터및발전기 ] Main Insulation [ 주절연용 ] Mica Tape for Vacuum Pressure Impregnation (Dry Type) 진공함침용마이카테이프 모터제조의진공함침용으로개발된제품으로서소량의접착제로구성되어있어수지함침성이우수합니다. 용도에따라각종보강재및접착제와촉매를사용하여제조합니다. 특히 SKF 타입은마이카에소량의 Nomex 섬유가함유되어수지함침성이우수하여가공시마이카의비산이적습니다. Dry mica tape was developed for vacuum pressure impregnation of electric motors. It is made by using various adhesives, supporting materials and catalysts, according to our customer's requirements. Because the tape contains a small amount of adhesive, it has excellent impregnation properties. Our special SKF type contains Nomex fibrid in the mica paper. These Nomex fibrids hold the mica particles together. VPI(Vacuum Pressure Impregnation) Procedure for Coil Total Impregnation Coil Inserting Winding & Forming Taping VPI Curing Coil Inserting Reforming Treatment Cooling Resin Treatment Single Coil Impregnation Cooling 04 SWECO
High Voltage Motor & Generator Mica Tape for VPI(Vacuum Pressure Impregnation) Main Insulation VPI(Vacuum Pressure Impregnation) Mica Tape SKF805T1 SKF805T2 SKF805T3 SK805T1 SK805T2 Composition Nomex fibrid mixed uncalcined muscovite 130g/m 2 Nomex fibrid mixed uncalcined muscovite g/m 2 Nomex fibrid mixed uncalcined muscovite 200g/m 2 Uncalcined muscovite 160g/m 2 Uncalcined muscovite 160g/m 2 Polyester film 25 μm Polyester film 25 μm Polyester film 25 μm Polyester film 25 μm Polyester film 30 μm Nominal 0.15 0.18 0.15 +/0.02 0.15 +/0.02 0.18 +/0.03 +/0.02 0.15 +/0.02 Total Weight (g/m 2 ) 175 +/17 202 +/20 251 +/25 211 +/10 215 +/15 Volatile Content (%) <1.5 Mica Content (g/m 2 ) 130 +/10 +/13 200 +/20 160 +/10 160 +/10 Binder Content (g/m 2 ) 10 +/4 12 +/4 16 +/4 16 +/4 12 +/4 BDV (kv) >3.5 >4.5 >3.5 >4.5 >4.0 >5.0 >4.0 >5.0 >7.0 >7.0 Flexibility (N/m) <70 Tensile Strength (N/cm) >40 >40 Fibrid Content (%) 5+/2 5+/2 5+/2 PET Film (g/m 2 ) 35 +/2 35 +/2 35 +/2 35 +/2 42 +/2 VPI(Vacuum Pressure Impregnation) Mica Tape SK805G1 SK805G2 SK805D SKF805G1 SKF805G2 Composition Uncalcined muscovite 120g/m 2 Uncalcined muscovite 160g/m 2 Uncalcined muscovite 160g/m 2 Nomex fibrid mixed uncalcined muscovite 120g/m 2 Nomex fibrid mixed uncalcined muscovite g/m 2 Glass cloth 35 μm Glass cloth 35 μm Polyester fleece 50g/ m2 Modified epoxy resin Glass cloth 35 μm Glass cloth 35 μm Nominal Total Weight (g/m 2 ) Volatile Content (%) Mica Content (g/m 2 ) Binder Content (g/m 2 ) BDV (kv) Flexibility (N/m) Tensile Strength (N/cm) Fibrid Content (%) Glass Cloth / Polyester Fleece (g/m 2 ) +/0.02 152 +/10 120 +/10 9+/3 >1.5 >105 0.15 0.15 +/0.02 195 +/15 160 +/10 12 +/3 >2.0 <70 >105 0.16 0.16 +/0.02 225 +/21 160 +/10 15 +/3 >1.5 >25 +/0.02 +/15 120 +/10 11 +/3 >1.5 > 5+/2 0.15 0.15 +/0.02 195 +/20 +/10 17 +/5 >1.8 <70 >80 5+/2 23 +/2 23+/2 50+/3 23+/2 23+/2 05
High Voltage Motor & Generator [ 고압모터및발전기 ] Main Insulation [ 주절연용 ] Mica Tape for VPI(Vacuum Pressure Impregnation) Main Insulation VPI(Vacuum Pressure Impregnation) Mica Tape SK805G1/ZN Uncalcined muscovite 120g/m 2 SK706GK Glass cloth 45 μm Uncalcined muscovite 80g/m 2 SK806K Uncalcined muscovite 160g/m 2 SKF805G1/ZN Nomex fibrid mixed uncalcined muscovite 120g/m 2 SKF806K Nomex fibrid mixed uncalcined muscovite 114g/m 2 Composition Glass cloth 35 μm ZN : Zincnaphtenate Polyimide film 25 μm Silicone resin Polyimide film 50 μm Silicone resin Glass cloth 35 μm ZN : Zincnaphtenate Polyimide film 25 μm Silicone resin Nominal 0.16 +/0.02 +/0.02 0.16 +/0.02 +/0.02 +/0.02 Total Weight (g/m 2 ) 152 +/10 171 +/15 250 +/15 +/15 160 +/12 Volatile Content (%) Mica Content (g/m 2 ) 120 +/10 80 +/10 160 +/10 120 +/10 114 +/10 Binder Content (g/m 2 ) 9+/3 20 +/5 17 +/3 11 +/3 8+/3 BDV (kv) >1.3, >1.5 >5.0 >7.0 >1.3, >1.5 >5.5 Flexibility (N/m) <40 Tensile Strength (N/cm) >105 >150 >80 > >40 Fibrid Content (%) 5+/2 5+/2 Glass Cloth (g/m 2 ) 23 +/2 36 +/2 23 +/2 Polyimide Film (g/m 2 ) 36 +/2 70 +/2 36 +/2 VPI(Vacuum Pressure Impregnation) Mica Tape SR805G1 SK806G SRF805G SK805TD SRF806G3 Composition 120g/m 2 Uncalcined muscovite 120g/m 2 Nomex fibrid mixed calcined muscovite 120g/m 2 Polyester film 30 μm (42g/m 2 ) Uncalcined muscovite 160g/m 2 Nomex fibrid mixed calcined muscovite 120g/m 2 Glass cloth 35 μm Glass cloth 35 μm Silicone resin Glass cloth 35 μm Polyester fleece 25 μm (20g/m 2 ) Glass cloth 35 μm Silicone resin Nominal 0.12 0.12 0.17 0.12 0.12 +/0.02 0.12 +/0.02 +/0.02 0.17 +/0.02 0.12 +/0.02 Total Weight (g/m 2 ) 152 +/10 165 +/15 154 +/15 240 +/10 162 +/14 Volatile Content (%) Mica Content (g/m 2 ) 120 +/10 120 +/10 120 +/10 160 +/10 120 +/10 Binder Content (g/m 2 ) 9+/3 16 +/4 7+/4 25 +/5 18 +/4 BDV (kv) >2.2 >1.2 >1.8 >2.0 >7.0 >2.5 Flexibility (N/m) < < Tensile Strength (N/cm) >105 >80 > >50 >80 Fibrid Content (%) 5+/2 5+/2 Glass Cloth (g/m 2 ) 23 +/2 23 +/2 23 +/2 23 +/2 06 SWECO
