P R O D U C T S P R E V I E W Premium Brand_ EDIS, SPE Series
1989 () JSW Hyundai Precision & Ind. commencement to produce injection molding machine Technical cooperation with JSW Japan 1990 () HPM Completion of exclusive factory for injection molding machine (Changwon) Technical cooperation with HPM USA 1995 1,000 Completion of Changnyeong plant Produced 1,000 machines 1998, () 3,000 Separated from Hyundai Precision & Ind. and establised Hyundai Precision Molding Machinery Co. Ltd. Produced 3,000 machines
2000 4,000 Produced 4,000 machines 2001 900 300 Developed utra-large SPE series above 900 ton Win a Export's trophy 2002 Adoption of R&D lab Selected hopeful company of export 2007 INNO-BIZ Acquired INNO-BIZ 2010 KCS Certificated KCS mark from the Korea Occupational Safety and Health Agency
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Contents 07 Hybrid Servo Machine 08 Hybrid Servo System Intro 12 EDIS Series 19 EDIS DL Series 24 EDIS mb Series 26 EDIS Series 29 General Hydraulic Machine 30 SPE Series 37 SPE DL Series 41 SPE mb Series 43 EXPERT Series 46 Controllers 51 Standard & Optional Equipment
Hybrid Servo Machine EDIS Series EDIS 70/100/150 EDIS 250/350/450 EDIS 550/650/650W EDIS DL Series EDIS 900DL/1050DL/1200DL/1300DL EDIS 1600DL/1800DL/2500DL/3000DL EDIS mb Series EDIS 250mb/350mb/450mb EDIS Series EDIS 80/110/135/180
HYBRID SERVO SYSTEM EDIS, Hybrid Servo System 70% Feed_Back Closed_Loop () Digital Closed Loop P.I.D / 45 ms, 1% F.S Control performance and maintainability advantages of hydraulic injection molding machine, electric injection molding machine combines the new concept of hybrid servo system controller. Implemented through high-performance, high precision of servo system control method. Compared to the hydraulic injection molding machine energy consumption by up to70% reduction. Servo control by input of the encoder and the pressure sensor Feed_Back Closed_Loop the exact rotation of the motor(speed) and torque and pressure control Maintain linear output for injection molding machine with a dedicated optimized Digital Closed Loop PID Control input signal Maximum pressure/flow responsive 45 ms or less, repeatability 1% FS or less 8
Hybrid Servo System Hybrid Servo System (Composition) Pressure Sense Closed Loop,,, High performance synchronous servo motor and precise servo drive system Accurate pressure and flow control is realized by closed loop system with encoder, pressure sensor, break unit, break resister and safety valve Hybrid Servo System (Control Method) (P), (Q),, (). Servo drive controls servo motor according to the designated pressure and flow from command of controller. And pump operated by the servo motor controls actuators accurately with the designated command signal. 9
HYBRID SERVO SYSTEM Hybrid Servo System (Speed Responsiveness) (Pressure Responsiveness) () 35 ms, 45 ms ( ) Realizing maximum speed (flow rate) responsiveness of 35 ms and maximum pressure responsiveness of 45 ms (It depends on the flow rate of pump.) Reaching highest speed from lowest speed controlled by high-speedy responsiveness of synchronous servo motor Approching max. pressure from min. pressure performed by high-response servo motor control Realization of superior control performance by minimizing the response time for shortening of process time (Reproducibility) (Other Feature), Clean, Feed Back Closed Loop 1% F.S Closed Loop Control with encoder and pressure sensor, performs accurate rpm in servo motor and accurate speed in pump The accurate torque and pressure control realize repeatability of 1% FS or less With hi-tech performance, producing high-quality and high-precision products. Simple and minimized design of Hydraulic system and unit. Improving productivity with shortening cycle time. Sharp cut-down of maintenance and repair cost. Maintaining clean environment with low noise. Saving utility cost with lower heat-generating of hydraulic oil. 10
(Energy Saving), 1~2% (15~40 rpm ) 70% The servo motor is only operated by command signal and rotate only 1 to 2% (15 to 40 rpm in between) during waiting process to minimize the power loss. It may create to save energy from up to 70% energy in general compare to that of conventional hydraulic machine. vs (Hydraulic-Hybrid Servo Machine Comparsion) Item Hybrid system Hydraulic system Energy Saving Good Ordinary Reproducibility Machine Cost Good Slightly higher Ordinary Economical Saving electric and maintenance cost makes Saving-profit Maintenance Cost Inexpensive High with early recovery of equipment investment cost. 11
EDIS 70 / 100 / 150 Eco Energy Saving System Quick response / high precision / fast cycle time Stable mold process Energy saving Less hydraulic oil and cooling water Machine Dimension EDIS A B C D E F G H I J K L M N O P Q EDIS 70 800 1160 967 599 314 3700 1550 103 1920 4184 492 1285 547 1180 1255 320 4437 EDIS 100 800 1195 967 671 361 3820 1610 312 2012 4766 460 1285 517 1221 1305 320 4797 EDIS 150 800 1250 1110 900 374 4400 1730 353 2384 5460 550 1375 605 1367 1420 320 5447 ( : mm) Q P 12
EDIS 250 / 350 / 450, High Performance & High Efficiency Reducing running cost by energy consumption saving with Servo Motor System operation Improved reproducibility of clamping and injection Eco-friendly mecahnism low-cost, low-noise Machine Dimension EDIS A B C D E F G H I J K L M N O P EDIS 250 853 1363 1408 1007 438 5591 1883 405 2879 6789 615 1100 683 1447 1513 360 EDIS 350 900 1450 1695 1400 502 6745 2075 605 3621 8212 580 1100 755 1624 1602 360 EDIS 450 900 1530 1835 1560 708 7095 2220 655 4138 8888 675 1270 862 1858 1695 430 ( : mm) P 13
EDIS 550 / 650 / 650W, RPM 20% 10% Eco-saving & Maximize Productivity Stable Precision Speed Control System Improved Reproducibility of Mold Opening Position by Servo Rpm Control The Usage of Cooling Water Consumption is over 20% due to Low Temperature and the extending of Hydraulic Temperature and the extending of Hydraulic Oil Life Cycle is over 10% Machine Dimension EDIS A B C D E F G H I J K L M N O EDIS 550 925 1500 804 8019 2325 296 4200 9119 745 1490 935 2038 1700 430 9253 EDIS 650 925 1500 782 8562 2370 262 4533 9606 780 1560 963 2095 1700 430 9774 EDIS 650W 975 1555 895 8662 2460 149 4750 9706 815 1630 999 2166 1755 430 9987 ( : mm) 14
