Clamping glossary Case hardening: The surface of the components is hardened (60 HRC) to a depth of about 1 mm (0.04 ). The core shows a high tensile s
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1 Fast changeover, fast payback: The original quick jaw change power chuck KNCS -N Easy lubrication even on vertical machines with 3 radial built-in grease nipples. Minimal set-up times Jaw change in less than 1 minute High repeatability when jaw changing No reboring of already machined jaws necessary, because runout < 0.02 mm (KNCS-N 210) Flexibility jaws can be radially adjusted and are reversible = less jaw sets Standardized mounting direct mounting Jaws radially adjustable Jaws 180 reversed Profitability Recess and bolt circle to DIN Vertical application Example set-up times/costs Jaw change Reboring of jaws Ø jaw changes/day Working days/year Machine costs/hour Total costs per year Profit* Conventional chuck 10 min 20 min $ 60. $ KNCS-N 1 min 0 min $ 60. $ 460. $ * If jaws are changed more often, the profitability is increased accordingly. 78 SMW-AUTOBLOK Version for vertical application with cover and drain holes for coolant available. Extra long, symmetrical jaw guides. Ideal for O.D. or I.D. gripping. Unique wedge bar drive for high speed. Minimum loss in gripping force because of tangentially supported wedge bars. Minimum increase of gripping force (hysteresis) after quick spindle stop. High efficiency of the wegde bar drive ensures highest concentricity and repeatability. Suitable for high-low clamping. Original SMW-AUTOBLOK patented quick jaw change. Jaw change accuracy with unique jaw safety interlock. Serration is not fully engaged jaw safety interlock active.
2 Clamping glossary Case hardening: The surface of the components is hardened (60 HRC) to a depth of about 1 mm (0.04 ). The core shows a high tensile strength and toughness. Compared to partial inductive hardened and nitrited parts the rigidity and the resistance against wear is greatly increased. Efficiency: The ratio between the calculated theoretical gripping force (disregarding friction) and the actual (measured) gripping force. High-low clamping: For easily deformed components. High gripping forces for the rough cut are reduced to low gripping forces for the finish cut without unchucking. This means less deformation on the finished components. Contrarily to wedge hook chucks the KNCS-N wedge bar drive is suitable for high-low clamping. Hysteresis: At high speeds the chuck body grows due to centrifugal force. The draw-pull of the clamping cylinder causes an increase in gripping force which cannot be decreased at a quick spindle stop (or change in speed). This can cause deformation at easily deformed parts. KNCS-N chucks with wedge bar drive have a very low hysteresis. Jaw change accuracy: The centering accuracy after a jaw change with once already bored/ground jaws on the chuck. The clamping force on the KNCS-N is transmitted via the wedge bar drive. The engaging/disengaging of the jaws is done by an additional tangential movement of the wedge bars. This proven and patented design with self-acting cleaning of