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2 1. MAIN BUSINESS ITEM HARDWARE DEVELOPMENT CONTROLLER ENERGY MINIATURE CNC 1
3 2. TEST EQUIPMENT ITEM ENGINE TEST EQUIPMENT Engine Hot Test cell Engine Cold Test cell Chassis Dynamometer Cell TESTER DIVISION Mobile Engine Airplane Engine Chassis Dynamometer Cell TRAIN RAIL LOAD TEST EQUIPMENT Engine, T/M, Generator Test cell BOU Tester, Inverter, Converter Test cell Train Wheel, 대차, Train Driving Test cell TESTER DIVISION KTX Train Subway Train T/M TEST EQUIPMENT Mobile, Truck, Subway Train, Train, KTX etc TESTER DIVISION T/M Tester FAMING MACHINE TEST EQUIPMENT Tractor PTO Tester Driving Shaft Output Load Tester Engine Tester(EC Dynamometer) TESTER DIVISION Tractor Combine etc 2
4 2. TEST EQUIPMENT ITEM ENGINE DYNAMOMETER AC Dynamometer EC Dynamometer Hydraulic Dynamometer etc TESTER DIVISION Engine Tester T/M Tester Load Tester TESTER EQUIPMENT Shock Absorber Tester Clutch Cover Ass y Tester Gear Run out Tester etc TESTER DIVISION Mobile Train Subway Train VALVE & THROTTLE CONTROLLER EQUIPMENT Proportional Valve Control (Ball Valve Type) Throttle Valve Control etc TESTER DIVISION Pro Valve Throttle Valve HST Actuator SERVO CONTROL ACTUATOR CNC Servo Control Actuator Auto Tapping M/C Actuator Auto Valve Control TESTER DIVISION CNC Control Auto M/C Mobile 3
5 3.1 Engine Auto Docking System Test Equipment Name Auto Docking & EOL System Test Method Lapping Mode Test Test Mode Engine Model Dynamometer Manual, Semi Auto, Auto DL06, DL08, DB58, DE08, DE12 HORIBA(WT470) ECU(K_Line) Type & M/C Engine Control Program E/G Assembly Line & Auto Docking System Lay out Main Composition Equipment - E/G Auto Assembly Line - E/G Auto Feeding - System - E/G Auto Docking System - EOL System - Etc Flexible Drive Shaft Engine Priming System Auto Docking M/C Auto Docking System Lay out 4
6 3.2 E/G Semi Auto Docking System Test Equipment Name Semi Auto Docking & EOL System Test Method Lapping Mode Test Test Mode Engine Model Dynamometer Manual, Semi Auto, Auto DL06, DL08 HORIBA(WT470) Semi Auto docking Lay out Main Composition Equipment ECU Type & M/C Engine Control Program ECU (K_Line) Converter Coolant Water Temp Fuel Temp EX_Gas Temp Inter_Cooler Temp etc ECU & M/C Type Engine Control Program EOL System Diagram Priming System 5
7 3.3 Engine Auto Docking System Test Equipment Name Test Method Auto Docking & EOL System Lapping Mode Test Test Mode Manual, Semi Auto, Auto Engine Auto Docking System Lay out Engine Model Dynamometer Main Composition Equipment DL06, DL08, DV11 FUCHINO ESF-600 ECU Type Engine Control Program ECU (K_Line) Converter Coolant Water Temp controller Fuel Temp EX_Gas Temp Inter_Cooler Temp etc Coolant Temp Fuel Temp EX_Gas & Actuator Inter_Cooler Temp Fuel flow Detector 6