EDIS 70 / 100 / 150 Specification Injection Unit Description Unit EDIS 70 EDIS 100 EDIS 150 Screw & Cylinder Type Screw Diameter Injection Pressure Theoretical Shot Volume Shot Weight Of Injection (PS) Injection Rate Max. Screw Speed Injection Stroke Plasticizing Capacity (P.S) - K A B K A B K A B mm 30 35 40 36 40 45 40 45 50 f/ Mpa 2325 228.0 1708 167.5 1308 128.3 2355 231.0 1908 187.1 1507 147.8 2255 221.1 1781 174.7 1443 141.5 106 144 188 204 251 318 283 358 442 g 96 131 172 185 229 289 257 326 402 cc/sec 79 107 140 95 117 148 129 163 201 rpm 360 250 250 300 230 230 285 230 230 mm 150 200 225 kg/hr 53 57 74 79 69 94 85 94 121 Clamping Unit Description Unit EDIS 70 EDIS 100 EDIS 150 Clamping Force Maximum Daylight Clamping Stroke / Max./Min. Mold Thickness Distance Between Tie Rods Platen Dimension No. of Ejector Pins Ejector Force Ejector Stroke ton 70 100 150 mm 620 710 870 mm 260 310 400 mm 360/150 400/200 470/220 mm 350 x 350 410 x 410 480 x 480 mm 520 x 520 600 x 600 700 x 700-5 Point, in cross line 5 Point, in cross line 9 Point, in cross line ton 3.3 4.4 4.4 mm 80 90 120 General Description Unit EDIS 70 EDIS 100 EDIS 150 Electric Motor Capacity Heater Capacity Total Electric Capacity Hydraulic Oil Reservoir Machine Dimensions (L x W x H) Machine Weight kw 14.1 14.1 22 kw 6.4 7.7 9.3 kw 20.5 21.8 31.3 230 230 320 m 4.44 x 1.34 x 1.55 4.80 x 1.34 x 1.62 5.46 x 1.38 x 1.74 ton 3.7 4.8 6.7 15
EDIS 250 / 350 / 450 Specification Injection Unit Description Unit EDIS 250 EDIS 350 EDIS 450 Screw & Cylinder Type Screw Diameter Injection Pressure Theoretical Shot Volume Shot Weight Of Injection (PS) Injection Rate Max. Screw Speed Injection Stroke Plasticizing Capacity (P.S) - A B C A B C A B C mm 55 60 65 66 75 85 76 85 90 f/ Mpa 1838 180.2 1544 151.4 1316 129.0 1825 179.0 1413 138.6 1100 107.9 1817 178.2 1453 142.5 1296 127.1 535 636 747 941 1215 1560 1452 1816 2036 g 486 579 679 856 1106 1420 1321 1652 1853 cc/sec 247 294 345 308 398 512 395 494 554 rpm 220 220 180 155 155 135 125 125 125 mm 225 275 320 kg/hr 179 194 188 192 268 324 224 300 292 Clamping Unit Description Unit EDIS 250 EDIS 350 EDIS 450 Clamping Force Maximum Daylight Clamping Stroke / Max./Min. Mold Thickness Distance Between Tie Rods Platen Dimension No. of Ejector Pins Ejector Force Ejector Stroke ton 250 350 450 mm 1050 1370 1550 mm 500 650 750 mm 550/280 720/320 800/380 mm 560 x 560 710 x 700 810 x 810 mm 820 x 820 1005 x 1005 1175 x 1175-9 Point, in cross line 17 Point, in cross line 17 Point, in cross line ton 7.0 11.0 11.0 mm 130 150 150 General Description Unit EDIS 250 EDIS 350 EDIS 450 Electric Motor Capacity Heater Capacity Total Electric Capacity Hydraulic Oil Reservoir Machine Dimensions (L x W x H) Machine Weight kw 30.6 42.4 60.5 kw 14.3 14.3 16.1 19.2 19.2 22.5 26.2 26.2 28.7 kw 44.9 44.9 46.7 61.6 61.6 64.9 86.7 86.7 89.2 480 630 810 m 6.80 x 1.45 x 1.89 8.21 x 1.63 x 2.08 8.89 x 1.86 x 2.22 ton 9 17 21.5 16
EDIS 550 / 650 / 650W Specification Injection Unit Description Unit EDIS 550 EDIS 650 EDIS 650W Screw & Cylinder Type Screw Diameter Injection Pressure Theoretical Shot Volume Shot Weight Of Injection (PS) Injection Rate Max. Screw Speed Injection Stroke Plasticizing Capacity (P.S) - A B C A B C A B C mm 83 92 98 92 100 105 92 100 105 f/ Mpa 1859 182.3 1513 148.4 1333 130.7 1771 173.6 1499 147.0 1359 133.3 1771 173.6 1499 147.0 1359 133.3 2327 2858 3243 3257 3848 4243 3257 3848 4243 g 2117 2601 2952 2964 3502 3861 2964 3502 3861 cc/sec 488 599 680 569 672 741 569 672 741 rpm 140 140 140 100 100 100 100 100 100 mm 430 490 490 kg/hr 314 430 488 308 364 401 308 364 401 Clamping Unit Description Unit EDIS 550 EDIS 650 EDIS 650W Clamping Force Maximum Daylight Clamping Stroke / Max./Min. Mold Thickness Distance Between Tie Rods Platen Dimension No. of Ejector Pins Ejector Force Ejector Stroke ton 550 650 650 mm 1850 2000 2050 mm 900 950 950 mm 950/400 1050/450 1100/450 mm 910 x 900 960 x 950 1020 x 1020 mm 1300 x 1300 1370 x 1370 1370 x 1370-21 Point, in cross line 21 Point, in cross line 21 Point, in cross line ton 17.2 17.2 17.2 mm 210 210 250 General Description Unit EDIS 550 EDIS 650 EDIS 650W Electric Motor Capacity Heater Capacity Total Electric Capacity Hydraulic Oil Reservoir Machine Dimensions (L x W x H) Machine Weight kw 30.6 + 30.6 30.6 + 30.6 30.6 + 30.6 kw 28.9 28.9 32.6 36.4 36.4 kw 90.1 90.1 93.8 97.6 97.6 910 1000 1100 m 9.56 x 2.04 x 2.33 10.04 x 2.10 x 2.38 10.14 x 2.17 x 2.48 ton 30 32 34 17
MOLD MOUNTING (EDIS Series) EDIS 70 / 100 / 150 EDIS 70 EDIS 100 EDIS 150 EDIS 250 / 350 / 450 EDIS 250 EDIS 350 EDIS 450 EDIS 550 / 650 / 650W EDIS 550 EDIS 650 EDIS 650W 18
EDIS 900DL / 1050DL / 1200DL / 1300DL (FEA) Two-platen M98 Controller 4, 2-Platen A Big-large Two-platen Injection Machine Through The FEA Design Optimum control system with M98 controller makes it possible to do precise molding, which gives satisfaction to the custmers who want to produce best goods As design of multi clamping mechanism has half nut and seperate clamp cylinder on each 4 tie bars, mold and plate deformation is minimized compare to the single boost type and more safety clamp-lock system 2-Platen clamping mechanism reduces the floor space sharply through the new compact design of mechanical lock-type comparing with the conventional mechanism Excellent energy savings and economic Machine Dimension EDIS DL A B C D E F G H I J K L EDIS 900DL 794 1420 607 9065 2390 4102 9865 880 1760 1459 2910 1670 EDIS 1050DL 794 1455 607 9255 2480 4248 10055 890 1780 1506 3012 1705 EDIS 1200DL 794 1485 627 9720 2520 4400 10582 920 1840 1535 3070 1735 EDIS 1300DL 895 1780 568 11137 2990 4865 11404 975 1950 1630 3302 2045 ( : mm) 19
