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1 V5 솔루션을이용한베스트프랙티스및적용방안 PLM Solution RoadShow IBM Corporation
2 목차 I V5 Solution 적용을최적화하기위한방안 II CATIA V5 의기능확장을통한업무효율향상 III 제품개발프로세스향상을위한베스트프랙티스 IV 고객사례 2
3 V5 Solution 적용을최적화하기위한방안 CATIA V5의기능확장을통한업무효율향상 제품개발프로세스향상을위한베스트프랙티스적용 Realistic Simulation 3
4 목차 I V5 Solution 적용을최적화하기위한방안 II CATIA V5 의기능확장을통한업무효율향상 III 제품개발프로세스향상을위한베스트프랙티스 IV 고객사례 4
5 Mechanical Design 기능의 확장 Automatic Fillet & Draft Shortens the Fillet & drafting operations dramatically Optimize the resulting parts Up to 70% cut in design time 3D Master Design Automatic creation of framed dimensions Automatic propagation of geometry selection for FTA feature creation Functional Modeling History-free design approach defining the functional specification 35% faster for initial design, 70% faster in design re-use Embrace wider scope of manufactured parts. Composite Design Specification driven composites design approach Manufacturing parameter management at the early stage of the design process Powerful Collaboration with detailed design 5
6 Shape Design 기능의 확장 Imagine & Shape Surface modeler based on new technology enabling complex shape description with very few elements Use of Subdivision Surfaces adapted to CAD world Curve modeler Stylists oriented giving the user a natural and intuitive way of drawing and controlling a complex curve New construction methodology based on topology description ICEM Shape Design A Recognized Leader in Styling & High Quality Surface Modeling (Class A) & Rendering Provide an extensive tool set enabling generation, manipulation and analysis of complex freeform surface models An integrated surfacing solution for CATIA V5 Feature Based Class A Modeling 6
7 Downstream 업무에 V5 확장적용 Digital Mock Up Analysis 3D Master Support : Visualize and leverage all the technical information from 3D model Design and Analysis in a single environment Productivity gains due to seamless design-analysis iterations Provide a balance between solution accuracy and cost Optimize structures to meet targets Design Review : Identify, resolve and track design issues during the product development process Advanced Product Simulation : Simulate products mechanism & mounting/unmounting feasibility DURATION 1 HOUR Human Simulation : Simulate product s ergonomics 7
8 특정업무프로세스를위한전용 Solution BPA (Business Process Accelerator) Complete process coverage for specific industry processes BPA Product Portfolio SYSTEMS ENGINEERING Implement Specific Customer IP Specific Implementation INDUSTRY BUSINESS PROCESS Support common processes for the industry BPA INTEROPERABILITY & ADMINISTRATION Support key processes for PLM V5 Products COLLABORATIVE BUSINESS PROCESS 8
9 BPA Products SMARTEAM SAP Integration Toolkit CATIA Data Security Online integration with SAP R/3 Based on SAP s RFC standard (BAPIs, RFC function modules) No SAP server installation needed Client application Dialog and background processing including SAPGUI dialogs Insure the IP protection of OEM's data outside OEMs site Seamlessly integrated to Microsoft Windows and CATIA V5 Support all CATIA formats (CATxxx,3DXML, cgr) 9