8 3.4 Engine Tester (EC Type) Test Equipment Name Engine Tester (EC Dynamometer) Test Method Mode Test Engine Tester (EC Dynamometer) Test Mode Control Mode Dynamometer Main Composition Equipment Program Sequence Test Mode Full Load Test Mode Simulation Test Mode ACR, ATR, ASR 30PS ~ 2000PS ECU Type & M/C Engine Control Program Coolant Water Temp Fuel Temp EX_Gas Temp Inter_Cooler Temp EOL System Panel Engine Throttle Fuel Flow Detector Smoke Opacity Meter Engine Control Program 7
9 3.5 Hydraulic Dynamometer Test Equipment Name Engine Tester (HYD Dynamometer) Test Method Mode Test Test Mode Program Sequence Test Mode Full Load Test Mode Simulation Test Mode Hydraulic Dynamometer Control Mode Dynamometer Main Composition Equipment ACR, ATR, ASR 500PS ~ 5000PS, 10000~150000PS M/C Engine Control Program Coolant Water Temp Fuel Temp EX_Gas Temp System Panel Hydraulic Dynamometer DWG. Dynamometer Engine Test Program 8
10 3.6 Airplane Engine Test System Test Equipment Name Airplane Engine Tester Test Method Mode Test Propeller Engine Jet Engine Test Mode Control Mode Dynamometer Main Composition Equipment Program Sequence Test Mode Full Load Test Mode Simulation Test Mode ACR, ATR, ASR 200PS ~ 500PS Engine & DYN Control Program Pitch & Throttle Thrust Force, Vib, EGT Temp Dynamo Sequence Helicopter Jet Engine System Panel Engine Test Program 9
11 3.7 Chassis Dynamometer Cell Chassis Dynamometer Cell Test Equipment Name Test Method Test Mode Control Mode Dynamometer Chassis Dynamometer Cell Seoul Mode Test LA Mode Test Program Sequence Test Mode Full Load Test Mode Simulation Test Mode ACR, ATR, ASR 200PS ~ 500PS Chassis & DYN Control Program Main Composition Equipment Chassis Dynamometer Smoke Meter Smoke Opacity Meter System Control Panel Chassis Dynamometer Roller Assembly Air Cooling Type Dynamometer Computer System Panel Chassis Dynamometer 10
12 3.8 Transmission Tester K9 T/M Tester Test Equipment Name Test Method Test Mode Engine Model Dynamometer K9 Mobile Gun T/M Tester Acceptance Test & Durability Test Program Sequence Test Mode Full Load Test Mode Simulation Test Mode MTU 881 (1500 HP) 2000PS (2ea) K9 T/M Main Composition Equipment Throttle Actuator Seer Actuator M/C Brake Actuator etc Engine Assembly Control System 11
13 3.9 Driving Shaft Output Load Tester Test Equipment Name Driving Shaft Output Load Tester Test Method Continuance Load Durability Test Variable Load Durability Test S_Shaft Load Durability Test Performance Test Durability Test Driving Shaft Output Load Tester Lay_out Test Mode Program Sequence Test Mode Simulation Test Mode Control Mode ACR, ATR, ASR Dynamometer 400Hp x 4ea Driving Shaft Output Load Test Program Driving Shaft Output Load Tester Data Measuring System Main Composition Equipment Dynamometer Throttle Actuator & Fuel Flow & Fuel Temp Hydraulic Unit & Servo Data Measuring Sensor Data Measuring System 12