High Voltage Motor & Generator Fully Cured Mica Tape 완전경화형마이카테이프 마이카를각종보강재와접착시켜만든제품으로수지가완전경화상태로되어있어모터제조시별도의특수기계없이도사용할수있는제품입니다. These tapes are fully cured using special adhesives. No special machinery is required for electric motor manufacturing. SR751TG Polyester film 12 μm 75g/m 2 Fully Cured Mica Tape SK751T SR751TY Polyester film 12 μm Uncalcined muscovite 122g/m 2 Polyester film 12 μm 75g/m 2 SR753TG Polyester film 12 μm 50g/m 2 Composition Glass cloth 45 μm Polyester film 12 μm Modified epoxy resin Polyester film 25 μm Glass thread Polyester film 12 μm Glass cloth 45 μm Modified epoxy resin Nominal 0.15 0.12 0.15 +/0.02 +/0.02 +/0.02 0.12 +/0.015 Total Weight (g/m 2 ) 209 +/10 190 +/10 168 +/10 149 +/20 Volatile Content (%) Mica Content (g/m 2 ) 75 +/10 122 +/10 75 +/10 50 +/5 Binder Content (g/m 2 ) 65 +/8 13 +/5 45+/6 47 +/10 BDV (kv) >7.0 >9.0 >7.0 >5.0 Flexibility (N/m) <50 Tensile Strength (N/cm) >140 >40 >130 >120 PET Film (g/m 2 ) (17 +/2) 2 35 +/2, 17 ±2 (17 +/2) 2 17 +/2 PET Fleece (g/m 2 ) 35 +/2 Glass Threads (g/m 2 ) 36+/2 22 +/2 07
High Voltage Motor & Generator [ 고압모터및발전기 ] Main Insulation [ 주절연용 ] Prepreg Mica Tape (ResinRich Type) 프리프레그마이카테이프 프리프레그마이카테이프는소성집성마이카에내열성에폭시수지를함침한후그라스포, 폴리에스테르필름, 부직포등의보강재를접착하여만든반경화상태의테이프입니다. 따라서테이프를코일등에감은후열과압력을가하면수지가흘러나와경화됨으로써기포가없는절연체가형성됩니다. 그리고이테이프는반경화상태이므로가급적 10 이하에서보관하여 3개월이내에사용하여야합니다. 경화조건 : 160 에서 1시간, 압력 7kgf/cm 2 Prepreg mica tapes are semicured tape made with calcined muscovite impregnated with heat resistant epoxy resin. They are bonded to various supporting materials such as glasscloth, polyester film and polyester fleece. When the prepreg mica tape is subjected to heat and pressure after it is wound on coils, the resin flows and then hardens to form a voidfree insulating material. Since it is in semicured form, it is necessary to store at below 10 and used within 3 months. Curing Conditions : 1 hour at 160 under the pressure of 7kgf/cm 2 08 SWECO
High Voltage Motor & Generator Resin Rich Prepreg Mica Tape SR853T1 SR853T2 SR853T3 SR853D SK853G 150g/m 2 150g/m 2 150g/m 2 150g/m 2 Uncalcined muscovite g/m 2 Composition Polyester film 25 μm Polyester film 30 μm Polyester film 50 μm Polyester fleece 30 μm Glass cloth 40 μm Nominal 0.15 0.17 0.20 0.24 0.16 0.15 +/0.02 0.17 +/0.02 0.20 +/0.03 0.24 +/0.03 0.16 +/0.02 Total Weight (g/m 2 ) 240 +/20 268 +/20 328 +/30 340 +/30 200 +/20 Volatile Content (%) Mica Content (g/m 2 ) 150 +/10 150 +/10 150 +/10 150 +/10 +/15 Binder Content (g/m 2 ) 55 +/10 75 +/8 110 +/10 170 +/17 80 +/10 BDV (kv) >8.0 >7.0 >7.0, >8.0 >2.5, >3.0 >2.5, >3.0 Flexibility (N/m) < < <150 Tensile Strength (N/cm) >10 >120 PET Film (g/m 2 ) 35 +/2 42 +/2 70 +/2 PET Fleece (g/m 2 ) 20 +/2 Glass Cloth (g/m 2 ) 36 +/2 Resin Rich Prepreg Mica Tape SR853G1 SR853G3 SR753TD SR753GD1 SR753GD2 Composition 80g/m 2 120g/m 2 Polyester film 25 μm g/m 2 Glass cloth 50 μm 150g/m 2 Glass cloth 70 μm 150g/m 2 Glass cloth 45 μm Glass cloth 45 μm Polyester fleece 30 μm Polyester fleece 36 μm Polyester fleece 30 μm Nominal 0.18 0.20 0.23 0.25 +/0.02 0.18 +/0.02 0.20 +/0.03 0.23 +/0.03 0.25 +/0.03 Total Weight (g/m 2 ) 180+/10 284 +/30 262 +/25 315 +/20 312 +/20 Volatile Content (%) Mica Content (g/m 2 ) 80+/10 120 +/10 +/10 150 +/10 150 +/10 Binder Content (%) 35 +/3 45 +/3 40 +/5 33 +/3 32 +/3 BDV (kv) >2.0, >2.5 >3.5 >7.0, >8.0 >2.5, >3.0 >2.5, >3.0 Flexibility (N/m) < <400 <400 Tensile Strength (N/cm) > >90 >120 >150 PET Film (g/m 2 ) 35 +/2 PET Fleece (g/m 2 ) 15 +/2 25 +/2 15 +/2 Glass Cloth (g/m 2 ) 36 +/2 36 +/2 36 +/2 47 +/2 09
High Voltage Motor & Generator [ 고압모터및발전기 ] Varnish [ 바니쉬 ] Varnish for Vacuum Impregnation 진공함침용바니쉬 고압전동기함침용절연바니쉬로서폴리에스테르및에폭시를주성분으로사용하여제조한제품으로희석제에따라용제형과무용제형, 그리고내열등급에따라 F 종과 H 종등다양한제품을보유하고있습니다. 함침성이뛰어나고우수한접착력및전기적, 기계적특성을나타냅니다. The SWECO resins can be either made from polyester or epoxy resins and are used in vacuum impregnation of high voltage motors. We also manufacture solvent and nonsolvent type resins that meet heat resistant levels to Class F and Class H. The excellent impregnation gives good adhesion, electrical and mechanical properties. Type Resistance ( ) Gravity (25 ) Viscosity (25, Poise) Curing Time (min) Breakdown Voltage (kv/0.1mm) Solvent Polyester 1.1 1.2 ~ 3.0 60 max 8 Polyester 1.02 0.1 ~ 0.3 30 max 5 Polyester 180 0.95 0.5 ~ 1.0 60 max 6.5 Varnish Polyester 180 1.0 6 ~ 13 60 max 6.5 Epoxy 0.96 1.2 ~ 3.6 60 max 7 Epoxy 0.96 1.2 ~ 3.5 30 max 7 Epoxy 0.96 1.2 ~ 3.6 60 max 7 10 SWECO
