ZP10094_KRGB_rev01_Speedsynchro Modular.indd

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1 클램핑기술 Clamping Technology 스피드싱크로 모듈러 Speedsynchro Modular 증속기어가내장된소프트싱크로 기술 Softsynchro Technology with Transmission Gearing

2 가공원가 Machining costs 비용절감의잠재력 더높은절삭속도 기타 Sonstige Other 가공시간 Bearbeitungszeit Machining time 동기화탭가공 ( 또는리지드탭핑 ) 시장비주축은프로그램된회전속도를특정회전수이상은얻을수가없습니다. 스피드싱크로 모듈러의증속기어장치는이와같은프로그램된절삭속도를유지할수있습니다. 절삭유및윤활유 Kühlschmierstoff Coolant lubricant 공구비용 Werkzeugkosten Tool costs 공구교체 Werkzeugwechsel Tool change 더길어진공구수명 특허받은최소길이보정기능은탭의축방향부하를감소시킵니다. 줄어든설비유지비용 MQL ( 최소윤활가공또는오일미스트가공 ) 사용을통하여소비전력을줄일수있습니다. 일반적으로머시닝센터의소비전력절반이상이냉각시스템을위해사용되고있습니다. More than half of the energy consumption of a machining centre is required for the coolant system. 2

Cost-saving potential by 생산성향상의솔루션 Solution to

synchronous thread production machine spindles do

Modular keeps up with the programmed speeds.

Transmission gearing PTime savings up to 50%

length compensation PLonger tool life longer tool

function reduces the axial force on the tap.

life 모듈러 MQL 튜브 P 1 채널에서 2 채널로변환이가능한 MQL 시스템

2-channel MQL-systems reduced installation costs

3 Cost-saving potential by 생산성향상의솔루션 Solution to increase productivity higher cutting speeds In a synchronous thread production machine spindles do not achieve the programmed rotational speeds above a certain spindle speed. The transmission gearing of the Speedsynchro Modular keeps up with the programmed speeds. 증속기어장치 P 가공시간최대 50% 단축 P 소비전력최대 91% 절감 Transmission gearing PTime savings up to 50% PEnergy savings up to 91% 최소길이보정 P 더긴공구수명 Minimal length compensation PLonger tool life longer tool life The patented minimal length compensation function reduces the axial force on the tap. 에무게탭 P 더긴공구수명 EMUGE threading tools PLonger tool life 모듈러 MQL 튜브 P 1 채널에서 2 채널로변환이가능한 MQL 시스템 Modular MQL tubes P Conversion from 1-channel to 2-channel MQL-systems reduced installation costs Lower energy consumption due to the use of minimum quantity lubrication (MQL). 모듈러조절나사 P 내부형또는외부형센터를가진탭탱부에상응하는조절나사적용 Modular adjustment screws P Adaptation of adjustment screws to threading tools with male or femal centre 3

고정장치 Stop fixture 장비에따라유연하게조정가능 Flexibly adjusted to the machine 회전속도 100%

for different machine spindles 내부급유용쿨란트튜브 IKZ Transfer element MQL 용쿨란트튜브

4 고정장치 Stop fixture 장비에따라유연하게조정가능 Flexibly adjusted to the machine 회전속도 100% Rotational speed 100% 샹크타입 Adaptation shank 장비스핀들타입에따라적용이가능 Interchangeable for different machine spindles 내부급유용쿨란트튜브 IKZ Transfer element MQL 용쿨란트튜브 MQL Transfer element DIN 규격에따른 HSK-A 표준쿨란트튜브 Standard coolant tube HSK-A acc. DIN 채널 MQL 시스템용 HSK-A 쿨란트튜브 Coolant tube HSK-A for 1-channel MQL system 2- 채널 MQL 시스템용 HSK-A 쿨란트튜브 Coolant tube HSK-A for 2-channel MQL system 4

내부증속기어장치 Internal transmission gearing 주축의낮은회전속도로부터툴의고속회전을가능케하고가공시간과소비전력절감, 생산효율을높일수있습니다.

energy and increase effi ciency 기어비 1 : 4,412 Transmission ratio 1 : 4.

with male or female centre MQL 용길이조정나사 MQL Length adjustment screw 내부테이퍼형, 샹크부에 90 외부형센터를가진공구용

for tool shank with female centre 60 회전속도 441% Rotational speed 441% 특허받은소프트싱크로 기술 Patented

