1989 현대정공 ( 주 ) 사출기생산개시일본 JSW사와기술제휴 Hyundai Precision & Ind. commencement to produce injection molding machine Technical cooperation with JSW Japan 19

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1 PRODUCTS PREVIEW 2014 Economic Brand_ EDIA, HG-V Series

2 1989 현대정공 ( 주 ) 사출기생산개시일본 JSW사와기술제휴 Hyundai Precision & Ind. commencement to produce injection molding machine Technical cooperation with JSW Japan 1990 사출성형기전용공장착공 ( 창원 ) 미국 HPM 사와기술제휴 Completion of exclusive factory for injection molding machine (Changwon) Technical cooperation with HPM USA 1995 창녕공장준공누적생산 1,000대돌파 Completion of Changnyeong plant Produced 1,000 machines 1998 현대정공에서분리, 현대성형기 ( 주 ) 출범누적생산 3,000대돌파 Separated from Hyundai Precision & Ind. and establised Hyundai Precision Molding Machinery Co. Ltd. Produced 3,000 machines 2000 누적생산 4,000 대돌파 Produced 4,000 machines 톤이상초대형시리즈개발 300만불수출의탑수상 Developed utra-large SPE series above 900 ton Win a Export's trophy 2002 기업부설연구소인가수출유망중소기업선정 Adoption of R&D lab Selected hopeful company of export 2007 INNO-BIZ 선정 Acquired INNO-BIZ 2010 한국산업안전공단 KCS 마크획득 Certificated KCS mark from the Korea Occuoational Safety and Health Agency 믿음직한오랜벗. 사출기생산사반세기, 현대성형기는 사출기명가의전통을굳건히지켜오고있습니다. 현대성형기가가는곳에는철학이있습니다. 처음 1 호기를만들던그날의마음처럼정성스런장인정신으로언제나고객의미소를 지켜가겠습니다.

3 현대성형기를이끄는자부심 명가의전통, 명가의명품. 플라스틱이꿈꾸는아름다운세상, 현대성형기가함께만들어갑니다. 현대그룹에서시작된전통있는기계제조명가 1989년현대그룹산하현대정공 ( 현재모비스 ) 의사출기사업부에서출발한역사를바탕으로현대성형기는기계제조명가로서의전통을이어가고있습니다. 25여년동안 1만여대의사출기를생산해온풍부한경험일본의 JSW사와미국의 HPM사와의기술제휴및 ISO2000 등다수의국내외기술인증과다양한제품개발을위한경험으로축적된현대만의우수한기술력을가지고있습니다. 튼튼하고우수한성능의기본에충실한제품기교보다기본을중시하는현대성형기의장인정신을바탕으로원칙에충실한내구성이강하고파워풀한성능의제품을만들어냅니다. 국내뿐만아니라해외에도수많은매니아고객층확보국내뿐아니라세계시장에서도현대성형기는내실있는제품들로수많은고객층을확보해가며글로벌선도업체로인정받고있습니다. 약속과신의를지키는책임있는서비스국내외의탄탄한판매및서비스네트워크를바탕으로오래동안쌓아온고객과의끈끈한유대감은현대성형기가믿음을만들고책임을다하는원동력이되고있습니다. 5

4 (HYBRID SERVO SYSTEM) Contents EDIA, Hybrid Servo System 07 Hybrid Servo Machine 07 하이브리드서보소개 Hybrid Servo System Intro 12 EDIA Series 17 General Hydraulic Machine 17 HG-V Series 60% Feed_Back Closed_Loop ( ) Digital Closed Loop P.I.D / 50 mm/sec, 0.5% F.S 23 제어장치 Controllers 24 표준및옵션사양표 Standard & Optional Equipment Control performance and maintainability advantages of hydraulic injection molding machine, electric injection molding machine combines the new concept of hybrid servo system controller. Implemented through high-performance, high precision of servo system control method. Compared to the hydraulic injection molding machine energy consumption by up to 60% reduction. Servo control by input of the encoder and the pressure sensor Feed_Back Closed_Loop the exact rotation of the motor(speed) and torque and pressure control Maintain linear output for injection molding machine with a dedicated optimized Digital Closed Loop PID Control input signal Maximum pressure/flow responsive 50 mm/sec or less, repeatability 0.5% FS or less 7

