Catalog_premium_2015 v.f.0.indd

Transcription

1 P R O D U C T S P R E V I E W Premium Brand_ EDIS, SPE Series

2 1989 () JSW Hyundai Precision & Ind. commencement to produce injection molding machine Technical cooperation with JSW Japan 1990 () HPM Completion of exclusive factory for injection molding machine (Changwon) Technical cooperation with HPM USA ,000 Completion of Changnyeong plant Produced 1,000 machines 1998, () 3,000 Separated from Hyundai Precision & Ind. and establised Hyundai Precision Molding Machinery Co. Ltd. Produced 3,000 machines

3 2000 4,000 Produced 4,000 machines Developed utra-large SPE series above 900 ton Win a Export's trophy 2002 Adoption of R&D lab Selected hopeful company of export 2007 INNO-BIZ Acquired INNO-BIZ 2010 KCS Certificated KCS mark from the Korea Occupational Safety and Health Agency

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6 Contents 07 Hybrid Servo Machine 08 Hybrid Servo System Intro 12 EDIS Series 19 EDIS DL Series 24 EDIS mb Series 26 EDIS Series 29 General Hydraulic Machine 30 SPE Series 37 SPE DL Series 41 SPE mb Series 43 EXPERT Series 46 Controllers 51 Standard & Optional Equipment

7 Hybrid Servo Machine EDIS Series EDIS 70/100/150 EDIS 250/350/450 EDIS 550/650/650W EDIS DL Series EDIS 900DL/1050DL/1200DL/1300DL EDIS 1600DL/1800DL/2500DL/3000DL EDIS mb Series EDIS 250mb/350mb/450mb EDIS Series EDIS 80/110/135/180

8 HYBRID SERVO SYSTEM EDIS, Hybrid Servo System 70% Feed_Back Closed_Loop () Digital Closed Loop P.I.D / 45 ms, 1% F.S Control performance and maintainability advantages of hydraulic injection molding machine, electric injection molding machine combines the new concept of hybrid servo system controller. Implemented through high-performance, high precision of servo system control method. Compared to the hydraulic injection molding machine energy consumption by up to70% reduction. Servo control by input of the encoder and the pressure sensor Feed_Back Closed_Loop the exact rotation of the motor(speed) and torque and pressure control Maintain linear output for injection molding machine with a dedicated optimized Digital Closed Loop PID Control input signal Maximum pressure/flow responsive 45 ms or less, repeatability 1% FS or less 8

9 Hybrid Servo System Hybrid Servo System (Composition) Pressure Sense Closed Loop,,, High performance synchronous servo motor and precise servo drive system Accurate pressure and flow control is realized by closed loop system with encoder, pressure sensor, break unit, break resister and safety valve Hybrid Servo System (Control Method) (P), (Q),, (). Servo drive controls servo motor according to the designated pressure and flow from command of controller. And pump operated by the servo motor controls actuators accurately with the designated command signal. 9

10 HYBRID SERVO SYSTEM Hybrid Servo System (Speed Responsiveness) (Pressure Responsiveness) () 35 ms, 45 ms ( ) Realizing maximum speed (flow rate) responsiveness of 35 ms and maximum pressure responsiveness of 45 ms (It depends on the flow rate of pump.) Reaching highest speed from lowest speed controlled by high-speedy responsiveness of synchronous servo motor Approching max. pressure from min. pressure performed by high-response servo motor control Realization of superior control performance by minimizing the response time for shortening of process time (Reproducibility) (Other Feature), Clean, Feed Back Closed Loop 1% F.S Closed Loop Control with encoder and pressure sensor, performs accurate rpm in servo motor and accurate speed in pump The accurate torque and pressure control realize repeatability of 1% FS or less With hi-tech performance, producing high-quality and high-precision products. Simple and minimized design of Hydraulic system and unit. Improving productivity with shortening cycle time. Sharp cut-down of maintenance and repair cost. Maintaining clean environment with low noise. Saving utility cost with lower heat-generating of hydraulic oil. 10

11 (Energy Saving), 1~2% (15~40 rpm ) 70% The servo motor is only operated by command signal and rotate only 1 to 2% (15 to 40 rpm in between) during waiting process to minimize the power loss. It may create to save energy from up to 70% energy in general compare to that of conventional hydraulic machine. vs (Hydraulic-Hybrid Servo Machine Comparsion) Item Hybrid system Hydraulic system Energy Saving Good Ordinary Reproducibility Machine Cost Good Slightly higher Ordinary Economical Saving electric and maintenance cost makes Saving-profit Maintenance Cost Inexpensive High with early recovery of equipment investment cost. 11

12 EDIS 70 / 100 / 150 Eco Energy Saving System Quick response / high precision / fast cycle time Stable mold process Energy saving Less hydraulic oil and cooling water Machine Dimension EDIS A B C D E F G H I J K L M N O P Q EDIS EDIS EDIS ( : mm) Q P 12

13 EDIS 250 / 350 / 450, High Performance & High Efficiency Reducing running cost by energy consumption saving with Servo Motor System operation Improved reproducibility of clamping and injection Eco-friendly mecahnism low-cost, low-noise Machine Dimension EDIS A B C D E F G H I J K L M N O P EDIS EDIS EDIS ( : mm) P 13

