Container Refrigeration Operation : and Service 69NT40-541-001 for ~ 199 69NT40-541-001 to 199 Container Refrigeration Units T-316K Rev C
OPERATION AND SERVICE MANUAL CONTAINER REFRIGERATION UNIT Models 69NT40-541-001 69NT40-541-001 to ~ 199 199
i T-316K
T-316K ii
iii T-316K
T-316K iv
v T-316K
T-316K vi
vii T-316K
T-316K viii
ix T-316K
T-316K x
-1 T-316K
WARNING WARNING WARNING WARNING WARNING WARNING WARNING WARNING T-316K - 2
WARNING WARNING WARNING WARNING WARNING WARNING WARNING CAUTION CAUTION -3 T-316K
CAUTION CAUTION CAUTION CAUTION CAUTION CAUTION CAUTION T-316K - 4
CAUTION CAUTION CAUTION CAUTION CAUTION CAUTION CAUTION CAUTION -5 T-316K
CAUTION CAUTION CAUTION CAUTION CAUTION CAUTION T-316K - 6
1-1 T-316K
T-316K 1-2
1-3 T-316K
T-316K 1-4
2-1 T-316K
14 13 1 12 2 11 10 3 9 4 8 7 6 5 T-316K 2-2
3 4 7 1 2 5 6 8 19 HTT 2 Alternate HTT Location 9 18 17 16 15 14 10 12 11 13 ALTERNATE 2 USDA USDA LOCATION 2-3 T-316K
1 2 5 6 7 8 11 9 10 12 3 4 13 22 21 16 15 14 20 17 19 18 T-316K 2-4
6 7 5 2 3 4 1 8 15 9 10 11 12 13 14 2-5 T-316K
3 4 5 6 7 8 2 1 9 11 10 T-316K 2-6
1 2 3 4 5 6 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 2-7 T-316K
± ± ± ± ±²± ±²± ± ²± ² ² T-316K 2-8
±²± ±²± ±²± 2-9 T-316K
CB 1 CB 2 (50 amp) CB 2 (70 amp) (FLA) 29 amps 62.5 amps 87.5 amps 17.6 amps @ 460 vac ( 21 ) 380 vac,, 50 hz 460 vac,, 60 hz 1.3 amps 1.6 amps 0.43 hp 0.75 hp 1425 rpm 1725 rpm 360-460 vac ± 2.5 hz 400-500 vac ± 2.5 hz.. 0 1 750 watts +5 /-10 % @ 460 vac (cold) 285 ± 7.5% ohms @ 20 C (68 F) 4 6 750 watts +5/-10% each @ 230 vac (cold) 66.8 ~ 77.2 ohms @ 20 C (68 F) ± ± ± ± T-316K 2-10
7.5 amps (F3A, F3B) / 5 amps (F1 F2) 5 amps (FED) 5 amps (FDH) 5 amps (FH) 180 @ 460 vac 5 vdc 0 ~ 3.3 vdc (RH) : 30% 0.99 V 50% 1.65 V 70% 2.31 V 90% 2.97 V 2-11 T-316K
² ² T-316K 2-12
2-13 T-316K
EVAPORATOR TXV TXVBULB CONDENSER HEAT EXCHANGER PRESSURE REGULATOR SERVICE VALVE PRESSURE TRANSDUCER MODULATING VALVE QUENCH VALVE PRESSURE TRANSDUCER FUSIBLE PLUG Suction Liquid Discharge SERVICE VALVE Circuit with Receiver FILTER DRIER SIGHT GLASS RECEIVER EVAPORATOR TXV TXV BULB CONDENSER HEAT EXCHANGER PRESSURE REGULATOR MODULATING VALVE FUSIBLE PLUG SERVICE VALVE PRESSURE TRANSDUCER SIGHT GLASS WATER-COOLED CONDENSER Suction Liquid Discharge SERVICE VALVE QUENCH VALVE Circuit with Water Cooled Condenser FILTER DRIER T-316K 2-14