5 (HYBRID SERVO SYSTEM) Hybrid Servo System Hybrid Servo System? Hybrid Servo System Servo Motor Servo Drive() (P) (Q) Pressure Sense The Hybrid Servo System combined with servo motor & servo drive (controller) controls pressure and flow rate in conventional hydraulic system machine. The newer Hybrid hydraulic system combined with the advantages of excellent control performance of electric machine and easy and low-cost maintenance in hydraulic machine. Closed Loop,,, Servo Drive Servo Motor Pump High performance synchronous servo motor and precise servo drive system Accurate pressure and flow control is realized by closed loop system with encoder, pressure sensor, brake resister and safety valve Hybrid Servo System Hybrid Servo System (Energy Saving) - 60% - Saving electrical consumption up to 60% and more in max. compared to conventional hydraulic injection machine (High-Performance) - (35ms ), (1% F.S ) - High Responsivness (35ms or less) and high Reproductibility (1% F.S or less) (High-Quality) - ( ), - Higher productivity (reduction failure rate) and more precise molding (Downsizing Utility Capa.) -, - Decreasing overheat of hyd. oil and saving utility cost (Low-Noise) - (75dB ) - Quite operation (75dB or below) (Saving Operation Cost) - - Reduction of maintenance cost Servo Drive (P), (Q) Servo Motor, Servo Motor, ( ). Servo drive controls servo motor according to the designated pressure and flow from command of controller. And pump operated by the servo motor controls actuators accurately with the desidnated command signal. 8 9

6 (HYBRID SERVO SYSTEM) Hybrid Servo System (Speed Responsiveness) (Pressure Responsiveness) (Energy Saving) ( ) 35 mm/sec, 45 mm/sec ( ) Realizing maximum speed (flow rate) responsiveness of 35mm/sec and maximum pressure responsiveness of 45 mm/sec (It depends on the flow rate of pump.) Reaching highest speed from lowest speed controlled by high-speedy responsiveness of synchronous servo motor Approching max. pressure from min. pressure performed by high-response servo motor control Realization of superior control performance by minimizing the response time for shortening of process time, 1~2% (15~40 rpm ) 40~60% The servo motor is only operated by command signal and rotate only 1 to 2% (15 to 40 rpm in between) during waiting process to minimize the power loss. It may create to save energy from 40 60% energy in general compare to that of conventional hydraulic machine. (Reproducibility) (Other Feature) Hydraulic-Hybrid Servo Machine Comparsion, 항목 하이브리드 일반유압 Clean 에너지절감 좋음 보통, 재현성 좋음 보통 기계비용 다소높음 경제적임 Feed Back Closed Loop 유지보수 저렴 고비용 1% F.S 좋음 좋음 보통 Closed Loop Control with encoder and pressure sensor, performs accurate rpm in servo motor and accurate speed in pump The accurate torque and pressure control realize repeatability of 1% FS or less 10 11

7 EDIA Series EDIA 80 / 120 / 150 / 200 Specification Injection Unit Description Unit EDIA 80 EDIA 120 EDIA 150 EDIA % 15-25% 50%. Screw & Cylinder Type Screw Diameter Injection Pressure Theoretical Shot Volume Shot Weight Of Injection (PS) Injection Rate Max. Screw Speed Injection Stroke Plasticizing Capacity (P.S) Clamping Unit - K A B K A B K A B K A B mm f/ Mpa g cc/sec rpm mm kg/hr Energy Saving Injection Molding Machine Saving electrical power consumption by 30-70% compared to conventional piston pump Adopting of high performance variable displacement pump, it realizes much more output capacity than that of conventional piston by 15-25% Keeping low-temperature and high purified hydraulic oil ensure longer lifetime of oil and saving the cost and enable longer life of sealed parts and hydraulic system Only need of cooling water is 40-60% lower than that of conventional piston pump Compact and optimum hydraulic system design for more stable and peaceful operation Machine Dimension EDIA A B C D E EDIA A B C D E EDIA EDIA EDIA EDIA EDIA EDIA EDIA EDIA EDIA EDIA ( : mm) EDIA ( : mm) C E D Description Unit EDIA 80 EDIA 120 EDIA 150 EDIA 200 Clamping Force Maximum Daylight Clamping Stroke / Max./Min. Mold Thickness Distance Between Tie Rods Platen Dimension No. of Ejector Pins Ejector Force Ejector Stroke General ton mm mm mm 360/ / / /185 mm 360 x x x x 510 mm 540 x x x x Point, Toggle/4+1 5 Point, Toggle/4+1 5 Point, Toggle/4+1 5 Point, Toggle/4+1 ton mm Description Unit EDIA 80 EDIA 120 EDIA 150 EDIA 200 Electric Motor Capacity Heater Capacity Total Electric Capacity Hydraulic Oil Reservoir Machine Dimensions (L x W x H) Machine Weight kw kw kw m 4.2 x 1.2 x x 1.2 x x 1.3 x x 1.4 x 2.1 ton

