Multi-purpose products Miniature Ball Screw with Ball Spline 볼나사메이커와볼스플라인메이커에의한하이브리드, 컴팩트, 경량화를추궁한콜라보상품입니다. Ball Screw manufacturing company KSS and B
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- 만석 승
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1 Miniature all Screw with all Spline 볼나사메이커와볼스플라인메이커에의한하이브리드, 컴팩트, 경량화를추궁한콜라보상품입니다. all Screw manufacturing company KSS and all Spline manufacturing company HEPHAIST collaborated for developing new product which is focused on Hybrid, Compact and lightweight. 특징 1 개의제품에서직동 (), 회전 (Θ), 흡착이가능한입니다. 소형볼스크류와소형볼스플라인의오버랩으로최상의 컴팩트화를실현시켰습니다. SSP SSP Separated type all Spline groove 볼스플라인홈 eatures This is a combined product which is possible for linear and rotational movement as well as suction at the same time with one unit. Achieved developing very compact product as lap type" using Miniature all Screws and Miniature all Splines. 볼스크류와볼스플라인을같은축상에설치하여보다컴팩트해졌을뿐만아니라긴스트로크를실현시켰습니다. It's a combined products, which has all Screw and all Spline processed on the same. Usage example elt Drive Air ore hollow Once directed to Motor turns, will sustain not turning and Screw moves up and down. 모터에직결한볼나사너트를회전시키면, 가멈춤쇠기구가되어나사축이직동 ( 상하 ) 합니다. Once directed to the Motor turns, the Torque will transmit to the and Screw will turns. 모터에직결한를회전시키면, 토크가나사축에전달되어나사축이회전합니다. Hollow Motor Drive Air Hollow Motor Once directed to Motor turns, all Spline Nut will sustain not turning and Screw moves up and down. 모터에직결한볼나사너트를회전시키면가멈춤쇠기구가되어나사축이직동 ( 상하 ) 합니다. Once directed to the Motor turns, the Torque will transmit to the and Screw will turns. 모터에직결한를회전시키면, 토크가나사축에전달되어나사축이회전합니다. ore hollow ore hollow can be multi uses. or example vacuum and blow function. 나사축에설치된중공혈을이용해서정압, 부답을공급할수있습니다. all Screw groove 볼나사홈 ore hollow can be multi uses. or example vacuum and blow function. 나사축에설치된중공혈을이용해서정압, 부답을공급할수있습니다. Application Example SSP SSP lap type all Spline groove 볼스플라인홈 볼스크류와볼스플라인을동등한위치에설치하여보다컴팩트하고긴스트로크가가능해졌습니다. y processing all Screw and all Spline on one place makes product have longer travel and compact. SSP separated type SSP 오버랩타입 SSP overlap type SSP 세퍼레이트타입 all Screw groove 볼나사홈 Separated type을적용한것으로공간절약을실현하였습니다. 마운터어플리케이션에최적입니다. Using "Separated type" of all Screw Spline is suitable for downsizing devices and equipment. Suitable for Chip-Mounter application etc. lap type을적용한것으로긴스트로크를확보함과동시에컴팩트설계를실현하였습니다. 소형스카라로봇의선단부유니트등에최적입니다. Using "lap type" can save length and makes devise as minimized as possible. or example, suitable for Miniature SCARA Robot, especially for the head part. J11 J12
2 Specifications 1 미니츄어볼스크류스플라인 (SSP) 의정도등급과유격 ( 축방향스키마, 반경방향스키마 ) 는하기의표와같습니다. Type 유형 Separated type 세퍼레이트타입 lap type 오버랩타입 2 미니츄어볼나사스플라인, (SSP) 의취급부정도는 JIS ( 볼나사 ), JIS ( 볼스플라인 ) 에준거하여하기의표기 방법과규격으로제작하고있습니다. / Separated type Table J-1 / 표 J-1 A Table J-2 / 표 J-2 A Part 부위 all Screw / 볼스크류 Axial play / 축방향스키마 all Spline / 볼스플라인 Radial play / 반경방향스키마 all Screw / 볼스크류 Axial play / 축방향스키마 all Spline / 볼스플라인 Radial play / 반경방향스키마 / 나사축 1 Accuracy rade Axial/Radial play Accuracy grade and Axial/Radial play for SSP are shown in Table below. Maximum / 최대 Maximum / 최대 or Unit 단위 mm 2 Run-out and location tolerances for SSP Run-out and location tolerances for SSP are based on JIS all Screw, JIS all Spline. Tolerance