10 목차 I V5 Solution 적용을최적화하기위한방안 II CATIA V5 의기능확장을통한업무효율향상 III 제품개발프로세스향상을위한베스트프랙티스 IV 고객사례 10
11 PLM Assessment 추진배경 혁신적신제품개발을위한 Vision 및목표설정을위하여현재의능력및경쟁력벤치마킹의필요성 기업이수행하고있는 Virtual Product 사용의현위치파악 주요지표에대한측정치데이터화및이를바탕으로한개선점파악및 Roadmap 개발 Best Practice 기반의전략수립및기획 수행내용및기대효과 Best Practice를통해현재수행하고있는 Performance 측정 조직, 프로세스, 기술적인관점에서 10여 Category의 PLM Best Practice를사용 산업별분류된 World-wide Database와 benchmark 기업의현위치파악및장. 단점분석및 Recommendation 연계된프로세스, 조직관점에서의현위치파악 기업의전략적방향및 Roadmap 및상세과제도출 인적자원및 Skill 차원에의투자내용검토 PLM Roadmap 수행을위한 Sponsorship 확보 11
12 3D Master 추진배경 설계환경이 2D에서 3D로전환됨에따라기존의 2D와새로운3D 프로세스의유연한접목을위한방법론필요 2D 시스템의 3D 환경으로의전환에따른병목현상최소화 3D 데이터를 MASTER로이용하고2D 데이터를보조적으로이용하는환경에서부터, Full 3D 프로세스를지향하는방법론필요 수행내용및기대효과 3D Functional Tolerance & Annotation Layout Design 제품의치수, 공차, 주석등을 3D 형상에직접기입 3D 환경에서 2D 레이아웃작업을효율적으로수행 복잡한제품의설계및생산데이터의효율적생성 설계및생산데이터의정합성보장 3D 환경에서레이아웃설계를효율적으로수행하며상세설계로의빠른전환가능 지식, 노하우의축적및재사용을최대화할수있는 Full 3D 프로세스의초석확보 Methodology for 2D 3D Transition 2D 3D로의원활한전이를위한방법론개발및적용 Methodology for 3D-2D Link 3D MASTER, 2D 데이터의링크관계관리방법론개발및적용 2D MASTER 3D MASTER Full 3D PROCESS 12
13 Knowledge Based Engineering 추진배경 지식기반의협업설계중요성대두및활용요구증가 사내의정리되어있지않은노하우및지식을통합하여시스템화하여업무의효율성제고 국제법규, 표준등을설계에반영하고, 검토및검증할수있는시스템구축의필요성대두 수행내용및기대효과 제품개발기간단축 - 여러설계대안을손쉽게확보 - 제품설계및프로세스를자동화 - 지식이나정보에접근이용이해짐 - 설계재사용의최대화 설계품질향상 - 회사의표준및 Best Practice 를일관되게모든제품에적용 - 현재가지고있는전문적기술지속적확보 - 지식을전문적, 조직적으로알아내고재사용함 Corporate Intellectual Capital fully captured, managed & shared in the Engineering Hub Capture Corporate Intellectual Capital Generative Reuse Optimize Product Definition Validate towards Best Practices Know-how automation 비용절감및에러감소 - 표준및 Spec 에대해설계초기에적용 - 전사적으로 Know-how 에대한정보공유 13
14 Styled Plastic & Package (SP&P) 추진 배경 스타일링 데이터 변환에 따른 제품디자인의 왜곡 최소화 및 시간 단축 제품 디자인의 의도 파악 및 변경에의 신속한 대응 플라스틱 사출물의 복잡한 형상으로 인한 설계오류 최소화 협력업체간 중요 정보 전달 수행 내용 및 기대 효과 Industrial Design Conceptual 디자인 의도를 잘 반영하여 빠른 Concept 디자인을 가능하게 하는 통합된 스타일링 Industrial Design Surfacing 실시간으로 곡선과 곡면의 상태를 검사하여 고품질의 형상을 생성 Functional Molded 플라스틱 사출물에 특화된 형상 자동 Draft, Part Design 코어/캐비티 추출등 을 빠르게 생성 Reverse Engineering Photo Rendering 차별화된 Styling 제품출시 - 혁신적인 테크놀로지 신속한 제품에의 접목 - 복잡한 자유형상을 필요로 하는 설계 사이클을 가속화 - 소비자의 기호에 신속히 대응이 가능한 제품개발 사이클 단축 제품 개발 비용의 감소 - 예전의 프로젝트 경험을 재사용할 수 있는 신속한 설계 대안 구성 - Physical Prototype을 최소화 함으로서 제품 개발비용 절감 목업기반의 형상모델링을 위한 리버스 엔지니어링 제품의 디지털 품평을 위한 렌더링 설계자간의 효율적인 협업을 가능하게 해주는 Concurrent Relational Design 설계방법론 14
15 Generative Jig & Fixture (J&F) 추진배경 Digital manufacturing 전략을지원하는 3D 설계요구에대응 설계시작단계에서의조기 Tooling study 설계변경에수반되는 Tooling 변경의신속한지원 Concurrent 프로세스실현 (Layout, 설계, 조립, 작업지시서 ) 수행내용및기대효과 Template 생성 Template 재사용 기업의설계 Spec 및노하우 표준화된 Component Generative Template 구축 Assembly 환경의 template 를이용한자동화된설계수행 Generative Cell 설계 설계 Rule 에의한 customized component 자동재설계 Quality check for report 설계및생산비용절감 - 설계노하우의수집및재사용 - 다양한설계대안모색및설계후반에일어나는설계변경최소화 - 표준구성품활용극대화 치공구개발기간단축 - 엔지니어링 rule 및노하우의재사용및표준화촉진 - 표준부품의사용에따른구매, 개발, 생산및유지보수비용절감 - 제품설계변경시자동치공구설계변경 설계변경대응 제품 3D Data 변경과연계된 J&F 의자동설계변경 Weld point, Clamping point, Machining area 고려 15
