1st edition 2012 서보용드라이빙시스템 Servo Drive System ( 서보웜기어박스 / 랙 & 피니언 ) Atlanta Antriebssysteme E. Seidenspinner GmbH & Co. KG Postfach Bietig

Transcription

1 1st edition 2012 서보용드라이빙시스템 Servo Drive System ( 서보웜기어박스 / 랙 & 피니언 ) Atlanta Antriebssysteme E. Seidenspinner GmbH & Co. KG Postfach Bietigheim-Bissingen Carl-Benz-Straße Bietigheim-Bissingen Telefon: 0049 (0) Telefax: 0049 (0) info@atlantagmbh.de Internet : 한국총대리점 : ( 주 ) 인텍오토메이션서울영등포구경인로 775 에이스하이테크시티 2 동 1504 호 < 서울본사 > TEL: (02) ~4 FAX: (02) < 천안 > TEL: (041) FAX: (041) < 창원 > TEL: (055) FAX: (055) < 울산 > TEL: (052) FAX: (052) < 광주 > TEL: (062) FAX: (062) < 대구 > TEL: (053) FAX: (053) intech@intechautomation.co.kr Internet : AEO-F Authorized Economic Operator 당사의허가없이, 어떠한복제또는인용에대해허용되지않습니다. 본카다로그내의치수및기술데이터와관련한어떠한자료에대해, 특별한공지없이수정이나변경이가능하며이에대한의무를지지않습니다. Duplication even by way of excerpts is not allowed without our express permission. Dimensions and any other technical details given in this catalogue are subject to alterations without notice and are completely without obligation on our part. All rights to make technical changes to the dimensions and the range of our standard programme are reserved. V G 1

2 전통. 혁신. 진보. 아틀란타드라이브시스템은 75 년이상확실한고정밀파워트랜스미션솔루션을제안해왔습니다. 일반중소기업과같이, 우리는고품질드라이브시스템의구성과생산, 개발에전문화되어있습니다. 아틀란타의고객은모든이송기술분야에서찾을수있습니다. 몇가지주로분야는다음과같습니다. 공작기계, 목공기계, 로봇과핸들링, 식품기계포장기계, 전용기등모든자동화기계. 우리는고정밀, 고품질랙에대한시장주도기업으로시장의동향을정의하며, 모든제품은우리의현대적공장세곳에서생산합니다. 우리는 3 개의자회사와, 세계 21 개국에서대리점을운영함으로써모든우리고객을지원하고있습니다. G 2

3 Tradition. Innovation. Progress. ATLANTA Drive Systems has offered convincing high-quality power transmission solutions for more than 75 years. As a medium-sized company we have specialized in the development, construction and production of high quality drive systems. ATLANTA customers are found in all areas of transmission engineering. The main focus however, lies in machine tool, woodworking machines, robotics and handlings, food machinery, packaging machines, boxing machines and special purpose machines. We are market leaders in high quality racks and define market trends. All components of our products are produced exclusively in our three modern plants in Bietigheim-Bissingen, Germany. We have 3 subsidiary companies and 21 agents in all industrialized countries to serve our customers all over the world. G 3

4 주문코드 - 예 Order codes Examples 예 ) 고성능서보웜기어박스 Example High-performance gear units 고성능서보웜기어박스 High-performance gear units 키설계타입 Keyway design 축간거리 a o = 80 mm Centre distance 기어박스타입별주문번호 Order code of housing 감속비 i = 19,5 Ratio 고성능서보웜기어박스 High-performance gear units 클램핑설계타입 Shrink-disc design 축간거리 a o = 80 mm Centre distance 기어박스타입별주문번호 Order code of housing 감속비 i = 19,5 Ratio 예 ) 연속연결타입랙 (Rack) Example Racks- for continuous linking 설계타입 Design 모듈 Module 설치홀포함여부 with holes 랙 (Rack) 표준길이 rack length G 4

5 목차 Table of contents 서보용웜기어박스 고출력, 고성능 HT 서보웜기어박스 < 1' GA Servo gearboxes HT-High-torque gear units < 1' 고성능 HP 서보웜기어박스 < 2' HP-High-performance gear units < 2' GB E- 서보웜기어박스 < 5' GC E-servo worm gear units < 5' B- 서보웜기어박스 < 12' GD B-servo worm gear units < 12' BG-서보웜기어박스 < 6' BG-servo bevel gear unit < 6' GE 기어박스선정계산식 Gear units calculation and selection GF 피니언과출력구동샤프트 Pinion and output drive shafts GG 슈링크디스크클램핑세트 Shrink-disc clamping sets GH 적용가능서보모터 Mounting guide for servo-gear-boxes and servo motors GI 유성치차 & 웜기어박스 Planetary-Worm Gear Box GJ 표준형베벨기어박스 Standard Bevel Gear Units GK 랙과피니언 헬리컬랙 m = 1,5 12 ZA Racks and pinions Helical tooth system 평기어랙 m = 1 12 ZB Straight tooth system LM 가이드조합용랙 m = 2 4 ZC Integrated racks for guides p = 5 13,33 랙및피니언드라이브-계산및선택 Rack and pinion drive calculation and selection ZD 윤활시스템 Lubrication system ZE 기술지원 Technical aids ZF G 5

6 서보용 - 기어박스시리즈 Servo gearbox family 아틀란타서보용드라이브시스템 : 기술적인적용을위한기준설정 세계에서가장다양한종류의고정밀랙과함께, 완벽한서보기어박스와의조합을통한최고의솔루션제공. HT-Servo HP-Servo The world s most extensive range of precision racks together with the complete family of servo gear units, provides an unmatched range of combinations to achieve the best solution to almost all possible applications. UHPR 목공기계의주행축 Linear axis of a woodworking machine 적용가능사례 : For each application the right solution: 고정밀공작기계레이저컷팅기계 High-precision machine tools, Laser cutting plants 나무, 플라스틱알루미늄처리기계공작기계 Wood-, plastic- and aluminium processing machines, machine tools 리프팅장치, 갠트리, 핸들링 Lifting shafts, gantries, handling 용접로봇, 핸들링, 제어장치 Welding robots, handling, control units G 6