5 내부증속기어장치 Internal transmission gearing 주축의낮은회전속도로부터툴의고속회전을가능케하고가공시간과소비전력절감, 생산효율을높일수있습니다. for achieving a high tool speed at a low spindle speed in order to reduce cycle time, to save energy and increase effi ciency 기어비 1 : 4,412 Transmission ratio 1 : IKZ 용길이조정나사 ( 옵션 ) IKZ Length adjustment screw (optional) 툴샹크부센터형상에따라선택 for tool shank with male or female centre MQL 용길이조정나사 MQL Length adjustment screw 내부테이퍼형, 샹크부에 90 외부형센터를가진공구용 Internal taper, for tool shank with male centre 90 외부테이퍼형, 샹크부에 60 내부형센터를가진공구용 External taper, for tool shank with female centre 60 회전속도 441% Rotational speed 441% 특허받은소프트싱크로 기술 Patented Softsynchro technology 축방향힘과토크를분리하여전달하고긴공구수명을달성합니다. Separate axial transmission of power and torque to achieve longer tool lives 5

6 기능 Functionality 스피드싱크로 모듈러는기어비 1:4.412 의내장된증속기어장치와특허받은소프트싱크로 의최소길이보정기능을결합하여사용합니다. 증속기어의효과 : 비교적문제가없는저회전수영역 (< 1500 rpm) 에서의장비주축회전수사용 장비주축회전수의증속에따라공구에서의높은절삭속도구현 탭핑을위한피드는증속비에따라반드시조정되어야합니다. 예를들어 M6 나사의경우, 피치에해당하는공구 1 회전당 1mm 이송량을 4.412mm 로조정해야합니다. P 공구의회전수 3000 min-1 P 프로그램상의회전수 680 min-1 P 프로그램상의피치 4,412 mm/u The Speedsynchro Modular uses an integrated transmission gearing with a transmission ratio of 1 : and combines it with the patented Softsynchro minimal length compensation function. The transmission gearing allows: to work in the unproblematic and relatively low synchronous rotational speed range (< 1500 rpm) of the machine tool to achieve high cutting speeds of the threading tool due to a multiplication of the spindle speed The feed for the threading tool must be adapted accordingly, for instance for M6 with pitch 1 mm/rev to mm/rev. P Speed of threading tool 3000 rpm P Programmed spindle speed 680 rpm P Programmed pitch mm/rev. 기술적특성 Technical characteristics 절삭범위 : M1 - M8 콜렛 : ER16 기어비 : 1 : 4,412 최대주축회전속도 : 2000 min -1 최대공구회전속도 : 8824 min -1 내부절삭유가능 MQL 1채널또는 2채널시스템 Cutting range: M1 - M8 Collet: ER16 Transmission ratio: 1 : Max. spindle speed: 2000 rpm Max. tool speed: 8824 rpm Internal coolant supply MQL for 1-channel or 2-channel systems 1 가공시간의절감효과 Advantage Savings in cycle time M6 나사 15 홀의가공시간비교 Time comparison in the production of 15 threads M % 시간 [s] Time 20-33% -37% -39% 공구의회전속도 [min -1 / rpm] Rotational speed of threading tool Synchro Speedsynchro Modular 내장된증속기어의가속효과로프로그램상의절삭속도를달성하고가공시간을절감함 Reduction of thread machining cycles due to achieving the programmed cutting speeds with the integrated transmission gearing in fast mode 6

7 2 에너지절감효과 Advantage Energy savings + M6 나사가공에서의소비전력비교 Comparison of power consumption in the production of a thread M6 소비전력 Power consumption [Ws] 시간 Time [s] 공구회전속도 4000 min -1 Rotational speed of threading tool 4000 rpm 절감하는가공시간 Savings in cycle time Synchro Speedsynchro Modular 내장기어장치에의해가공시간절감과더불어, 장비주축의회전수를줄임으로써일반동기화가공과비교하여매우큰소비전력의절감을가져옵니다. 기존동기화가공과비교하여 90% 이상의소비전력절감 소비전력절감효과는나사크기에대해서는독립적이고주로장비주축회전속도에의해결정됨 In addition to the time savings due to the transmission gearing, the reduced speeds of the machine spindle result in signifi cant energy savings compared to the synchronous thread production Reduction of energy consumption of more than 90% compared with the synchronous thread machining The savings are relatively independent of the thread size and are mainly determined by the spindle speed M6 나사 1,000,000 홀가공한경우, 총소비전력의비교 Comparison of the power consumption in the production of threads M [kwh] kwh 소비전력 Power consumption kwh Synchro Speedsynchro Modular 0 공구회전속도 4000 min-1 Rotational speed of threading tool 4000 rpm 7