CONTROL MODULE DISPLAY MODULE TEMPERATURE CONTROL SOFTWARE KEY PAD CONFIGURATION SOFTWARE OPERATIONAL SOFTWARE ALARMS (AL<70) PRE-TRIP INTERROGATION CONNECTOR CONFIGURATION VARIABLE (CnF##) (CnF##) FUNCTION CODE (Cd) (Cd) TO DISPLAY DataCORDER SOFTWARE DATAREADER CONFIGURATION OPERATIONAL ALARMS SOFTWARE SOFTWARE (AL>69) DATA STORAGE MEMORY DataLine Computer Device With DataLine Software CONFIGURATION VARIABLE (dcf## ) (dcf## read only) FUNCTION CODE (dc) (dc) TO TO DISPLAY DISPLAY () (Scrollback) 3-1 T-316K
CODE SELECT PRE TRIP ALARM LIST MANUAL DEFROST/ INTERVAL ENTER RETURN SUPPLY C F BATTERY POWER ALT. MODE COOL HEAT DEFROST IN RANGE ALARM SUPPLY RETURN SETPOINT/Code AIR TEMPERATURE/Data T-316K 3-2
C/ F 3-3 T-316K
1 2 3 3 4 5 3 6 7 3 8 3 CAUTION CAUTION T-316K 3-4
3-5 T-316K
T-316K 3-6
± ± 3-7 T-316K
± T-316K 3-8
3-9 T-316K
T-316K 3-10
----- CAUTION CAUTION 3-11 T-316K
T-316K 3-12
3-13 T-316K
T-316K 3-14
) ) 3-15 T-316K
Raw Data Report for ABC1234567 May 31, 2003 to Jun 04, 2003 System Configuration at the Time of Interrogation: Interrogated On Sept 05, 2003 Extracted by DataLine Rev 1.0.0 Controller Software: 5120 Controller Serial #: 04163552 Bill of Lading #: 1 Origin: Origin Date: Destination: Discharge Date: Comment: DataLine Tool Probe Calibration Readings: USDA1: 0.0 USDA2: 0.0 USDA3: 0.0 Cargo: 0.0 Temperature Units: Centigrade May 31, 2001 Setpoint: 1.66, Container : Serial : 04189552 9 Sensors Logged at 15 Minute Interval Sensor Format Resolution T-316K 3-16
3-17 T-316K
DataReader T-316K 3-18
3-19 T-316K
----- ----- T-316K 3-20
3-21 T-316K
: ----- T-316K 3-22
----- ----- ----- 3-23 T-316K
----- if ± ± ± ± ± ± ± ± T-316K 3-24
----- ----- ----- 3-25 T-316K
T-316K 3-26
3-27 T-316K
T-316K 3-28
3-29 T-316K
T-316K 3-30
3-31 T-316K
2. T-316K 3-32
3-33 T-316K
T-316K 3-34
3-35 T-316K
----- T-316K 3-36
3-37 T-316K
T-316K 3-38
WARNING WARNING WARNING 4-1 T-316K
2 3 1 T-316K 4-2
AIR FLOW (CMH) (CMH) 240 210 180 150 120 69NT40 FRESH 69NT40 AIR MAKEUP ZERO EXTERNAL STATIC 50HZ 50HZ T-BAR 1-1/2 1-1/2" T-BAR 2-5/8 2-5/8" T-BAR 3 3" 90 60 30 0 0 10 20 30 40 50 60 70 80 90 100 PERCENT OPEN For 60HZ 60HZ operation multiply 1.2 curves by 1.2 4-3 T-316K
T-316K 4-4
B - A C - A D - A In-Range WARNING 4-5 T-316K
CAUTION CAUTION Auto Auto 1 Auto 2 Auto 3 T-316K 4-6
3. CAUTION CAUTION 4-7 T-316K
----- T-316K 4-8
4-9 T-316K
FALLING 하강온도 TEMPERATURE MODULATING 모듈레이션냉각 COOLING AIR CIRCULATION 공기순환 +2.5_C +2.5 C(4.5 F) (4.5_F) +1.5_C +1.5 C(2.7 F) (2.7_F) +1.0_C +1.0 C(1.8 F) (1.8_F) +0.5_C +0.5 C(0.9 F) (0.9_F) +.20_C +.20 C SET 설정POINT 온도 -0.20_C -.20 C -0.5_C -0.5 C(0.9 F) (0.9_F) 상승 RISING 온도 TEMPERATURE 모듈레이션 MODULATING 냉각 COOLING AIR CIRCULATION 공기순환 HEATING 가열 -1.0_C -1.0 C(1.8 F) (1.8_F) -1.5_C -1.5 C(2.7 F) (2.7_F) HEATING 가열 그림 4 3 컨트롤러작동 - Perishable( 냉장 ) 모드 하강 FALLING 온도 TEMPERATURE 상승 RISING 온도 TEMPERATURE +1.5_C +1.5 C(2.7 F) (2.7_F) COOLING 냉각 공기 AIR 순환만 CIRCULATION ONLY +1.0_C +1.0 C(1.8 F) (1.8_F) +0.5_C +0.5 C(0.9 F) (0.9_F) +.20_C +.20 C SET 설정POINT 온도 -.20 C -0.20_C -0.5_C -0.5 C(0.9 F) (0.9_F) -1.0 C(1.8 F) -1.0_C (1.8_F) -1.5 C(2.7 F) -1.5_C (2.7_F) COOLING 냉각 공기 AIR 순환만 CIRCULATION ONLY 그림 4 4 컨트롤러작동 - 냉동모드 T-316K 4-10
ENERGIZED DE-ENERGIZED FOR FULL DIAGRAM AND 7 LEGEND, SEE SECTION 7 CONTROL TRANSFORMER POWER TO CONTROLLER SIGNAL TO CONTROLLER SIGNAL TO CONTROLLER : NOTE: HIGH. SPEED EVAPORATOR FAN SHOWN. TEFOR LOW SPEED TV. CONTACT TE IS DE-ENERGIZED AND CONTACT TV IS ENERGIZED 4-11 T-316K
ENERGIZED DE-ENERGIZED FOR FULL DIAGRAM AND 7 LEGEND, SEE SECTION 7 CONTROL TRANSFORMER POWER TO CONTROLLER SIGNAL TO CONTROLLER SIGNAL TO CONTROLLER T-316K 4-12
ENERGIZED DE-ENERGIZED FOR FULL DIAGRAM AND 7 LEGEND, SEE SECTION 7 CONTROL TRANSFORMER POWER TO CONTROLLER SIGNAL TO CONTROLLER SIGNAL TO CONTROLLER 4-13 T-316K
ENERGIZED DE-ENERGIZED FOR FULL DIAGRAM AND 7 LEGEND, SEE SECTION 7 CONTROL TRANSFORMER POWER TO CONTROLLER SIGNAL TO CONTROLLER SIGNAL TO SIGNAL TO CONTROLLER CONTROLLER T-316K 4-14
CAUTION 4-15 T-316K
T-316K 4-16
5-1 T-316K
T-316K 5-2
5-3 T-316K
T-316K 5-4
WARNING 2 3 1 VALVE FRONTSEATED ( (Clockwise) ) 5 VALVE BACKSEATED ( (Counterclockwise) ) 4 6-1 T-316K
SUCTION DISCHARGE PRESSURE PRESSURE GAUGE GAUGE A B C () OPENED (Backseated ) () CLOSED (Frontseated) HAND VALVE HAND VALVE ² T-316K 6-2
1 To Low Side To High Side Service Port Service Port 3 2 Blue 3 - Red 4 2 3 - Yellow 4 6 Blue Knob 5 Red Knob 6-3 T-316K
1 2 3 4 13 11 12 S D 10 5 7-BLUE 7-8-YELLOW 8-9-RED 9-6 CAUTION ² T-316K 6-4
WARNING ² 3 6-5 T-316K
² 2 3 4 5 1 S D 9 6 7 10 8 T-316K 6-6
² 6-7 T-316K
WARNING T-316K 6-8
16 15 14 13 12 11 10 1 2 3 9 8 7 6 5 4 6-9 T-316K
WARNING CAUTION 1 2 3 4 5 7 JACK HERE 6 2 1 5 4 3 T-316K 6-10
CAUTION Set screw must be re. moved. 1 5 4 2 3 6-11 T-316K
1 2 3 4 5 6 7 12 8 9 10 11 4 5 6 7 3 1 2 T-316K 6-12
3 2 1 7 6 5 9 8 4 2 3 10 1 6-13 T-316K
1 2 3 T-316K 6-14
CAUTION CAUTION CAUTION 6-15 T-316K
² T-316K 6-16
WARNING 1 2 3 4 5 6 ² ² ² ² 6-17 T-316K
WARNING WARNING CAUTION T-316K 6-18
² ²² 6-19 T-316K
WARNING WARNING (35 30 Centrifugal GPM) pump 30 GPM at 35 head Priming connection Pump Suction Tank Vent Globe valves Close vent pipe valve when pump. is running. Condenser Remove water regulating valve Return Pump Fine mesh support screen T-316K 6-20