EDIS 1600DL / 1800DL / 2500DL / 3000DL (FEA) 2 Platen,, High Cycle A New Concept of Customized High-performance Super Machine 2 Platen high-structure mold through computer architecture analysis (FEA) By separating clamp cylinder and platen transfer cylinder, generate more faster clamping close Realize the high-cycle through reduction of boost time with selecting multi clamping system Less installation size and weight by compact design Machine Dimension EDIS DL A B C D E F G H I J K L EDIS 1600DL 1120 1860 475 11837 3150 5525 12320 1070 2140 1880 3760 2130 EDIS 1800DL 1030 1755 435 11137 2940 4738 11582 950 1900 1560 3120 2020 EDIS 2500DL 1440 2100 465 13090 3610 6180 13660 1430 2860 2230 4540 2415 EDIS 3000DL 1390 2120 465 13415 3655 6150 13895 1370 2740 2200 4400 2435 ( : mm) 20
EDIS 900DL / 1050DL / 1200DL / 1300DL Specification Injection Unit Description Unit EDIS 900DL EDIS 1050DL EDIS 1200DL EDIS 1300DL Screw & Cylinder Type Screw Diameter Injection Pressure Theoretical Shot Volume Shot Weight Of Injection (PS) Injection Rate Max. Screw Speed Injection Stroke Plasticizing Capacity (P.S) - A B A B A B A B mm 110 120 110 120 110 120 120 130 f/ Mpa 1698 166 1427 140 1698 166 1427 140 5750 6842 5750 6842 5750 6842 7464 8760 g 5232 6227 5232 6227 5232 6227 6793 7972 cc/sec 800 952 800 952 800 952 1165 1367 rpm 85 85 85 85 90 90 125 125 1698 166 1427 140 1715 168 mm 605 605 605 660 kg/hr 352 432 392 509 430 559 712 1044 1461 143 Clamping Unit Description Unit EDIS 900DL EDIS 1050DL EDIS 1200DL EDIS 1300DL Clamping Force Maximum Daylight Clamping Stroke / Max./Min. Mold Thickness Distance Between Tie Rods Platen Dimension No. of Ejector Pins Ejector Force Ejector Stroke ton 900 1050 1200 1300 mm 2350 2450 2450 2550 mm 1850 1850 1850 1850 mm 1350/500 1350/600 1350/600 1350/700 mm 1320 x 1120 1390 x 1190 1360 x 1160 1430 x 1430 mm 1820 x 1600 1900 x 1700 1900 x 1700 2000 x 2000-25 Point, in cross line 25 Point, in cross line 25 Point, in cross line 29 Point, in cross line ton 26.5 26.5 26.5 47.1 mm 250 250 250 300 General Description Unit EDIS 900DL EDIS 1050DL EDIS 1200DL EDIS 1300DL Electric Motor Capacity Heater Capacity Total Electric Capacity Hydraulic Oil Reservoir Machine Dimensions (L x W x H) Machine Weight kw 60.5 x 2 + 18.5 60.5 x 2 + 18.5 60.5 x 2 + 22 60.5 x 2 + 42.4 + 22 kw 43.6 43.6 43.6 58.5 kw 183.1 183.1 186.6 243.9 2500 2500 2500 3000 m 9.96 x 3.01 x 2.50 10.10 x 3.12 x 2.60 11.00 x 3.18 x 2.63 11.59 x 3.41 x 3.10 ton 41 43 46 67 21
EDIS 1600DL / 1800DL / 2500DL / 3000DL Specification Injection Unit Description Unit EDIS 1600DL EDIS 1800DL EDIS 2500DL EDIS 3000DL Screw & Cylinder Type Screw Diameter Injection Pressure Theoretical Shot Volume Shot Weight Of Injection (PS) Injection Rate Max. Screw Speed Injection Stroke Plasticizing Capacity (P.S) - A B A B A B A B mm 130 140 130 140 150 160 160 170 f/ Mpa 1508 148 1301 128 1508 148 1301 128 9623 11161 9623 11161 14137 16085 18096 20428 g 8757 10156 8757 10156 12865 14637 16467 18590 cc/sec 1324 1536 1427 1655 1734 1973 1973 2228 rpm 90 90 95 95 110 110 110 110 1476 145 1298 127 1298 127 mm 725 725 800 900 kg/hr 746 937 708 821 1001 1139 1139 1286 1149 113 Clamping Unit Description Unit EDIS 1600DL EDIS 1800DL EDIS 2500DL EDIS 3000DL Clamping Force Maximum Daylight Clamping Stroke / Max./Min. Mold Thickness Distance Between Tie Rods Platen Dimension No. of Ejector Pins Ejector Force Ejector Stroke ton 1600 1800 2500 3000 mm 3300 3300 3600 3800 mm 2500 2500 2700 2800 mm 1500/800 1500/800 1700/900 1800/1000 mm 1630 x 1430 1630 x 1630 1830 x 1630 2000 x 1800 mm 2180 x 1980 2180 x 2180 2510 x 2310 2650 x 2450-29 Point, in cross line 29 Point, in cross line 33 Point, in cross line 33 Point, in cross line ton 47.1 47.1 62.0 62.0 mm 300 300 350 350 General Description Unit EDIS 1600DL EDIS 1800DL EDIS 2500DL EDIS 3000DL Electric Motor Capacity Heater Capacity Total Electric Capacity Hydraulic Oil Reservoir Machine Dimensions (L x W x H) Machine Weight kw 60.5 x 2 + 42.4 + 22 60.5 x 3 + 22 60.5 x 2 + 42.4 x 2 + 37 60.5 x 2 + 42.4 x 2 + 37 kw 67.0 67.0 90.3 110.0 kw 252.4 270.5 333.1 352.8 3000 3000 3000 3500 m 12.32 x 3.86 x 3.26 12.70 x 4.00 x 3.40 13.70 x 4.60 x 3.70 13.90 x 4.60 x 3.80 ton 75 95 150 155 22
MOLD MOUNTING (EDIS DL Series) EDIS 900DL / 1050DL / 1200DL EDIS 900DL EDIS 1050DL EDIS 1200DL EDIS 1300DL / 1600DL / 1800DL EDIS 1300DL EDIS 1600DL EDIS 1800DL EDIS 2500DL / 3000DL EDIS 2500DL EDIS 3000DL 23
EDIS 250mb / 350mb / 450mb, Hybrid Mobile Injection Machine High Speed Control Performance High Speed & Precision Control by Servo Motor System Mobile Injection Machine`s Options Standardized Precise control of maximum injection pressure Machine Dimension EDIS A B C D E F G H I J K L M N O P EDIS 250mb 853 1363 1408 1007 438 5591 1883 405 2879 6789 615 1100 683 1447 1513 360 EDIS 350mb 900 1450 1695 1400 502 6745 2075 605 3621 8212 580 1100 755 1624 1602 360 EDIS 450mb 900 1530 1835 1560 708 7095 2220 655 4138 8888 675 1270 862 1858 1695 430 ( : mm) 24
EDIS 250mb / 350mb / 450mb Specification Injection Unit Description Unit EDIS 250mb EDIS 350mb EDIS 450mb Screw & Cylinder Type Screw Diameter Injection Pressure Theoretical Shot Volume Shot Weight Of Injection (PS) Injection Rate Max. Screw Speed Injection Stroke Plasticizing Capacity (P.S) - A B A B A B mm 28 32 32 36 36 40 f/ Mpa 4601 451.2 3523 345.5 3523 345.5 2784 273.0 2784 273.0 2255 221.1 139 181 181 229 229 283 g 126 165 165 208 208 258 cc/sec 103 134 165 209 256 316 rpm 365 365 373 373 385 385 mm 225 225 225 kg/hr 42 63 78 116 142 162 Clamping Unit Description Unit EDIS 250mb EDIS 350mb EDIS 450mb Clamping Force Maximum Daylight Clamping Stroke / Max./Min. Mold Thickness Distance Between Tie Rods Platen Dimension No. of Ejector Pins Ejector Force Ejector Stroke ton 250 350 450 mm 1050 1370 1550 mm 500 650 750 mm 550/280 720/320 800/380 mm 560 x 560 710 x 700 810 x 810 mm 820 x 820 1005 x 1005 1175 x 1175-9 Point, in cross line 17 Point, in cross line 17 Point, in cross line ton 7.0 11.0 11.0 mm 130 150 150 General Description Unit EDIS 250mb EDIS 350mb EDIS 450mb Electric Motor Capacity Heater Capacity Total Electric Capacity Hydraulic Oil Reservoir Machine Dimensions (L x W x H) Machine Weight kw 30.6 42.4 60.5 kw 6.1 7.2 9.3 kw 36.7 49.6 69.8 480 630 810 m 6.80 x 1.45 x 1.95 8.21 x 1.63 x 2.11 8.89 x 1.86 x 2.26 ton 9 17 21.5 25