7 서보용 - 기어박스시리즈 Servo gearbox family ATLANTA Servo Drive System: Setting Standards for Technological Leadership BG-Servo E-Servo B-Servo HPR PR BR 윤활시스템이적용된주행장치 Linear axis with integrated lubrication system 로봇파렛타이저의주행및상, 하구동축 Driving and lifting axis of a robotic palletizer G 7

8 서보용 - 기어박스시리즈 Servo gearbox family 백래쉬조정형고출력, 고성능 HT 서보웜기어박스 HT High-torque gear units 150 % 출력토크 150 % output torque 백래쉬 < 1 arcmin Backlash < 1 arcmin 초고강성 Highest stiffness 백래쉬조정형고성능 HP 서보웜기어박스 HP High-performance gear units 100 % 출력토크 100 % output torque 백래쉬 < 2 arcmin Backlash < 2 arcmin 초고강성 Highest stiffness E- 서보웜기어박스 E Economy gear units 100 % 출력토크 100 % output torque 백래쉬 < 5 arcmin Backlash < 5 arcmin 초고강성 Highest stiffness B- 서보웜기어박스 B Basic gear units 90 % 출력토크 90 % output torque 백래쉬 < 12 arcmin Backlash < 12 arcmin 초고강성 High stiffness BG- 서보베벨기어박스 BG-Servo bevel gear unit 100 % 출력토크 100 % output torque 백래쉬 < 6 arcmin Backlash < 6 arcmin 초고강성 Highest stiffness G 8

9 고출력, 고성능 HT 서보웜기어박스 ( 백래쉬 <1') Survey of HT-High-torque gear units < 1' 페이지 / Page 백래쉬조정형고출력고성능 HT HT-High-torque gear units GA2 GA9 서보웜기어박스 ( 백래쉬 < 1') with adjustable backlash < 1' 축간거리 50 mm Centre distance 50 mm GA2 GA3 축간거리 63 mm Centre distance 63 mm GA4 GA5 축간거리 80 mm Centre distance 80 mm GA6 GA7 축간거리 100 mm Centre distance 100 mm GA8 GA9 커플링과슈링크디스크 Couplings and shrink-disc GA10 선정과부하표 Selection and load tables GA11 GA12 간편설명서 Short description GA13 조립및유지보수 Mounting and maintenance GA14 GA15 기어박스계산및선정방법 Gear units calculation and selection GF1 GF3 기어박스악세사리 Gear units accessories GG1 GG8 적용가능서보모터 Motor applications GI1 GI4 Maße / Dimensions in mm GA 1

10 백래쉬조정형고출력고성능 HT 서보웜기어박스 ( 백래쉬 <1') HT-High-torque gear units with adjustable backlash < 1' 축간거리 / Centre distance a o = 50 mm < 1 arcmin DIN 5480 W15x1,25x10 M 6 x 12 G6 그림.1 EN ISO A-40 기준에따른출력축조합가능 Fig. 1 Output shaft with interface according analog EN ISO A-40 조립부허용크기조립부허용크기 DIN 5480 W15x1,25x10 그림 클램프와조합가능한출력축 Fig. 2 Output shaft for clamp connection GA 2 Maße / Dimensions in mm

11 백래쉬조정형고출력고성능 HT 서보웜기어박스 ( 백래쉬 <1') HT-High-torque gear units with adjustable backlash < 1' 축간거리 / Centre distance a o = 50 mm 주문코드. / Order code 감속비 i 그림 /Fig.1 그림 /Fig. 2 Ratio i D G7 k r x y f 1 e G J red 10-4 kg m² < 1 arcmin ,75 0, ,75 0, ,25 0, ,50 0, , M8 8,9 0, ,00 0, ,00 0, ,00 0, ,75 0, ,75 0, ,25 0, , M6 9,1 0, ,50 0, ,00 0, ,00 0, ,00 0, ,75 0, ,75 0, ,25 0, ,50 0, , M6 8,9 0, ,00 0, ,00 0, ,00 0, ,75 0, ,75 0, ,25 0, ,50 0, , M5 9,2 0, ,00 0, ,00 0, ,00 0, ,75 0, ,75 0, ,25 0, ,50 0, , M8 9,1 0, ,00 0, ,00 0, ,00 0, ,75 0, ,75 0, ,25 0, ,50 0, , M8 9,1 0, ,00 0, ,00 0, ,00 0,2140 상기외의축간거리와감속비는주문사양임 / other centre distances and ratios on request. Maße / Dimensions in mm GA 3

12 백래쉬조정형고출력고성능 HT 서보웜기어박스 ( 백래쉬 <1') HT-High-torque gear units with adjustable backlash < 1' 축간거리 / Centre distance a o = 63 mm < 1 arcmin 조립부허용크기 DIN 5480 W25x1,25x18 M 6 x 12 G6 그림.1 EN ISO A-50 기준에따른출력축 Fig. 1 Output shaft with interface according analog EN ISO A-50 조립부허용크기 DIN 5480 W25x1,25x18 그림 클램프와조합가능한출력축 Fig. 2 Output shaft for clamp connection GA 4 Maße / Dimensions in mm