8 3 나사가공시축방향부하감소의장점 Advantage Reduction of axial force on threading tool M6 롤탭가공시축방향부하비교 Comparison of axial force during cold-forming of a thread M6 시간 Time [s] 축방향부하 [N] Axial force Synchro 공구회전속도 4000 min-1 Rotational speed of threading tool 4000 rpm Speedsynchro Modular 소프트싱크로 의최소길이보정기능을통한나사가공시발생하는동기화오류보정 Softsynchro minimal length compensation to compensate the synchronisation errors in thread machining 4 효율성의증가 Advantage Increase in efficiency M6 나사가공시생산비용비교예시 Exemplary comparison of production costs for a thread M6 [ ] 비용 Costs Synchro Speedsynchro Modular 가공홀수 Number of threads 공구구입비용, 가공시간, 소비전력의절감효과를반영한나사생산비용의평가 Evaluation of thread production costs with regard to purchase price, cycle time and energy savings 8

9 소프트싱크로 모듈러의추가적인장점 Additional advantages of the Speedsynchro Modular 기어변속비를적용하는피드변경을통한동기화사이클의간단한프로그램작성 스피드싱크로 모듈러와동기화사이클의시간절감의효과는스피드싱크로 모듈러와공구없이도시물레이션 ( 에어커팅 ) 을통하여평가가능 정확한나사깊이 일반적인기성탭홀더와대조적으로스피드싱크로 모듈러는장치에서회전방향을바꾸지않기때문에기성탭홀더에서나타나는나사깊이변화현상이없음 공구의회전방향변경은장비의주축에의해서수행됨 : - 스피드싱크로 모듈러에는회전변환장치가없음 - 적은마모와긴정비주기 - 유지보수는가공한나사의수량에의해결정되지않음 Simple programming as synchronous cycle with feed programme adapted to the transmission ratio Evaluation of time benefi t of the Speedsynchro Modular / synchronous cycle by a simulation without Speedsynchro Modular and tool Accurate thread depths no variations in thread depths associated with conventional tapping attachments since the Speedsynchro Modular in contrast to tapping attachments does not reverse the sense of rotation The reversal of the threading tool is done by the machine drive spindle: - No switching components in the Speedsynchro Modular - Low wear and longer maintenance intervals - Maintenance independent of number of threads produced 프로그램작성가이드 Some programming references 아래의프로그램작성가이드에사용된스피드싱크로 모듈러의기어비는 1:4.412 입니다 : 이송속도 f The transmission ratio of the Speedsynchro Modular is 1 : which results in the following programming guidelines: Feed f f = P x 4,412 [mm/u] f = P x [mm/rev.] 요구되는공구회전속도에대한장비주축의회전속도 Rotational speed n of machine spindle for the desired tool speed n 주축 = n 공구 / 4,412 [min -1 ] n MSP = n TOOL / [rpm] P = 나사가공공구의피치 [mm] n 주축 = 장비주축의회전속도 [min -1 ] n 공구 = 나사가공공구의회전속도 [min -1 ] 예 ) M6 / 피치 P=1mm: 요구되는공구의회전속도 : n 공구 = 3000 min -1 필요한장비주축의회전속도 : n 주축 = 3000 min-1 / 4,412 = 680 min-1 필요한이송속도 : f = 1 x 4,412 mm/u = 4,412 mm/u P = Pitch of threading tool [mm] n MSP = Rotational speed of machine spindle [rpm] n TOOL = Rotational speed of threading tool [rpm] Example thread M6 / pitch P = 1 mm: Desired rotational speed of threading tool: n TOOL = 3000 rpm Required rotational speed of machine spindle: n MSP = 3000 rpm / = 680 rpm Required feed: f = 1 x mm/rev. = mm/rev. 9

스피드싱크로 모듈러 /IKZ Speedsynchro Modular/MQL IKZ 내부절삭유공급 (IKZ) Internal coolant supply (IKZ) MQL 최소윤활공급 (MMS) Minimum-quantity lubrication (MQL) pmax 50bar (700psi) 홀더입구에서의최대절삭유압력 Coolant pressure at the

10 스피드싱크로 모듈러 /IKZ Speedsynchro Modular/MQL IKZ 내부절삭유공급 (IKZ) Internal coolant supply (IKZ) MQL 최소윤활공급 (MMS) Minimum-quantity lubrication (MQL) pmax 50bar (700psi) 홀더입구에서의최대절삭유압력 Coolant pressure at the entry to the holder pmax 6bar (85psi) 홀더입구에서의최대공기압력 Air pressure at the entry to the holder C T Soft 최소길이보정 Minimal length compensation C T Soft 최소길이보정 Minimal length compensation ER 타입의콜렛사용 (GB) Tool adaptation by means of collets, type ER (GB) ER 타입의콜렛사용 (GB) Tool adaptation by means of collets, type ER (GB) 장비에맞는고정장치 Transportarretierung angepasst an die Maschine Stop fixture adapted to machine 압축 Druck C Compression T 인장 Zug Tension 57, ,1 ø D 1 22 ø D2 69 Adaptionsschaft passend zur Maschine Adaptation shank suitable for machine 장비에적합한생크적용 타입 최대주축회전속도 Type ø D 1 Max. spindle speed Speedsynchro Modular/IKZ Speedsynchro Modular/MQL M1 - M8 2,5-8 M1 - M8 2,5-8 ER 16 (GB) ER 16 (GB) Hi-Q/ERMC 16 Hi-Q/ERMC min -1 / rpm 1 : 4, min-1 / rpm 1 : 4,412 기어비 Transmission ratio ø D 2 C T ABS 32 DIN 1835 B / 25 ABS 32 0,5 0,5 0,5 0,5 제품번호 Article no. F3741L01 F3741G26 F3751L01 10