EDIS 80 / 110 / 135 / 180 5 High Cycle ACC Charging Pump Unit () High Cycle Eject () High Performance and Superior Precision Control High rigidity clamping system ensure accuracy and rigidity of the machine By 5-point toggle clamping structure, High speed opening and closing Set up ACC charging pump unit for high cycle (optional) Application of ejecting during clamp opening for high cycle (optional) Machine Dimension EDIS A B C D E F G H I J K L M N O P EDIS 80 790 1107 910 630 480 3870 1523 2063 4209 505 960 649 1340 1232 360 4710 EDIS 110 790 1168 860 800 600 4245 1623 2304 4717 555 1010 684 1410 1308 360 5205 EDIS 135 790 1170 965 800 645 4350 1623 2465 4862 505 1010 660 1410 1308 360 5355 EDIS 180 790 1225 1040 900 730 4620 1754 2715 5400 525 1050 717 1514 1471 360 5710 ( : mm) 26
EDIS 80 / 110 / 135 / 180 Specification Injection Unit Description Unit EDIS 80 EDIS 110 EDIS 135 EDIS 180 Screw & Cylinder Type Screw Diameter Injection Pressure Theoretical Shot Volume Shot Weight Of Injection (PS) Injection Rate Max. Screw Speed Injection Stroke Plasticizing Capacity (P.S) - K A B K A B K A B K A B C mm 30 35 40 36 40 45 36 40 45 40 45 50 55 f/ Mpa 2325 228.0 1708 167.5 1308 128.3 2083 204.3 1688 165.5 1333 130.7 2355 230.9 1908 187.1 1507 147.8 2555 221.1 1781 174.7 1443 141.5 106 144 188 204 251 318 204 251 318 283 358 442 535 g 96 131 172 186 228 289 186 228 289 257 326 402 487 cc/sec 81 111 145 114 141 179 119 147 186 158 200 246 298 rpm 365 255 255 320 240 240 375 285 285 350 280 280 235 mm 150 200 200 225 kg/hr 54 58 75 83 72 98 97 85 116 103 114 146 183 1352 132.6 Clamping Unit Description Unit EDIS 80 EDIS 110 EDIS 135 EDIS 180 Clamping Force Maximum Daylight Clamping Stroke / Max./Min. Mold Thickness Distance Between Tie Rods Platen Dimension No. of Ejector Pins Ejector Force Ejector Stroke ton 80 110 135 180 mm 710 795 850 980 mm 330 375 400 460 mm 380/120 420/150 450/150 520/180 mm 380 x 380 420 x 420 460 x 460 510 x 510 mm 550 x 550 620 x 620 670 x 670 750 x 750-5 Point, in cross line 5 Point, in cross line 9 Point, in cross line 9 Point, in cross line ton 4.0 4.0 4.0 4.0 mm 90 100 110 140 General Description Unit EDIS 80 EDIS 110 EDIS 135 EDIS 180 Electric Motor Capacity Heater Capacity Total Electric Capacity Hydraulic Oil Reservoir Machine Dimensions (L x W x H) Machine Weight kw 14 14 22 30 kw 6.4 7.7 7.7 9.3 9.7 kw 20.4 21.7 29.7 39.3 39.7 220 280 300 350 m 4.71 x 1.34 x 1.53 5.21 x 1.42 x 1.63 5.36 x 1.42 x 1.63 5.71 x 1.52 x 1.76 ton 3.8 4.5 5.2 7.1 27
MOLD MOUNTING (EDIS mb, EDIS EXP Series) EDIS 250mb / 350mb /450mb EDIS 250mb EDIS 350mb EDIS 450mb EDIS 80 / 110 /135 EDIS 80 EDIS 110 EDIS 135 EDIS 180 EDIS 180 28
General Hydraulic Machine SPE Series SPE 70/100/150 SPE 250/350/450 SPE 550/650/650W SPE DL Series SPE 900DL/1050DL/1200DL/1300DL SPE 1600DL/1800DL/2500DL/3000DL SPE mb Series SPE 250mb/350mb/450mb EXPERT Series EXPERT 80/110/135/180
SPE 70 / 100 / 150, T-slot Precision Injection with Improved Stability and Control Using oilless bush at toggle link and moving platen, extended endurance and improved precision quality Dual system for lubrication Easy operation for customer s convenience T-slot platens provided to make easier mold installation Machine Dimension SPE A B C D E F G H I J K L M N O P Q SPE 70 800 1160 967 599 314 3700 1550 103 1920 4184 492 1285 547 1180 1255 280 4397 SPE 100 800 1195 967 671 361 3820 1610 312 2012 4766 460 1285 517 1221 1305 280 4757 SPE 150 800 1250 1110 900 374 4400 1730 353 2384 5460 550 1375 605 1367 1420 280 5406 ( : mm) Q P 30
SPE 250 / 350 / 450,, 1,, Implementation of Excellent Operational Efficiency and High Productivity Rigid and stable clamping and injection mechanism Response and excellent repeatability Stable and exact movement with accurated sensors Standardized the options which used very often such as hydraulic core puller circuit (1 step) and lubrication device and several control functions Machine Dimension SPE A B C D E F G H I J K L M N O P SPE 250 853 1363 1408 1007 438 5591 1883 405 2879 6709 615 1100 683 1447 1513 280 SPE 350 900 1450 1695 1400 502 6745 2075 605 3621 8132 580 1100 755 1624 1602 280 SPE 450 900 1530 1835 1560 708 7095 2220 655 4138 8738 675 1270 862 1858 1695 280 ( : mm) P 31
SPE 550 / 650 / 650W 5 (650W) Stable Control and Excellent Precision Molding High rigid 5-point toggle mechanism for high precision and stability Standard application of automatic safety door opening unit Providing wide platen design enlarged wide mold accommodation (650W) Machine Dimension SPE A B C D E F G H I J K L M N SPE 550 925 1500 804 8019 2325 296 4200 9119 745 1490 935 2038 1700 8823 SPE 650 925 1500 782 8562 2370 262 4533 9606 780 1560 963 2095 1700 9344 SPE 650W 975 1555 895 8662 2460 149 4750 9706 815 1630 999 2166 1755 9557 ( : mm) 32
SPE 70 / 100 / 150 Specification Injection Unit Description Unit SPE 70 SPE 100 SPE 150 Screw & Cylinder Type Screw Diameter Injection Pressure Theoretical Shot Volume Shot Weight Of Injection (PS) Injection Rate Max. Screw Speed Injection Stroke Plasticizing Capacity (P.S) - K A B K A B K A B mm 30 35 40 36 40 45 40 45 50 f/ Mpa 2325 228.0 1708 167.5 1308 128.3 2355 231.0 1908 187.1 1507 147.8 2255 221.1 1781 174.7 1443 141.5 106 144 188 204 251 318 283 358 442 g 96 131 172 185 229 289 257 326 402 cc/sec 81 111 145 109 134 170 137 174 215 rpm 365 255 255 340 260 260 295 235 235 mm 150 200 225 kg/hr 54 58 75 88 77 105 89 98 126 Clamping Unit Description Unit SPE 70 SPE 100 SPE 150 Clamping Force Maximum Daylight Clamping Stroke / Max./Min. Mold Thickness Distance Between Tie Rods Platen Dimension No. of Ejector Pins Ejector Force Ejector Stroke ton 70 100 150 mm 620 710 870 mm 260 310 400 mm 360/150 400/200 470/220 mm 350 x 350 410 x 410 480 x 480 mm 520 x 520 600 x 600 700 x 700-5 Point, in cross line 5 Point, in cross line 9 Point, in cross line ton 3.3 4.4 4.4 mm 80 90 120 General Description Unit SPE 70 SPE 100 SPE 150 Electric Motor Capacity Heater Capacity Total Electric Capacity Hydraulic Oil Reservoir Machine Dimensions (L x W x H) Machine Weight kw 15 18.5 22 kw 6.4 7.7 9.3 kw 21.4 26.2 31.3 230 230 320 m 4.40 x 1.34 x 1.55 4.80 x 1.34 x 1.62 5.46 x 1.38 x 1.74 ton 3.7 4.8 6.7 33