14 EDIS 550 / 650 / 650W, RPM 20% 10% Eco-saving & Maximize Productivity Stable Precision Speed Control System Improved Reproducibility of Mold Opening Position by Servo Rpm Control The Usage of Cooling Water Consumption is over 20% due to Low Temperature and the extending of Hydraulic Temperature and the extending of Hydraulic Oil Life Cycle is over 10% Machine Dimension EDIS A B C D E F G H I J K L M N O EDIS EDIS EDIS 650W ( : mm) 14

15 EDIS 70 / 100 / 150 Specification Injection Unit Description Unit EDIS 70 EDIS 100 EDIS 150 Screw & Cylinder Type Screw Diameter Injection Pressure Theoretical Shot Volume Shot Weight Of Injection (PS) Injection Rate Max. Screw Speed Injection Stroke Plasticizing Capacity (P.S) - K A B K A B K A B mm f/ Mpa g cc/sec rpm mm kg/hr Clamping Unit Description Unit EDIS 70 EDIS 100 EDIS 150 Clamping Force Maximum Daylight Clamping Stroke / Max./Min. Mold Thickness Distance Between Tie Rods Platen Dimension No. of Ejector Pins Ejector Force Ejector Stroke ton mm mm mm 360/ / /220 mm 350 x x x 480 mm 520 x x x Point, in cross line 5 Point, in cross line 9 Point, in cross line ton mm General Description Unit EDIS 70 EDIS 100 EDIS 150 Electric Motor Capacity Heater Capacity Total Electric Capacity Hydraulic Oil Reservoir Machine Dimensions (L x W x H) Machine Weight kw kw kw m 4.44 x 1.34 x x 1.34 x x 1.38 x 1.74 ton

16 EDIS 250 / 350 / 450 Specification Injection Unit Description Unit EDIS 250 EDIS 350 EDIS 450 Screw & Cylinder Type Screw Diameter Injection Pressure Theoretical Shot Volume Shot Weight Of Injection (PS) Injection Rate Max. Screw Speed Injection Stroke Plasticizing Capacity (P.S) - A B C A B C A B C mm f/ Mpa g cc/sec rpm mm kg/hr Clamping Unit Description Unit EDIS 250 EDIS 350 EDIS 450 Clamping Force Maximum Daylight Clamping Stroke / Max./Min. Mold Thickness Distance Between Tie Rods Platen Dimension No. of Ejector Pins Ejector Force Ejector Stroke ton mm mm mm 550/ / /380 mm 560 x x x 810 mm 820 x x x Point, in cross line 17 Point, in cross line 17 Point, in cross line ton mm General Description Unit EDIS 250 EDIS 350 EDIS 450 Electric Motor Capacity Heater Capacity Total Electric Capacity Hydraulic Oil Reservoir Machine Dimensions (L x W x H) Machine Weight kw kw kw m 6.80 x 1.45 x x 1.63 x x 1.86 x 2.22 ton

17 EDIS 550 / 650 / 650W Specification Injection Unit Description Unit EDIS 550 EDIS 650 EDIS 650W Screw & Cylinder Type Screw Diameter Injection Pressure Theoretical Shot Volume Shot Weight Of Injection (PS) Injection Rate Max. Screw Speed Injection Stroke Plasticizing Capacity (P.S) - A B C A B C A B C mm f/ Mpa g cc/sec rpm mm kg/hr Clamping Unit Description Unit EDIS 550 EDIS 650 EDIS 650W Clamping Force Maximum Daylight Clamping Stroke / Max./Min. Mold Thickness Distance Between Tie Rods Platen Dimension No. of Ejector Pins Ejector Force Ejector Stroke ton mm mm mm 950/ / /450 mm 910 x x x 1020 mm 1300 x x x Point, in cross line 21 Point, in cross line 21 Point, in cross line ton mm General Description Unit EDIS 550 EDIS 650 EDIS 650W Electric Motor Capacity Heater Capacity Total Electric Capacity Hydraulic Oil Reservoir Machine Dimensions (L x W x H) Machine Weight kw kw kw m 9.56 x 2.04 x x 2.10 x x 2.17 x 2.48 ton

18 MOLD MOUNTING (EDIS Series) EDIS 70 / 100 / 150 EDIS 70 EDIS 100 EDIS 150 EDIS 250 / 350 / 450 EDIS 250 EDIS 350 EDIS 450 EDIS 550 / 650 / 650W EDIS 550 EDIS 650 EDIS 650W 18

19 EDIS 900DL / 1050DL / 1200DL / 1300DL (FEA) Two-platen M98 Controller 4, 2-Platen A Big-large Two-platen Injection Machine Through The FEA Design Optimum control system with M98 controller makes it possible to do precise molding, which gives satisfaction to the custmers who want to produce best goods As design of multi clamping mechanism has half nut and seperate clamp cylinder on each 4 tie bars, mold and plate deformation is minimized compare to the single boost type and more safety clamp-lock system 2-Platen clamping mechanism reduces the floor space sharply through the new compact design of mechanical lock-type comparing with the conventional mechanism Excellent energy savings and economic Machine Dimension EDIS DL A B C D E F G H I J K L EDIS 900DL EDIS 1050DL EDIS 1200DL EDIS 1300DL ( : mm) 19