for each part and description are as follows. Table J-1 / 표 J-1 Table J-3 / 표 J-3 J-1 : Table J-1 : Radial Run-out of all Nut location diameter related to the centerline of Screw Nut outside diameter 너트외경 (mm) Permissible deviation of Radial Run-out 흔들림공차 ( 최대 ) / Unit 단위 m 볼스틸라인너트 J-2 : Table J-2 : Axial Run-out Perpendicularity of all Nut location face related to the centerline of Screw Unit 단위 m Nut outside diameter 너트외경 mm J-3 : Table J-3 : Total Run-out in radial direction of Screw related to the centerline of Screw Permissible deviations of Axial Run-out Perpendicularity 직각도공차 ( 최대 ) / total length 축총길이 mm Unit 단위 m Permissible deviations of total Run-out in radial direction 흔들림공차 ( 최대 ) / ead accuracy of all Screws 볼나사리드정도는나사부유효길이에대한대표이동량오차 (±ep) 및변동 (Vu) 으로규정합니다. 정도등급별허용값은표 J-4와같습니다. all Screw lead accuracy is specified by the tolerance of actual mean travel error ep and travel variation Vu over the Screw effective length. Tolerance of each accuracy grades are shown in the Table J-4. / lap type Table J-2 / 표 J-2 Table J-1 / 표 J-1 A A / 나사축 Table J-1 / 표 J-1 Table J-3 / 표 J-3 J-4 ep Vu. Table J-4 : Tolerance on Specified travel ep and permissible travel variation of all Screws. Effective screw length 유효나사부길이 mm Accuracy rade 정밀도등급 Unit 단위 m ep Vu ep Vu J13 J14
3 4, 미니츄어볼스크류스플라인 (SSP) 의표준재질, 열처리와경도는표 J-5와같습니다. 또한, 축, 너트의형상에따라다소상이한경우가있으므로상세는당사에서제시해드린사양도를참조해주십시오. J-5, Table J-5 ; Material, Heat treatment & Surface hardness Material 재질 4 Material & Heat treatment, Surface hardness Standard material of SSP, Heat treatment and Surface hardness are shown in Table J-5. However, they vary depending on profile of or Nut. Please refer to KSS drawings. Heat treatment 열처리 Surface hardness 표면경도 7 볼나사너트를너트회전으로사용할시, 너트에브라켓을끼워서베어링을장착가능한방법과너트외경에직접베어링을끼워넣는방법도있습니다. 고객의장착요구에맞춰볼나사너트설계를변경할수가있으므로상세는 KSS로문의해주십시오. 7 Mounting of There would be a couple of ways to install earings onto, such as using racket as earing shaft, direct mounting on. KSS designs special profile of in accordance with customer s mounting request. Please ask KSS representative for further information. Screw 나사축 Solid 중실축 Hollow 중공축 SCM415 SUJ2 Carburizing and quenching 침탄담금질 Induction hardening 감응담금질 HRC rg. install with racket Direct install of rg. onto Nut outer Nut / 너트 SCM415 Carburizing and quenching 침탄담금질 HRC 볼나사스플라인 (SSP) 을사용하실때에는, 반드시윤활제의공급이필요합니다. 윤활제가공급되지않는경우에는토크증대와조기수명등의문제가발생합니다. 윤활제의공급에따라마찰에따른온도상승, 기기효율의저하, 마모에따른정도저하를억제할수가있습니다. SSP의윤활에대해서구리스윤활의경우, 보통리튬비누기본계열구리스, 기름윤활의경우에는 ISO V32~68 ( 터빈유 ) 를권장합니다. 볼나사스플라인 (SSP) 에서는, 지정하지않으신경우, 방청유를도포해서납입하겠습니다. 또한방청유는윤활기능이없으므로, 사용시에는별도윤활제를공급해주십시오, 특히요구가없을시에는 KSS 오리지날구리스 (MS No.2) 를권장합니다. 출하시에희망하시는구리스를도포하는것도가능합니다. 5 ubrication J-6 : Table J-6 : Recommended lubricants for normal operating conditions In all Screw with all Spline SSP use, lubricant should be required. If lubricant is not applied with, the problem such as increase of Torque and shortened ife occurs. Applying lubricant can minimize temperature increases, decline of mechanical efficiency due to friction, and deterioration of accuracy caused by wear. or lubrication of SSP, regular lithium-soapbased rease and ISO V32-68 Oil turbine Oil #1 to #3 are recommended. SSP are applied with anti-rust oil for rust prevention, if there is no designation when shipping. Since anti-rust oil is not lubricant, apply rease or ubrication oil before using SSP. If there is no specific request, KSS would recommend our original grease MS No.2 as standard lubricant. e can apply designated rease before shipping, please ask KSS representative. notation 세퍼레이트타입 / Separated type rg. / 베어링 racket / 브라켓 rg. 