High Voltage Motor & Generator Conductive & Semi Conductive Tape [ 도전성 ( 반도전성 ) 테이프 ] CDT, SCDT 다크론, Pet Film Glass cloth 등의기재에카본을도포한제품으로고압모터, 발전기코일의표면방전및코로나방지에성능이우수한제품입니다. Conductive and Semiconductive tapes are manufactured using polyester nonwoven fabric, Nomex and glass cloth. They are then coated with special varnishes containing graphite. They offer excellent performance in protecting corona and surface discharge on high voltage coils. CDTD CDTT SCDTF SCDTG Polyester fleece Polyester film Polyester fabric Glass cloth Composition Carbon black resin Carbon black resin Silicone carbide resin Silicone carbide resin Nominal 0.085 0.045 0.24 0.24 0.085 +/0.03 0.045 +/0.03 0.24 +/0.04 0.24 +/0.04 Binder Content (g/m 2 ) 25 +/5 20 +/5 320 +/30 400 +/35 Tensile Strength (N/10mm) >20 > Elongation (%) >15 >10 >10 >10 Surface Resistivity (Ω/square) 200 ~ 400 50 ~ Base Material (g/m 2 ) 60 +/5 43 +/3 70 +/5 60 +/5 * Special tapes are available on client's request. 11
High Voltage Motor & Generator [ 고압모터및발전기 ] Magnet Wire Insulation [ 소선절연용 ] VPI & Resin Rich Mica Tape 진공함침및레진리치마이카테이프 고압모터및발전기의코일소선절연용마이카테이프로서유연성이뛰어나동각선에랩핑시밀착도가우수합니다. 소선절연용마이카테이프는진공함침용과레진리치타입두종류가생산되고있습니다. 진공함침용은소량의접착레진을사용하여수지함침성이우수하며, 레진리치타입은에폭시수지를함침한후보강재를접착하여만든반경화제품으로진공함침이필요없이가열, 가압만으로레진이도포되어절연층을형성합니다. 경화조건 (Resin Rich Type) : 160 에서 1시간, 압력 7kgf/cm 2 This mica tape is used for insulation of copper conductors for high voltage motors and generators. It has excellent flexibility which gives good bonding to the copper conductor. We have two types; The VPI type uses a small amount of adhesive resin and has excellent impregnation properties. The Resin Rich type is a prepreg mica tape impregnated with epoxy resin. When it is subject to heat and pressure, the resin flows and cures forming the strong insulation layer without the need of vacuum pressure impregnation. One side or both sides of the tape can be coated with hotmelt resins as requested by our customers. SR854T has excellent cutthrough resistance and is therefore a suitable conductor insulation material. Curing Conditions(Resin Rich Type) : 1 hour at 160 under the pressure of 7kgf/cm 2 12 SWECO
High Voltage Motor & Generator Mica Tape for Conductor Insulation Conductor Insulation SR854T1 SR854T2 SR854T3 SR855T SR755T 50g/m 2 75g/m 2 75g/m 2 75g/m 2 Polyester film 12 μm 50g/m 2 Composition Polyester film 25 μm Polyester film 30 μm Polyester film 30 μm Polyester film 30 μm With/Without hotmelt resin Polyester film 25 μm With/Without hotmelt resin Nominal 0.06 0.09 0.09 0.09 0.09 0.06 +/0.015 0.09 +/0.015 0.09 +/0.015 0.09 +/0.015 0.09 +/0.02 Total Weight (g/m 2 ) +/10 125 +/10 135 +/10 129 +/10 127 +/12 Volatile Content (%) <1.5 Mica Content (g/m 2 ) 50 +/5 75 +/5 75 +/7 75 +/5 50 +/5 Binder Content (g/m 2 ) 15 +/3 8+/3 18 +/3 12 +/4 28 +/6 BDV (kv) >4.0 >4.0 >7.0 >7.0 >7.0 Flexibility (N/m) <80 Tensile Strength (N/cm) >40 PET Film (g/m 2 ) 35 +/2 42 +/2 42 +/2 42 +/2 35 ±2, 17 ±2 SA854T Calcined phlogopite 63g/m 2 Conductor Insulation SA855T SA755T SKF854T Uncalcined phlogopite Polyester film 12μm Nomex fibrid mixed Uncalcined phlogopite uncalcined muscovite 63g/m 2 63g/m 2 45g/m 2 SK806K Uncalcined muscovite 75g/m 2 Composition Polyester film 25 μm With hotmelt resin Polyester film 25 μm Polyester film 25 μm With/Without hotmelt resin Polyester film 25 μm With hotmelt resin Polyimide film 25 μm Silicone resin Nominal 0.075 0.075 0.09 0.065 0.09 0.075 +/0.01 0.075 +/0.015 0.09 +/0.015 0.065 +/0.015 0.09 +/0.02 Total Weight (g/m 2 ) 108 +/11 108 +/11 133 +/12 90 +/10 122 +/10 Volatile Content (%) Mica Content (g/m 2 ) 63 +/7 63 +/7 63 +/7 45 +/5 75 +/7 Binder Content (g/m 2 ) 10 +/2.5 8+/2.5 18 +/3 10 +/3 10 +/3 BDV (kv) >5.0 >5.0 >7.0 >4.0 >6.0 Flexibility (N/m) <40 <40 Tensile Strength (N/cm) >40 Fibrid Content (%) 5+/2 Polyester Film (g/m 2 ) 35 +/2 35 +/2 17 +/2, 35 +/2 35 +/2 36+/2(PI Film) 13
High Voltage Motor & Generator [ 고압모터및발전기 ] Magnet Wire Insulation [ 소선절연용 ] MultiYarn for Magnet Wire Insulation 복합가공사 폴리에스터유리섬유복합사 (DGY) 및유리섬유단사 (SGY) 는각동선의소선절연과케이블의절연물타이용으로사용되어우수한기계적강도및절연강도를갖고있습니다. 폴리에스터유리섬유복합사 (DGY) 는폴리에스터와유리섬유를혼합하여연사한제품이며, 유리섬유단사 (SGY) 는고품질의 E 그라스를특수가공연사한제품입니다. 소선에권선하여소선절연용으로사용됩니다. DGY is a fusible polyester mixed with glass fibre yarn. The SGY is a glass fibre yarn used for magnet wire insulation. DGY & SGY are wound on copper conductors varnished and then baked to make rigid insulation. DGY yarn is fused during the baking cycle and bonds tightly to copper conductor. DGY & SGY insulated magnet wire is very tough, flexible, abrasionresistant and suitable for Class F insulation. Items Unit DGYDn SGYDn Polyester / Glass Yarn Denier 170 Glass Yarn Number of Yarns TEX Ends 12 ~ 24 1 1 33.7 (150 0 ), 22.5 (225 0 ) 1 1 11.2 (450 0 ), 5.6 (900 0 ) 3 ~ 24 Bobbin ID Width mm 42 76 35 76, 105 of Yarn Traverse mm 71 68 ~ 92 Weight per Roll g 500 ~ 675 750 ~ 2,000 * D : Denier, n : Number of Yarns 14 SWECO