20 EDIS 1600DL / 1800DL / 2500DL / 3000DL (FEA) 2 Platen,, High Cycle A New Concept of Customized High-performance Super Machine 2 Platen high-structure mold through computer architecture analysis (FEA) By separating clamp cylinder and platen transfer cylinder, generate more faster clamping close Realize the high-cycle through reduction of boost time with selecting multi clamping system Less installation size and weight by compact design Machine Dimension EDIS DL A B C D E F G H I J K L EDIS 1600DL EDIS 1800DL EDIS 2500DL EDIS 3000DL ( : mm) 20

21 EDIS 900DL / 1050DL / 1200DL / 1300DL Specification Injection Unit Description Unit EDIS 900DL EDIS 1050DL EDIS 1200DL EDIS 1300DL Screw & Cylinder Type Screw Diameter Injection Pressure Theoretical Shot Volume Shot Weight Of Injection (PS) Injection Rate Max. Screw Speed Injection Stroke Plasticizing Capacity (P.S) - A B A B A B A B mm f/ Mpa g cc/sec rpm mm kg/hr Clamping Unit Description Unit EDIS 900DL EDIS 1050DL EDIS 1200DL EDIS 1300DL Clamping Force Maximum Daylight Clamping Stroke / Max./Min. Mold Thickness Distance Between Tie Rods Platen Dimension No. of Ejector Pins Ejector Force Ejector Stroke ton mm mm mm 1350/ / / /700 mm 1320 x x x x 1430 mm 1820 x x x x Point, in cross line 25 Point, in cross line 25 Point, in cross line 29 Point, in cross line ton mm General Description Unit EDIS 900DL EDIS 1050DL EDIS 1200DL EDIS 1300DL Electric Motor Capacity Heater Capacity Total Electric Capacity Hydraulic Oil Reservoir Machine Dimensions (L x W x H) Machine Weight kw 60.5 x x x x kw kw m 9.96 x 3.01 x x 3.12 x x 3.18 x x 3.41 x 3.10 ton

22 EDIS 1600DL / 1800DL / 2500DL / 3000DL Specification Injection Unit Description Unit EDIS 1600DL EDIS 1800DL EDIS 2500DL EDIS 3000DL Screw & Cylinder Type Screw Diameter Injection Pressure Theoretical Shot Volume Shot Weight Of Injection (PS) Injection Rate Max. Screw Speed Injection Stroke Plasticizing Capacity (P.S) - A B A B A B A B mm f/ Mpa g cc/sec rpm mm kg/hr Clamping Unit Description Unit EDIS 1600DL EDIS 1800DL EDIS 2500DL EDIS 3000DL Clamping Force Maximum Daylight Clamping Stroke / Max./Min. Mold Thickness Distance Between Tie Rods Platen Dimension No. of Ejector Pins Ejector Force Ejector Stroke ton mm mm mm 1500/ / / /1000 mm 1630 x x x x 1800 mm 2180 x x x x Point, in cross line 29 Point, in cross line 33 Point, in cross line 33 Point, in cross line ton mm General Description Unit EDIS 1600DL EDIS 1800DL EDIS 2500DL EDIS 3000DL Electric Motor Capacity Heater Capacity Total Electric Capacity Hydraulic Oil Reservoir Machine Dimensions (L x W x H) Machine Weight kw 60.5 x x x x x x kw kw m x 3.86 x x 4.00 x x 4.60 x x 4.60 x 3.80 ton

23 MOLD MOUNTING (EDIS DL Series) EDIS 900DL / 1050DL / 1200DL EDIS 900DL EDIS 1050DL EDIS 1200DL EDIS 1300DL / 1600DL / 1800DL EDIS 1300DL EDIS 1600DL EDIS 1800DL EDIS 2500DL / 3000DL EDIS 2500DL EDIS 3000DL 23

24 EDIS 250mb / 350mb / 450mb, Hybrid Mobile Injection Machine High Speed Control Performance High Speed & Precision Control by Servo Motor System Mobile Injection Machine`s Options Standardized Precise control of maximum injection pressure Machine Dimension EDIS A B C D E F G H I J K L M N O P EDIS 250mb EDIS 350mb EDIS 450mb ( : mm) 24

25 EDIS 250mb / 350mb / 450mb Specification Injection Unit Description Unit EDIS 250mb EDIS 350mb EDIS 450mb Screw & Cylinder Type Screw Diameter Injection Pressure Theoretical Shot Volume Shot Weight Of Injection (PS) Injection Rate Max. Screw Speed Injection Stroke Plasticizing Capacity (P.S) - A B A B A B mm f/ Mpa g cc/sec rpm mm kg/hr Clamping Unit Description Unit EDIS 250mb EDIS 350mb EDIS 450mb Clamping Force Maximum Daylight Clamping Stroke / Max./Min. Mold Thickness Distance Between Tie Rods Platen Dimension No. of Ejector Pins Ejector Force Ejector Stroke ton mm mm mm 550/ / /380 mm 560 x x x 810 mm 820 x x x Point, in cross line 17 Point, in cross line 17 Point, in cross line ton mm General Description Unit EDIS 250mb EDIS 350mb EDIS 450mb Electric Motor Capacity Heater Capacity Total Electric Capacity Hydraulic Oil Reservoir Machine Dimensions (L x W x H) Machine Weight kw kw kw m 6.80 x 1.45 x x 1.63 x x 1.86 x 2.26 ton

