KeukDong Gasket 자동차가스케트전문제조메이커 Professional Gasket Maker for Automobile 인천광역시남동구남동대로 B-12L( 06 / 07
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1 Qingdao KDG Autofittings Co., Ltd. NO.8 PINGKANGROAD, TONGHETOWN, PINGDUCITY QINGDAO, SHANDONG PROVINCE , CHINA TEL : FAX : qkdgmgn@kdg.co.kr KeukDong Gasket Ind. Co., Ltd. - Holding Company Incheon Factory : 37B-12L, Namdong Complex, 332, Namdong-daero, Namdong-gu, Incheon 21638, Korea TEL : FAX : exp-dpt@kdg.co.kr 본사 ( 인천공장 ) 인천광역시남동구남동대로 B-12L Head Office&Factory 37B-12L, Namdong Complex, 332, Namdong-daero, Namdong-gu, Incheon, Korea TEL : FAX : exp-dpt@kdg.co.kr 서울사무소서울특별시금천구시흥대로 158 극동빌딩 5 층 Seoul Office 5F, Keukdong B/D, 158, Siheung-daero, Geumcheon-gu, Seoul, Korea TEL : ~3 FAX : plan-tm@kdg.co.kr 중국청도 KDG 기차배건유한공사 ( 중국공장 ) 중국산동성청도평도시동화진동화공업원평강로 8 호 QINGDAO KDG AUTOFITTINGS CO., LTD. NO.8 PINGKANGROAD, TONGHETOWN, PINGDUCITY QINGDAO, SHANDONGPROVINCE, CHINA 青岛凯迪杰汽车配件有限公司中国山东省青岛市平度市同和工业园平康路 8 号 ZIP : TEL : FAX : qdkdg@ net
2 KeukDong Gasket 자동차가스케트전문제조메이커 Professional Gasket Maker for Automobile 인천광역시남동구남동대로 B-12L( 06 / 07
3 Greetings 대표이사회장윤종익 Chairman Jong-Ik Yun 대표이사사장윤성재 President Sung-Jea Yun 대표자인사말 극동가스케트공업 를지난 40여년동안아낌없이사랑해주시고후원해주신여러분께진심으로감사드립니다. 1975년회사를창립한이래, 당사는엄격한설계, 개발, 시험등을통해자동차용엔진, 자동변속기및배기계등에적용되는다양한가스케트를제조하여왔으며, 변화하는고객의요청에부응하기위하여끊임없이노력해왔습니다. 극동가스케트임직원일동은모든고객이감동하는서비스와우수한제품을공급하기위해한마음한뜻으로매진하고있으며, 앞으로세계초일류기업으로성장하기위하여선진기술의확보와품질및경영혁신에혼신의힘을다할것입니다. 저희에게보내주시는애정과성원에보답하기위해더욱정진하도록하겠습니다. 감사합니다. Message from CEO I sincerely appreciate for your generous love and supporting for KEUKDONG GASKET over the past 40 years. KEUKDONG GASKET, since its foundation in 1975, has been manufacturing various kinds of gaskets which apply to automotive engines, automatic transmissions and exhaust systems through rigorous designs, developments and tests, and has also been ceaselessly trying to meet customers changing needs. KEUKDONG GASKET is concentrating its entire energy from all of KEUKDONG family on providing excellent quality products and services so that it will satisfy all the customers. Furthermore, we will keep going for securing advanced technologies and innovations in the quality assurance and corporate management with all our spirit and might so as to become a world s top-class enterprise. We will devote ourselves even more to repaying your love and support. Thank you.