SPE 250 / 350 / 450 Specification Injection Unit Description Unit SPE 250 SPE 350 SPE 450 Screw & Cylinder Type Screw Diameter Injection Pressure Theoretical Shot Volume Shot Weight Of Injection (PS) Injection Rate Max. Screw Speed Injection Stroke Plasticizing Capacity (P.S) - A B C A B C A B C mm 55 60 65 66 75 85 76 85 90 f/ Mpa 1838 180.2 1544 151.4 1316 129.0 1825 179.0 1413 138.6 1100 107.9 1817 178.2 1453 142.5 1296 127.1 535 636 747 941 1215 1560 1452 1816 2036 g 486 579 679 856 1106 1420 1321 1652 1853 cc/sec 257 306 359 318 411 528 392 491 550 rpm 220 220 180 160 160 135 120 120 120 mm 225 275 320 kg/hr 183 200 193 195 272 329 219 294 285 Clamping Unit Description Unit SPE 250 SPE 350 SPE 450 Clamping Force Maximum Daylight Clamping Stroke / Max./Min. Mold Thickness Distance Between Tie Rods Platen Dimension No. of Ejector Pins Ejector Force Ejector Stroke ton 250 350 450 mm 1050 1370 1550 mm 500 650 750 mm 550/280 720/320 800/380 mm 560 x 560 710 x 700 810 x 810 mm 820 x 820 1005 x 1005 1175 x 1175-9 Point, in cross line 17 Point, in cross line 17 Point, in cross line ton 7.0 11.0 11.0 mm 130 150 150 General Description Unit SPE 250 SPE 350 SPE 450 Electric Motor Capacity Heater Capacity Total Electric Capacity Hydraulic Oil Reservoir Machine Dimensions (L x W x H) Machine Weight kw 37 45 55 kw 14.3 14.3 16.1 19.2 19.2 22.5 26.2 26.2 28.7 kw 51.3 51.3 53.1 64.2 64.2 67.5 81.2 81.2 83.7 480 630 810 m 6.71 x 1.45 x 1.89 8.13 x 1.63 x 2.08 8.74 x 1.86 x 2.22 ton 9 17 21.5 34
SPE 550 / 650 / 650W Specification Injection Unit Description Unit SPE 550 SPE 650 SPE 650W Screw & Cylinder Type Screw Diameter Injection Pressure Theoretical Shot Volume Shot Weight Of Injection (PS) Injection Rate Max. Screw Speed Injection Stroke Plasticizing Capacity (P.S) - A B C A B C A B C mm 83 92 98 92 100 105 92 100 105 f/ Mpa 1859 182.3 1513 148.4 1333 130.7 1771 173.6 1499 147.0 1359 133.3 1771 173.6 1499 147.0 1359 133.3 2327 2858 3243 3257 3848 4243 3257 3848 4243 g 2117 2601 2952 2964 3502 3861 2964 3502 3861 cc/sec 524 643 730 550 649 716 550 649 716 rpm 145 145 145 105 105 105 105 105 105 mm 430 490 490 kg/hr 332 445 516 326 385 425 326 385 426 Clamping Unit Description Unit SPE 550 SPE 650 SPE 650W Clamping Force Maximum Daylight Clamping Stroke / Max./Min. Mold Thickness Distance Between Tie Rods Platen Dimension No. of Ejector Pins Ejector Force Ejector Stroke ton 550 650 650 mm 1850 2000 2050 mm 900 950 950 mm 950/400 1050/450 1100/450 mm 910 x 900 960 x 950 1020 x 1020 mm 1300 x 1300 1370 x 1370 1460 x 1460-21 Point, in cross line 21 Point, in cross line 21 Point, in cross line ton 17.2 17.2 17.2 mm 210 210 250 General Description Unit SPE 550 SPE 650 SPE 650W Electric Motor Capacity Heater Capacity Total Electric Capacity Hydraulic Oil Reservoir Machine Dimensions (L x W x H) Machine Weight kw 75 75 75 kw 28.9 28.9 32.6 36.4 36.4 kw 103.9 103.9 107.6 111.4 111.4 910 1000 1100 m 9.13 x 2.04 x 2.33 9.61 x 2.10 x 2.38 9.71 x 2.17 x 2.48 ton 30 32 34 35
MOLD MOUNTING (SPE Series) SPE 70 / 100 / 150 SPE 70 SPE 100 SPE 150 SPE 250 / 350 / 450 SPE 250 SPE 350 SPE 450 SPE 550 / 650 / 650W SPE 550 SPE 650 SPE 650W 36
SPE 900DL 3000DL Direct-Locking 2-Platen New Concepted Ultra Large Injection Machine Customized design of ultra large injection molding machine to answer the client`s purpose Adopted 2-Platens for Direct-Locking type with Heavy-duty platens Realized High Cycle system through optimum design Reduced floor space and machine weight Machine Dimension SPE DL A B C D E F G H I J K L SPE 900DL 794 1420 607 9065 2390 4102 9865 880 1760 1459 2910 1670 SPE 1050DL 794 1455 607 9255 2480 4248 10055 890 1780 1506 3012 1705 SPE 1200DL 794 1485 627 9720 2520 4400 10582 920 1840 1535 3070 1735 SPE 1300DL 895 1780 568 11137 2990 4865 11404 975 1950 1630 3302 2045 SPE 1600DL 1120 1860 475 11837 3150 5525 12320 1070 2140 1880 3760 2130 SPE 1800DL 1030 1755 435 11137 2940 4738 11582 950 1900 1560 3120 2020 SPE 2500DL 1440 2100 465 13090 3610 6180 13660 1430 2860 2230 4540 2415 SPE 3000DL 1390 2120 465 13415 3655 6150 13895 1370 2740 2200 4400 2435 ( : mm) 37
SPE 900DL / 1050DL / 1200DL / 1600DL Specification Injection Unit Description Unit SPE 900DL SPE 1050DL SPE 1200DL SPE 1300DL Screw & Cylinder Type Screw Diameter Injection Pressure Theoretical Shot Volume Shot Weight Of Injection (PS) Injection Rate Max. Screw Speed Injection Stroke Plasticizing Capacity (P.S) - A B A B A B A B mm 110 120 110 120 110 120 120 130 f/ Mpa 1698 166 1427 140 1698 166 1427 140 5750 6842 5750 6842 5750 6842 7464 8760 g 5232 6227 5232 6227 5232 6227 6793 7972 cc/sec 810 964 810 964 810 964 1170 1382 rpm 85 85 85 85 90 90 125 125 1698 166 1427 140 1715 168 mm 605 605 605 660 kg/hr 352 457 352 457 386 501 635 932 1462 143 Clamping Unit Description Unit SPE 900DL SPE 1050DL SPE 1200DL SPE 1300DL Clamping Force Maximum Daylight Clamping Stroke / Max./Min. Mold Thickness Distance Between Tie Rods Platen Dimension No. of Ejector Pins Ejector Force Ejector Stroke ton 900 1050 1200 1300 mm 2350 2450 2450 2550 mm 1850 1850 1850 1850 mm 1350/500 1350/600 1350/600 1350/700 mm 1320 x 1120 1390 x 1190 1360 x 1160 1430 x 1430 mm 1820 x 1600 1900 x 1700 1900 x 1700 2000 x 2000-25 Point, in cross line 25 Point, in cross line 25 Point, in cross line 29 Point, in cross line ton 26.5 26.5 26.5 47.1 mm 250 250 250 300 General Description Unit SPE 900DL SPE 1050DL SPE 1200DL SPE 1300DL Electric Motor Capacity Heater Capacity Total Electric Capacity Hydraulic Oil Reservoir Machine Dimensions (L x W x H) Machine Weight kw 55 + 55 55 + 55 55 + 55 55 + 45 + 45 kw 43.6 43.6 43.6 58.5 kw 153.6 153.6 153.6 203.5 2500 2500 2500 3000 m 9.96 x 3.01 x 2.50 10.10 x 3.12 x 2.60 11.00 x 3.18 x 2.63 11.59 x 3.41 x 3.10 ton 43 45 46 69 38