베어링 Collar 칼라 ock Nut 고정너트 SSP 6 1 / 6-8 R 7 S 2 T ubricant 윤활제 Type 종류 Product name 상품명칭 오버랩타입 / lap type rease 그리스 ubricating Oil 윤활유 6 ithium-based rease 리튬기반그리스 Sliding surface Oil or turbine Oil 미끄럼면유혹터빈유 취급은너트외주부에설치된핀구멍및접착제를이용하여실행하고있습니다. 핀구멍을이용하실경우에는, 스플라인너트에부하가걸리지않도록주의해주십시오. KSS original rease MS No.2 KSS오리지널그리스 MS No.2 Super Multi 68 Super Multi 68 6 Mounting of should be mounted using pin-hole located on Nut outer, and adhesive. Please make sure that no load would be applied on pin when using pin-hole. Pin-hole / 핀홀 SSP R 18 T 시리즈기호 SSP 볼스크류스플라인 나사축호칭외경 (mm) 리드 (mm) 스플라인축경 (mm) 볼스크류부유효길이 (mm) 볼스크류 / 볼스플라인유효길이 (mm) 볼스크류나사방향 (R= 우나사, = 좌나사 ) 스플라인부분유효길이 (mm) 볼스플라인부기호 나사축전장 (mm) 정도등급 축형상무기호 : 중실축, T: 중공축 all Screw with all Spline series No. SSP : all Screw with all Spline Screw nominal diameter mm ead mm all Spline nominal diameter mm Screw thread length mm Screw thread & Spline length mm Thread direction R=Right-hand, =eft-hand Spline length mm S means all Spline part Total length mm Accuracy grade option : No indication=solid shaft, T=Hollow shaft Adhesive / 접착제 J15 J16
4 all Screw with all Spline Separated type D g6 1 t.2.8 S.2.5 b.11 DS d 2X D(g6) 1 3 4X 3 Type-2 : End-cap type 엔드캡방식 ( ) Type-1 : Return-plate type 리턴플레이트타입 ( ) View - 단면도 - D(g6) 1 3 4X 3 Type-3 : Internal-deflector type 코마식 ( ) Unit 단위 mm all Screw part / 볼나사부 all Spline part / 볼스플라인부 all Nut nominal dia. 나사축호칭외경 d ead 리드 asic oad Rating 기본정격하중 Nut dimension / 너트치수 asic oad Rating 기본정격하중 asic Torque Rating 기본정격토크 Permissble Moment 허용토크모멘트 Ref. Mo Nut dimension / 너트치수 ore hollow 중공혈 Inertia 나사축이너샤 olt Pin Nut Nut Hole Nut OD. ength hole Ca Coa type mass D Df 1 Dp Cr Cor Ct Cot mass 외경길이핀홀볼트홀너트종류질량너트무게 DS S X N N g N N Nm Nm Nm g b t Kgm 2 /mm all Nut SSP 62/ SSP 62/6 SSP 66/ SSP 66/6 SSP 61/ SSP 61/6 SSP 82/ SSP 82/ SSP 82/8 3 주 1) 중공혈은옵션입니다. 나사축의길이에따라서는적용불가능한경우가있습니다. 주 2) 특수한너트형상을희망하시는경우는 KSS 로조회해주십시오. 주 3) 기본정격하중, 기본정격토크, 허용모멘트는유효부하볼개수로부터산출한이론치입니다. 사용조건에따라크게변동하므로하나의기준으로서이용해주십시오, 주 4) 본제품은 Radial 하중을받는볼스플라인과 Axial 하중을받는볼나사의복합상품이므로, 이론적인수명예측은어렵습니다. 실기에서의평가혹은당사에서의실험데이터를기본으로사용가부를판단하는것을권장하고있습니다. 주 5) 제작한계길이는 max. 15mm (Ø6), max. 2m (Ø8) 입니다. 이것을넘는경우에는 KSS 로조회해주십시오. SSP 82/8 1 SSP 82/ SSP 82/8 2 SSP 84/ SSP 84/8 SSP 812/ SSP 812/8 Note 1 Please note that ore hollow is an option, not a standard. In some cases ore hollow is not available due to length. Note 2 If special profile of /, please ask KSS representative. Note 3 asic oad Rating, asic Torque Rating and Permissible Moment are theoretical number based on effective number of alls. They may vary drastically depending on operating condition. Please consider them just reference. Note 4 It is difficult to estimate theoretical life, because of combined products with all Spline which withstands Radial oad and all Screw for Axial oad. e would recommend that final decision should be based on your evaluation on actual machine or our experimental data. Note 5 Maximum limit of length is 15mm for 6, 2mm for 8. Please ask KSS in case of exceeding limit length. J17 J18