13 백래쉬조정형고출력고성능 HT 서보웜기어박스 ( 백래쉬 <1') HT-High-torque gear units with adjustable backlash < 1' 축간거리 / Centre distance a o = 63 mm 주문코드 / Order code 감속비 i Bild /Fig.1 Bild/Fig. 2 Ratio i D G7 k r x y f 1 e G J red 10-4 kg m² ,75 2, ,75 1, ,25 0, , M10 16,0 0, ,50 0, ,00 0, ,00 1, ,00 0, ,75 2, ,75 1, ,25 0, , M8 15,5 0, ,50 0, ,00 0, ,00 1, ,00 0, ,75 2, ,75 1, ,25 0, , M10 16,0 0, ,50 0, ,00 0, ,00 1, ,00 0, ,75 2, ,75 1, ,25 0, , M8 16,0 0, ,50 0, ,00 0, ,00 1, ,00 0, ,75 2, ,75 1, ,25 0, , M8 16,0 0, ,50 0, ,00 0, ,00 1, ,00 0, ,75 2, ,75 1, ,25 0, , M8 16,0 0, ,50 0, ,00 0, ,00 1, ,00 0, ,75 2, ,75 1, ,25 0, , M10 16,5 0, ,50 0, ,00 0, ,00 1, ,00 0, ,75 2, ,75 1, ,25 0, , M12 17,5 0, ,50 0, ,00 0, ,00 1, ,00 0,5305 < 1 arcmin 상기외의축간거리와감속비는주문사양임 / other centre distances and ratios on request. Maße / Dimensions in mm GA 5

14 백래쉬조정형고출력고성능 HT 서보웜기어박스 ( 백래쉬 <1') HT-High-torque gear units with adjustable backlash < 1' 축간거리 / Centre distance a o = 80 mm < 1 arcmin DIN 5480 W38x1,25x29 G6 그림.1 EN ISO A-63 기준에따른출력축 Fig. 1 Output shaft with interface according analog EN ISO A-63 조립부허용크기 조립부허용크기 DIN 5480 W38x1,25x29 그림 클램프와조합가능한출력축 Fig. 2 Output shaft for clamp connection GA 6 Maße / Dimensions in mm

15 백래쉬조정형고출력고성능 HT 서보웜기어박스 ( 백래쉬 <1') HT-High-torque gear units with adjustable backlash < 1' 축간거리 / Centre distance a o = 80 mm 주문코드 / Order code 감속비 i 그림 /Fig.1 그림 /Fig. 2 Ratio i D G7 k r x y f 1 e G J red 10-4 kg m² ,75 9, ,75 6, ,25 4, ,50 5, , , M10 30,0 3, ,00 4, ,00 4, ,00 3, ,75 9, ,75 6, ,25 4, , , M12 32,0 5, ,50 3, ,00 4, ,00 4, ,00 3, ,75 9, ,75 6, ,25 4, , , M10 30,0 5, ,50 3, ,00 4, ,00 4, ,00 3, ,75 9, ,75 6, ,25 4, , , M10 30,5 5, ,50 3, ,00 4, ,00 4, ,00 3, ,75 9, ,75 6, ,25 4, , , M12 32,0 5, ,50 3, ,00 4, ,00 4, ,00 3, ,75 9, ,75 6, ,25 4, ,50 5, , , M12 32,0 3, ,00 4, ,00 4, ,00 3, ,75 9, ,75 6, ,25 4, , , M12 32,0 5, ,50 3, ,00 4, ,00 4, ,00 3,7140 < 1 arcmin 상기외의축간거리와감속비는주문사양임 / other centre distances and ratios on request. Maße / Dimensions in mm GA 7

16 백래쉬조정형고출력고성능 HT 서보웜기어박스 ( 백래쉬 <1') HT-High-torque gear units with adjustable backlash < 1' 축간거리 / Centre distance a o = 100 mm < 1 arcmin DIN 5480 W38x1,25x29 M 8 x 16 그림.1 EN ISO A-80 기준에따른출력축 Fig. 1 Output shaft with interface according analog EN ISO A-80 조립부허용크기 G6 조립부허용크기 DIN 5480 W38x1,25x29 그림 클램프와조합가능한출력축 Fig. 2 Output shaft for clamp connection GA 8 Maße / Dimensions in mm

17 백래쉬조정형고출력고성능 HT 서보웜기어박스 ( 백래쉬 <1') HT-High-torque gear units with adjustable backlash < 1' 축간거리 / Centre distance a o = 100 mm 주문코드 / Order code 감속비 i 그림 /Fig.1 그림 /Fig. 2 Ratio i D G7 k r x y f 1 e G J red 10-4 kg m² ,75 22, ,75 12, ,25 8, , M10 46,0 7, ,50 5, ,00 4, ,00 8, ,00 9, ,75 22, ,75 12, ,25 8, , M10 46,0 7, ,50 5, ,00 4, ,00 8, ,00 9, ,75 22, ,75 12, ,25 8, , M10 47,0 7, ,50 5, ,00 4, ,00 8, ,00 9, ,75 22, ,75 12, ,25 8, , M12 49,0 7, ,50 5, ,00 4, ,00 8, ,00 9, ,75 22, ,75 12, ,25 8, , M12 48,0 7, ,50 5, ,00 4, ,00 8, ,00 9, ,75 22, ,75 12, ,25 8, , M12 48,0 7, ,50 5, ,00 4, ,00 8, ,00 9,7400 < 1 arcmin 상기외의축간거리와감속비는주문사양임. / other centre distances and ratios on request. Maße / Dimensions in mm GA 9