8 EDIA 250 / 300 / 350 / 450 EDIA 650 / 780 / 1000 Specification Injection Unit Description Unit EDIA 250 EDIA 300 EDIA 350 EDIA 450 Screw & Cylinder Type Screw Diameter Injection Pressure Theoretical Shot Volume Shot Weight Of Injection (PS) Injection Rate Max. Screw Speed Injection Stroke Plasticizing Capacity (P.S) - K A B A B C A B C A B C mm f/ Mpa g cc/sec rpm mm kg/hr Specification Injection Unit Description Unit EDIA 650 EDIA 780 EDIA 1000 Screw & Cylinder Type Screw Diameter Injection Pressure Theoretical Shot Volume Shot Weight Of Injection (PS) Injection Rate Max. Screw Speed Injection Stroke Plasticizing Capacity (P.S) - A B C A B C A B C mm f/ Mpa g cc/sec rpm mm kg/hr Clamping Unit Description Unit EDIA 250 EDIA 300 EDIA 350 EDIA 450 Clamping Force Maximum Daylight Clamping Stroke / Max./Min. Mold Thickness Distance Between Tie Rods Platen Dimension No. of Ejector Pins Ejector Force Ejector Stroke ton mm mm mm 600/ / / /265 mm 580 x x x x 800 mm 835 x x x x Point, Toggle/8+1 5 Point, Toggle/8+1 5 Point, Toggle/ Point, Toggle/12+1 ton mm Clamping Unit Description Unit EDIA 650 EDIA 780 EDIA 1000 Clamping Force Maximum Daylight Clamping Stroke / Max./Min. Mold Thickness Distance Between Tie Rods Platen Dimension No. of Ejector Pins Ejector Force Ejector Stroke ton mm mm mm 870/ / /450 mm 930 x x x 1130 mm 1340 x x x Point, Toggle/ Point, Toggle/ Point, Toggle/13+1 ton mm General Description Unit EDIA 250 EDIA 300 EDIA 350 EDIA 450 Electric Motor Capacity Heater Capacity Total Electric Capacity Hydraulic Oil Reservoir Machine Dimensions (L x W x H) Machine Weight kw kw kw m 6.1 x 1.3 x x 1.4 x x 1.7 x x 1.9 x 2.3 ton General Description Unit EDIA 650 EDIA 780 EDIA 1000 Electric Motor Capacity Heater Capacity Total Electric Capacity Hydraulic Oil Reservoir Machine Dimensions (L x W x H) Machine Weight kw kw kw m 8.8 x 1.9 x x 2.4 x x 2.7 x 2.6 ton

9 MOLD MOUNTING (EDIA) HG-V Series EDIA 80 / 120 / 150 / 200 EDIA 80 EDIA 120 EDIA 150 EDIA 200 EDIA 250 / 300 / 350 / 450 EDIA 250 EDIA 300 EDIA 350 EDIA 450 Precision Injection with Compact Design Environment-friendly Hydraulic system design Saving management & lifetime cost Shorten cycle-time & low noise EDIA 650 / 780 / 1000 Machine Dimension EDIA 650 EDIA 780 EDIA 1000 HG-V A B C D E HG HG-V A B C D E HG HG HG HG HG HG HG HG HG ( : mm) HG ( : mm) E C B D 16 17