14 3.10 Tractor Traction Force Tester Tractor Traction Force Tester Load Control Diagram Tractor Traction Force Tester System Diagram Test Equipment Name Test Method Specification Control Mode Dynamometer Main Composition Equipment Tractor Traction Force Tester Traction Force Performance Test Power - Max Traction Force : 300kW - Max Traction Load : 250KN - Max Driving Speed : 50km/h Car Weight Front Axle : Axle Permission Weight (10ton) Rear Axle : Axle Permission Weight (20ton) Car Description Wide : 3,000mm Length : 15,000mm Height : 3,360mm Shaft CL : 8,025mm ACR, ATR, ASR ESF-500 Traction Force Test Program Generator & Braking System Fuel Flow, SCR Flow, Slip Sensor Traction Load Measuring System 13
15 3.11 Tractor Hydraulic Output Test & Lifting Tester Test Equipment Name Hydraulic Output Test & Lifting Tester Test Method Lifting Test (2 Point) Lifting Test (3 Point) Static Lifting Test Dynamic Lifting Test Hydraulic Output Test Lift Dropping Rate Test Hydraulic Output Test & Lifting Tester Test Mode Tractor Model Specification Manual, Semi Auto, Auto All Model Lifting Test Max Load Force : Kg.f Max Displacement : 1200 mm Max Speed : ±1000 mm/s M/C Height : Max. 3500mm M/C VIB Force : 5Ton 시 1Hz Hydraulic Output Test Hydraulic Flow Control Pressure Control Temp Control Data Measuring System & Hydraulic Output Test & Lifting Test Program Main Composition Equipment Lifting Test Hydraulic Output Test Unit Hydraulic Servo Control Unit Data Measuring system 14
16 3.12 PTO Performance Test Equipment Test Equipment Name Test Method PTO Performance Test Equipment Full Load Test Two Hour Test Power at Rated Test Standard Power Test Test Mode Program Sequence Test Mode Full Load Test Mode Simulation Test Mode PTO Teat Equipment Control Mode Sensor Measuring ACR, ATR, ASR Dynamometer RPM Dynamometer Torque Fuel Flow PTO RPM Humidity & Dry Temp. Barometric Pressure Smoke Meter Data Measuring System & Test Program Main Composition Equipment PTO Performance Test Program PTO Dynamometer (250, 400KW) Gear Box Tractor Lift Unit Dynamometer Sensor & Fuel Temp Data Measuring System 15
17 3.14 Steel Tower Load Tester Test Equipment Name Test Method Test Mode Steel Tower Load Tester 수평, 수직, 사각연동부하방식 Manual, Semi Auto, Auto Tower Model 46M ~ 76.5M Winch CAPA 5Ton.f, 10Ton.f, 15Ton.f Steel Tower Load Tester Winch Control Tower Tower Stress Measuring 철탑휨검사기능 철탑파괴하중검사기능 모드별검사기능 조회관리기능 데이타베이스연동기능 장비자동제어연동기능 Steel Tower Load Tester System Diagram Main Composition Equipment Structure Support Tower Geared & Winch Load cell Inverter Control System Load Measuring System Control Panel & Computer System 16