18 축이음 Connecting elements < 1 arcmin 모터와기어박스조립을위한특수커플링, 고강성, 열처리, 키없는모터샤프트연결용 Special couplings for motor/gear units, rigid model, nitrided, preassembled for motor shafts without key 감속기쪽의단면스플라인샤프트에의한연결 (DIN 5480) Bore on gear unit side low-clearance tooth-hub profile corresponding to DIN 5480 for push-fitting G l 1 l 2 D 1 D 2 d 1 모터쪽의단면파워락을이용한축이음 Bore on motor side with locking elements as clamp connection d 2 DIN 5480 l 3 L 2 l 4 L 1 G 이음을위한기준치수기입 Reference diameter for mountening 주문코드 / Order code 커플링 Coupling 1) d 1 d 2 D 1 D 2 l 1 l 2 l 3 l 4 L 1 L 2 G Torque J red 10-4 kg m² x1,25x xM5 7 Nm 0,835 0, x1,25x , xM5 7 Nm 0,976 0, x1,25x xM5 7 Nm 0,835 0, x1,25x xM5 7 Nm 0,824 0, x1,25x xM5 7 Nm 0,799 0, x1,25x xM5 7 Nm 0,985 0, x1,25x ,3 18,3 4xM5 7 Nm 0,975 0, x1,25x xM5 7 Nm 0,853 0, x1,25x xM6 10 Nm 1,041 0, x1,25x , ,5 59,5 4xM6 10 Nm 2,628 0, x1,25x , xM6 10 Nm 1,645 0, x1,25x , xM6 10 Nm 1,622 0, x1,25x , xM6 10 Nm 1,598 0, x1,25x ,2 26, xM6 10 Nm 1,550 0, x1,25x , xM6 10 Nm 1,703 0, x1,25x , xM6 10 Nm 1,757 0, x1,25x xM6 10 Nm 5,998 0, x1,25x xM6 10 Nm 5,921 0, x1,25x xM6 10 Nm 6,155 0, x1,25x , ,5-5xM6 10 Nm 4,452 0, /8" 38x1,25x xM6 10 Nm 16,320 1, x1,25x xM6 10 Nm 5,882 0, x1,25x xM6 10 Nm 5,784 0, x1,25x xM6 10 Nm 16,550 1, x1,25x xM6 10 Nm 16,240 1, x1,25x xM8 25 Nm 41,860 3,10 1) 스페어파트 / Spare part clamping element 출력구동샤프트 ( 기어박스 ) 용슈링크디스크 ( 중공샤프트고정형 ) 클램프 Shrink-disc clamping sets for output drive shafts of gear series 셋트품으로공급됨 L 1 L 2 L 3 Supplied as complete set J red = J i 2 d 2 D l d 1 d 3 주문코드 a 0 T 2 max Order code mm Nm d 1 d 2 d 3 D L 1 L 2 L 3 l G ,2 27,5 23, x M6 12 Nm 4,029 0, ,2 31,5 27, x M6 12 Nm 11,322 0, ,2 34,5 30, x M6 12 Nm 27,137 1, ,3 38,0 32, x M8 30 Nm 88,870 1,9 Torque J 10-4 kg m² GA 10 Maße / Dimensions in mm

19 HT 서보웜기어박스선정을위한부하표 Selection and load tables for HT-high-torque gear units 아래표의수치는마모에의한것이거나서보시스템에서의최대부하로 12,000 시간사용시의최대측면하중에기초한수치입니다. 연속적인최대부하의사용조건에서온도범위를고려할필요가있습니다. ( 문의바람 ) T 2max. = 허용한계토크 Nm, P 1 = 구동파워 kw, T 2 = 출력토크 Nm. The values in the tables are based upon wear or maximum flank load at 12,000 h full load and on servo-operation. With continuous full-load operation it may be necessary to consider temperature limits! (Please ask us, if in doubt.) T 2max. = static torque to avoid tooth fracture, P 1 = driving power in kw, T 2 = output torque in Nm. < 1 arcmin 주문코드 구동모터회전수 / Driving speed n 1 in min -1 Order code a 0 i T 2 max η P 1 T 2 P 1 T 2 P 1 T 2 P 1 T 2 P 1 T 2 P 1 T 2 P 1 T 2 bei (mm) (kw) (Nm) (kw) (Nm) (kw) (Nm) (kw) (Nm) (kw) (Nm) (kw) (Nm) (kw) (Nm) _ _ , , ,8 97 2, , , , ,9 91 0, _ _07 6, , , , , , ,6 97 7,8 91 0, _ _09 9, , , , , , , , , _ _15 14, , ,6 90 0, , , , , , _ _20 19, , , , , , , , , _ _29 29, , ,3 78 0, , , , , , _ _39 39, , , , , , , , , _ _50 50, , , , , , , , , _ _ , , , , , , , , _ _07 6, , , , , , , , _ _09 9, , , , , , , , _ _15 14, , , , , , , , _ _20 19, , , , , , , , _ _29 29, , , , , , , , _ _39 39, , , , , , , , _ _52 52, , , , , , , , _ _ , , , , , , , _ _07 6, , , , , , , _ _09 9, , , , , , , _ _15 14, , , , , , , _ _20 19, , , , , , , _ _29 29, , , , , , , _ _39 39, , , , , , , _ _52 52, , , , , , , _ _ , , , , , , , _ _07 6, , , , , , , _ _09 9, , , , , , , _ _15 14, , , , , , , _ _20 19, , , , , , , _ _29 29, , , , , , , _ _39 39, , , , , , , _ _52 52, , , , , , ,77 Maße / Dimensions in mm GA 11