26 EDIS 80 / 110 / 135 / High Cycle ACC Charging Pump Unit () High Cycle Eject () High Performance and Superior Precision Control High rigidity clamping system ensure accuracy and rigidity of the machine By 5-point toggle clamping structure, High speed opening and closing Set up ACC charging pump unit for high cycle (optional) Application of ejecting during clamp opening for high cycle (optional) Machine Dimension EDIS A B C D E F G H I J K L M N O P EDIS EDIS EDIS EDIS ( : mm) 26

27 EDIS 80 / 110 / 135 / 180 Specification Injection Unit Description Unit EDIS 80 EDIS 110 EDIS 135 EDIS 180 Screw & Cylinder Type Screw Diameter Injection Pressure Theoretical Shot Volume Shot Weight Of Injection (PS) Injection Rate Max. Screw Speed Injection Stroke Plasticizing Capacity (P.S) - K A B K A B K A B K A B C mm f/ Mpa g cc/sec rpm mm kg/hr Clamping Unit Description Unit EDIS 80 EDIS 110 EDIS 135 EDIS 180 Clamping Force Maximum Daylight Clamping Stroke / Max./Min. Mold Thickness Distance Between Tie Rods Platen Dimension No. of Ejector Pins Ejector Force Ejector Stroke ton mm mm mm 380/ / / /180 mm 380 x x x x 510 mm 550 x x x x Point, in cross line 5 Point, in cross line 9 Point, in cross line 9 Point, in cross line ton mm General Description Unit EDIS 80 EDIS 110 EDIS 135 EDIS 180 Electric Motor Capacity Heater Capacity Total Electric Capacity Hydraulic Oil Reservoir Machine Dimensions (L x W x H) Machine Weight kw kw kw m 4.71 x 1.34 x x 1.42 x x 1.42 x x 1.52 x 1.76 ton

28 MOLD MOUNTING (EDIS mb, EDIS EXP Series) EDIS 250mb / 350mb /450mb EDIS 250mb EDIS 350mb EDIS 450mb EDIS 80 / 110 /135 EDIS 80 EDIS 110 EDIS 135 EDIS 180 EDIS

29 General Hydraulic Machine SPE Series SPE 70/100/150 SPE 250/350/450 SPE 550/650/650W SPE DL Series SPE 900DL/1050DL/1200DL/1300DL SPE 1600DL/1800DL/2500DL/3000DL SPE mb Series SPE 250mb/350mb/450mb EXPERT Series EXPERT 80/110/135/180

30 SPE 70 / 100 / 150, T-slot Precision Injection with Improved Stability and Control Using oilless bush at toggle link and moving platen, extended endurance and improved precision quality Dual system for lubrication Easy operation for customer s convenience T-slot platens provided to make easier mold installation Machine Dimension SPE A B C D E F G H I J K L M N O P Q SPE SPE SPE ( : mm) Q P 30

31 SPE 250 / 350 / 450,, 1,, Implementation of Excellent Operational Efficiency and High Productivity Rigid and stable clamping and injection mechanism Response and excellent repeatability Stable and exact movement with accurated sensors Standardized the options which used very often such as hydraulic core puller circuit (1 step) and lubrication device and several control functions Machine Dimension SPE A B C D E F G H I J K L M N O P SPE SPE SPE ( : mm) P 31

32 SPE 550 / 650 / 650W 5 (650W) Stable Control and Excellent Precision Molding High rigid 5-point toggle mechanism for high precision and stability Standard application of automatic safety door opening unit Providing wide platen design enlarged wide mold accommodation (650W) Machine Dimension SPE A B C D E F G H I J K L M N SPE SPE SPE 650W ( : mm) 32

33 SPE 70 / 100 / 150 Specification Injection Unit Description Unit SPE 70 SPE 100 SPE 150 Screw & Cylinder Type Screw Diameter Injection Pressure Theoretical Shot Volume Shot Weight Of Injection (PS) Injection Rate Max. Screw Speed Injection Stroke Plasticizing Capacity (P.S) - K A B K A B K A B mm f/ Mpa g cc/sec rpm mm kg/hr Clamping Unit Description Unit SPE 70 SPE 100 SPE 150 Clamping Force Maximum Daylight Clamping Stroke / Max./Min. Mold Thickness Distance Between Tie Rods Platen Dimension No. of Ejector Pins Ejector Force Ejector Stroke ton mm mm mm 360/ / /220 mm 350 x x x 480 mm 520 x x x Point, in cross line 5 Point, in cross line 9 Point, in cross line ton mm General Description Unit SPE 70 SPE 100 SPE 150 Electric Motor Capacity Heater Capacity Total Electric Capacity Hydraulic Oil Reservoir Machine Dimensions (L x W x H) Machine Weight kw kw kw m 4.40 x 1.34 x x 1.34 x x 1.38 x 1.74 ton