18 3.15 Servo v/v, Servo Cylinder Tester TEST ITEM TEST CONDITION HYDRAULIC UNIT MEASUREMENT SENSOR ROOM SIZE Servo Cylinder, Servo Valve (Max 450bar, K9) 150 Item Test Mode for Servo Cylinder, Servo Valve Proportional Control (Max 700bar, 500L) Flow, Pressure, Temperature, LVDT 12M 5M 8M PROGRAM LABVIEW 2010 CUSTOMER Consolidated Maintenance Depot (2006, 2011) Servo Valve & Cylinder TESTER (K9) Power Pack Control System 17
19 3.16 Clutch Tester TEST ITEM TEST CONDITION STROKE PUSH RELEASE LOAD MEASUREMENT SENSOR ROOM SIZE PROGRAM CUSTOMER CMC, CRC, CSC Cylinder 3 Item Test Mode for Cylinder 50mm Max 200kgf Pressure, Linear, Load cell 3M 3M 3M LABVIEW8.0 PHC Valeo(2007) Clutch Tester Real Measuring Program 18
20 3.17 Damper Hysteresis Evolution System TEST ITEM Clutch Disk Ass y (Ø 160 ~ Ø 327) TEST CONDITION 4 Item Test Mode for Clutch PUSHER LOAD Max 1,000kgf ROTATOR HYDROPLUS LOAD Max 100kgf(±50, 20Hz) MEASUREMENT SENSOR Torque, Angular Linear, Load cell ROOM SIZE 5M 3M 3M PROGRAM LABVIEW8.0 CUSTOMER PHC Valeo(2007) Damper Hysteresis Evolution System Real Measuring Program 19
21 3.18 Full size & Burst Tester E6/D9 Tester TEST ITEM TEST CONDITION INPUT POWER CLAMP LOAD STROKE MEASUREMENT SENSOR ROOM SIZE PROGRAM CUSTOMER Clutch Disk Ass y (Ø 160 ~ Ø 300) 3 Item Test Mode for Clutch Motor(400Kw@9,000rpm, 50kgf-m) Min 100 ~ Max 600kgf Push : 200mm, Full : 20mm Torque, Linear, Load cell 10M 4M 5M LABVIEW8.0 PHC Valeo(2008) Test Bench Control System 20
22 3.19 Cover Dynamic Tester TEST ITEM Clutch Disk Ass y (Ø 160 ~ Ø 300) TEST CONDITION 4 Item Test Mode for Clutch INPUT POWER Spindle Motor(15.2Kw@9,000rpm) CLAMP LOAD Min 100 ~ Max 600kgf STROKE Max 20mm MEASUREMENT SENSOR Linear, LVDT, Load cell, RPM ROOM SIZE 5M 3M 3M PROGRAM LABVIEW8.0 CUSTOMER PHC Valeo(2006, 2008, 2010) R/Bearing Tester Spindle Power Pack Real Measuring Program 21
23 3.20 Transmission Tester TEST ITEM TEST CONDITION Transmission (Matiz, Cielo, Pride) 7 Item Test Mode for Transmission INPUT POWER DC Motor (35Kw@3,900RPM,6.8kgfm) DYNAMOMETER DC Motor Dynamometer (16.69kgf-m, 1,750RPM) MEASUREMENT SENSOR ROOM SIZE PROGRAM Torque meter, RPM, Temp 5.5M 55M 3M Labview CUSTOMER ChunHae (2003) Transmission Tester DC Driving Motor Real Measuring Program 22
24 3.21 Hydro Valve, Pump Test er TEST ITEM Hydro Valve, Pump Unit (K200, K77) TEST CONDITION 12 Item Test Mode for Hydro Valve, Pump Unit INPUT POWER AC HYDRAULIC SUPPLY Piston Pump 250lpm) SENSOR ROOM SIZE Flow, Pressure, Temp 9M 8M 10M PROGRAM LABVIEW 6.0 CUSTOMER Consolidated Maintenance Depot (2003) Transmission Tester (K200) Valve Kit G1 govermer Program Real Measuring Program 23