Fill condenser with clean ing. solution. Do not add solution more rapidly than vent can exhaust gases caused by chemical action.. 1" 1 Pipe 5 5' Approximate Vent pipe 3 3' to ~ 4 4' Condenser 6-21 T-316K
3 2 4 1 T-316K 6-22
6 5 4 3 1 2 6-23 T-316K
Copper (10-15 Tube (Apply heat for 10-15 ) seconds) Braze Rod ( Sil-Phos = 5.5%, 6% ) ( Sil-Phos = 5.5% Silver, 6% Phosphorus) Bi-metallic Tube Connection (Apply heat for 2-5 seconds) Use of a wet cloth is not neces (2-5 ) sary due to rapid heat dissipation of the bi-metallic connections T-316K 6-24
WARNING 6-25 T-316K
1 4 5 6 3 2 5 7 8 9 T-316K 6-26
WARNING WARNING 6-27 T-316K
2-1/8 2-1/8 inch Nut T-316K 6-28
6-29 T-316K
CAUTION T-316K 6-30
CAUTION CAUTION 1 2 3 4 6-31 T-316K
T-316K 6-32
CAUTION 6-33 T-316K
T-316K 6-34
6-35 T-316K
Sensor 40 mm (1-1/2 1/2 inch) 6.3 6.3 mm mm (1/4 (1/4 inch) inch) Mounting Stud Type 40 mm (1-1/2 inches) 6.3 6.3 mm (1/4 inch) Sensor Bulb Type T-316K 6-36
2REPLACEMENT 2 2 WIRE TO 2 3WIRE OR 3 WIRE TO 3 WIRE RED BLACK / RED/WHITE REPLACEMENT FOR DUAL SINGLE SENSOR CONFIGURATION Cable Sensor () (Typical) Heat Shrink Large Heat Shrink Tubing Tubing CAUTION 6-37 T-316K
Probe Holder Sensor Wires Cap and Grommet Assembly Evaporator Back Panel Supply Air Stream Supply Sensor 6 mm (1/4 inch) Evaporator Grille Combination ( Sensor (Mount ) in Either Clamp) Seal Mounting Clamp T-316K 6-38
6-39 T-316K
T-316K 6-40
3 1 2 4 10 5 9 8 7 6 6-41 T-316K
CAUTION T-316K 6-42
6-43 T-316K
T-316K 6-44
6-45 T-316K
T-316K 6-46
07 01 05 03 07 03 INSERT PART NUMBERS 34-06231-## WHERE (## THE ## IS ) AS INDICATED 04 06 05 03 03 03 04 03 6-47 T-316K
Communications CB1 interface Module T-316K 6-48
WARNING WARNING (a.),.,. (b.),.. WARNING 1. - RX 10,000. 2. :. 6-49 T-316K
T-316K 6-50
6-51 T-316K
T-316K 6-52
² ² ² 6-53 T-316K
: Note: Curves to be 69NT40 used as troubleshooting guide only for 460 model VAC/60hz series 69NT40 with fresh air makeup vent closed, unit powered on 460 VAC/60hz and SMV 100% open. SMV 100%. (Bar) psig (22.0) 320 (20.7) (19.3) (17.9) (16.6) 300 280 260 35 F 35_F (1.7 C) (1.7_C) 240 Box (15.2) 220 (13.8) 200 (12.4) 180 (11.0) 160 (9.7) 140 (8.3) 120 (6.9) 100 (5.5) 80 60 (15.6) 70 (21.1) 80 (26.7) 90 (32.2) 100 (37.8) 110 (43.3) 120 F _F ( C) (_C) Ambient Air Temperature (Bar) psig (22.0) 320 (20.7) 300 (19.3) 280 (17.9) 260 (16.6) 240 (15.2) 220 (13.8) 200 (12.4) 180 (11.0) 160 (9.7) 140 0 F 0_F (-17.8 C) (-17.8_C) (8.3) 120 Box (6.9) 100 (5.5) 80 60 70 80 90 100 110 120 F _F (15.6) (21.1) (26.7) (32.2) (37.8) (43.3) (48.9) ( C) (_C) Ambient Air Temperature Compressor Discharge Pressure Versus Ambient Air Temperature at Stable Box Temperature T-316K 6-54