the serration offers a constant high jaw change accuracy after jaw changing. Jaw safety interlock: At quick jaw change chucks the transmission of the gripping force to the interchangeable clamping jaws is done via a serration. With existing chuck designs misoperation by the operator can cause danger to man and machine if the jaw is not inserted correctly i.e. the serration is not fully engaged. The KNCS-N is equipped with a unique patented safety interlock: The built-in safety interlock eliminates misoperation. Repeatability: The centering accuracy of the chuck equipped with one set of jaws starting from the first up to the last component of a batch. Due to the wedge bar drive KNCS-N chucks offer a much higher repeatability compared to wedge hook chucks. Wedge bar drive: The chuck is driven by tangentially mounted wedge bars. This design allows highest repeatability and rigidity. These chucks have very low loss in gripping force due to centrifugal force. The design does not require counterbalance weights which allows highest speeds without vibration. Chuck body and internal parts are case hardened and ground. For highest rigidity, durability and precision. Large through hole for full use of spindle bore. SMW-AUTOBLOK 79 3
3 Main dimensions and technical data Jaw position: open position for external clamping Base jaw position»o«base jaw position»p«subject to technical changes For more detailed information please ask for customer drawing Type KNCS-N Mounting Rotating ring nut/depth Piston thread/depth Piston stroke Fixing bolt circle Fixing bolt Z120 A5 Z140 A5 A6 Z170 A6 A8 Z170 A6 A8 Z170 Z220 A6 A8 Z220 A6 A8 Dim. A B C H6 D E F G1 * M50 x 1.5/18* M60 x 1.5/16 M75 x 1.5/16 M90 x 2/20 M95 x 2/20 G2 M45 x 1.5/18 M60 x 1.5/18 M75 x 2/19 M85 x 2/19 M102 x 2/23 M110 x 2/23 K 20 20/25 22/25 22/25 25/28 25/28 max. L M N O M10 M10 M10 M10 M12 M12 M12 M16 M12 M12 M16 M12 M16 M12 M16 M16 M12 M16 P Q R1 M8/12 M8/12 M10/12 M10/12 M10/12 M10/18 R2 M5/10 M5/10 M6/10 M6/10 M8/16 M8/14 S a f7 b c d H7 f g k M8/12 M8/12 M8/13 M8/13 M12/15 M12/15 l m n max./min. o 54/ / / / / /85.5 max./min. p 54/ / / / / /53.5 Base jaw tooth pitch Base jaw offset r Base jaw offset teeth Stroke per jaw at piston stroke K Stroke per jaw at piston stroke K max. max. actuating force max. total gripping force max. speed Mass without top jaws Moment of inertia mm mm kn kn r.p.m kg kg. m Rec. closed center cyl. Rec. open center cyl. Type Type *KNCS-N and KNCS-N are available with fixed ring nut only SIN-S 100 SIN-S 100/125 SIN-S 125/150 SIN-S 125/150 SIN-S 150/175 SIN-S 150/175 VNK VNK VNK VNK VNK VNK SMW-AUTOBLOK Page 282 Page 83 Page 197
4 Main dimensions and technical data For highest speeds: flat gripping force curve FG Total gripping force at 3 jaws (kn) F FG Speed (r.p.m.) The data in the diagrams refer to 3-jaw-chucks, newly maintained according to their service manuals using SMW-AUTOBLOK K05 grease.the static and dynamic gripping forces have been measured using standard soft top jaws, placed in a position not exceeding the outer diameter of the chuck. FG Total gripping force at 3 jaws (kn) F FG Speed (r.p.m.) Safety advice/danger of damage: When using taller/heavier jaws and/or clamping on a bigger diameter reduce draw pull/rotating speed accordingly. 