Smart Engineering for Smart Manufacturing 스마트제조실현을위한엔지니어링의역할 EPLAN Software & Service 김홍열이사 Kim.anton@eplan.co.kr
Contents 스마트제조의개요 Case Study 스마트제조실현을위한엔지니어링플랫폼 스마트제조실현을위한표준화현황
스마트제조의개요사람의판단력과경험에의한제조운영에서제조시스템스스로의신뢰성있고빠른예측적판단을지원하는제조운영방식으로의진화 ~ 이다 ( 결정적판단 ) ~ 일것이다 ( 예측적판단 ) 3
스마트제조의개요 Virtual Data 인엔지니어링 Data 를통한신뢰성있고빠른예측적판단을지원할수있기때문에엔지니어링데이터의중요성과활용도의급격한확대예상 Analytics 경험적추론 Big data 시간 Virtual commissioning 합리적이고정확한예측 논리적추론 Virtual data 범위 Virtual-real world connectivity 품질 Continuity across value chain 엔지니어링 프로세스최적화 IIOT 기반 CPS 네트워크 Mass customization 스마트센서 / 네트워크 투명하고효율적기업활동 새로운운영정책및조직 4
Case Study: SmartFactory KL (DFKI) Reconfiguration 기반의유연제조시스템 Plug-and Play 를위한표준화및모듈화수행 자재정보에따라수행되는각모듈의분산제어방식구현 5
Case Study: SmartFactory KL (DFKI) Reconfiguration 기반의유연제조시스템 ISA 95(IEC 62264) 기반의 Service Oriented Architecture(SoA) 구현 ActiveVOS(Service oriented process modeling platform) 기반 6 PDD: Process Deployment Descriptor UDDI: Universal Description, Discovery and Integration
Case Study: SmartFactory KL (DFKI) Reconfiguration 기반의유연제조시스템 호환성있는모듈간공통 설계환경제공 빠른시운전수행지원 시스템관점의 Trouble Shooting 환경제공 원격지원 모바일장치지원 7
Case Study: MAYA(DFKI) Mass Customization 제조시스템 동시엔지니어링및데이터연속성지원 Virtual Commissioning 을통한엔지니어링 to 제조시간및리스크의최소화 8
Case Study: MAYA(DFKI) Mass Customization 제조시스템 표준화를통한개방형 / 표준형인터페이스확보를통해디지털데이터의연속성을확보 9
Case Study: MAYA(DFKI) Mass Customization 제조시스템 제조프로세스를재구성을위한디지털데이터의연속성과자동화기반의엔지니어링프로세스정립 Process Planning Product Construction MCAD Process Design DM Virtual Commissioning DM Working Instruction ERP/MES Mechanical Engineering Facility Design Pneumatic Design MCAD ECAD Control Engineering Electrical Design ECAD Control Design PLC Control Simulation SIM HMI Design HMI Robot Engineering Robot Offline Programming DM Robot Simulation SIM Automated 10
디지털검증 설계및엔지니어링 Case Study: Audi AG Digital Manufacturing 과 Configuration 기반의 Virtual Commissioning 환경 기구설계 CATIA(Dassault) 제어설계 Process Designer(Siemens) Manufacturing Process modeling Product design Production equipment design RoboCAD(Siemens) Mechatronics configuration PC WorX(Phoenix Contact) Robot offline programming PLC Code Electrical & fluid DWG Process Simulate(Siemens) Invision(Rucker) WinMOD( M&P) Manufacturing process simulation 11 Robot simulation PLC Simulation
Case Study: Smart Engineering and Production 4.0 Digital Article 에서 Virtual Production 까지엔지니어링데이터의연속성확보 Aspects of the research roadmap in the application scenarios SP2 - Smart product development for smart production: This application scenario describes collaborative product engineering in order starting from the product requirements to engineering process throughout shape and the necessary information determine the production and service. Essential basic ideas are based on the research project AWaPro "Automation for versatile production Technology "in the top cluster OWL it's and the Testbed "Smart Engineering and Production 4.0 " 12
Case Study: Smart Engineering and Production 4.0 Digital Article 에서 Virtual Production 까지엔지니어링데이터의연속성확보 단절없는데이터의연속성보장을통해데이터의무의미한재가공시간단축 품질확보가완료된데이터의재활용을통한엔지니어링데이터의품질유지 Digital Data Digital Article 3D Virtual Engineering Material Preparation Virtual Production 13