10 HG-V 80 / 120 / 150 / 200 HG-V 250 / 300 / 350 / 450 Specification Injection Unit Description Unit HG 80V HG 120V HG 150V HG 200V Screw & Cylinder Type Screw Diameter Injection Pressure Theoretical Shot Volume Shot Weight Of Injection (PS) Injection Rate Max. Screw Speed Injection Stroke Plasticizing Capacity (P.S) - K A B K A B K A B K A B mm f/ Mpa g cc/sec rpm mm kg/hr Specification Injection Unit Description Unit HG 250V HG 300V HG 350V HG 450V Screw & Cylinder Type Screw Diameter Injection Pressure Theoretical Shot Volume Shot Weight Of Injection (PS) Injection Rate Max. Screw Speed Injection Stroke Plasticizing Capacity (P.S) - K A B A B C A B C A B C mm f/ Mpa g cc/sec rpm mm kg/hr Clamping Unit Description Unit HG 80V HG 120V HG 150V HG 200V Clamping Force Maximum Daylight Clamping Stroke / Max./Min. Mold Thickness Distance Between Tie Rods Platen Dimension No. of Ejector Pins Ejector Force Ejector Stroke ton mm mm mm 360/ / / /185 mm 360 x x x x 510 mm 540 x x x x Point, Toggle/4+1 5 Point, Toggle/4+1 5 Point, Toggle/4+1 5 Point, Toggle/4+1 ton mm Clamping Unit Description Unit HG 250V HG 300V HG 350V HG 450V Clamping Force Maximum Daylight Clamping Stroke / Max./Min. Mold Thickness Distance Between Tie Rods Platen Dimension No. of Ejector Pins Ejector Force Ejector Stroke ton mm mm mm 600/ / / /265 mm 580 x x x x 800 mm 835 x x x x Point, Toggle/8+1 5 Point, Toggle/8+1 5 Point, Toggle/ Point, Toggle/12+1 ton mm General Description Unit HG 80V HG 120V HG 150V HG 200V Electric Motor Capacity Heater Capacity Total Electric Capacity Hydraulic Oil Reservoir Machine Dimensions (L x W x H) Machine Weight kw kw kw m 4.2 x 1.2 x x 1.2 x x 1.3 x x 1.4 x 2.1 ton General Description Unit HG 250V HG 300V HG 350V HG 450V Electric Motor Capacity Heater Capacity Total Electric Capacity Hydraulic Oil Reservoir Machine Dimensions (L x W x H) Machine Weight kw kw kw m 6.1 x 1.3 x x 1.4 x x 1.7 x x 1.9 x 2.3 ton

11 HG-V 650 / 780 / 1000 MOLD MOUNTING (HG-V) Specification HG 80V / 120V / 150V / 200V Injection Unit HG 80V HG 120V HG 150V HG 200V Description Unit HG 650V HG 780V HG 1000V Screw & Cylinder Type Screw Diameter Injection Pressure Theoretical Shot Volume Shot Weight Of Injection (PS) Injection Rate Max. Screw Speed Injection Stroke Plasticizing Capacity (P.S) - A B C A B C A B C mm f/ Mpa g cc/sec rpm mm kg/hr HG 250V / 300V / 350V / 450V HG 250V HG 300V HG 350V HG 450V Clamping Unit Description Unit HG 650V HG 780V HG 1000V Clamping Force ton Maximum Daylight mm Clamping Stroke mm / Max./Min. Mold Thickness mm 870/ / /450 Distance Between Tie Rods mm 930 x x x 1130 Platen Dimension mm 1340 x x x 1680 No. of Ejector Pins Ejector Force - 5 Point, Toggle/ Point, Toggle/ Point, Toggle/13+1 ton HG 650V / 780V / 1000V Ejector Stroke mm HG 650V HG 780V HG 1000V General Description Unit HG 650V HG 780V HG 1000V Electric Motor Capacity Heater Capacity Total Electric Capacity Hydraulic Oil Reservoir Machine Dimensions (L x W x H) Machine Weight kw kw kw m 8.8 x 1.9 x x 2.4 x x 2.7 x 2.6 ton

12 MECHANICAL & HYDRAULIC UNIT CONTROLLER Mechanical & Hydraulic Unit C T Idle Time, 1, Liner Transducer Bar, Heavy duty clamping platens with strong stability and minimized deformation 5-Points toggle mechanism promising longer clamping stroke T-Slots platens shorten idle-time of the mold change and following expenses Ring gear type mold height adjusting unit provides precise and fine adjustment Monolithic clamping housing with guide bar support sustains clamping deformation Optimum hydraulic circuit design and valves arrangement Standard application the 1 step of hydraulic core pulls Centralized automatic oil lubrication system Accurate linear transducer for precise positioning control Precise Injection mechanism with dual bar-slide frame Modular design of injection unit for product diversity Diverse and specified screw design for various resins TFT, PID, 100 Shot ( : 8, : 4 ) 10.4" color TFT LCD monitor Quick reponse and accurate control adopting pentium main-processor Line graph displaying function Stable PID temperature control Self-diagnosis, alarm and monitoring function Multi-lingual application Memories both internal and external for storage of mold data SPQC management Saving latest 100 shot mold data Analogue input & output memories (Input : 8 channel, Output : 4 channel) Customer friendly panel with soft key pad Main Display 22 23