SPE 1600DL / 1800DL / 2500DL / 3000DL Specification Injection Unit Description Unit SPE 1600DL SPE 1800DL SPE 2500DL SPE 3000DL Screw & Cylinder Type Screw Diameter Injection Pressure Theoretical Shot Volume Shot Weight Of Injection (PS) Injection Rate Max. Screw Speed Injection Stroke Plasticizing Capacity (P.S) - A B A B A B A B mm 130 140 130 140 150 160 160 170 f/ Mpa 1508 148 1301 128 1508 148 1301 128 9623 11161 9623 11161 14137 16085 18096 20428 g 8757 10156 8757 10156 12865 14637 16467 18590 cc/sec 1338 1552 1526 1770 1879 2159 2159 2437 rpm 90 90 105 105 120 120 120 120 1476 145 1298 127 1298 127 mm 725 725 800 900 kg/hr 671 843 783 908 1092 1242 1242 1403 1149 113 Clamping Unit Description Unit SPE 1600DL SPE 1800DL SPE 2500DL SPE 3000DL Clamping Force Maximum Daylight Clamping Stroke / Max./Min. Mold Thickness Distance Between Tie Rods Platen Dimension No. of Ejector Pins Ejector Force Ejector Stroke ton 1600 1800 2500 3000 mm 3300 3300 3600 3800 mm 2500 2500 2700 2800 mm 1500/800 1500/800 1700/900 1800/1000 mm 1630 x 1430 1630 x 1630 1830 x 1630 2000 x 1800 mm 2180 x 1980 2180 x 2180 2510 x 2310 2650 x 2450-29 Point, in cross line 29 Point, in cross line 33 Point, in cross line 33 Point, in cross line ton 47.1 47.1 62.0 62.0 mm 300 300 350 350 General Description Unit SPE 1600DL SPE 1800DL SPE 2500DL SPE 3000DL Electric Motor Capacity Heater Capacity Total Electric Capacity Hydraulic Oil Reservoir Machine Dimensions (L x W x H) Machine Weight kw 55 + 45 + 45 75 + 55 x 2 55 x 4 55 x 4 kw 67.0 67.0 90.3 110.0 kw 212.0 252.0 310.0 330.0 3000 3000 3000 3500 m 12.32 x 3.86 x 3.26 12.70 x 4.00 x 3.40 13.70 x 4.60 x 3.70 13.90 x 4.60 x 3.80 ton 75 95 150 155 39
MOLD MOUNTING (SPE DL Series) SPE 900DL / 1050DL / 1200DL SPE 900DL SPE 1050DL SPE 1200DL SPE 1300DL / 1600DL / 1800DL SPE 1300DL SPE 1600DL SPE 1800DL SPE 2500DL / 3000DL SPE 2500DL SPE 3000DL 40
SPE 250mb / 350mb / 450mb B.R.K (Bosch & Rexroth) Servo Valve, Closed Loop System () Remarkable Injection Speed and Pressure Standard adoption with anti-abrasion screw and barrel Compact and clean design Closed Loop System for precise molding by B.R.K (Bosch & Rexroth) & B.R.K (Bosch & Rexroth) Servo Valve (optional) Strengthen clients competitiveness and reduced prime cost with modular design Machine Dimension SPE A B C D E F G H I J K L M N O P SPE 250mb 853 1363 1408 1007 438 5591 1883 405 2879 6709 615 1100 683 1447 1513 280 SPE 350mb 900 1450 1695 1400 502 6745 2075 605 3621 8132 580 1100 755 1624 1602 280 SPE 450mb 900 1530 1835 1560 708 7095 2220 655 4138 8738 675 1270 862 1858 1695 280 ( : mm) 41
SPE 250mb / 350mb / 450mb Specification Injection Unit Description Unit SPE 250mb SPE 350mb SPE 450mb Screw & Cylinder Type Screw Diameter Injection Pressure Theoretical Shot Volume Shot Weight Of Injection (PS) Injection Rate Max. Screw Speed Injection Stroke Plasticizing Capacity (P.S) - A B A B A B mm 28 32 32 36 36 40 f/ Mpa 4601 451.2 3523 345.5 3523 345.5 2784 273.0 2784 273.0 2255 221.1 139 181 181 229 229 283 g 126 165 165 208 208 258 cc/sec 103 134 165 209 256 316 rpm 365 365 373 373 385 385 mm 225 225 225 kg/hr 42 63 78 116 142 162 Clamping Unit Description Unit SPE 250mb SPE 350mb SPE 450mb Clamping Force Maximum Daylight Clamping Stroke / Max./Min. Mold Thickness Distance Between Tie Rods Platen Dimension No. of Ejector Pins Ejector Force Ejector Stroke ton 250 350 450 mm 1050 1370 1550 mm 500 650 750 mm 550/280 720/320 800/380 mm 560 x 560 710 x 700 810 x 810 mm 820 x 820 1005 x 1005 1175 x 1175-9 Point, in cross line 5 Point, in cross line 17 Point, in cross line ton 7.0 11.0 11.0 mm 130 150 150 General Description Unit SPE 250mb SPE 350mb SPE 450mb Electric Motor Capacity Heater Capacity Total Electric Capacity Hydraulic Oil Reservoir Machine Dimensions (L x W x H) Machine Weight kw 37 45 55 kw 6.1 7.2 9.3 kw 43.1 52.2 64.3 480 630 810 m 6.71 x 1.45 x 1.89 8.13 x 1.63 x 2.1 8.74 x 1.86 x 2.26 ton 9 17 21.5 42
EXPERT 80 / 110 / 135 / 180 5 Double Toggle High Cycle ACC Charging Pump Unit () High Cycle Eject () Lightening Injection Unit Attainment high clamping speed with 5 point double toggle, which can compete against the electric motion system Attainment precise clamping force adjustment through the electric motor and ring gear Set up ACC charging pump unit for high cycle (optional) Application of ejecting during clamp opening for high cycle (optional) Machine Dimension EXPERT A B C D E F G H I J K L M N EXPERT 80 790 1107 910 630 480 3870 1523 2063 4209 505 960 649 1340 1232 EXPERT 110 790 1168 860 800 600 4245 1623 2304 4717 555 1010 684 1410 1308 EXPERT 135 790 1170 965 800 645 4350 1623 2465 4862 505 1010 660 1410 1308 EXPERT 180 790 1225 1040 900 730 4620 1754 2715 5400 525 1050 717 1514 1471 ( : mm) 43
EXPERT 80 / 110 / 135 / 180 Specification Injection Unit Description Unit EXPERT 80 EXPERT 110 EXPERT 135 EXPERT 180 Screw & Cylinder Type Screw Diameter Injection Pressure Theoretical Shot Volume Shot Weight Of Injection (PS) Injection Rate Max. Screw Speed Injection Stroke Plasticizing Capacity (P.S) - K A B K A B K A B K A B C mm 30 35 40 36 40 45 36 40 45 40 45 50 55 f/ Mpa 2325 228.0 1708 167.5 1308 128.3 2083 204.3 1688 165.5 1333 130.7 2355 230.9 1908 187.1 1507 147.8 2555 221.1 1781 174.7 1443 141.5 106 144 188 204 251 318 204 251 318 283 358 442 535 g 96 131 172 186 228 289 186 228 289 257 326 402 487 cc/sec 81 111 145 114 141 179 119 147 186 158 200 246 298 rpm 365 255 255 320 240 240 375 285 285 350 280 280 235 mm 150 200 200 225 kg/hr 54 58 75 83 72 98 97 85 116 103 114 146 183 1352 132.6 Clamping Unit Description Unit EXPERT 80 EXPERT 110 EXPERT 135 EXPERT 180 Clamping Force Maximum Daylight Clamping Stroke / Max./Min. Mold Thickness Distance Between Tie Rods Platen Dimension No. of Ejector Pins Ejector Force Ejector Stroke ton 80 110 135 180 mm 710 795 850 980 mm 330 375 400 460 mm 380/120 420/150 450/150 520/180 mm 380 x 380 420 x 420 460 x 460 510 x 510 mm 550 x 550 620 x 620 670 x 670 750 x 750-5 Point, in cross line 5 Point, in cross line 9 Point, in cross line 9 Point, in cross line ton 4.0 4.0 4.0 4.0 mm 90 100 110 140 General Description Unit EXPERT 80 EXPERT 110 EXPERT 135 EXPERT 180 Electric Motor Capacity Heater Capacity Total Electric Capacity Hydraulic Oil Reservoir Machine Dimensions (L x W x H) Machine Weight kw 15 18.5 22 30 kw 6.4 7.7 7.7 9.3 9.3 9.3 9.7 kw 21.4 26.2 29.7 39.3 39.3 39.3 39.7 220 280 300 350 m 4.21 x 1.34 x 1.55 4.73 x 1.42 x 1.62 4.88 x 1.42 x 1.62 5.40 x 1.51 x 1.75 ton 3.8 4.5 5.2 7.1 44