3 Type KNCS-N Mounting H6 Rotating ring nut/depth Piston thread/depth Piston stroke max. Fixing bolt circle Fixing bolt f7 H7 max./min. max./min. Base jaw tooth pitch Base jaw offset Base jaw offset Stroke per jaw at piston stroke K Stroke per jaw at piston stroke K max. max. actuating force max. total gripping force max. speed Mass without top jaws Moment of inertia Rec. closed center cyl. Rec. open center cyl. Dim. A B C D E F G1 G2 K L M N O P Q R1 R2 S a b c d f g k l m n o p r teeth mm mm kn kn r.p.m. kg kg. m 2 Type Type Z220 Z300 A8 A A8 A11 Z300 Z380 A11 A15 Z380 A11 A15 Z380 A M115 x 2/22 M125 x 2/22 M138 x 2/22 M165 x 2/25 M175 x 2/25 M132 x 2/25 M146 x 2/25 M160 x 2/25 M185 x 2/28 M195 x 2/28 25/28 25/ M16 M20 M16 M20 M20 M16 M20 M20 M24 M20 M24 M24 M20 M24 M M10/16 M10/16 M12/18 M16/25 M16/25 M10/16 M10/16 M12/18 M12/18 M12/ M12/17 M12/17 M12/17 M16/34 M16/ / / / / / / / / / / / /9 x SIN-S 150/175/200 SIN-S 150/175/200 SIN-S175/200 SIN-S 175/200 SIN-S 175/200 VNK VNK VNK VSG VSG SMW-AUTOBLOK 81
5 Ordering review Supply range: Chuck + key + mounting bolts + mounting key (from diameter 210) + 1 set hardened base jaws type GBK + 1 set soft top jaws type WAK + set of coverplates Spindle mounting Size rim small KNCS-N KNCS-N KNCS-N KNCS-N KNCS-N KNCS-N KNCS-N KNCS-N KNCS-N KNCS-N KNCS-N Z 170 Z 220 Z 300 Z Z 120 Z 140 Z 170 Z 170 Z 220 Z 220 Z 300 Z 300 Z 380 Z 380 Z rim large A A A A A Supply range: Chuck + key + mounting bolts + mounting key (from diameter 210) + 1 set hardened, reversible stepped monoblock jaws type GST, ground on chuck + set of coverplates Spindle mounting Size rim small KNCS-N KNCS-N KNCS-N KNCS-N KNCS-N KNCS-N KNCS-N KNCS-N KNCS-N KNCS-N KNCS-N Z 170 Z 220 Z 300 Z Z 120 Z 140 Z 170 Z 170 Z 220 Z 220 Z 300 Z 300 Z 380 Z 380 Z rim large A A A A A Supply range: Chuck + key + mounting bolts + mounting key (from diameter 210) + 1 set hardened base jaws type GBK + 1 set hardened, reversible top jaws type GUA, ground on chuck + set of coverplates Spindle mounting Size rim small KNCS-N KNCS-N KNCS-N KNCS-N KNCS-N KNCS-N KNCS-N KNCS-N KNCS-N KNCS-N KNCS-N Z 170 Z 220 Z 300 Z Z 120 Z 140 Z 170 Z 170 Z 220 Z 220 Z 300 Z 300 Z 380 Z 380 Z rim large A A A A A SMW-AUTOBLOK
6 BASE JAWS and TOP JAWS GBK Hardened base jaws Chuck Jaw type KNCS-N 140 KNCS-N 170 KNCS-N 210 KNCS-N 225 KNCS-N 260 KNCS-N 275 KNCS-N 325 KNCS-N 340 KNCS-N 400 KNCS-N 500 KNCS-N 630 GBK 140 GBK 160 GBK 200 GBK 200 GBK 250 GBK 250 GBK 315 GBK 315 GBK 400 GBK 500 GBK Id. No. B H L N S kg/set WAK Soft top jaws 3 Chuck Jaw type KNCS-N 140 KNCS-N 170 KNCS-N 210 KNCS-N 225 KNCS-N 260 KNCS-N 275 KNCS-N 325 KNCS-N 340 KNCS-N 400 KNCS-N 500 KNCS-N 630 WAK WAK WAK WAK WAK WAK WAK WAK WAK WAK WAK Id. No B H L A kg/set Chuck face UVB Soft monoblock jaws Chuck KNCS-N 140 KNCS-N 170 KNCS-N 210 KNCS-N 225 KNCS-N 260 KNCS-N 275 KNCS-N 325 KNCS-N 340 KNCS-N 400 KNCS-N 500 KNCS-N 630 Jaw type UVB 140 UVB 160 UVB 200 UVB 200 UVB 250 UVB 250 UVB 315 UVB 315 UVB 400 UVB 500 UVB 630 Id. No B H h L kg/set Chuck face GST Hardened stepped monoblock jaws Gripping ranges J3 J2 J1 A1 S J4 A4 A3 A2 Chuck KNCS-N 140 KNCS-N 170 KNCS-N 210 KNCS-N 225 KNCS-N 260 KNCS-N 275 KNCS-N 325 KNCS-N 340 KNCS-N 400 KNCS-N 500 KNCS-N 630 Jaw type GST GST 170 GST 210 GST 210 GST 260 GST 260 GST 315 GST 315 GST 400 GST 500 GST 500 Id. No B H h L T kg/set A A A A J J J J S SMW-AUTOBLOK 83