13 STANDARD & OPTIONAL EQUIPMENT Clamping Unit Standard Optional General Unit Standard Optional No. ITEMS 80~ ~ ~ (5 ) Multi-step control of mold open & close speed (5 steps) 2 Automatic clamping force adjusting unit 3 Alarm device for unreleased clamping 4,,, Mold position, speed and pressure remote control 5 (,, ) Mold clamping safety devices (Mech./Hyd./Elec.) 6 Mold protection program and alarm circuit 7 (0-9 ) Multi-hydraulic ejection (0-9 times) 8 T- T-slots platens 9 1 Hydraulic core pulls (1 step) 10 Automatic grease lubrication device 11 Centralized automatic oil lubricating device 12 Centralized lubricating oil recycle device 13 () Compound function (Eject during mold opening) 14 Automatic safety door opening unit (Pneumatic) 15 Automatic safety door open & close unit (Pneumatic) 16 (2) Hydraulic core pulls (Over 2 steps) 17 Pneumatic core pulls 18 Unscrewing motor circuit 19 Mold-opening stroke adjustable device 20 Daylight extension 21 1 Air jet 1 Zone Injection Unit Standard Optional No. ITEMS 80~ ~ ~ Controller 2 Preset counter for production lot 3,, Real time graphic display of injection pressure & speed 4 / Display function of Input and outout status 5 Data storage of setting data & molding condition 6 Error message monitoring 7 Display and monitoring of machine cycle 8 Unmanned operating function 9 ( ) Abnormal alarm device (Buzzer) color patrol light 11 (2 ) Auxiliary outlet for equipments (2 plug-in) 12 Robot interface circuit 13 Abnormal hydraulic oil temperature alarm 14 Hydraulic oil temperature indicating device 15 Hydraulic oil preheat circuit 16 Abnormal Hydraulic oil low level alarm 17 Lubrication oil shortage alarm function 18 Product drop confirmation device (optical type) 19 Hydrualic oil temperature stabilizer 20 ( ) Hydraulic oil purifier (Circulative filter) 21 Cooling water flow indicator 22 Automatic mold clamper (Q.D.C) 23 Heater type mold temperature controller 24 Heater type thermometer for mold (k-type) 25 Abnormal mold temperature alarm device No. ITEMS 80~ ~ ~ Screw and Barrel selectable 2 (5 ) Multi-step control of injection speed (5 steps) 3 (5 ) Multi-step control of injection pressure (5 steps) 4 (3 ) Multi-step control of holding pressure (3 steps) 5 Realtime screw position display function 6 ( / ) Screw suck back (Before and after metering) 7 Back pressure control function 8 PID PID temperature control device 9 Screw cold start-up prevention device 10 Abnormal barrel temperature alarm device 11 Preheat timer 12 Long nozzle 13 Purge-cover interlock device 14 Heater circuit breakage alarm 15 Auto purge circuit 16 Anti-abrasion Bi-metal barrel 17 (, ) Special screw (Anti-abrasion & Anti-corrosion etc.) 18 (, ) Closed-loop control of injection (Speed, Pressure) 19 Accumulator device 20 - Shut-off nozzle 21 Ceramic heater 22 Heater insulation cover 23 Heater 24 Hopper moving device 24 25

14 HOPPER & ROBOT DRAWING Robot Mounting 26 Hopper Mounting HG 80V HG 250V HG 650V HG 120V HG 300V HG 780V HG 150V HG 350V HG 1000V HG 200V HG 450V HG 80V HG 250V HG 650V HG 120V HG 300V HG 780V HG 150V HG 350V HG 1000V HG 200V HG 450V 27

15 PRODUCTS PREVIEW 2014 Economic Brand_ EDIA, HG-V Series : : (, ) 505 : : Head Office & Factory 35-8, Daehapgongdan-gil, Daehap-myeon, Changnyeong-gun, Gyeongsangnam-do, Korea Tel Fax Sales Headquarter & After Service 111, Anyang-ro, Manan-gu, Anyang-si, Gyeonggi-Do, Korea (Gyeonggi venture YeonsungUniversity Center) Tel Fax Any accident attributable to conversion or alteration carried out without instructions or approval of Hyundai Injection Machinery Co., Ltd. the manufacturer will not be in a position to bear responsibility. All state here are subject to chagne for quality improvement without advance notice. Copyright 2014 Hyundai Injection Machinery Co., Ltd. All Rights Reserved

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Catalog_premium_2015 v.f.0.indd P R O D U C T S P R E V I E W Premium Brand_ EDIS, SPE Series 1989 () JSW Hyundai Precision & Ind. commencement to produce injection molding machine Technical cooperation with JSW Japan 1990 () HPM Completion

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