왜기존의소프트싱크로 기능이필요한가? Why use the original Softsynchro?

동기화오류에의해탭의측면에서발생하는축방향부하를기계적으로독립적인보정 최소길이보상 ± 0,5 mm

기계주축의회전방향이바뀌는동안회전가속에의하여발생하는원치않는길이변화를방지하는길이조절나사의자기잠금장치

machining torque in the production of threads

forces at the threading tool fl anks caused by

5 mm Spring-loaded bearing of the length adjustment

between length adjustment screw and threading tool when

adjustment screw against unwanted length displacement

rotation direction of the machine spindle 모듈러디자인 Modular

절삭유공급인터페이스에문제없이 1 채널또는 2 채널 MQL 시스템으로변경가능 Length

centre DIN 69090-4 taken into account Trouble-free

2-channel MQL systems 100% 80% M6 나사가공시가공시간절약, 에너지절약,

savings and reduction of axial force in the production

11 왜기존의소프트싱크로 기능이필요한가? Why use the original Softsynchro? 나사가공에있어특허받은건설적이고독립적인가공토크전달 동기화오류에의해탭의측면에서발생하는축방향부하를기계적으로독립적인보정 최소길이보상 ± 0,5 mm 클램핑너트를조일때길이조절나사와공구사이에일어나는축방향부하를보상하는길이조절나사의스프링 - 로드베어링 기계주축의회전방향이바뀌는동안회전가속에의하여발생하는원치않는길이변화를방지하는길이조절나사의자기잠금장치 Patented constructive independent transfer of the machining torque in the production of threads Mechanically independent compensation of the axial forces at the threading tool fl anks caused by synchronisation faults Minimum length compensation ± 0.5 mm Spring-loaded bearing of the length adjustment screw for compensation of the occurring axial force between length adjustment screw and threading tool when tightening the clamping nut Self-locking of the length adjustment screw against unwanted length displacement caused by rotation acceleration during reversal of rotation direction of the machine spindle 모듈러디자인 Modular design 공구샹크의형상에따른길이조절나사선택가능 DIN 규격을고려한디자인 절삭유공급인터페이스에문제없이 1 채널또는 2 채널 MQL 시스템으로변경가능 Length adjustment screws for tool shanks with male or female centre DIN taken into account Trouble-free change of the transfer elements for 1-channel or 2-channel MQL systems 100% 80% M6 나사가공시가공시간절약, 에너지절약, 축방향부하감소의비율 Percentage of cycle time savings, energy savings and reduction of axial force in the production of a thread M6 Synchro 60% -33% Speedsynchro Modular 40% 20% 0% -91% 공구회전속도 4000 min -1 Rotational speed of threading tool 4000 rpm -57% 가공시간 Cycle time 전력소모 Power consumption 축방향부하 Axial force 11

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12 EMUGE-FRANKEN 파트너는다음의주소를통해확인하실수있습니다. EMUGE-FRANKEN sales partners, please see ZP KRGB 0.1T Aa Rev. A Printed in Korea EMUGE-FRANKEN Limited liability company 에무게프랑켄유한회사 한국지사경기도성남시분당구판교로 255 번길 9-22 판교우림 W-City 호 Tel. +82 (0) Fax. +82 (0) 창원사무소경상남도창원시성산구중앙대로 61 번길 4, 캔버라빌딩 1307 호 Tel. +82 (0) Fax. +82 (0) 울산사무소울산광역시북구치전 1 길 14-1, 2 층 Tel. +82 (0) Fax. +82 (0) 대구사무소대구광역시달서구용산큰못 1 길 24 Tel. +82 (0) info@emuge-franken.com emuge-franken.kr

WIDIN - Toolholding Catalogue.pdf

WIDIN - Toolholding Catalogue.pdf T CH CHUC UCK K 60 ER Strong Torque Power ER Chuck have strong torque power. Slim designed ER Nut were minimized an interruption to workpiece. If using Carbide Drill and coated drill, it can be improve