34 SPE 250 / 350 / 450 Specification Injection Unit Description Unit SPE 250 SPE 350 SPE 450 Screw & Cylinder Type Screw Diameter Injection Pressure Theoretical Shot Volume Shot Weight Of Injection (PS) Injection Rate Max. Screw Speed Injection Stroke Plasticizing Capacity (P.S) - A B C A B C A B C mm f/ Mpa g cc/sec rpm mm kg/hr Clamping Unit Description Unit SPE 250 SPE 350 SPE 450 Clamping Force Maximum Daylight Clamping Stroke / Max./Min. Mold Thickness Distance Between Tie Rods Platen Dimension No. of Ejector Pins Ejector Force Ejector Stroke ton mm mm mm 550/ / /380 mm 560 x x x 810 mm 820 x x x Point, in cross line 17 Point, in cross line 17 Point, in cross line ton mm General Description Unit SPE 250 SPE 350 SPE 450 Electric Motor Capacity Heater Capacity Total Electric Capacity Hydraulic Oil Reservoir Machine Dimensions (L x W x H) Machine Weight kw kw kw m 6.71 x 1.45 x x 1.63 x x 1.86 x 2.22 ton

35 SPE 550 / 650 / 650W Specification Injection Unit Description Unit SPE 550 SPE 650 SPE 650W Screw & Cylinder Type Screw Diameter Injection Pressure Theoretical Shot Volume Shot Weight Of Injection (PS) Injection Rate Max. Screw Speed Injection Stroke Plasticizing Capacity (P.S) - A B C A B C A B C mm f/ Mpa g cc/sec rpm mm kg/hr Clamping Unit Description Unit SPE 550 SPE 650 SPE 650W Clamping Force Maximum Daylight Clamping Stroke / Max./Min. Mold Thickness Distance Between Tie Rods Platen Dimension No. of Ejector Pins Ejector Force Ejector Stroke ton mm mm mm 950/ / /450 mm 910 x x x 1020 mm 1300 x x x Point, in cross line 21 Point, in cross line 21 Point, in cross line ton mm General Description Unit SPE 550 SPE 650 SPE 650W Electric Motor Capacity Heater Capacity Total Electric Capacity Hydraulic Oil Reservoir Machine Dimensions (L x W x H) Machine Weight kw kw kw m 9.13 x 2.04 x x 2.10 x x 2.17 x 2.48 ton

36 MOLD MOUNTING (SPE Series) SPE 70 / 100 / 150 SPE 70 SPE 100 SPE 150 SPE 250 / 350 / 450 SPE 250 SPE 350 SPE 450 SPE 550 / 650 / 650W SPE 550 SPE 650 SPE 650W 36

37 SPE 900DL 3000DL Direct-Locking 2-Platen New Concepted Ultra Large Injection Machine Customized design of ultra large injection molding machine to answer the client`s purpose Adopted 2-Platens for Direct-Locking type with Heavy-duty platens Realized High Cycle system through optimum design Reduced floor space and machine weight Machine Dimension SPE DL A B C D E F G H I J K L SPE 900DL SPE 1050DL SPE 1200DL SPE 1300DL SPE 1600DL SPE 1800DL SPE 2500DL SPE 3000DL ( : mm) 37

38 SPE 900DL / 1050DL / 1200DL / 1600DL Specification Injection Unit Description Unit SPE 900DL SPE 1050DL SPE 1200DL SPE 1300DL Screw & Cylinder Type Screw Diameter Injection Pressure Theoretical Shot Volume Shot Weight Of Injection (PS) Injection Rate Max. Screw Speed Injection Stroke Plasticizing Capacity (P.S) - A B A B A B A B mm f/ Mpa g cc/sec rpm mm kg/hr Clamping Unit Description Unit SPE 900DL SPE 1050DL SPE 1200DL SPE 1300DL Clamping Force Maximum Daylight Clamping Stroke / Max./Min. Mold Thickness Distance Between Tie Rods Platen Dimension No. of Ejector Pins Ejector Force Ejector Stroke ton mm mm mm 1350/ / / /700 mm 1320 x x x x 1430 mm 1820 x x x x Point, in cross line 25 Point, in cross line 25 Point, in cross line 29 Point, in cross line ton mm General Description Unit SPE 900DL SPE 1050DL SPE 1200DL SPE 1300DL Electric Motor Capacity Heater Capacity Total Electric Capacity Hydraulic Oil Reservoir Machine Dimensions (L x W x H) Machine Weight kw kw kw m 9.96 x 3.01 x x 3.12 x x 3.18 x x 3.41 x 3.10 ton

39 SPE 1600DL / 1800DL / 2500DL / 3000DL Specification Injection Unit Description Unit SPE 1600DL SPE 1800DL SPE 2500DL SPE 3000DL Screw & Cylinder Type Screw Diameter Injection Pressure Theoretical Shot Volume Shot Weight Of Injection (PS) Injection Rate Max. Screw Speed Injection Stroke Plasticizing Capacity (P.S) - A B A B A B A B mm f/ Mpa g cc/sec rpm mm kg/hr Clamping Unit Description Unit SPE 1600DL SPE 1800DL SPE 2500DL SPE 3000DL Clamping Force Maximum Daylight Clamping Stroke / Max./Min. Mold Thickness Distance Between Tie Rods Platen Dimension No. of Ejector Pins Ejector Force Ejector Stroke ton mm mm mm 1500/ / / /1000 mm 1630 x x x x 1800 mm 2180 x x x x Point, in cross line 29 Point, in cross line 33 Point, in cross line 33 Point, in cross line ton mm General Description Unit SPE 1600DL SPE 1800DL SPE 2500DL SPE 3000DL Electric Motor Capacity Heater Capacity Total Electric Capacity Hydraulic Oil Reservoir Machine Dimensions (L x W x H) Machine Weight kw x 2 55 x 4 55 x 4 kw kw m x 3.86 x x 4.00 x x 4.60 x x 4.60 x 3.80 ton