4 고객의 행복과 가치를 추구하는 기업 극동가스케트가 함께 하겠습니다. KEUKDONG GASKET, the company pursuing happiness and value of customers, is always going with you. 극동가스케트공업은 40여년 동안 국내외 주요 완성차 메이커에게 제품을 공급하고 있으며, 최근에는 모듈화업체 등에도 최고의 제품과 서비스를 공급하고 있습니다. KEUKDONG GASKET has been supplying its products to major automobile manufacturers in Korea and overseas for about 40 years. Recently we are also providing excellent quality products and services to modularized parts businesses. 주요 협력업체(Main Customers) 기술제휴업체(Technical Partnership) 당사는 세계적인 기술 기반 구축을 위해 독일, 일본 등과 기술제휴 중이며 우수한 품질을 자랑하고 있 습니다. We are maintaining Technical Assistance Agreements with the industry leading companies in Germany and Japan to retain global technology based products and we are proud of excellent quality of our products. 02 / 03
5 HISTORY 극동가스케트공업 설립 Founded Keukdong Gasket Industry Co., Ltd. 재무부장관표창장수상 ( 제 호 ) Awarded the prize from the Minister of Commerce and Industry 인천남동공단확장이전 Expanded and transferred factory location to Namdong complex in Incheon ISO/TS (KR/T0048:SGS) 인증 Acquired ISO/TS certificate 인천남동공단이전 Completed construction of Incheon Namdong Plant 일본 KET & KET( 주 ) 기술고문위촉 Consultant agreement with KET & KET in Japan 유망중소기업대상수상 ( 상공부장관제 3101 호 ) Awarded the grand prize from the Minister of Commerce and Industry 일본이시가와가스케트 와기술제휴 TAA with Ishikawa Gasket in Japan 일본발카공업 ( 주 ) 기술제휴 TAA with Nippon Valqua Industries, Ltd. 중국청도 KDG 기차배건유한공사설립 Established Qingdao KDG Auto Fitting Co., Ltd. in China 기업부설연구소등록 Established Research and Development Center ISO 9001 (AC-01171) 인증 Acquired ISO 9001(AC-01171) certificate 100PPM 품질인증획득 ( 중소기업청제 호 ) Acquired 100PPM quality certificate A/T (Automatic Transmission) 용 valve body gasket 접착라인구축 Installed production line of plate separator assembly for A/T ISO 인증 (EMS-0211) Acquired ISO 14001(EMS-0211) certificate
6 독일 DANA GROUP VICTOR REINZ 기술제휴 TAA with DANA VICTOR REINZ in Germany MLS cylinder head gasket 신규생산 line 구축 Installed newly concepted manufacturing line for MLS cylinder head gasket 재단법인종익장학회설립 Established the Jong Ik scholarship Foundation 중국청도 KDG 기차배건유한공사제 2 공장준공 Completed the 2nd factory in Qingdao, China 엔진다이나모설치 (F/F, T/S, DTS) Installed an engine dynamometer for F/F, T/S, DTS 제 46 회무역의날천만불수출의탑수상 Awarded US$ 10 Million Export Prize(KITA) 동탑산업훈장수훈 ( 제 2281 호 ) Awarded Bronze Tower order of Industrial Service Merit(No.2281) 수출유망중소기업지정 ( 중소기업청장 : 제 13 인천 -3 호 ) Designated as a Promising Export Firm (SMBA : NO.13-3) 명문장수기업표창장수상 ( 중소기업중앙회 : 제 호 ) Awarded the Prestigious Long-lasting Enterprise Certificate by Korea Federation of SMEs(NO ) 향토기업인증서수여 ( 인천광역시 : 제 호 ) Awarded the Local Business Certificate by Incheon Metropolitan City (NO ) OHSAS 인증 (HSS-0115) Obtained OHSAS (NO. HSS-0115) ISO/TS 인증 (TTS-0258) Obtained ISO/TS (NO. TTS-0258) 피로시험기구축 Installed the fatigue test equipment 중국청도 KDG 기차배건유한공사제 3 공장신축 Completed the 3rd factory of Qingdao KDG in China 기술연구소제 2 연구동 3 층증축 Enlarged 3rd floor in 2nd building of the R&D Center 04 / 05