20 HT 서보웜기어박스선정을위한부하표 Selection and load tables for HT-high-torque gear units 최대하중하에서서보웜감속기의효율 < 1 arcmin Gearing efficiency of servo worm gear units with driving worm and under full load. 효율 / efficiency η % 회전수 [min -1 ] / speed [rpm] 출력축에대한부가하중주어진데이터는기준값입니다. 기어형상의선택에따라발생하는변수를고려해야합니다. 힘의작용점은축의중심이라고가정합니다. 부가적인축방향의힘이발생하거나높은교차하중이작용하는경우에는문의하여주십시오. l Fn Z Additional loads on output drive The data given are reference values. You should consider the values arising from the choice of the tooth system. It is assumed that the point of action of the force is the centre of the shaft. In cases where additional axial forces occur, over and above high transverse forces, please ask for advice. a Fa Z 축간거리 Centre distance a (mm) 케이스의센터 / EN ISO 클램프- EN ISO 클램프- EN ISO 클램프- EN ISO 클램프- 치형의센터거리 이음. 이음. 이음. 이음. Dimensions centre casing/ Clamp Clamp Clamp Clamp centre teeth Connect. Connect. Connect. Connect. l (mm) 최대부가하중 Max. additional load 레이디얼방향 Fn z [N] 축방향 Fa z [N] 축하중만 Fa z [N] (Fn = 0) Only axial load GA 12 Maße / Dimensions in mm

21 고출력고성능 HT 서보웜기어박스 HT-High-torque gear units 개요 ATLANT 사의 HT 서보웜기어박스최신의 DC 서보모터와 3 상모터와의사용을위한목적으로특별히개발되었습니다. 이제품들은여기에소개된다른제품들과같이항시재고를보유하고있거나단기간내에공급가능합니다. HT 서보웜기어박스아래와같은특별한특성을갖고있습니다. 초정밀기어링 ( 백래쉬 1 arcmin 미만 ), 백래쉬조정가능 150% 이상향상된출력 최적의방열을위한경금속의케이스 출력축의중공축에사용된테이퍼롤러베어링은 O 자형의기하학적배열로, 보다큰부가하중을견딜수있도록합니다. Short description ATLANTA HT-high-torque worm gear units have been specially developed for use with the latest three-phase and DC servo-motors. Like all other components in this catalogue, they are usually available ex stock or, at least, within a very short time. The following are typical features of our HT-high-torque gear units: low-clearance gearing (back lash < 1'), adjustable up to 150 % higher loading values casing of light metal for optimal heat dissipation robust bevel roller bearings for the output drive hollow shaft in O arrangement permitting greater additional forces. < 1 arcmin 축간거리, 감속비, 기어치형구조등은 DIN 3975/76 규격을따르고있습니다. 기어치형은편심플랜지를이용하여축간거리를변경해주어간단히백래쉬를조정할수있도록최적화되어있습니다. 연마기어, 오른나사웜기어, 특수구조의브론즈웜기어, 특별한윤활시스템등이고효율과양방향의원활한동작, 그리고최장수명을보장해줍니다. 또한, 케이스에는어느위치에서도설치취부가가능하도록다양한취부홀과탭이가공되어있습니다. Centre distances, gear ratios and tooth systems have been chosen in accordance with DIN 3975/76. The tooth shape was optimised so as to permit the adjustment of the clearance simply by changing the centre distance by means of eccentric flanges. The use of ground, right-hand worms, a worm gear of special worm-gear bronze and dip-feed lubrication (synthetic special oil) ensures a high degree of efficiency and also smooth running in both directions and a long service life. The fully machined casing with its many fixing bores and tapped holes permits mounting in any position. 감속기어와출력축간의확실한구동과비틀림방지가필요한조건이라면간헐적인구동시구동축간의연결이가장중요한문제가됩니다. 이때에아틀란타의기존제품인출력축의슈링크디스크커플링과 DIN EN ISO A 규격에따른최신형의기어박스가문제를만족스럽게해결해드립니다. 구동모터와의연결은특수커플링으로이뤄집니다. 원통형의웜기어구동축은특수커플링을통해연결되어미끌어짐없는확실한힘의전달을보증합니다. 파워락형태의테이퍼판스프링의사용은모터샤프트를더욱확실히클램핑하는것을도와줍니다. 매우다양한종류의출력구동샤프트가준비되어있습니다. 다양한잇수의평기어, 헬리컬기어를가진출력샤프트를선택하실수있고, 일반피니언샤프트를제외하고도아틀란타의기어휠프로그램을통해적절한출력구동샤프트와함께잇수가다른다수의피니언과조합하에사용이가능합니다. 또한, EN ISO A 규격에따른기어박스를위한헬리컬피니언도선택할수있습니다. 안전하게정지하기위해기어 ( 페이지 GA-11) 의최대이송토르크에맞는쉬링크디스크 ( 페이지 GH-1) 를확인하십시오. The demand for an absolutely positive, and largely torsionfree connection between gear unit and output shaft, as it is especially important for intermittent operation, is fulfilled by our new gear-unit version with interface according to DIN EN ISO A as well as by our traditional version with shrinkplate coupling of the output shaft. The drive, i.e. the connection with the driving motor, is achieved with a special clutch. Its internal gearing, together with the barrelled profile of the driving shaft of our worm gear unit ensures transmission of the power with no free play. The use of annular spring elements firmly fixed to the motor shaft serves the same purpose. For the output drive you can choose from quite a number of output drive shafts with straight and helical tooth systems and various numbers of teeth. Apart from toothed pinion shafts there is a multitude of gearwheels with different numbers of teeth from our gearwheel program which can be combined and used together with suitable special output drive shafts. In addition there is a large choice of gearwheels with helical tooth system for gear units with interface according to EN ISO A. For safety-stop is the maximum transmittable torque of the gear unit (see page GA-11) and shrink disc (see page GH-1) has to be checked. Maße / Dimensions in mm GA 13