40 MOLD MOUNTING (SPE DL Series) SPE 900DL / 1050DL / 1200DL SPE 900DL SPE 1050DL SPE 1200DL SPE 1300DL / 1600DL / 1800DL SPE 1300DL SPE 1600DL SPE 1800DL SPE 2500DL / 3000DL SPE 2500DL SPE 3000DL 40

41 SPE 250mb / 350mb / 450mb B.R.K (Bosch & Rexroth) Servo Valve, Closed Loop System () Remarkable Injection Speed and Pressure Standard adoption with anti-abrasion screw and barrel Compact and clean design Closed Loop System for precise molding by B.R.K (Bosch & Rexroth) & B.R.K (Bosch & Rexroth) Servo Valve (optional) Strengthen clients competitiveness and reduced prime cost with modular design Machine Dimension SPE A B C D E F G H I J K L M N O P SPE 250mb SPE 350mb SPE 450mb ( : mm) 41

42 SPE 250mb / 350mb / 450mb Specification Injection Unit Description Unit SPE 250mb SPE 350mb SPE 450mb Screw & Cylinder Type Screw Diameter Injection Pressure Theoretical Shot Volume Shot Weight Of Injection (PS) Injection Rate Max. Screw Speed Injection Stroke Plasticizing Capacity (P.S) - A B A B A B mm f/ Mpa g cc/sec rpm mm kg/hr Clamping Unit Description Unit SPE 250mb SPE 350mb SPE 450mb Clamping Force Maximum Daylight Clamping Stroke / Max./Min. Mold Thickness Distance Between Tie Rods Platen Dimension No. of Ejector Pins Ejector Force Ejector Stroke ton mm mm mm 550/ / /380 mm 560 x x x 810 mm 820 x x x Point, in cross line 5 Point, in cross line 17 Point, in cross line ton mm General Description Unit SPE 250mb SPE 350mb SPE 450mb Electric Motor Capacity Heater Capacity Total Electric Capacity Hydraulic Oil Reservoir Machine Dimensions (L x W x H) Machine Weight kw kw kw m 6.71 x 1.45 x x 1.63 x x 1.86 x 2.26 ton

43 EXPERT 80 / 110 / 135 / Double Toggle High Cycle ACC Charging Pump Unit () High Cycle Eject () Lightening Injection Unit Attainment high clamping speed with 5 point double toggle, which can compete against the electric motion system Attainment precise clamping force adjustment through the electric motor and ring gear Set up ACC charging pump unit for high cycle (optional) Application of ejecting during clamp opening for high cycle (optional) Machine Dimension EXPERT A B C D E F G H I J K L M N EXPERT EXPERT EXPERT EXPERT ( : mm) 43

44 EXPERT 80 / 110 / 135 / 180 Specification Injection Unit Description Unit EXPERT 80 EXPERT 110 EXPERT 135 EXPERT 180 Screw & Cylinder Type Screw Diameter Injection Pressure Theoretical Shot Volume Shot Weight Of Injection (PS) Injection Rate Max. Screw Speed Injection Stroke Plasticizing Capacity (P.S) - K A B K A B K A B K A B C mm f/ Mpa g cc/sec rpm mm kg/hr Clamping Unit Description Unit EXPERT 80 EXPERT 110 EXPERT 135 EXPERT 180 Clamping Force Maximum Daylight Clamping Stroke / Max./Min. Mold Thickness Distance Between Tie Rods Platen Dimension No. of Ejector Pins Ejector Force Ejector Stroke ton mm mm mm 380/ / / /180 mm 380 x x x x 510 mm 550 x x x x Point, in cross line 5 Point, in cross line 9 Point, in cross line 9 Point, in cross line ton mm General Description Unit EXPERT 80 EXPERT 110 EXPERT 135 EXPERT 180 Electric Motor Capacity Heater Capacity Total Electric Capacity Hydraulic Oil Reservoir Machine Dimensions (L x W x H) Machine Weight kw kw kw m 4.21 x 1.34 x x 1.42 x x 1.42 x x 1.51 x 1.75 ton

45 MOLD MOUNTING (SPE mb, EXPERT Series) SPE 250mb / 350mb /450mb SPE 250mb SPE 350mb SPE 450mb EXPERT 80 / 110 /135 EXPERT 80 EXPERT 110 EXPERT 135 EXPERT 180 EXPERT

46 CONTROLLER (EDIS, SPE, EXPERT Series) Miracon 2000 More Flexible & Multi Functional of Electronic Control 80386, TFT LCD Multi Pump Selection,, Distinguished responsebility with processor, using 10.4" industrial TFT Color LCD monitor with high resolution Maximized energy saving by using Multi Pump Selection function Possible to print out injection setting and all measurement on screen through the hard copy convert Maximized the reliance through application of newest semiconductor Compact screen design for operator and easy to operate Main Display Mold Part Mold Memory / Ejector / Air Jet Hydraulic core. Screw Rotation / Suck-Back S.P.Q.C Secondary Memory Device M2000, 1GB 12,000. It is an secondary memory device, more thinner and lighter, so used in digital camera and so on and store capacity is 1GB which depend on its type. It can be stored more than 12,000 mold data. 46