7 R&D CUSTOMER RFQ SOR CONCEPT DESIGN DETAIL DESIGN FEA PROTOTYPE SEALING PRESSURE DYNAMIC LIFT DV TEST DYNAMIC TEST (UPON CUSTOMER S REQUEST) CUSTOMER TEST PRODUCTION TOOL ISIR/PPAP SAMPLE PRODUCTION
8 Pro/E UG CATIA AUTO CAD 3D MODEL TEMPERATURE PROFILE HARDWARES MECHANICAL PROPERTES PRESSURE DISTRIBUTION INSTALLATION THICKNESS HEAD LIFT AIR, WATER LEAK LD BEAD FATIGUE THERMAL SIMULATION THERMAL SHOCK DEEP THERMAL SHOCK THERMAL SHOCK DEEP THERMAL SHOCK DURABILITY 06 / 07
9 R&D 1993 년기업부설연구소를설립하여엄격한설계, 개발, 시험을수행하며엔진개발초기부터공정검토로사전품질 확보에만전을기하고있습니다. We established the corporate affiliated research institute in 1993 and have been performing rigorous designs, developments, tests and devoting ourselves to advanced quality assurance through process analysis of initial stage of each engine development. 각종 Metal layer 의인장강도, 산율및 Aramid Sheet 류의압축 / 복원특성등을시험하여 Gasket 설계등에이용하고 있습니다. Measurement of tensile strength, elongation, compressibility and recovery for both steel and non-steel material. 설계시작품제작측정개발시험및평가 다이나모 & 피로도시험기
10 가스케트 GASKET 고성능화, 저공해, COMPACT 한디자인으로부터점차신개념의새로운엔진에적합한가스케트개발에당사가중추적 인역할을담당하고있습니다. KEUKDONG GASKET carries out a crucial role in developing gaskets applying to new concept engines with enhanced performance, low emission and compact design INTAKE EXHAUST MANIFOLD GASKET 5. FLANGE SUCTION GASKET 2. ROCKER ARM COVER GASKET 6. WATER OUT-LET GASKET 3. CYLINDER HEAD GASKET 7. THERMOSTAT HOUSING GASKER 4. OIL PAN GASKET 8. WATER PUMP GASKER 08 / 09
11 Product 실린더헤드가스케트 MLS(Multi Layer Steel) Cylinder Head Gasket 가스케트의재료는환경에대한영향및엔진의소형화, 경량화, 고출력화되어감에따라 Metal 소재로변화해가는추세입니다. 현재당사의 Metal Line은흐름생산방식으로설계되어효율적인 Line Balance로 Line을운용하고있습니다. 엔진의주요핵심부품으로실린더블록과헤드사이의고온고압의연소가스와냉각수, 윤활유등을실링하는역할을합니다. 엔진의고출력, 고압화, 경량화등의추세에맞추어개발한다양한구조의 Gasket을최신의자동화설비를갖춘생산설비에서우수한품질의제품을다량으로생산하고있습니다. The gasket s materials are in the process of transforming into metal materials due to their effects on the environment and the fact that engines are becoming smaller, greater in output, and lighter in weight. The metal line of our company has been designed as a flowing production method allowing efficient line balance to be maintained. Role as the main core of the engine parts, sealing between the cylinder block and head of the high-temperature and high-pressure combustion gas and coolant, lubricants, etc. Development of various structures in accordance with the trend of the high output of the engine, such as high pressure lightweight Gasket high quality products from the production facility equipped with the latest automated equipment to produce.