High Voltage Motor & Generator NXP (SemiCured Nomex Prepreg) NXP 는 Nomex Paper 에단면또는양면으로 F 종에폭시레진을도포하여소선에접착력을강화하고내열및화학적성능이우수한반경화제품입니다. NXP is a prepreg material coated with a Class F epoxy resin on one side or both sides of the Nomex Paper. It has high adhesive strength, high heatresistance and excellent chemical properties. NOMEX Type Coating Type Unit Weight (g/m 2 ) Tensile Strength (kgf/15mm) Coating Weight (g/m 2 ) One Side 0.15 121.2 20 16 ±2 NXP 410 Both Side 0.25 0.16 0.21 251.2 40.86 174.4 45 6 55 9 ±2 60 ±2 31 ±2 411 Both Side FG FC 0.23 0.23 63 63 80 ±5 90 ±10 * Curing Conditions : 1 hour at 150 under the pressure of 7kgf/cm 2 Polyimide Film (SKC KOLON PI 대리점 ) 폴리이미드필름은고내열특성을지닌필름으로전기 / 전자의다양한분야에사용되며, 소선절연용으로뛰어난밀착성과우수한온도및전기적특성을지닌제품입니다. Polyimide Film has excellent heat resistance and is mainly used in electric & electronic applications. It is also used for conductor insulation due to its excellent heat and electrical properties. Properties Units 25 μm 50 μm 75 μm Test Method Tensile Strength (MD) Mpa 254 246 216 ASTM D882 Elongation at Break (MD) % 123 130 ASTM D882 Density g/cm 3 1.42 1.42 1.42 ASTM D1505 Polyimide Film Shrinkage (200, 2hr) MD TD % % 0.09 0.01 0.07 0.03 0.07 0.04 IPC TM650 2.2.4 CTE ( ~200 ) MD ppm/ 35 35 35 TMA Method Dielectric Strength kv/mm 330 317 259 ASTM D149 Volume Resistivity Ωcm 10 16 ASTM D257 15
High Voltage Motor & Generator [ 고압모터및발전기 ] Magnet Wire Insulation [ 소선절연용 ] NOMEX 노멕스 ( 듀폰대리점 ) R NOMEX 절연지는방향족폴리아미드 (Aromatic Polyamide) 로일반적으로는아라미드로알려져있으며, NOMEX 는 Floc 과 Fibrid 사가수성슬러리에서결합되어특수제지기를통해생산된제품으로서기계적, 전기적특성을갖는모터, 변압기등중전기기및일반가전기기에도사용되는 UL 인증절연물중가장높은열적내구성을갖고있는듀폰 (DuPont) 사고유제품입니다. only by DuPont Chemically, NOMEX paper is aromatic polyamide and generally known as aramid. The paper is produced from two forms of fibres known as Fibrids and Floc. These two components are combined in the waterbased slurry and passed through a Fourdrinier paper making machine to become NOMEX. This paper is a unique DuPont product having the high temperature UL rating, mechanical and electrical properties, and is used in manufacturing electric motors, transformers, and other electrical appliances. NOMEX metaaramid (metaphenyleneisophthalamide) Voltage Endurance of Various Insulating Materials Single Layer 10 mil(0.25 mm) Type 410 NOMEX Paper Type and Characteristics Division NOMEX Paper의전압내구력 ( 코로나에대한항복시간 ) 을타제품과비교한그래프로우수한특성을보유하고있습니다. Graph that compares voltage durability (surrender time to corona) of NOMEX Paper to other products. This graph highlights the excellent properties of NOMEX. Type 410 Type 411 Type 414 Type 418 Type 419 Calender Processes [mm] 0.05 ~ 0.76 ~ 0.58 0.09 ~ 0.38 0.08 ~ 0.36 0.18 ~ 0.33 Gravity 0.7 ~ 1.2 0.3 0.9 ~ 1.0 0.5 Characteristic Dielectric Strength, Mechanical Strength Flexibility and Elasticity are Excellent Excellent Rigidity & Absorption Excellent Flexibility & Stability Excellent Dielectric Excellent Workability & Inhalation 16 SWECO
High Voltage Motor & Generator NOMEX Paper Dimension NOMEX Type 410 (width : 914mm) NOMEX Type 414 (width : 914mm) mm mil Roll Weight (kg) (m) Basis Weight (g/m 2 ) mm mil Roll Weight (kg) (m) Basis Weight (g/m 2 ) 0.05 2 43 1,143 40.7 0.09 4 45 594 82.7 0.08 3 45 768 63.4 0.18 7 52 320 176.3 5 46 439 115.6 0.25 10 55 238 251.9 0.18 7 51 320 174.6 0.30 12 52 183 309.2 0.25 10 54 238 249.2 0.38 15 57 398.4 0.30 0.38 0.51 0.61 0.65 0.73 0.76 12 15 20 24 25.5 29 30 52 56 59 64 61 64 63 183 119 101 96 82 82 308.9 396.7 546.6 693.0 696.4 854.4 847.3 NOMEX Type 418 (width : 914mm) mm 0.08 0.20 mil 3 5 8 Roll Weight (kg) 50 60 63 (m) 613 439 293 Basis Weight (g/m 2 ) 89.2 148.4 236.8 NOMEX Type 411 (width : 965mm) mm 0.18 0.25 0.38 0.58 mil 5 7 10 15 23 Roll Weight (kg) 21 21 21 21 18 (m) 530 347 265 165 91 Basis Weight (g/m 2 ) 41.7 64.1 81.7 133.9 205.1 0.25 0.36 10 14 63 53 NOMEX Type 419 (width : 940mm) mm 0.18 0.33 mil 7 13 Roll Weight (kg) 27 27 229 146 (m) 329 192 301.3 396.7 Basis Weight (g/m 2 ) 88.2 152.32 17