5 all Screw with all Spline lap type S.2 4X d D g6 1 t b DS Type-2 : End-cap type 엔드캡방식 ( ) View - 단면도 - Unit 단위 mm all Screw part / 볼나사부 all Spline part / 볼스플라인부 all Nut nominal dia. 나사축호칭외경 d ead 리드 asic oad Rating 기본정격하중 Nut dimension / 너트치수 asic oad Rating 기본정격부하 asic Torque Rating 기본정격토크 Permissble Moment 허용토크모멘트 Ref. Mo Nut dimension / 너트사이즈 ore hollow 중공혈 Inertia 나사축이너샤 olt Pin Nut Nut Hole Nut OD. ength hole Ca Coa type mass D Df 1 Dp Cr Cor Ct Cot mass 외경길이핀홀볼트홀너트종류질량너트무게 DS S X b t N N g N N Nm Nm Nm g Kgm 2 /mm SSP SSP SSP SSP 61 all Nut SSP SSP 812 주 1) 중공혈은옵션입니다. 나사축의길이에따라서는적용불가능한경우가있습니다. 주 2) 특수한너트형상을희망하시는경우는 KSS 로조회해주십시오. 주 3) 기본정격하중, 기본정격토크, 허용모멘트는유효부하볼개수부터산출한이론치입니다. 사용조건에따라크게변동하므로하나의기준으로서이용해주십시오, 주 4) 본제품은 Radial 하중을받는볼스플라인과 Axial 하중을받는볼나사의복합상품이므로, 이론적인수명예측은어렵습니다. 실기에서의평가혹은당사에서의실험데이터를기본으로사용가부를판단하는것을권장하고있습니다. 주 5) 본제품의가반하중기준은 1N( 최대 ) 로감안하여주십시오. 주 6) 제작한계길이는 max. 15mm(Ø6), max. 2m (Ø8) 입니다. 이를넘는경우에는 KSS 로문의해주십시오. Note 1 Please note that ore hollow is an option, not a standard. In some cases ore hollow is not available due to length. Note 2 If special profile of /, please ask KSS representative. Note 3 asic oad Rating, asic Torque Rating and Permissible Moment are theoretical number based on effective number of alls. They may vary drastically depending on operating condition. Please consider them just reference. Note 4 It is difficult to estimate theoretical life, because of combined products with all Spline which withstands Radial oad and all Screw for Axial oad. e would recommend that final decision should be based on your evaluation on actual machine or our experimental data. Note 5 Maximum oad Capacity should be considered 1N. Note 6 Maximum limit of length is 15mm for 6, 2mm for 8. Please ask KSS in case of exceeding limit length. J19 J11
6 ,, Precaution of storage, handling and operating Precaution for handling SSP는정밀부품이므로하기사항에따라신중하게취급하여주십시오. 보관하실경우는당사오리지날포장상태로보관해주십시오. 함부로포장을뜯거나, 내부포장을파손하지마십시오. 먼지혼입, 녹발생의원인이되어기능저하를일으킬수있습니다. 또한 8 이상, -2 의환경및습도 8% 이상의다습환경에서의보관을피하여결로가없는환경에서수평으로보관해주십시오. 1. 분해는절대로하지마십시오. 먼지혼입및정도의저하, 사고의원인이됩니다. 2. 재조립은오조립에따른볼나사기능상실의원인이되기쉬우므로고객께서재조립하지마십시오. 당사로반환해주시면, 유상으로수리하여재조립해드리겠습니다. 3. SSP의축, 너트는자동으로낙하할수가있으므로상처에주의해주십시오. 4. SSP 를낙하시키면순환부품, 축의외경, 볼등에상처, 손상등이발생할수가있습니다. 이러한경우, 회전불량 등의기능상실의원인이될경우가있습니다. 낙하시킨경우에는당사에서의 CHECK가필요합니다. 반드시반환해주십시오. 유상으로점검하겠습니다. SSP is precision components, and must be handled carefully in accordance with the instruction below. Storage SSP should be stored unopened in their original KSS packaging. Avoid opening the package or breaking the inner package unnecessarily. This may result in contamination or rusting, and may degrade operating performance. Please store SSP under 2 8, less than 8%RH humidity without any dew condensation. Handling 1. Never disassemble SSP. This will cause contamination, reduce accuracy, and lead to accidents. 