(Bar) (Bar) (.97) (.83) (.69) psig psig 14 12 10 (.55) (.41) (.28) (.14) (0) (-.14) 8 6 4 2 0-2 35_F 35 F (1.7 C) (1.7_C) Box 0_F 0 F (-17.8 C) (-17.8_C) Box (-.28) -4 (-.41) -6 60 70 80 90 100 110 120 F _ F (15.6) (21.1) (26.7) (32.2) (37.8) (43.3) (48.9) ( C) (_C) Ambient Air Temperature Compressor Suction Pressure Versus Ambient Air Temperature at Stable Box Temperature (1.16) 17 (1.09) 1.02 16 15 35 F 35_F (1.7 C) (1.7_C) Box ().95.88.82.75.68 14 13 12 11 10 0_F 0 F (-17.8_C) (-17.8 C) Box.61 9.85 8 60 70 80 90 100 110 120 _ F F (15.6) (21.1) (26.7) (32.2) (37.8) (43.3) (48.9) (_C) ( C) Ambient Air Temperature Compressor-Motor Current - Versus Ambient Air Temperature At Stable Box Temperature 6-55 T-316K
7-1 T-316K
T-316K 7-2
7-3 T-316K
T-316K 7-4
ST ST SEE 7-2 FIGURE 7-2 TR TR SEE FIGURE 7-2 7-2 TO KB7 TransFRESH Controller Lower Air Exchange VPS VPS Upper Air Exchange VPS VPS 7-5 T-316K
To ST10 To TRX2 To QC1 To QC1 To MC6 To QC1 CONTROLLER T-316K 7-6
: NOTE: STANDARD : CONTROLLER MA3 TO JUMPERS: MA7 MA9 MA3 TO TO MA11(7-2 MA7 AND MA9 ) TO MA11 (SEE Figure 72 ) ARE REMOVED IN THIS APPLICATION. CR5 CR4 CR3 CR6 CR8 CR2 : NOTE: STANDARD : CONTROLLER MA3 TO JUMPERS: MA7 MA9 MA3 TO TO MA11(7-2 MA7 AND MA9 ) TO MA11 (SEE Figure. 72) ARE REMOVED IN THIS APPLICATION 7-7 T-316K
UPPER VPS KB7 [DF11] TRC2 TRC1 [CFS-2] WIRES TO TR X2: DF-(TFC), P-(TFC), BMA2,CIB1, GRD, CHA2, RMA, KA12, EFA2, HRA2 & CR8 ECG1 [EB8] LOWER VPS (ICF MAY BE IN CONTROL BOX) T-316K 7-8
[UVPS1] [UVPS2] [HPRB] NOTE: RM MAY BE OUTSIDE BOX KB7 KA1 SMVD [BM2B] SMVC [BM1B] SMVB [BM2A] SMVA [BM1A] RMB CFS UVPS3 KA6 TFC1 [RMC] CFA1 RMD KB7 : NOTE: EB, WHEN ED, BM EB, ED, CFS BM OR, CFS IS/ARE INSTALLED, WIRE DESTINATIONS. CHANGE FROM THE : STANDARD. ADDRESSES FOR THE CHANGED DESTINATIONS : "[XXX]". ARE SHOWN IN BRACKETS [XXX]. FOR UNITS WITHOUT CRELECTRONIC CR CR ONLY, FOR CR WIRING, 7-6. SEE Figure 76 7-9 T-316K
UPPER VPS KB7 [DF11] TRC2 TRC1 WIRES TO TR X2: DF-(TFC), P-(TFC), BMA2,CIB1, GRD, CHA2, RMA, KA12, EFA2, HRA2 & CR8 ECG1 [EB8] (ICF MAY BE IN CONTROL BOX) LOWER VPS T-316K 7-10
[UVPS1] [UVPS2] [HPRB] NOTE: RM MAY BE OUTSIDE BOX KB7 KA1 SMVD [BM2B] SMVC [BM1B] SMVB [BM2A] SMVA [BM1A] RMB CFS KA6 CFA1 TFC1 [RMC] RMD KB7 7-11 T-316K
- - United Technologies Corporation. UTX A member of the United Technologies Corporation family. Stock symbol UTX 2005 Carrier Corporation Δ Printed. in U. 2006 S. A. 05/06 5 Carrier Transicold Division, Carrier Corporation Container Products Group P.O. Box 4805 Syracuse, N.Y. N.Y. 13221 U.S.A. A www.carrier.transicold.com