High Voltage Motor & Generator [ 고압모터및발전기 ] Slot Liner and Phase Insulation [ 슬롯 ( 상간 ) 절연 ] NTN (Nomex+PET Film+Nomex) 스웨코멕스는폴리에스터필름양면에 NOMEX Aramid Paper 를접합시킨제품입니다. 슬롯및상간절연용으로쓰이는 F 종절연물로서절단및가공성이우수하며열적특성이뛰어난제품입니다. SWECOMEX is a flexible and three layer composite using NOMEX aramid paper on both sides of polyester film. It is a Class F insulating material used as a coil separator, slot liner and in phase insulation. Resistance ( ) [ 슬롯 ( 상간 Width ) 절연 ] (m) Tensile Strength (kgf/15mm) Breakdown Voltage (kv) NTN222 0.17 890 150 20 9 NTN252 0.24 890 150 25 11 NTN262 0.25 890 150 27 11 NTN272 0.30 890 150 30 12 NTN2102 0.35 890 150 32 13 NTN2142 0.48 890 150 35 15 NTN333 0.25 890 150 30 11 NTN353 0.30 890 150 43 15 NTN373 0.35 890 150 45 17 NKN (Nomex+PI Film+Nomex) NKN 과 NPN 은 NOMEX 에 PI Film 을접합한제품으로고내열성이요구되는 H 종절연물 로서트랙션모터및자동차알터네이터등의슬롯및상간절연에사용되는제품입니다. NKN/NPN is a three layer composite paper made by laminating NOMEX aramid paper on both side of Polyimide Film. They are suitable for slot liner and phase insulation for traction motors, automobile alternators up to Class H. Resistance ( ) Width (m) Tensile Strength (kgf/15mm) Breakdown Voltage (kv) NKN323 180 0.22 914 34 11 NKN533 180 0.30 914 55 15 18 SWECO
High Voltage Motor & Generator DMD (Polyester nonwoven cloth + PET Film + Polyester nonwoven cloth) 스웨코론은폴리에스터필름양면에 % 폴리에스터부직포를접착시킨 F 종절연물로서중형이하전동기의슬롯및상간절연용으로사용되는저렴한가격의제품입니다. DMD is a three layer composite paper made by laminating polyester nonwoven cloth on both sides of polyester film. It is suitable for winding of Class F electric motor because of the excellent flexibility and good resin absorption. Resistance ( ) Width (m) Tensile Strength (kgf/15mm) Breakdown Voltage (kv) DMD212 DMD222 DMD252 DMD272 DMD2102 DMD2142 DMD333 DMD353 DMD373 DM 25 DM 35 0.17 0.24 0.30 0.35 0.45 0.25 0.30 0.35 0.19 0.21 9 13 20 25 30 45 21 25 30 19 20 5 7 10 12 15 18 9 12 15 8.5 9 VDMD (Varnished+DMD) 일반적인 DMD 에 F 종바니쉬를표면에코팅하여삽입이용이하며, 기계적인강도를보완한제품으로저압전동기의웨지또는슬롯절연으로사용됩니다. Varnish saturated DMD is also available where automatic inserting of slot liners and wedges are required. Resistance ( ) Width (m) Tensile Strength (kgf/15mm) Breakdown Voltage (kv) VDMD232 VDMD252 VDMD272 VDMD2102 VDMD2142 VDMD333 VDMD353 VDMD555 0.18 0.24 0.30 0.35 0.45 0.25 0.30 0.4 15 20 25 30 45 21 25 30 9 10 12 15 18 9 12 13 19
High Voltage Motor & Generator [ 고압모터및발전기 ] Binding Tape [ 바인딩테이프 ] PG Tape (Polyester Resin Glass Banding Tape) 밴딩테이프 밴딩테이프 (PG 테이프 ) 는 Eglass Yarn 에폴리에스터수지를코팅하여생산되는제품으로작업성및가공성이우수하고높은인장력을가진반경화제품입니다. DC 모터의정류자 Banding, 변압기 Core Banding 등에사용되며, F 종에서 H 종까지다양한전기절연물로서 10 이하의저온상태로보관하여야만그특성이유지됩니다. PGF and PGH are made of highly tensile glass yarns laid parallel and bonded with polyester resin. PGF is used for Class F insulation and PGH for Class H insulation. They are supplied in B stage and turn into high tensile and low elongation insulating material after heat curing. They are used to replace steel banding of armature coil of DC motors and banding of dry type and resin molded type transformers. PG tapes should be stored at temperatures below 10 C and brought back to room temperature before use. Shelf life is approximately 6 months at 20 C and 12 month at 10 C. Insulation Class Width Tensile Strength (kgf/mm) Bonding Strength (kg/mm) BDV (kv/mm) Resin Content (%) Resistance ( ) Elongation (%) PGF PGH F H 0.3 ±0.04 0.3 ±0.04 * Curing Conditions : PGF 5 hours at 150 PGH 6 hours at 180 Designated Width ±2 Designated Width ±2 13.5 13.5 15 15 15 15 27 ~ 32 27 ~ 32 180 3.5 3.5 20 SWECO
High Voltage Motor & Generator Adhesive Tape 점착테이프 점착테이프는전기절연성뿐만아니라우수한물리적특성및점착력을가지고있어소선바인딩및결선용으로뛰어난성능을가진제품입니다. 기타다양한용도로적용가능합니다. Our adhesive tapes have excellent electrical, physical and adhesive properties and are very good for binding of conductors. It also has many other uses in electronic and electrical applications. Backing Adhesive Adhesion Strength (gf/10mm) Tensile Strength (kgf/10mm) Resistance ( ) Ball Tack AKT60080 AKT60050 ATT60050 ATT30050 AGT3WO180B AGT3WO180F AGT3WO180H ANT3WO ANT3WO130 PI Film PI Film PET Film PET Film Glass Cloth Glass Cloth Glass Cloth NOMEX NOMEX Silicone Silicone Silicone Acrylic Acrylic Acrylic Silicone Acrylic Acrylic 0.08 ±0.01 0.05 ±0.01 0.05 ±0.02 0.05 ±0.02 0.18 ±0.02 0.18 ±0.02 0.18 ±0.02 0.1 ±0.02 ±0.02 200 200 300 300 250 250 250 400 400 5 4 4.5 4.5 19 19 19 3 5 180 180 180 130 130 180 15 15 15 8 2 2 10 3 3 Glass Cord 그라스코드 Polyester Yarn 을튜브로편조하면서내부에 Glass Bulky Yarn 을충진한제품으로서전기적특성이좋고인장력이우수하여고압모터및발전기의코일바인딩용으로사용됩니다. Glass Cord is made by braiding polyester yarn over bundles of glass bulky yarns. It has excellent electrical properties and high tensile strength. It is suitable for binding coils of high voltage motors and generators. Unit Polyester Yarn Yarn Count Bulky Yarn Yarn Count * Special size is available by customer s request. Glass Cord 12Ф 16Ф 20Ф 128 200 200 50 80 120 21