Case Study: Smart Engineering and Production 4.0 Digital Article 에서 Virtual Production 까지엔지니어링데이터의연속성확보 Production Assistance System Automated Panel Layout Label Data Wire List Manufacturing Data CNC Machine Label Printer Wire Process Machine 14
스마트제조실현을위한엔지니어링플랫폼 공통 Data Dictionary ecl@ss Cloud 기반 Mechatronics Engineering Virtual World Digital article PLM/ERP Mechatronics Connectivity Data digitalization & continuity 엔지니어링데이터표준화 Configuration for automation Digital Manufacturing OPC/UA 데이터기반운영 AutomationML 데이터기반제조 검증된설계기반의최적의 Commissioning Real World 운영 제조 Mobile App Digital Work Instruction 15
스마트제조실현을위한엔지니어링플랫폼 요구사양을기반으로한기능전개를반영한통한된 Mechatronics 엔지니어링 프로세스운영지원 Order Product Requirements Physical Tests Functions Prototype Components Tests & Simulation Domainspecific Process Mechanics Electrical/ Controls Design Software Model Building 16
스마트제조실현을위한엔지니어링플랫폼 Configuration 기반의엔지니어링자동화를통해 Mass Customization을위한엔지니어링프로세스의혁신 Product design Production planning Production engineering Reusable function library Configurator Composition of reusable design data by matching Quotation BOM 3D M-CAD Wiring diagram PLC software Simulation $ $ $ $ $ $ Design Data Design Data Design Data Design Data Design Data Design Data 17
스마트제조실현을위한엔지니어링플랫폼 엔지니어링데이터의단절없는재활용을통해 Digital 화된 Work Instruction 의 구현 18
PLM/PSLM Verification Design 스마트제조실현을위한엔지니어링플랫폼 엔지니어링플랫폼의구현예시 ERP Virtual World Real World Process Engineering Digital manufacturing Mechanical Engineering Control Engineering Product design Mechatronics configurator MES Process design Production facility design Digital work instruction Working instruction Robot offline programming PLC code & HMI design Electrical & fluid dwg. Fabrication/machining tool Process simulation Robot simulation PLC Simulation PLC Robot Communication Network Infrastructure Based on IIOT 19
스마트제조실현을위한표준화현황 RAMI 4.0 스마트제조에관한논의와기술개발이활발해질수록스마트제조의다양한측면을하나의공통모델로표현하여공통의이해와협력을증진해야할필요성증대 명확한 Use Case 도출과표준화의완성도를높이기위해서는공통모델로써 Reference Architecture 의활용이필수적 20
스마트제조실현을위한표준화현황 Integration: 디지털기반의통합을위한데이터표준화 IEC 62714 AutomationML: 메카트로닉스객체의정의를통한표준화된엔지니어링데이터정의 IEC 61804 EDDL: 디지털장비에서제공하는정보의표준정의 IEC 62453 FDT: 응용소프트웨어를위한유지보수정보표준정의 IEC 61360 CDD: 전기 / 전자산업의표준데이터모델정의 ISO 13584 PLIB: 부품라이브러리의표준데이터모델정의 ecl@ss: IEC 61360/ISO 13584 기반의자재 / 제품 / 서비스의계층적데이터모델정의 ISO 10303 STEP-203/210/212/214/227: 표준화된엔지니어링데이터교환형식정의 21
스마트제조실현을위한표준화현황 Communication: 데이터통합을위한단절없는 M2M 통신환경구축 IEC 62541OPC-UA: 웹서비스기반의자동화환경 M2M 통신프로토콜 IEC 61784: Fieldbus 응용프로파일 IEC 62769 FDI: EDDL과 FDT의통합기술 22
스마트제조실현을위한표준화현황 Information: 제조현장의정보화를통한 Digital Twin IEC 62832 Digital factory asset: 디지털기반의제조현장정보화기술 23
스마트제조실현을위한표준화현황 Lifecycle 에걸친통합 IEC 62890: 제조현장제품및시스템의 Lifecycle 관리 ( 개발중 ) ISO 15926: 석유및가스플랜트엔지니어링데이터표준 ISO 10303 STEP-233/239: 시스템엔지니어링과엔지니어링의 Lifecycle 지원 OSLC: Lifecycle 데이터통합운영을위한개방형서비스 ISO 10303 STEP-219/223/224/238/240: 제품데이터와제조데이터의통합을위한표준화 24
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