47 Feature Applicated the newest approved components and the optimum space design PID PID temperature control Functions -, (5) - (3) -, (5) - (4) - (5) - - Suck Back () - / - / " TFT Color LCD - HMI - SMC / Port - PID - Closed-Loop () - Graph (//) - - S.P.Q.C. - - / Auto Calibration - - () - () - Injection speed, pressure control (5 steps) - Holding pressure control (3steps) - Screw rotation speed, back pressure control (5 steps) - Mold opening speed control (4 steps) - Mold closing speed control (5 steps) - Ejecting control - Suck-back speed control - Holding pressure change-over by injection time and position - Automatic clamping force adjustment - Various alarm function - Convenience mold memory control - Start-up timer (calendar type) - Hydraulic oil temperature indicating/alarm function - Input/output state indicating function - Product management function " TFT Color LCD monitor - Dialog type HMI function - Mold data memory/reset function by using SMC - Improved self diagnosis - Cold start preventing function - Multi-ejection - Initial suck back function for effectivity to hot runner use - Intrusion circuit - Heater power saving function - Heater presevation function - Showing whole machine cycle - Inclusive management of history - Self operating function - Auto purge function - Print port - PID temperature control - Closed-loop control (optional) - Realtime graphic display (pressure/velocity/temperature) - Unmanned operating function - S.P.Q.C. processing management function - Screen save function - Auto calibration function of pressure/speed - Sloop control function - Locking function for setting condition and data (optional) - Recoding changed history function (optional) 47

48 CONTROLLER (EDIS DL, SPE DL Series) Miracon 98 Alarm Setting S.P.Q.C Injection Graph / Injection/Holding Pressure Temperature Setting USB Memory 512 Mbyte USB /, BMP. USB. It is able to store and reset lots of molding setting data by using this 512 Mbyte memory stick and to do comparative analysis with each data dispalying by storing as hard copy with BMP file. Also, it is possible to make program upgrade by USB memory stick. Functions -, (5) - (5) - / (5) - (5) - (5) - - Suck Back - - / - / - - / - () - (/) - - / - () - / PID - - S.P.Q.C Closed-loop - Injection speed, pressure control (5 steps) - Holding pressure control (5 steps) - Screw rotation speed, back pressure control (5 steps) - Mold opening speed control (4 steps) - Mold closing speed control (5 steps) - Ejecting control - Suck-back speed control - Holding pressure change-over by injection time and position - Input/output state indicating function - Preset counter/alarm function - Pre-informing function for target production - Mold condition memory/reset function - Molding condition print out (optional) - Real time graphic display (pressure/speed) - Automatic clamping force adjustment - Monitoring/alarm function for operating time - Start-up timer (calendar type) - Hydraulic oil temperature indicating/alarm function - Adjustment of quality evaluate function - Cold start preventing function - PID temperature control - Self diagnosis function - S.P.Q.C. management - Automatic purge circuit - Heater preheat function - Closed-loop control 48

49 Features, T. Rigid platens with T-slot and strong toggles, platen, auto clamping force adjustment etc. enable high-precision, high-cycle molding and convenient operation. Encoder. The electronic encoder is applied to automatic mold thickness adjustment and thus the operator can set the best-fitted operating conditions,. / High Cycle. Strong clamping force leads high-speed & high-pressure injection. When mold closes and opens, clamping cylinder leads to energy saving and high cycle. FEA 3D. By structure analysis of 3-dimensional design through the FEA, we got to minimize the deformation due to injection and clamping force. 49

50 INJECTION UNIT Injection Unit Features,. The injection unit swivelling device of injection unit makes it easy to mount and dismount the screw and cylinder. (SPE) 2 Plate. Two plate type of injection frame that has high strength maximizes stability by dividing up the swivelling and adjustment. (option / EXPERT 180) Bar, Wedge, Coupler, Two Injection Cylinder, Barrel Injection Flange. Adopted bar guide movement, wedge style screw fixing coupler, dual pull-nozzle touch cylinders, front holding design of barrel with flange and multi-drive injection system. (standard for EXPERT, option for SPE 70~150) 50

51 STANDARD & OPTIONAL EQUIPMENT Clamping Unit Standard Optional Not Necessary or Not Avalable No. ITEMS 70~ ~ ~450mb 550~650W 900~1300DL 1600~3000DL 80~180 1 (5) 2 (5) 3 Multi-step control of mold open & close speed (5 steps) Multi control system of mold open & close pressure (5 steps) Auto adjustment device of clamping force 4 Clamp lock alarm circuit 5,,, Remote control device for clamp position, speed & pressure 6 (,, ) Safety device (Mech., Hyd., Elec.) 7 Mold protect alarm circuit (M/C) (M/C) 8 ( ) Multi ejection (after completion of mold opening) 9 T- T-slot platen 10 1 Hydraulic core puller 1 steps 11 A/B/C/D 12 (Limit, Time) Hydraulic core puller A/B/C/D mode control Hydraulic core puller completion mode (Limit, Time) move move move move move move move 13 Automatic grease lubrication device 14 Automatic oil lubrication device 15 Lubrication oil recycle device 16 () Ejector compound function (during mold open) 17 Oilless tie bar bush 18 Automatic safety door opening device (2 ) Automatic safety door open & close device Hydraulic core puller (more than 2 steps) 21 Pneumatic core puller 22 Unscrew motor circuit ( ) 23 Mold open liniting-device 24 Daylight extension 25 1 Air jet 1 steps 51