High Voltage Motor & Generator [ 고압모터및발전기 ] Insulating Laminate [ 절연적층판 ] EGL, MFGL, SGL, EGRL 에폭시, 실리콘등의열경화성수지를그라스포에함침하여고압, 다단프레스에가열, 가압성형한제품으로가공성및내구성이우수하여고압모터의웨지, 클램프, 베리어로사용됩니다. EGL is a rigid glass cloth laminate board bonded with epoxy resin using high heat and pressure. It has excellent electrical properties; high mechanical strength with good heat resistance. EGL is used as insulation based on electric panels and switch boards including wedges in electric motors. EGL40 is UL approved with File No. E102885. EGL10 and EGL40 are equivalent to Nema Grade G10 and FR4 respectively. EGL is used us an insulation board on electric panel, switchboard and wedges on electric motor. MFGL is a high heat resistant grade. Product Name Resistance ( ) Base Material Sheet Size Breakdown Voltage (kv/mm) Nema Type EGL10 Epoxy Glass Laminate 에폭시그라스적층판 Glass Cloth + Epoxy 0.5 ~ 1,000 1,200 15 G10 EGL40 Flame Retardant Epoxy Glass Laminate 난연성에폭시그라스적층판 Glass Cloth + Epoxy 0.5 ~ 1,000 1,200 15 FR4 FR5 MFGL Multi Functional Glass Laminate 내열에폭시그라스적층판 180 Glass Cloth + Epoxy 0.5 ~ 60 1,000 1,200 15 G11 SGL Silicone Glass Laminate 실리콘그라스적층판 180 Glass Cloth + Silicone 0.5 ~ 25 1,000 1,200 15 G7 EGRL10 Epoxy Glass Roving Laminate 에폭시그라스로빙적층판 Glass Roving + Epoxy 2 ~ 1,000 1,200 9 G10 EGRLH Epoxy Glass Roving Laminate (HClass) 내열에폭시그라스로빙적층판 180 Glass Roving + Epoxy 2 ~ 1,000 1,200 9 G11 22 SWECO
High Voltage Motor & Generator End Tape CT, TCT, TWT, GT 여러종류의섬유 ( 면사, 폴리에스터사등 ) 를엄격한품질관리하에직기로제직하여생산한제품으로모터, 변압기등의코일고정용및마감용절연물로사용됩니다. Woven tapes are made by conventional weaving process with strict quality control. Various yarns such as cotton, polyester and glass fibre are used to satisfy customer requirements. These tapes are mainly used for winding and strapping coils of motors and transformers. Product Name Resistance ( ) Width (m) Tensile Strength (kgf/mm) Characteristics CT Cotton Tape 면테이프 105 0.25 0.32 25 38 30 12 10 TCT Straight Cut Polyester Tape 테트론테이프 120 0.09 19 25 30 6 Shrinkable 열수축성 TWT Polyester Tape 폴리에스터테이프 0.18 50 25 30 18 Shrinkable 열수축성 GT Glass Fiber Tape 그라스테이프 540 0.1 0.25 28 25 30 30 32 23
High Voltage Motor & Generator [ 고압모터및발전기 ] Miscellaneous [ 기타 ] Release Film 이형필름 이형필름은소선의가열, 가압프레스공정에사용하는것으로두께가얇고이형력이뛰어나며, 특히인장강도가강하고적정한신율을지니고있을뿐만아니라, 고온에서도우수한품질을가지고있습니다. Release film is used for releasing conductors on heat pressing process. It is very thin and has high tensile strength, and its releasing property is excellent even on high temperatures. Resistance ( ) Weight (g/m 2 ) Release Force (gf/25mm) Tensile Strength (kgf/15mm) RFP 200 0.038 38 20 ~ 40 7 RPG 180 0.07 80 20 ~ 40 7 Silicone Glass Tube 실리콘튜브 실리콘그라스튜브는곱게직조한유리섬유에투명또는색상의실리콘수지를코팅한제품으로 UL 규격인정품입니다. (UL File No. E92680) Silicone glass tube is a flexible insulating tube made by coating various flexible silicone resins on a closely woven glass braid, which is ULcertified with file No. E92680. Features Product Name Resistance ( ) Inside Diameter Breakdown Voltage (kv/mm) SGT Transparent 투명 Silicone Glass Tube 실리콘그라스튜브 180 1 ~ 10 1.2 1MT or Roll SG Colored 색상 Silicone Glass Tube 실리콘그라스튜브 180 0.8 ~ 30 1.0 / 3 / 5 1MT or Roll 24 SWECO
High Voltage Motor & Generator Polyester Nonwoven Mat 폴리에스터매트 폴리에스터필라멘트를압착한제품으로흡수성및작업성이뛰어납니다. 전동기의스페이스충진물로사용됩니다. It is made by pressurizing polyester fibre into mat and has excellent varnish absorption ability. It is used as a space filling material for electric motors. Width (m) Tensile Strength (kgf/50mm) Elongation (%) Weight (g/m 2 ) Polyester Nonwoven Mat 2.2 3.0 1,000 1,000 30 15 20 40 70 70 200 400 25
Wind Generator [ 풍력발전기 ] Insulating Material For Wind Generator Mica Tape For VPI & Resin Rich Main Insulation ( 주절연 ) : SK805G, SKF805T, SR853T Conductor Insulation ( 소선절연 ) : SKF854T, SR755T SKF805T1 OZ/ZN Nomex fibrid mixed uncalcined muscovite 130g/m 2 SK805G2/ZN Uncalcined muscovite 160g/m 2 SKF854T1 Nomex fibrid mixed uncalcined muscovite 45g/m 2 SR853T1 150g/m 2 SR755T Polyester film 12 μm 50g/m 2 Composition Nominal Polyester film 25μm OZ : Zincoctoate ZN : Zincnaphtenate Glass cloth 35μm ZN : Zincnaphtenate 0.15 Polyester film 25 μm 0.065 Polyester film 25 μm 0.15 Polyester film 25 μm With hotmelt resin 0.09 +/0.02 0.15 +/0.02 0.065 +/0.015 0.15 +/0.02 0.09 +/0.02 Total Weight (g/m 2 ) 175 +/17 200+/15 86 +/10 240 +/20 127 +/12 Volatile Content (%) <1.5 Mica Content (g/m 2 ) 130 +/10 160 +/10 45 +/5 150 +/10 50 +/5 Binder Content (g/m 2 ) 10 +/4 17 +/3 6+/3 55 +/10 28 +/6 BDV (kv) >3.5, >4.5 >1.8 >4.0 >7.0, >8.0 >7.0 Flexibility (N/m) <75 <40 <80 Tensile Strength (N/cm) >80 >20 >40 Fibrid Content (%) 5+/2 5±2 Zino Content (mg/m 2 ) 450 +/150 PET Film / Glass Cloth (g/m 2 ) 35 +/2 MultiYarn for Magnet Wire Insulation 23 +/2 35 +/2 35 +/2 35 ±2, 17 ±2 : Resin Rich Type Polyester / Glass Yarn (Denier) Number of Yarns (Ends) of Bobbin of Yarn Travrse Weight per Roll (g) DGY 170 12 ~ 24 76 68 500 ~ 675 End Tape 26 SWECO TWT GT Product Name Straight Cut Polyester Tape 폴리에스터테이프 Glass Fiber Tape 그라스테이프 0.18 0.1 0.25 Width 25 ~ 50 10 ~ 50 10 ~ 50 10 ~ 50 (m) Tensile Strength (kgf/mm) Polyester & Glass Combined Tape STGP 0.09 2.5 (with shrinkable PET Film) 10 ~ 50 30 30 30 30 30 Resistance ( ) 540 540 540 18 28 30 32