2. Customers should not attempt to reassemble SSP. Incorrect reassembly can easily result in malfunction. SSP should be returned to KSS, where it will be repaired and reassembled for a fee. 3. Take care to avoid injuries due to falling SSP or Nut. 4. Dropping SSP may cause scratching or impact damage to recirculating components, outside diameters, alls, or Screw & Spline grooves, which may cause malfunction, such as incorrect rotation. If dropped, SSP must be inspected by KSS for a fee. Please make sure you return dropped or Nut. Precaution for operating Dust proof all Screws must be used in a clean environment. They should be used with a dustproof cover to prevent contamination from dust or swarf. Dust or swarf contamination due to insufficient dust protection may reduce the SSP performance, cause damage to recirculating components, which lead to locking. ubrication Check lubrication before use. Insufficient lubrication will rapidly deteriorate the operating performance of SSP. Since anti-rust oil is not lubricant rease / Oil, Anti-rust oil on SSP should be washed off with clean Kerosene and apply lubricant before using SSP. Please check the lubricant condition every 2 to 3months. If rease is contaminated, remove old rease, and replace with new rease. SSP는깨끗한환경에서사용해주십시오. 방진커브등을병용하여 SSP로의먼지, 쇳가루등의침입을방지하여주십시오. 방진불량에따른먼지, 쇳가루등의침입은 SSP의기능저하와순환부품의파손에따라 OCK하는경우가있습니다. 사용전에윤활제의상황을확인하여주십시오. 윤활불량의경우, 단기에 SSP 기능을상실하는원이됩니다. 방청유는윤활제가아니므로사용시에는백등유등에서볼나사를세정하여방청유를제거한후, 사용하실윤활제 ( 구리스혹은윤활유 ) 를도포해주십시오. 일반적인용도로는 2~3개월에 1번, 구리스의점검을실시해주십시오. 사용중에구리스가더렵혀진경우에는오래된구리스를닦아낸후에급지를실행해주십시오. AXIA SSP는사이즈와재질, 취급방법등에따라축방향하중, 회전수의제약을받습니다. 설계단계에서사용조건에대해 KSS와충분한상의를권장해드리고있습니다. 너트를오버런시키면, 볼탈락, 순환부품의파손, 볼홈으로의압흔발생등으로작동불량이있으므로절대로오버런시키지않도록주의해주십시오. 만일오버런시킨경우에는당사로점검을지시해주십시오. 유상으로대응해드리겠습니다. Critical speed and Permissible Axial load SSP has the maximum limit of speed and Axial load depending on its size, material, mounting method etc. hen design SSP, KSS would recommend that you consult with KSS engineering about the operating condition and model selection. -run Allowing Nuts to overrun may result in malfunctioning due to alls escaping, damage to recirculation components, and indentation of the all grooves. Continued use in this state will lead to rapid wear and damage to recirculation components. and must therefore never be allowed to overrun. If overrunning occurs, contact KSS for an inspection for a fee. Temperature SSP should be used under the temperature of 2 8, and humidity of less than 8%RH. Avoid use SSP under lower / higher temperatures and higher humidity. This may result in the following problems. Reduced performance of all recirculation, and smooth movement. Damage to recirculation components. Reduced hardness of heat treated components. Rust on SSP components. If it is necessary to work beyond the recommended temperatures, please consult with KSS first as we may be able to provide a solution. 사용온도의한도는보통-2 8. 습도는 8% 에설계. SSP순환성능하강 순환부품손상혹은파손 상대적열처리부분의강도낮춤 SSP각부품의부식만약에위조건이상의환경에서사용시 KSS로문의해주십시오. 볼나사너트는축방향에추력을발생하는기기요소이며, Axial 하중과모멘트하중을받는구조로되어있지않습니다. Axial 하중과모멘트하중이볼나사에작용하면볼부하의균일성을잃어수명이현저하게저하됩니다. 볼나사너트부에 Radial 하중과모멘트하중이부하받지않도록배려해주십시오. Moment load or Radial load primarily generate thrusts in the axial direction, and are not designed to withstand Radial loads and Moment loads. Care must be taken not to apply Radial loads and Moment loads to the all Screw Nut. If these kinds of loads act on the all Screws, all load uniformity is lost, and the life of all Screws is drastically reduced. J111 J112
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