52 STANDARD & OPTIONAL EQUIPMENT Injection Unit Standard Optional Not Necessary or Not Avalable No. ITEMS 70~ ~ ~450mb 550~650W 900~1300DL 1600~3000DL 80~180 1 Screw cylinder selectable 2 (5) 3 (5) 4 (3) 5 (1) Multi control system of injection speed (5 steps) Multi control system of injection pressure (5 steps) Multi control system of injection holding pressure (3 steps) Multi control system of injection holding speed (1 steps) 5 steps 5 steps 5 steps 5 steps 6 Screw position display function 7 ( /) Screw suck back function (before & after rotation) 8 (/, ) Inject. unit backward func. (before & after rot., unused after cooling) 9 (5) Multistage control system of back pressure speed (5 steps) 10 (5) Multistage control system of backp pressure (5 steps) 11 Injection unit swivelling device 12 PID PID Temperature control 13 Preventing cold start function 14 Abnormal cylinder temperature alarm device 15 Heater preheat function 16 Energy saving function of heating cylinder 17 Long nozzle 18 Intrusion circuit 19 Purge cover inter lock device 20 Heater disconnect alarm device 21 () Auto purge system 22 Anti abrasion bi-metal barrel (HB100) 23 (, ) 24 (, ) 25 () 26 () 27 2 Specializeed screw (anti abrasion & anti corrosion) Closed loop injection control (speed, pressure) Closed loop injection holding pressure control (pressure) Closed loop back pressure control (back pressure) Dual speed screw rotation control system 28 Gas injection control system 29 ACC Accumulator unit (injection) 30 Fan blower heater cover 31 Short nozzle 32 - Shut-off nozzle 33 Ceramic heater 34 Heater insulation cover 35 1 (AC 220V) Valve gate signal (1 zon / AC 220V) 36 Hopper swivelling device 52

53 General Unit Standard Optional Not Necessary or Not Avalable No. ITEMS 70~ ~ ~450mb 550~650W 900~1300DL 1600~3000DL 80~180 1 Controller M2000 M2000 M2000 M2000 M98 M98 M Product counter 3 4,, (,,, ) 5 (2) Realtime graphic display func. of injection pressure, velocity Multilingual selection func. (Korean, English, Chinese, Russian) Password working level function (2 steps) (Russian) (Russian) 3 steps 3 steps 6 Emergency stop circuit 7, Input/outout state display function 8 Memory function of data setting & mold condition 9 Indication device of abnormal process 10 Cycle counter & monitoring function 11 Unmanned operating function 12 () Abnormal alarm device (buzzer) 13 ( ) Main power switch (pad lock type) 14 Printer port color signal light 16 (2) Auxiliary outlet for accessory equipments (2 plug-in) 17 Robot interface function 18 Hydraulic oil temperature alarm device Hydraulic oil temperature indicating device Hydraulic oil temperature preheating circuit 21 Hydraulic oil level low alarm device 22 Lubrication oil supply alarm device 23 Product drop confirmation device ( ) Hydrualic oil temperature stabilizer device Hydraulic oil purifier (circulation filter type) 26 Hydraulic oil preheating 27 Cooling water flow indicator 6 zone 6 zone 6 zone 10 zone 10 zone 10 zone 6 zone 28 Automatic mold clamper 29 Heater type mold temperature controller Heater type thermometer for mold (k type) Abnormal mold temperature alarm device 53

54 HOPPER & ROBOT DRAWING Robot Mounting / 110mb 135 / 135mb 180II / 180II mb W 900DL 1050DL 1200DL 1300DL 1600DL 54

55 Hopper Mounting DL / 1050DL / 1200DL 110 / DL II / / 650W 1800DL 55

56 PRODUCTS PREVIEW Premium Brand_ EDIS, SPE Series : : (, 505) : : ( 101) : : Head Office & Factory 35-8, Daehapgongdan-gil, Daehap-myeon, Changnyeong-gun, Gyeongsangnam-do, Korea Tel Fax Gyeonggi Sales Headquarter & After Service 111, Anyang-ro, Manan-gu, Anyang-si, Gyeonggi-Do, Korea (Gyeonggi venture YeonsungUniversity Center 505) Tel Fax The central Sales Headquarter & After Service Boseong Building 101, 665, Eumbong-ro, Eumbong-myeon, Asan-si, Chungcheongnam-do, Korea Tel Fax Any accident attributable to conversion or alteration carried out without instructions or approval of Hyundai Injection Machinery Co., Ltd. the manufacturer will not be in a position to bear responsibility. All state here are subject to chagne for quality improvement without advance notice. Copyright 2015 Hyundai Injection Machinery Co., Ltd. All Rights Reserved