7 n SOFT TOP JAWS wide version n Accessories Type Id. No. B H L A kg/ SMWset AUTOBLOK WAKS KNCS-N 140 WAKS KNCS-N 170 WAKS WAKS WAKS KNCS-N 210 WAKS KNCS-N 225 WAKS WAKS WAKS WAKS KNCS-N 260 WAKS KNCS-N 275 WAKS KNCS-N 325 WAKS KNCS-N 340 WAKS WAKS WAKS WAKS WAKS WAKS WAKS KNCS-N 400 WAKS WAKS WAKS WAKS WAKS WAKS WAKS WAKS WAKS KNCS-N 500 WAKS KNCS-N 630 WAKS WAKS WAKS WAKS Accessories for KNCS-N/KNCS-NB chucks Ejector/axial stop Coolant flush E Ø25 Ø8 O M6 M6 SW13 Ø16 Ø16 Ejector stroke 25 mm Technical data SMW-AUTOBLOK type Ejector Ejector Ejector/axial flush Coolant flush basic kit Coolant flush basic kit Coolant flush premium kit Coolant flush premium kit KNCS-N 170 KNCS-N 210 KNCS-N 225 KNCS-N 260 KNCS-N 275 KNCS-NB 210 KNCS-NB 260 E mm min./max. O mm / / / /113 Id. No min./max. O mm / / / /113 Id. No min./max. O mm 59.6/ / / / /124 Id. No SMW-AUTOBLOK
8 n Hard roughing top jaws n Stop pins KNCS -N Type Id. No. B H T G N S b L kg/ SMW- Clamping range Ø Clamping range Ø Set AUTOBLOK external A 1 internal J 1 external A 2 internal J 2 GGK M KNCS-N GGK GGK GGK GGK M KNCS-N GGK GGK GGK GGK M KNCS-N GGK GGK GGK GGK M KNCS-N GGK GGK GGK GGK M KNCS-N GGK GGK GGK GGK M KNCS-N GGK GGK GGK GGK M KNCS-N GGK GGK GGK GGK M KNCS-N GGK GGK GGK GGK M KNCS-N GGK GGK GGK M KNCS-N GGK GGK M GGK M KNCS-N GGK H T b G GGK Hard roughing jaw Clamping ranges Base jaw position P Base jaw position O S L N B Stop pins Type Id. No. H SW G G H SW ALB M ALB ALB ALB M ALB ALB ALB ALB M ALB ALB ALB ALB SMW-AUTOBLOK 85
9 Hard reversible top jaws GUA Hardened reversible top jaws Gripping ranges Base jaw position o "0" "0" "P" Base jaw position p "P" J2 J1 A1 S J6 A6 A5 J5 J4 A4 A2 A3 J3 Chuck KNCS-N 140 KNCS-N 170 KNCS-N 210 KNCS-N 225 KNCS-N 260 KNCS-N 275 KNCS-N 325 KNCS-N 340 KNCS-N 400 KNCS-N 500 KNCS-N 630 Jaw type GUA 160 GUA 160 GUA 200 GUA 200 GUA 250 GUA 250 GUA 250 GUA 250 GUA 400 GUA 500 GUA 630 Id. No B H L T kg/set A A A A A A J J J J J J S / / For further jaws and accessories please ask for our 150 pages special catalogue! 86 SMW-AUTOBLOK
10 Grease Grease Gun Important for maintenance and safe operation, to be ordered with the chuck Grease K05 Special grease for manual and power chucks Cartridge 14 Oz. (DIN 1284) Grease content 500 g Id. No Grease gun Grease gun (DIN 1283) for cartridges 14 Oz. (DIN 1284). n Also refillable from grease can 1000 g. 3 Can 1000 g Id. No n High adhesion n High resistance against coolant n High load bearing capacity n Low friction coefficient n High gripping force n Avoids tribocorrosion Lubrication set Id. No Supply range n Grease gun n 1 Adapter flexible for high pressure grease nipple n 1 Adapter for cone grease nipple SMW-AUTOBLOK 87
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