22 대용량 HT 서보웜기어박스의설치및유지보수 Mounting and maintenance HT-high-torque gear units < 1 arcmin 감속기의취부 웜기어박스 ( 본체 ) 다섯개의취부면에충분히확보된탭홀이있어어느위치에서도취부할수있습니다. 어떠한부가하중에도견딜수있도록최대한넓은면적이접촉하도록취부하여주십시오. 페이지 ( 페이지 GA-12 참조 ) 예를들어두개의옆면중한면접촉 ) 웜샤프트 ( 입력축 ) 가옆으로눕거나아래로향할경우윤활작용에이상적입니다. 샤프트를위로향하도록취부할경우구동허용동력이 10% 정도감소될것입니다. Mounting instructions Worm gear units Five mounting faces with sufficiently dimensioned tapped holes are provided for mounting in any position. In order to accommodate all supplementary forces (see page GA-12) we recommend mounting at the largest contact faces., i.e. at one of the two cap sides. Putting the worm shaft (input shaft) in a lateral or inferior position is ideal for lubrication. Mounting the shaft in a top position will reduce the driving capacity by about 10 %. 커플링커플링은조립된상태로납품됩니다. 모터샤프트를연결하기전에모든취부면을기름막이없게끔깨끗이하여야합니다. 커플링의허브에삽입되어있는리테이닝링을커플링이축방향으로움직이지않도록주의하면서모터샤프트에고정시킵니다. 아래의절차에의해링을삽입할필요가있을수있습니다. 추천순서 접촉면에묻은오일을제거하고깨끗히하십시오. 측정값 X1 에 (GI-5 ~ GI-9) 커플링을모터샤프트에끼워넣으시오. 깊이측정게이지는측정값을결정하는데도움이됩니다. 볼트를가볍게조이고, 실제로구동이되는지커플링을점검하시오. 테이블에표시된체결토크값을확인하여, 클러치의양쪽간격이같도록조절하시오. 커플링목부분의최종동심도를측정하여확인하십시오. 주문코드 Order code Coupling The coupling will be delivered pre-assembled. Before attaching it to the motor shaft all contact surfaces must be cleaned and protected by applying a thin oil film. A retaining ring inserted in the hub of the coupling locks it on the motor shaft preventing axial movement of the coupling. It may be necessary to insert this ring in the next recess. Recommended sequence: Slide the coupling onto the motor shaft until it clicks home (shoulder/retaining ring). Torque Nm Nm Nm Nm Tighten the clamping screws slightly and check the coupling for true running. Tighten screws alternately crosswise using torque figures as shown in the table opposite ensuring that the gap between coupling and contact face remains even. A final check of true running is recommended at the applicable reference diameter! 모터 커플링이장착된모터를기어중심축에맞추어삽입하고기어박스에볼트로조여취부한다. 출력구동축 ( 피니언샤프트 ) 출력축에아직피니언샤프트가완전히조립되어있지않다면우선피니언샤프트와중공축의돌출부를깨끗이하고그리스또는오일을발라주십시오. 스페셜출력구동샤프트는공차 H6 (DIN ISO286) 을추천합니다. 재질의최소한항복점은 1mm² 당 385N 의힘이며, 더큰힘에대한재계산은필수적입니다. 나사홀 Thread holes M5 M6 M8 M10 A mounting guide can be found on page GI-1 to GI-4 Motor Insert the motor with coupling mounted into the gear centering piece and bolt it to the gearbox. Output drive (pinion) shaft Unless the output pinion shaft comes already fully assembled, we recommend to proceed Torque as follows: 10 Nm Clean pinion shaft and hollow shaft extension 18 Nm and then grease or oil them. For the special 43 Nm output drive shaft we recommend tolerance 84 Nm h6 (DIN ISO286). the material must have a minimum yield point of 385 N/mm². A recalculation of the strength is necessary. EN ISO A 규격에따른출력구동피니언출력축피니언을아직조립하지않았다면, 다음과같은순서를따르시오. 피니언과기어박스의접촉면을깨끗히하고피니언을끼운다음고강성볼트로테이블수치에따른적정토르크로체결하십시오. ( 열십자방향으로 ) 주문코드 Order code Torque Nm Nm Nm Nm Output drive pinion for interface according to EN ISO A If the output pinion is not supplied already mounted, we recommend to proceed as follows: Clean the pinion and the gearbox interface, put on the pinion and tighten the screws (crosswise) to the proper torque acc. to table (suitable screws 12.9 are supplied with the cylindrical gears). GA 14 Maße / Dimensions in mm