Traction Motor [ 트랙션모터 ] Insulating Material For Traction Motor Mica Tape For VPI & Resin Rich Main Insulation ( 주절연 ) : SK706GK, SA806G, SR805G, SK805K Composition SR805G1 120g/m 2 SR805G2 150g/m 2 SA806G Uncalcined phlogopite 120g/m 2 SK805K Uncalcined muscovite 160g/m 2 SK706GK Glass cloth 45 μm Uncalcined muscovite 80g/m 2 Glass cloth 35 μm Glass cloth 35 μm Glass cloth 40 μm Silicone resin Polyimide film 25 μm Polyimide film 25 μm Silicone resin Nominal 0.12 0.15 0.12 +/0.02 0.15 +/0.02 +/0.02 +/0.02 +/0.02 Total Weight (g/m 2 ) 152 +/10 186 +/20 165 +/20 209 +/20 171 +/15 Volatile Content (%) Mica Content (g/m 2 ) 120 +/10 150 +/10 120 +/10 160 +/10 80 +/10 Binder Content (g/m 2 ) 9+/3 13 +/4 17 +/5 9+/3 20 +/5 BDV (kv) >2.2 >2.0 >1.3 >8.0 >5,0 Flexibility (N/m) < Tensile Strength (N/cm) > > > >38 >150 Glass Cloth (g/m 2 ) 23+/2 23+/2 28 +/2 36 +/2 PET Film/ PI Film (g/m 2 ) 36 +/2 36 +/2 PI Film Tensile Strength (MD) (MPa) Elongation (MD) (%) Density (g/cm 3 ) Dielectric Strength (25m) (KV/mm) Volume Resistivity (Ω cm) Shrinkage (200 2h) (%) 0.05 246 1.42 317 10 16 0.03 Glass Tape Product Name Width (m) Resistance ( ) Tensile Strength (kgf/mm) GT Glass Fiber Tape 그라스테이프 0.1 0.25 10 ~ 50 10 ~ 50 10 ~ 50 30 30 30 540 540 540 28 30 32 27
Transformer [ 변압기 ] Prepreg Materials 반경화절연물 다양한절연소재에수지를코팅하여반경화시킨제품으로열을가하면내열성의고강도절연물을성형할수있습니다. 몰드변압기의층간절연물로사용됩니다. Prepreg materials are various insulating materials coated with various resins, and can be molded by heat to high strength and heatresistant insulating materials. This prepreg is used as interlayer insulation on resincast transformers. DMDP Prepreg Swecoron 반경화스웨코론 Product Name Resistance ( ) 0.16 ~ 0.35 Tensile Strength (kgf/15mm) 10 Breakdown Voltage (kv/mm) 8 DYCP Yarn Modified Polyester Nonwoven Tape 반경화강화부직포테이프 0.2 12 3 NXP SemiCured Nomex Prepreg 반경화노멕스프리프레그 0.15 ~ 0.27 20 10 GTGP Double Glass Cloth Prepreg 반경화양면그라스폴리에스터필름 180 0.25 67 13 EGP Epoxy Glass Prepreg 반경화에폭시그라스필름 ~ 0.35 VDMPLEX 다크론과필름을여러겹접합한제품으로기계적강도가양호하여원형유지에유리하며, 내전압이뛰어납니다. 몰드변압기의고압측과저압측사이의실린더격벽으로적용, 사용할수있습니다. VDMPLEX is a multiple layer laminate of polyester nonwoven cloth and polyester film coated with heat resistant varnish. VDMPLEX can be used as an outside material on resincast transformers. Resistance ( ) Width (m) Tensile Strength (kgf/15mm) Breakdown Voltage (kv) VDMPLEX 0.85 / 1,240 20 22 28 SWECO
Transformer PET Film 폴리에스터필름은뛰어난절연성, 물리적 화학적인우수성과기계적특성을갖고있어몰드변압기고압측층간절연물외에도전기 전자용으로다양하게사용되고있습니다. Polyester film has excellent electrical & chemical, and mechanical properties, hence is mainly used as the interlayer at the highvoltage side of the resincaste transformer as well as for electric and electronic purposes. Type PET Film SR50/53 Features Resistance ( ) (Micron) Tensile Strength (kgf/mm) Breakdown Voltage (kv) Slightly Hazy 130 12 ~ 350 24 2.5 철심고정용 : PG 테이프 (See Page 20) 고압층간용 : NTN, DMD (See Page 18, 19) 각종가공품 : 절연적층판 (See Page 22) 기타 : CT, TWT (See Page 23), SG (See Page 24) Binding Cores : PG Tape (See Page 20) Layer Insulation : NTN, DMD (See Page 18, 19) Processed Products : Insulating laminate (See Page 22) Others : CT, TWT (See Page 23), SG (See Page 24) 29
Automotive Industry [ 자동차 ] NTNP NTN 합지품의표면에반경화레진을도포한제품으로삽입성이좋으며가열, 건조후스테이터에접착되어코일을견고하게고정합니다. 또한, 열적특성이뛰어나자동차의알터네이터슬롯절연등에사용됩니다. NTNP is a three layer laminate of polyester film and NOMEX paper coated with semicured epoxy resin. It is inserted into slot very well and bonded strongly to coil to fix it after curing. Resistance ( ) Width (m) Tensile Strength (kgf/15mm) Breakdown Voltage (kv) NTNP 0.26 ±15% 914 300 80 14 DMP 폴리에스터부직포에필름을합지하여표면에반경화레진을도포한제품으로우수한절연성능과기계적특성으로자동차의알터네이터슬롯절연에사용됩니다. DMP is a two layer laminate of polyester film and polyester nonwoven cloth coated with semicured epoxy resin. It is used as a slot insulation of the automotive alternator due to its excellent electrical and mechanical properties. Resistance ( ) Width (m) Tensile Strength (kgf/15mm) Breakdown Voltage (kv) DMP 0.18 ±15% 300 21 9 0.2 ±15% 300 24 11 30 SWECO
Automotive Industry EDP 폴리에스터부직포에반경화레진을표면에다량으로도포한제품으로가열, 건조후경화강도가우수하여자동차의알터네이터로터코일고정용으로사용됩니다. EDP is a polyester nonwoven cloth coated with semicured epoxy resin. It is used for fixing alternator rotor coil of an automobile due to its excellent mechanical strength after curing. Resistance ( ) Width (m) Tensile Strength (N/25mm) Breakdown Voltage (kv) EDP 0.16 ±0.03 300 54 1 (150 /30min 2.5 ) 알터네이터슬롯절연및웨지 : NTN, DMD, VDMD (See Page 18, 19) 전기자동차용슬롯절연 : NOMEX (See Page 16, 17) 모터보호용센서가스켓 : NXP (See Page 15) 스타트모터아마추어슬롯절연 : DM (See Page 19) End Wire 보호용 : 실리콘그라스튜브 (See Page 24) Alternator Slot & Wedge Insulation : NTN, DMD, VDMD (See Page 18, 19) Electric Car Slot Insulation : NOMEX (See Page 16, 17) Motor Protecting Senor Gasket : NXP (See Page 15) Stator Motor Amateur Slot Insulation : DM (See Page 19) End Wire Protection : Silicon Glass Tube (See Page 24) 31