25 3.22 Gear Box Test Equipment TEST ITEM TEST CONDITION Motor 24VDC, K9) 6 Item Test Mode for Motor INPUT POWER AC Motor(400HP@3000RPM) GEAR BOX & MOTOR TESTER (K9) DYNAMOMETER WITHSTAND VOLTAGE ROOM SIZE Hysteresis Brake Dynamometer (280kgf-cm@12,000RPM) AC 600V (RS232C) 9M 5M 6M PROGRAM LABVIEW 6.0 CUSTOMER Consolidated Maintenance Depot (2006) Dynamometer Voltage Real Measuring Program 24
26 3.23 Hydro-Steering Test Equipment TEST ITEM Hydro-Steering K200) TEST CONDITION 10 Item Test Mode for Hydro- Steering Unit INPUT POWER AC HSU Tester (K200) DYNAMOMETER FLYWHEEL ROOM SIZE Hydro Dynamometer 110cc/rev) Inertia 2kg-m, 4,000rpm 13M 9M 10M PROGRAM LABVIEW 6.0 CUSTOMER Consolidated Maintenance Depot (2003) Power Pack Real Measuring Program 25
27 3. 24 Aero Space ITEM KOMPSAT 2,3, 3A, 5 PURPOSE TEST CONTROL HUMIDITY Transport for S/C Drop, Static, Dynamic, Thermal Vibration, Temp, Humidity, Pressure 20 ~ 60 % (Depending on Outside) TEMPERATURE 8 C ~ 35 C DIMENSION MATERIAL W3000 X L67000 X H3300 ATOS60 MGSE SHIPPING CONTAINER (S/C) Fixture Jig Dynamic Analysis Adapter 26
28 3. 24 Aero Space ITEM KOMPSAT 2,3, 3A, 5 PURPOSE TEST CONTROL HUMIDITY Transport for S/C Drop, Static, Dynamic, Thermal Vibration, Temp, Humidity, Pressure 20 ~ 60 % (Depending on Outside) TEMPERATURE 8 C ~ 35 C MGSE SHIPPING CONTAINER (S/A) DIMENSION MATERIAL W3000 X L67000 X H3300 ATOS60 Solar cell Container Artificial Satellite Container Analysis 27
29 3. 24 Aero Space ITEM KOMPSAT 2,3,3A, 5 TYPE MAIN SPEC PURPOSE Vertical, Horizontal Assembly & Test Fixture for Aero Space L-Fixture (STS304, MLI) Fixture for Thermal & Vacuum Test MPT (Multi purpose Trolley) Lifting Device Vacuum Chamber Artificial Satellite Fixture 28
30 3.25 시험기제작실적 순서 제작년도 공사명사용처 Dynamometer Cap y 비고 엔진성능시험용 STX 2000PS at 3500rpm 생산라인엔진성능시험 두산인프라코어 2500PS at 3000rpm 생산라인엔진성능시험 두산인프라코어 2000PS at 3500rpm 엔진성능, 내구시험 아세아종합기계 30PS at 5000rpm 엔진성능시험 창원기화기 100PS at 5000rpm 엔진성능시험용 STX 6000PS at 1000rpm 엔진성능시험용 STX 3500PS at 2000rpm 생산라인엔진성능시험 두산인프라코어 1500PS at 4000rpm 생산라인엔진성능시험 두산인프라코어 1800PS at 4000rpm 엔진성능, 내구시험 ( 육군정비창 ) 국방부 100PS at 5000rpm 엔진성능시험 ( 육군정비창 ) 국방부 30PS at 35000rpm Tractor 성능시험 농자재검사소 200PS at 6000rpm 엔진성능내구시험 농자재검사소 30PS at 6000rpm 엔진성능, 내구시험용 삼정기기 150PS at 5000rpm 엔진성능시험용 생산기술연구소 100PS at 5000rpm 엔진성능시험 ( 육군정비창 ) 국방부 150PS at 3000rpm 엔진성능시험 군수산대학교 1PS at 5000rpm Tractor PTO 성능 / 엔진성능, 내구시험 동양물산 400PS at 5000rpm 29