12 흡기 / 배기 & 머플러가스케트 Intake/Exhaust Manifold & Muffler Gasket Intake/Exhaust Manifold Gasket, Turbo Charger Gasket, EGR Gasket, Muffler Gasket 등흡배기시스템에사용하는 Gasket으로내열성및압축복원특성이강한스테인리스강판및내열성 Sheet를주로적용합니다. 내열성및내구성, 실링성능이우수한 Gasket을자동용접기와풀프루핑장치를사용하여, 우수한품질의제품을생산하고있습니다. 또한고출력을위한고온의 TURBO CHARGER 용 Gasket를개발하여생산하고있습니다. 흡기, 배기 Manifold / Muffler Gasket 을생산하며, 성형, 조립, 용접, 압축공정이기본공정으로재료투입에서완제품검수, 포장까지일괄 Line으로생산합니다. This gasket is used in intake/exhaust system as Exhaust Manifold Gaskets, Turbo Charger Gaskets, EGR Gaskets, and Muffler Gaskets. It is generally used on stainless steel sheets and heat-resistant sheets with strog heat-resistance and compression recovery features. Looping device, use automatic welding machine and fool proofing system for heat resistance, durability and excellent sealing performance, excellent quality of products. It produces intake/exhaust manifold and muffler gaskets. The basic process is comprised of correction, assembly, welding, and compression, as well as inspection and packaging that are all produced in a linear line. 10 / 11
13 Product 단품 Secondary Gasket 엔진의윤활계및냉각수순환계통에적용되는 Gasket으로써내유성, 내부동성및내구성이우수한다양한소재들을사용합니다. 동, 알루미늄등다양한재질의와셔및단품류를생산하는 Line이며, 고속, 대량작업이가능합니다. 엄격한작업기준을적용하여생산, 검수, 포장의각단계마다담당자를배치하여품질확보에최선을다하고있습니다. A gasket applied on the circulation of the engine s lubricant and coolant. It usually uses materials with excellent stability. It produces washers and unit components produced from various materials such as bronze and aluminum, and highspeed and high-quantity production is possible. It conforms to strict manufacturing standards where a person is put in charge of each of the stages of production, inspection, and packaging, in order to ensure a high level of quality.
14 자동변속기가스케트 Plate Separate Assembly (PSA) 자동변속기유압제어장치의핵심부품인 Valve body에적용하는 Gasket으로써, 유압을유지하고유압회로를확보하는역할을합니다. 전자동의 Plate 성형, 연마장비와각종검사공정설비등의일괄생산라인을통해우수한품질의 Plate를생산하고있으며, 전자동 Plate 접착생산라인을통해우수한품질의접착식 Valve body용 Gasket를생산하고있습니다. 가스케트가플레이트에접착되어있어밸브바디에쉽고정확하게조립시킬수있습니다. 운송또는보관중에도습도에의한치수변화가없습니다. A gasket applied on the valve body, a core component for an automatic transmission valve body. The production line and the bulk of the production line, fully automatic plate forming, inspection process equipment and polishing equipment to produce a superior quality Plate, Full Plate Adhesive gasket quality adhesive gasket of the valve body for the production. To attach the gasket on the plate, the valve body can be assembled in an easy and accurate manner. There is no change in values caused by humidity during transportation or storage. 12 / 13
15 Product 와셔 Washers 동, 알루미늄, 인청동등다양한재질의와셔제품은오토매틱트랜스미션및각종 Packing의핵심부품으로써 Sealing 기능을담당하는 Gasket 입니다. 엄격한작업기준을적용하여생산하고있으며, Vision 검사기를통한검수로최고의품질을확보하고있습니다. Washers made of brass, aluminum and phosphor bronze function as sealing gaskets widely used for automatic transmissions and various key packing parts. We make it a rule to place experts on each process of production, inspection by camera and packing applying strict process standards so as to guarantee our best quality. 히트실드 Heat Protection Shield 엔진의배기계에서방사되는고온의열과소음을차단하여각종열에약한부품들을보호하고자동차를정숙하게하기위한부품으로써, Insulator를중간에두고강판으로감싸는구조로되어있습니다. 열에민감한부품을위한단열과, 차내로유입되거나외부로발산되는소음저감이가능합니다. 3매설계로서우수한열차단과최적의소음저감을이룰수있습니다. By cutting off hot heat and noise emitting from engine s exhaustion system, this protects components which are weak for heat and makes automobiles quiet. It is structured to wrap with steel plate putting insulator in the middle. System engineering is required. The insulation for heat-sensitive components and reduction of noise that is brought into the system or that is transmitted to the outside is possible. 3-Step design allows excellent heat prevention and optimal noise reduction.
16 품질보증 인증서 Quality Assurance Certificate 국제적 보증 ISO14001, OHSAS18001, ISO/TS16949를 획득하여 세계 최고의 기술로 품질관리 시스템을 갖추고 있습니다. We have been keeping up world best quality management system and retaining international quality certificates such as ISO14001, OHSAS18001 and ISO/TS / 15
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