Insulation Testing System 절연진단시스템 고전압용발전기, 전동기의코일절연전체에걸쳐절연물의수명과가격이동시에만족되는최적의코일절연을만들기위해 VPI 레진, 함침 / 경화공정평가시험을연구하는부문이절연시스템연구분야입니다. SWECO 는절연시스템을고객의요구에맞게설계, 상담해드립니다. SWECO provides customer service with its insulation testing system, supplying electrically and physically distinguished components for electric motor coils. SWECO takes a professional approach towards design and consulting on the insulating system at the customer's request. 주요업무 1) 절연물구성 소선절연의사양및 Overlap 수 주절연의사양및 Overlap 수 직선부 / 곡선부코로나방지테이프의사양및적용길이 2) VPI 레진 함침 / 경화공정 : 점도, 겔타임, 레진수명시간, 비중및경화시간 경화절연물특성 : 전기적, 열적및기계적특성 3) 마이카테이프일반특성, 작업성용이, 함침성및 VPI 레진과메칭부문 1. 보유시험기 (Supplement Tester) 2. 평가시험항목 (Coil Test Item) 절연진단시험기 (Insulation Diagnosis Tester) 초고압내전압시험기 (Ultra AC Dielectric Tester) 실험실용 VPI 탱크 (VPI Tank for Laboratory) 가속열화용대형건조로 (Large Oven for Thermal Aging) 고전압 / 고온용대형건조로 (Large Oven for High Voltage and Temperature) 절연표면왜형률시험장치 (Distortion Rate Tester for Insulation Surface) 초절연저항계 (Ultra Megaohm Meter) 절연소재용 Tanδ 시험기 (Auto Schering Bridge for Insulating Material) 고저항전위분포시험장치 (Electric Potential Distribution Tester for Coil Endwinding) 소선 U 벤딩후 BDV 시험장치 (B.D.V Tester After U Banding) 1) 소선절연시험 (Conductors Insulation Test) U 벤딩후 BDV 시험 (B.D.V Test after U Banding) Forming 후소선간 BDV 시험 (B.D.V Test for Conductors after Forming) 경화공정후소선간 BDV 시험 (B.D.V Test for Conductors after Curing) 2) 코일초기특성시험 (Initial Characteristic Test of Coil) 모델코일의함침성측정 (Impregnation Test of Model Coil) 경화작업시 Resin Drop량측정 (Resin Drop Qty Measurement When Curing) 치수측정 ( 가속열화후치수변화비교용 ) (Measurement for Thermal Aging Test) 기본적인전기특성시험 (Basic Electrical Characteristic Test) 절연저항 / 성극지수측정 (Insulation Resistance/P.I. Test) 교류전류시험 (A.C Current Test) Tanδ 전압특성시험 ( 가드無및가드有 ) (TanδVoltage Test) NQ 특성시험 (PD 시험 ) (NQ Characteristic Test (PD Test)) VQ 특성시험 (PD 시험 ) (VQ Characteristic Test (PD Test)) 절연파괴시험 ( 단계승압법 ) (B.D.V Test) Tanδ 온도특성시험 (TanδTemperature Test) 고온조건에서 Tanδ 전압특성 (TanδTemperature Test Under High Temperature) 과전압수명특성시험 (Over VoltageLife Cycle Test) 절연표면왜형률측정 (Distortion Rate Test of Insulation Surface) 유리전위온도측정 (Glass Transition Temperature Test) SEM 분석 (SEM Analysis) 3) 코일가속열화실험 (Coil Thermal Aging Test) 4) 코일히타사이클시험 (Coil Cycle Test) 저저항표면저항률및저저항하전시험 (Low Resistance Evaluation Test) 고저항전위분포시험및잔존전압측정 (High Resistance Evaluation Test) 32 SWECO
Main Business 1) Design of Insulating Materials Specifications of Conductor Insulation and number of Overlap Layers Specifications of Main Insulation and number of Overlap Layers Specifications of Corona Prevention Tape and Application 2) VPI Varnish Impregnation/Curing Process: Viscosity, Gel Time, Resin Life Span, Specific Gravity and Curing Term Cured Insulating Materials: Electrical, Thermal and Mechanical Characteristics 3) Mica Tape General properties, Productivity, Impregnation, VPI Varnish Matching 절연진단시험기 (Insulaltion Diagnosis Tester) 진공함침기 (VPI Tank) 3. 평가시험특성그래프 (Test Graph) 60 S1 4.00 C 130C C 55 3.50 Resin Content (%) 50 45 40 35 30 Tan δ(%) 3.00 2.50 2.00 1.50 1.00 25 0.50 20 1 층 2 층 3 층 4 층 5 층 6 층 7 층 8 층 0.00 1.3kV 2.6kV 3.8kV 5.3kV 6.6kV 7.9kV 코일의함침성시험 Coil Impregnation Test 전압특성 ( 고온조건 ) Voltage Tan δtest (Under High Temperature) 1.00 S1 8.0 7.0 SWECO 0.80 6.0 Tan δ(%) 0.60 0.40 Tan δ(%) 5.0 4.0 3.0 0.20 2.0 1.0 0.00 1.3kV 2.6kV 3.8kV 5.3kV 6.6kV 7.9kV 0.0 30 50 70 90 110 130 145 165 180 Tanδ 전압특성 Tanδ Voltage Test Tanδ 온도특성 Tanδ Temperature 33
본사 수원공장경기도화성시봉담읍낭내기길 92 TEL : (031)2272900( 대 ) FAX : (031) 2272910 구미공장경북구미시수출대로 491 TEL : (054)4734900( 대 ) FAX : (054)4734903 부산사무소부산광역시금정구청룡로 33 5 층 TEL : (051)5082950 FAX : (051)5082951 스웨코이탈리아 Via dell Industria, 1int. 6/D Centro NordS.P. 23 22020 Gaggino di FALOPPIO(CO), Italy TEL / FAX : +39031987374 email : swecoitalia@swecomica.com HEAD OFFICE & SUWON PLANT 92, Nangnaegigil, Bongdameup, Hwaseongsi, Gyeonggido, Korea TEL : +82312272900(Rep.) FAX : +82312272910 GUMI PLANT 491, Suchuldaero, Gumisi, Gyeongsangbukdo, Korea TEL : +82544734900(Rep.) FAX : +82544734903 BUSAN OFFICE 5F, 33, Cheongnyongro, Geumjeonggu, Busan, Korea TEL : +82515082950 FAX : +82515082951 SWECO ITALIA S.R.L. Via dell Industria, 1int. 6/D Centro NordS.P. 23 22020 Gaggino di FALOPPIO(CO), Italy TEL / FAX : +39031987374 email : swecoitalia@swecomica.com www.swecomica.com Email : sweco@swecomica.com Printed in September, 2015