31 3.25 시험기제작실적 순서 제작년도 공사명사용처 Dynamometer Cap y 비고 엔진성능, 내구시험 창원기화기 200PS at 5000rpm 생산라인엔진성능시험 두산인프라코어 2500PS at 3000rpm 엔진성능, 내구시험 JK Engineering 600PS at 4500rpm 엔진성능시험 건국대학교 1000PS at 3000rpm 엔진성능시험용 STX 3500PS at 2000rpm 엔진성능시험 혜인 3500PS at 2000rpm 생산라인엔진성능시험 두산인프라코어 2000PS at 3500rpm 생산라인엔진성능시험 두산인프라코어 3000PS at 2500rpm Tractor PTO성능 아세아종합기계 200PS at 5000rpm 엔진성능, 내구및윤활유성능평가 SK 연구소 200PS at 5000rpm 엔진성능, 내구시험 전남대학교 600PS at 4500rpm 엔진성능, 내구시험 창원기화기 400PS at 5000rpm 엔진성능, 내구시험 한국기계연구원 600PS at 4500rpm 엔진내구, 성능시험 전남대 600PS at 4000rpm 엔진성능, 내구시험 한국기계연구원 300PS at 5000rpm Tractor PTO 농기계화연구소 200PS at 5000rpm 성능평가시험 농기계화연구소 30PS at 7000rpm Tractor 차축성능, 내구특성평가 농기계화연구소 300PS at 2000rpm 30
32 3.25 시험기제작실적 순서 제작년도 공사명사용처 Dynamometer Cap y 비고 Tractor 견인력특성시험 농기계화연구소 100PS at 3000rpm 모터성능시험 금호산업 10PS at 7000rpm 모터성능시험 금호산업 100PS at 4500rpm 배기가스분석및내구, 성능시험 금호산업 400PS at 7000rpm 배가가스분석, 내구모드시험 금호산업 400PS at 5000rpm 엔진성능, 내구시험 한국기계연구원 400PS at 5000rpm 엔진성능, 연구용 SEEVISION 600PS at 4500rpm T/M 성능, 내구시험 S&T중공업 2000PS at 3000rpm 엔진성능, 시험용 삼영기계 3500PS at 2000rpm K200A1 정유압펌프시험장비 S&T중공업 250PS at 3000rpm K200A1 밸브시험장비 S&T중공업 엔진성능시험 한국가스공사 200PS at 5000rpm 엔진성능시험 KITCO 200PS at 5000rpm 생산라인엔진성능시험 두산인프라코어 2500PS at 3000rpm 엔진성능, 내구시험 한양대학교 200PS at 5000rpm T/M 성능, 내구시험 S&T중공업 1000PS at 3000rpm 엔진내구, 성능시험 한양대 200PS at 10000rpm 구동기어상자시험장비 삼성테크윈 50PS at 2000rpm 31
33 3.25 시험기제작실적 순서 제작년도 공사명사용처 Dynamometer Cap y 비고 K9 변속기성능시험장비 S&T 중공업 서보밸브및서보실린더성능시험장비 두산모트롤 클러치마찰특성내구시험기평화발레오 Auto Docking 및 EOL System (4개 CELL) 엔진성능 / 내구시험장치 (3개 CELL) 두산인프라코어 한국기계연구원 2000PS at 3500rpm [2sets] 600PS at 4500rpm 300, 400,600PS at 10000rpm 엔진성능 / 내구시험장치한국가스안전공사 200PS at 10000rpm ATC HYDRAULIC 성능시험기평화발레오 FEL/PLATE VALIDATION N/C 평화발레오 E6D9 성능시험기계명대학교 터빈엔진시험장치프로그램두산중공업 1MW at 15000rpm Jet_Engine 시험장치 (2 개 CELL) 항공기능대학 T50, (J69) 대형시운전라인 Dynamometer 공사 두산인프라코어 2000PS at 4500rpm 중형엔진 Cell EOL System 두산인프라코어 450PS at 4000rpm TIER_4 양산 DL 라인 EOL System 두산인프라코어 600PS at 4500rpm 차기보병전차엔진시운전설비두산인프라코어 1000PS x 5000rpm EURO5 양산 EOL System 두산인프라코어 1000PS x 5000rpm K9 자주포변속기시험장치 [ 터키 ] 육군정비창 엔진시운전오토도킹시운전라인구축 (4 개 CELL) 2000PS x 3500rpm [2sets] [ 중국 ] 서공두산 470Kw at 4500rpm 32
34 3.25 시험기제작실적 순서 제작년도 공사명사용처 Dynamometer Cap y 비고 선박엔진시운전두산인프라코어 3500PS at 3500rpm 서보밸브및서보실린더성능시험장비 삼성테크윈 Z 사업구동장치시험기제작삼성테크윈 500PS at 3200rpm HP 변속기성능시험장비 S&T 중공업 HACAS DYNAMIC 시험장비평화발레오 2000PS x 3500rpm [2sets] 중소형라인엔진성능시험장비두산인프라코어 450PS at 4000rpm SYSTEM EOL 시험장비평화발레오 DDC EOL 생산라인용시험장비평화발레오 33
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E010 CYLINDER BLOCK GROUP (0 01) 75 E010 CYLINDER BLOCK GROUP (0 01) 76 E020 PISTON, CRANKSHAFT GROUP (0 02) 77 E030 CYLINDER HEAD GROUP (0 03) 78 E040 ROCKER ARM GROUP (0 04) 79 E050 TIMING CASE GROUP
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