MOLD MOUNTING (SPE mb, EXPERT Series) SPE 250mb / 350mb /450mb SPE 250mb SPE 350mb SPE 450mb EXPERT 80 / 110 /135 EXPERT 80 EXPERT 110 EXPERT 135 EXPERT 180 EXPERT 180 45
CONTROLLER (EDIS, SPE, EXPERT Series) Miracon 2000 More Flexible & Multi Functional of Electronic Control 80386, 800 600 10.4 TFT LCD Multi Pump Selection,, Distinguished responsebility with 80386 processor, using 10.4" industrial TFT Color LCD monitor with 800 600 high resolution Maximized energy saving by using Multi Pump Selection function Possible to print out injection setting and all measurement on screen through the hard copy convert Maximized the reliance through application of newest semiconductor Compact screen design for operator and easy to operate Main Display Mold Part Mold Memory / Ejector / Air Jet Hydraulic core. Screw Rotation / Suck-Back S.P.Q.C Secondary Memory Device M2000, 1GB 12,000. It is an secondary memory device, more thinner and lighter, so used in digital camera and so on and store capacity is 1GB which depend on its type. It can be stored more than 12,000 mold data. 46
Feature Applicated the newest approved components and the optimum space design PID PID temperature control Functions -, (5) - (3) -, (5) - (4) - (5) - - Suck Back - - - - - () - / - / - - 10.4" TFT Color LCD - HMI - SMC / - - - - - - - - - - - - Port - PID - Closed-Loop () - Graph (//) - - S.P.Q.C. - - / Auto Calibration - - () - () - Injection speed, pressure control (5 steps) - Holding pressure control (3steps) - Screw rotation speed, back pressure control (5 steps) - Mold opening speed control (4 steps) - Mold closing speed control (5 steps) - Ejecting control - Suck-back speed control - Holding pressure change-over by injection time and position - Automatic clamping force adjustment - Various alarm function - Convenience mold memory control - Start-up timer (calendar type) - Hydraulic oil temperature indicating/alarm function - Input/output state indicating function - Product management function - 10.4" TFT Color LCD monitor - Dialog type HMI function - Mold data memory/reset function by using SMC - Improved self diagnosis - Cold start preventing function - Multi-ejection - Initial suck back function for effectivity to hot runner use - Intrusion circuit - Heater power saving function - Heater presevation function - Showing whole machine cycle - Inclusive management of history - Self operating function - Auto purge function - Print port - PID temperature control - Closed-loop control (optional) - Realtime graphic display (pressure/velocity/temperature) - Unmanned operating function - S.P.Q.C. processing management function - Screen save function - Auto calibration function of pressure/speed - Sloop control function - Locking function for setting condition and data (optional) - Recoding changed history function (optional) 47
CONTROLLER (EDIS DL, SPE DL Series) Miracon 98 Alarm Setting S.P.Q.C Injection Graph / Injection/Holding Pressure Temperature Setting USB Memory 512 Mbyte USB /, BMP. USB. It is able to store and reset lots of molding setting data by using this 512 Mbyte memory stick and to do comparative analysis with each data dispalying by storing as hard copy with BMP file. Also, it is possible to make program upgrade by USB memory stick. Functions -, (5) - (5) - / (5) - (5) - (5) - - Suck Back - - / - / - - / - () - (/) - - / - () - / - - - PID - - S.P.Q.C. - - - Closed-loop - Injection speed, pressure control (5 steps) - Holding pressure control (5 steps) - Screw rotation speed, back pressure control (5 steps) - Mold opening speed control (4 steps) - Mold closing speed control (5 steps) - Ejecting control - Suck-back speed control - Holding pressure change-over by injection time and position - Input/output state indicating function - Preset counter/alarm function - Pre-informing function for target production - Mold condition memory/reset function - Molding condition print out (optional) - Real time graphic display (pressure/speed) - Automatic clamping force adjustment - Monitoring/alarm function for operating time - Start-up timer (calendar type) - Hydraulic oil temperature indicating/alarm function - Adjustment of quality evaluate function - Cold start preventing function - PID temperature control - Self diagnosis function - S.P.Q.C. management - Automatic purge circuit - Heater preheat function - Closed-loop control 48
Features, T. Rigid platens with T-slot and strong toggles, platen, auto clamping force adjustment etc. enable high-precision, high-cycle molding and convenient operation. Encoder. The electronic encoder is applied to automatic mold thickness adjustment and thus the operator can set the best-fitted operating conditions,. / High Cycle. Strong clamping force leads high-speed & high-pressure injection. When mold closes and opens, clamping cylinder leads to energy saving and high cycle. FEA 3D. By structure analysis of 3-dimensional design through the FEA, we got to minimize the deformation due to injection and clamping force. 49
INJECTION UNIT Injection Unit Features,. The injection unit swivelling device of injection unit makes it easy to mount and dismount the screw and cylinder. (SPE) 2 Plate. Two plate type of injection frame that has high strength maximizes stability by dividing up the swivelling and adjustment. (option / EXPERT 180) Bar, Wedge, Coupler, Two Injection Cylinder, Barrel Injection Flange. Adopted bar guide movement, wedge style screw fixing coupler, dual pull-nozzle touch cylinders, front holding design of barrel with flange and multi-drive injection system. (standard for EXPERT, option for SPE 70~150) 50