23 대용량 HT 서보웜기어박스의설치및유지보수 Mounting and maintenance HT-high-torque gear units 슈링크 - 디스크이음을위한피니언샤프트연결 감속기의중공축바깥면으로슈링크디스크를밀어넣습니다. ( 미리스크류를조이지마십시오 ) 출력구동샤프트를취부방향의중공축과맞닿을때까지삽입합니다. 클램핑볼트를한방향으로차례로균일하게몇회에걸쳐서표에지시된수치의토크까지조여주어축이음을합니다. ( 대각선으로조이지말것.) 유지 / 보수 원주상의백레쉬의조정감속기는최초의백래쉬상태로공장에조립됩니다. 장시간간의사용후, 기어의마모로인한백래쉬는당연히증가할것입니다.( 기준값 >15') 이러한경우편심상태로지지되고있는출력축 (= 웜휠 ) 을움직여백래쉬를조정할수있습니다. Output drive shaft for shrink-disc connection Slide shrink disc onto the hollow shaft extension of the gear unit (please do not tighten the screws beforehand!).insert the output shaft from the desired side into the hollow shaft fully up to the stop. Make the transverse pressure connection by evenly tightening the clamping screws. Tighten the screws one after the other (not crosswise) in several passes to the torque indicated in the table. Maintenance Adjustment of the circumferential backlash The units are set up in the factory with a minimal amount of backlash. After prolonged usage, backlash may increase due to wear (reference value >15'). It can be adjusted by moving the eccentrically supported output shaft (= worm wheel). < 1 arcmin 조정순서는아래와같습니다. 오일이새지않도록양단두개의캡을완전히빼지않고캡의스크류를풉니다. 스크류를모두풀고나면, 양쪽의캡을돌려서케이스에각인되어있는높은수치의숫자쪽으로똑같은양만큼돌려줍니다. 그리고웜기어가일회전을하도록돌려서백래쉬를확인하십시오. 필요하다면, 한번더조정하여주십시오. 그리고스크류를대칭으로번갈아하나씩균일하게조여주십시오. 감속기의센터거리의조정은작동조건의변경과관계되므로감속기취부에대한보정이필요할수있습니다. 윤활유의교체 감속기는합성윤활유를채워테스트구동후납품됩니다. 윤활유의유량을월 1 회정도확인하여주십시오. ( 사용첫주에는보다자주하시오.) 일반적인사용환경하에서는매 4 년마다 1 회씩윤활유를교체하는것을권장하지만 2~3 교대로작업이진행될경우년 1 회교체하는것이바람직합니다. 교체를위해서는감속기를완전히비우고새오일로한번씻어내린후, 감속기의중간위치쯤에나있는오일레벨홀까지새윤활유로채웁니다. 사용되는추천윤활유는아래표에있습니다. ( 주의 : 합성오일과천연오일을섞지마십시오.) 오일의양을옆의표에나타내었습니다. 폐사가추천하는합성오일은아래와같습니다. 기어윤활제 : GH 주문코드 (1 Liter) 축간거리 Centre distance a = 50 mm 0,3 l a = 63 mm 0,5 l a = 80 mm 1,2 l a = 100 mm 2,0 l We recommend to proceed as follows: Unscrew the hexagon socket head screw of the two end caps without removing the caps in order to avoid oil leakage. Turn both caps towards the next higher number marked on the casing ensuring that they are both moved by the same amount. Check the backlash by turning the worm gear at least one complete revolution. If necessary, adjust further by another step. Evenly retighten the hexagon socket head screws alternately crosswise. An alteration of the gear centre distance in relation to the overall operating conditions of the unit must be made up for by adjusting the attachment of the gear unit. Lubricant change In the factory the gear units are filled with a synthetic lubricant and test run. They are delivered ready for use. A check of the lubricant level once a month - during the first weeks of operation more frequently - is recommended. Under normal load conditions and with single shift working it is recommended that the lubricant be changed every four years; with 2 or 3 shift working the lubricant should be changed annually. To do this, the unit must be emptied, flushed through and then refilled to the oil-level hole approximately in the middle of the gear unit using one of the lubricants recommended below. (Important: Synthetic lubricants must not be mixed with mineral oils.) For oil quantities see table. 오일량 Oil quantity We recommend the following synthetic gear lubricant : GH Order code: (1 litre) 대체가능품 : SHELL Tivela S 220, BP Enersyn SG-XP 220, ARAL Degol GS 220 alternative: SHELL Tivela S 220, BP Enersyn SG-XP 220, ARAL Degol GS 220 방수등급 방수등급 : DIN 규격에따라 IP65/67 ( 부식의정도는별개임 ) Degree of protection Degree of protection: IP65/67 according to DIN (Corrosion has to be verified separately). Maße / Dimensions in mm GA 15

24

25 고성능 HP 서보웜기어박스 ( 백레쉬 <2') Survey of HP-High-performance gear units < 2' 페이지 / Page 백래쉬조정형고성능 HP HP-High-performance gear units GB2 GB11 서보웜기어박스 ( 백래쉬 < 2') with adjustable backlash < 2' 축간거리 50 mm Centre distance 50 mm GB2 GB3 축간거리 63 mm Centre distance 63 mm GB4 GB5 축간거리 80 mm Centre distance 80 mm GB6 GB7 축간거리 100 mm Centre distance 100 mm GB8 GB9 축간거리 125 mm Centre distance 125 mm GB10 GB11 < 2 arcmin 커플링과슈링크디스크 Couplings and shrink-disc GB12 선정과부하표 Selection and load tables GB13 GB14 간편설명서 Short description GB15 조립및유지보수 Mounting and maintenance GB16 GB17 기어박스계산및선정방법 Gear units calculation and selection GF1 GF3 기어박스악세사리 Gear units accessories GG1 GG8 적용가능서보모터 Motor applications GI1 GI4 Maße / Dimensions in mm GB 1

26 백래쉬조정형고성능 HP 서보웜기어박스 ( 백래쉬 <2') HP-High-performance gear units with adjustable backlash < 2' 축간거리 / Centre distance a o = 50 mm < 2 arcmin r 140 M8x16 10 Counter bore for M8 3, Ø70 H8 45 D 14,7 h8 M8x ±0, ,5 Ø62 H8 f 1 G e x y f k DIN 5480 W15x1,25x10 25 H6 28,3 8 P8 40 그림.1 키이타입출력축 Fig. 1 Output shaft with key connection 140 r M8x16 10 Counter bore for M D 14,7 h8 M8x ±0, f 1 G 18 e x y f 1 k 100 DIN 5480 W15x1,25x10 25 H h8 그림 클램프와조합가능한출력축 Fig. 2 Output shaft for clamp connection GB 2 Maße / Dimensions in mm