16 Generative Mechanical Design (GMD) 추진배경 신제품설계의신속한대응및개발비용절감 복잡한고객의요구사항에대응위한설계효율화 글로벌환경에서의경쟁을위한국제표준및엔지니어링룰적용 설계표준에따른설계및검증 수행내용및기대효과 V5 환경최적화 Feature Template 개발 V5 환경에따른교육및적용일정. 표준및가이드라인수립 설계노하우및프로세스를 V5 에적용 High speed/ quality 설계를위한 feature & Part template 개발 / 검증 / 활용 재사용을위한 Feature Template 개발 제품설계의효율과생산성향상 - Template 및설계프로세스표준화를통한효율성제고 - 자동화를이용하여반복되는제품개발업무의사이클타임단축 - 부품공용화를통해 Customized 부품최소화 - 기업내관련부문과의협업을위한신속한정보제공 혁신업무에집중 -Spec 기반의자동화된설계를통한설계품질향상 - 다양한고객의요구사항에신속히대응 설계방법론개발 새로운설계방법론개발및전파를통한리스크감소및기업의노하우사용극대화 CATIA V5 를이용한상세설계방법론정립 Catalog Reuse 16
17 Digital Mock-up (DMU) 추진배경 제품설계단계에서제품의문제점이나조립문제점검증을위한 Process 정립 ( DM/DR Process ). 시작품제작최소화 DMU 검토결과의재활용을통한신제품개발품질향상및노하우전달 수행내용및기대효과 기본환경 Setup DMU 구성 DMU 사용을위한기본환경구축및 Setup DMU 기본교육수행 분야별 Assembly 구성및관리방안도출 간섭체크 /Package 검토 / 조립성검토 Performance 및관리최적화방안 DMU를통한제품의문제점조기발견및검증 - 조립문제점검증 : 간섭, Packaging, Simulation - 제품을구성하는단위 / 통합상태의검증 Virtual model을통한사전검증및검토 신속한설계검토를통한신속한의사결정지원 - 문제점에대한여러부서간협업지원을통한신속한해결지원 - 발생가능한 Issue의조기파악및조치 PILOT 수행 현업적용을위한 Pilot 수행 설계 / 생산기술을위한 DMU 프로세스정립 문서작업을위한프로세스정립 Issues 설계초기단계에 Issue 를파악하고해결 Issue 감소에따른해결비용감소 제품개발기간의단축 확대적용 DMU 시스템확대적용 Time 17
18 VPDM (Virtual Product Development Management) 추진배경 BOD (Bill of Design) 정보의효과적인관리 다양한제품개발기준모델에대한사양구성 용이한동시협업설계지원 설계변경영향의조기파악을통한효율적설계변경 수행내용및기대효과 V5 Master 데이터관리 협력업체협업 3D/2D 데이터생성, 수정, 삭제 Version/Revision 관리방법 CATIA V5 Link 관리및양방향검색 CATIA V5 Catalog 관리및활용 협력업체를위한 Work package 생성 협력업체데이터 Reconciliation BOD (Bill of Design) 및 Configured DMU 시스템을통한복잡한제품개발환경및동시병행개발지원 회사내제품설계관련지식의 Hub 시스템구축을통한지식과프로세스의용이한접근 설계부문제품의 Behavior에대한이해증진으로설계프로세스효율화 신속한개발관련의사결정 설계 DMU 프로세스 확대적용 Attribute/Volume/Zone 을이용한 Filtering 수동 / 자동체크기능 Clash 이슈저장 / 조회 현업기술전수를위한프로젝트팀원교육 18
19 CATIA V5 Document Management (TDM) 추진 배경 설계데이터의 효율적 관리를 위한 시스템 구축 : 설계 이력 및 변경관리 / 효과적 검색 동시병행 설계 및 협업환경 제공 기존 프로젝트 정보의 신규 프로젝트 재사용을 통한 제품 품질 향상 및 Know-How 전달 수행 내용 및 기대 효과 기본환경 Setup TDM 기본환경 구축 기본 DB 활용 현행프로세스 분석 현행 3D/2D 에 대한 표준 및 관리 프로세스 분석 도면 Master 활용, 표준품(Catalog) 사용여부 File 관리 문제점 확인 협업설계 방법론 확인 Best practice 시나리오 구현 도면 Master, 표준품 활용 TDM 프로세스 정립 설계부서를 위한 설계 및 협업에 대한 TDM 프로세스 정립 이력관리, V5 Link 관리방법 정립 확대 적용 효과적인 데이터 관리를 통한 설계품질 향상 및 및 업무효율 증대 - 파일시스템에서 관리하기 어려운 Link 정보등의 효과적 관리 - V5 데이터 이력 및 연관관계 분석을 통한 설계변경 요소 검토 협업설계 환경 지원을 통한 신속한 제품개발 프로세스 - 3D 근간의 협업설계 환경 지원 - 관련부문간 정보공유 및 협업 수행 - 동시병행 설계를 통한 제품개발기간 단축 현업 기술전수를 위한 프로젝트 팀원 교육 19
20 IBM Methodology & Consulting 서비스 IBM 은고객사의 As-Is 프로세스를체계적으로진단, 분석하고개선할수있는방향과방법론을도출하여검증된 To-Be 프로세스를제시하고적용하는컨설팅서비스를제공합니다. 20
21 목차 I V5 Solution 적용을최적화하기위한방안 II CATIA V5 의기능확장을통한업무효율향상 III 제품개발프로세스향상을위한베스트프랙티스 IV 고객사례 21
22 V5 베스트프랙티스의적용사례 Leading global manufacturer of mechanical and hydraulic metal forming products, systems and services 1996 : CATIA V4 and ENOVIA VPM 2003 : CATIA V5 and ENOVIA VPLM Generative Mechanical Design (GMD) Digital Mock-up VPDM 2008 : Prepare V6 Platform PLM changes the way you do things. It is a philosophy not just a tool. Walter Knoblauch, PLM Manager, Schuler 22
23 감사합니다. 23
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