STANDARD & OPTIONAL EQUIPMENT Clamping Unit Standard Optional Not Necessary or Not Avalable No. ITEMS 70~150 250~450 250~450mb 550~650W 900~1300DL 1600~3000DL 80~180 1 (5) 2 (5) 3 Multi-step control of mold open & close speed (5 steps) Multi control system of mold open & close pressure (5 steps) Auto adjustment device of clamping force 4 Clamp lock alarm circuit 5,,, Remote control device for clamp position, speed & pressure 6 (,, ) Safety device (Mech., Hyd., Elec.) 7 Mold protect alarm circuit (M/C) (M/C) 8 ( ) Multi ejection (after completion of mold opening) 9 T- T-slot platen 10 1 Hydraulic core puller 1 steps 11 A/B/C/D 12 (Limit, Time) Hydraulic core puller A/B/C/D mode control Hydraulic core puller completion mode (Limit, Time) move move move move move move move 13 Automatic grease lubrication device 14 Automatic oil lubrication device 15 Lubrication oil recycle device 16 () Ejector compound function (during mold open) 17 Oilless tie bar bush 18 Automatic safety door opening device 19 20 (2 ) Automatic safety door open & close device Hydraulic core puller (more than 2 steps) 21 Pneumatic core puller 22 Unscrew motor circuit (2501350) 23 Mold open liniting-device 24 Daylight extension 25 1 Air jet 1 steps 51
STANDARD & OPTIONAL EQUIPMENT Injection Unit Standard Optional Not Necessary or Not Avalable No. ITEMS 70~150 250~450 250~450mb 550~650W 900~1300DL 1600~3000DL 80~180 1 Screw cylinder selectable 2 (5) 3 (5) 4 (3) 5 (1) Multi control system of injection speed (5 steps) Multi control system of injection pressure (5 steps) Multi control system of injection holding pressure (3 steps) Multi control system of injection holding speed (1 steps) 5 steps 5 steps 5 steps 5 steps 6 Screw position display function 7 ( /) Screw suck back function (before & after rotation) 8 (/, ) Inject. unit backward func. (before & after rot., unused after cooling) 9 (5) Multistage control system of back pressure speed (5 steps) 10 (5) Multistage control system of backp pressure (5 steps) 11 Injection unit swivelling device 12 PID PID Temperature control 13 Preventing cold start function 14 Abnormal cylinder temperature alarm device 15 Heater preheat function 16 Energy saving function of heating cylinder 17 Long nozzle 18 Intrusion circuit 19 Purge cover inter lock device 20 Heater disconnect alarm device 21 () Auto purge system 22 Anti abrasion bi-metal barrel (HB100) 23 (, ) 24 (, ) 25 () 26 () 27 2 Specializeed screw (anti abrasion & anti corrosion) Closed loop injection control (speed, pressure) Closed loop injection holding pressure control (pressure) Closed loop back pressure control (back pressure) Dual speed screw rotation control system 28 Gas injection control system 29 ACC Accumulator unit (injection) 30 Fan blower heater cover 31 Short nozzle 32 - Shut-off nozzle 33 Ceramic heater 34 Heater insulation cover 35 1 (AC 220V) Valve gate signal (1 zon / AC 220V) 36 Hopper swivelling device 52
General Unit Standard Optional Not Necessary or Not Avalable No. ITEMS 70~150 250~450 250~450mb 550~650W 900~1300DL 1600~3000DL 80~180 1 Controller M2000 M2000 M2000 M2000 M98 M98 M2000 2 Product counter 3 4,, (,,, ) 5 (2) Realtime graphic display func. of injection pressure, velocity Multilingual selection func. (Korean, English, Chinese, Russian) Password working level function (2 steps) (Russian) (Russian) 3 steps 3 steps 6 Emergency stop circuit 7, Input/outout state display function 8 Memory function of data setting & mold condition 9 Indication device of abnormal process 10 Cycle counter & monitoring function 11 Unmanned operating function 12 () Abnormal alarm device (buzzer) 13 ( ) Main power switch (pad lock type) 14 Printer port 15 3 3 color signal light 16 (2) Auxiliary outlet for accessory equipments (2 plug-in) 17 Robot interface function 18 Hydraulic oil temperature alarm device 19 20 Hydraulic oil temperature indicating device Hydraulic oil temperature preheating circuit 21 Hydraulic oil level low alarm device 22 Lubrication oil supply alarm device 23 Product drop confirmation device 24 25 ( ) Hydrualic oil temperature stabilizer device Hydraulic oil purifier (circulation filter type) 26 Hydraulic oil preheating 27 Cooling water flow indicator 6 zone 6 zone 6 zone 10 zone 10 zone 10 zone 6 zone 28 Automatic mold clamper 29 Heater type mold temperature controller 30 31 Heater type thermometer for mold (k type) Abnormal mold temperature alarm device 53
HOPPER & ROBOT DRAWING Robot Mounting 70 100 150 80 110 / 110mb 135 / 135mb 180II / 180II mb 250 350 450 550 650 650W 900DL 1050DL 1200DL 1300DL 1600DL 54
Hopper Mounting 70 100 150 250 450 900DL / 1050DL / 1200DL 110 / 135 350 550 1300DL 80 180II / 180 650 / 650W 1800DL 55
PRODUCTS PREVIEW Premium Brand_ EDIS, SPE Series 635-943 35-8 : 055-532-4200 : 055-532-4204 430-731 111 (, 505) : 031-341-9159 : 031-443-9313 336-861 665 ( 101) : 041-532-0180 : 041-531-0181 Head Office & Factory 35-8, Daehapgongdan-gil, Daehap-myeon, Changnyeong-gun, Gyeongsangnam-do, 635-943 Korea Tel. +82-55-532-4200 Fax. +82-55-532-4204 Gyeonggi Sales Headquarter & After Service 111, Anyang-ro, Manan-gu, Anyang-si, Gyeonggi-Do, 430-731 Korea (Gyeonggi venture YeonsungUniversity Center 505) Tel. +82-31-341-9159 Fax. +82-31-443-9313 The central Sales Headquarter & After Service Boseong Building 101, 665, Eumbong-ro, Eumbong-myeon, Asan-si, Chungcheongnam-do, 336-861 Korea Tel. +82-41-532-0180 Fax. +82-41-531-0181 www.hdinjection.com.. Any accident attributable to conversion or alteration carried out without instructions or approval of Hyundai Injection Machinery Co., Ltd. the manufacturer will not be in a position to bear responsibility. All state here are subject to chagne for quality improvement without advance notice. Copyright 2015 Hyundai Injection Machinery Co., Ltd. All Rights Reserved. 2015 8