27 백래쉬조정형고성능 HP 서보웜기어박스 ( 백래쉬 <2') HP-High-performance gear units with adjustable backlash < 2' 축간거리 / Centre distance a o = 50 mm 주문코드 / Order code 감속비 i 그림 /Fig.1 그림 /Fig. 2 Ratio i D G7 k r x y f 1 e G J red 10-4 kg m² ,75 0, ,75 0, ,25 0, ,50 0, , M8 7,5 0, ,00 0, ,00 0, ,00 0, ,75 0, ,75 0, ,25 0, , M6 7,5 0, ,50 0, ,00 0, ,00 0, ,00 0, ,75 0, ,75 0, ,25 0, ,50 0, , M6 7,5 0, ,00 0, ,00 0, ,00 0, ,75 0, ,75 0, ,25 0, , M8 7,5 0, ,50 0, ,00 0, ,00 0, ,00 0, ,75 0, ,75 0, ,25 0, ,50 0, , M5 7,5 0, ,00 0, ,00 0, ,00 0, ,75 0, ,75 0, ,25 0, ,50 0, , M8 7,5 0, ,00 0, ,00 0, ,00 0, ,75 0, ,75 0, ,25 0, ,50 0, , M8 7,5 0, ,00 0, ,00 0, ,00 0,2140 < 2 arcmin 감속비 3:1 과상기외의축간거리와감속비는주문사양임 / Ratio 3,00; other centre distances and ratios on request. Maße / Dimensions in mm GB 3

28 백래쉬조정형고성능 HP 서보웜기어박스 ( 백래쉬 <2') HP-High-performance gear units with adjustable backlash < 2' 축간거리 / Centre distance a o = 63 mm r < 2 arcmin M10x15 4,5 D 24,7 h8 M10x ±0, ,5 Ø72 H8 f 1 G e x y ,5 10 f k DIN 5480 W25x1,25x18 28 H6 31, P8 그림.1 키이타입출력축 Fig. 1 Output shaft with key connection 170 r M10x D 24,7 h8 M10x ±0, f 1 G Ø90 H e x y k ,5 10 f DIN 5480 W25x1,25x18 28 H6 36 h8 그림 클램프와조합가능한출력축 Fig. 2 Output shaft for clamp connection GB 4 Maße / Dimensions in mm

29 백래쉬조정형고성능 HP 서보웜기어박스 ( 백래쉬 <2') HP-High-performance gear units with adjustable backlash < 2' 축간거리 / Centre distance a o = 63 mm 주문코드 / Order code 감속비 i 그림 /Fig.1 그림 /Fig. 2 Ratio i D G7 k r x y f 1 e G J red 10-4 kg m² ,75 2, ,75 1, ,25 0, , M10 13,0 0, ,50 0, ,00 0, ,00 1, ,00 0, ,75 2, ,75 1, ,25 0, , M8 12,5 0, ,50 0, ,00 0, ,00 1, ,00 0, ,75 2, ,75 1, ,25 0, , M10 13,0 0, ,50 0, ,00 0, ,00 1, ,00 0, ,75 2, ,75 1, ,25 0, , M8 13,0 0, ,50 0, ,00 0, ,00 1, ,00 0, ,75 2, ,75 1, ,25 0, , M8 13,0 0, ,50 0, ,00 0, ,00 1, ,00 0, ,75 2, ,75 1, ,25 0, , M8 13,0 0, ,50 0, ,00 0, ,00 1, ,00 0, ,75 2, ,75 1, ,25 0, , M10 13,5 0, ,50 0, ,00 0, ,00 1, ,00 0, ,75 2, ,75 1, ,25 0, , M12 14,5 0, ,50 0, ,00 0, ,00 1, ,00 0,5305 < 2 arcmin 감속비 3:1 과상기외의축간거리와감속비는주문사양임 / Ratio 3,00; other centre distances and ratios on request. Maße / Dimensions in mm GB 5

30 e 백래쉬조정형고성능 HP 서보웜기어박스 ( 백래쉬 < 2') HP-High-performance gear units with adjustable backlash < 2' 축간거리 / Centre distance a o = 80 mm < 2 arcmin r M12x18 5, ,5 Ø80 H8 f 1 G e f H6 7 Ø105 H8 39,3 65 D 37,7 h8 M12x ±0, x y k DIN 5480 W38x1,25x P8 그림. 1 키이타입출력축 Fig. 1 Output shaft with key connection 205 r M12x D 37,7 h8 M12x ±0, f 1 G 18 x y f k 205 DIN 5480 W38x1,25x29 36 H6 50 H8 그림 클램프와조합가능한출력축 Fig. 2 Output shaft for clamp connection GB 6 Maße / Dimensions in mm

31 백래쉬조정형고성능 HP 서보웜기어박스 ( 백래쉬 <2') HP-High-performance gear units with adjustable backlash < 2' 축간거리 / Centre distance a o = 80 mm 주문코드 / Order code 감속비 i 그림 /Fig.1 그림 /Fig. 2 Ratio i D G7 k r x y f 1 e G J red 10-4 kg m² ,75 9, ,75 6, ,25 4, ,50 5, , , M , ,00 4, ,00 4, ,00 3, ,75 9, ,75 6, ,25 4, , , M , ,50 3, ,00 4, ,00 4, ,00 3, ,75 9, ,75 6, ,25 4, , , M , ,50 3, ,00 4, ,00 4, ,00 3, ,75 9, ,75 6, ,25 4, , , M , ,50 3, ,00 4, ,00 4, ,00 3, ,75 9, ,75 6, ,25 4, , , M , ,50 3, ,00 4, ,00 4, ,00 3, ,75 9, ,75 6, ,25 4, ,50 5, , , M , ,00 4, ,00 4, ,00 3, ,75 9, ,75 6, ,25 4, , , M , ,50 3, ,00 4, ,00 4, ,00 3,7140 < 2 arcmin 상기외의축간거리와감속비는주문사양임. / other centre distances and ratios on request. Maße / Dimensions in mm GB 7

32 백래쉬조정형고성능 HP 서보웜기어박스 ( 백래쉬 <2') HP-High-performance gear units with adjustable backlash < 2' 축간거리 / Centre distance a o = 100 mm < 2 arcmin r M12x24 5, ,5 Ø100 H8 f 1 G x y f H6 51,8 70 D 37,7 h8 M12x ±0, e ,5 12,5 k DIN 5480 W38x1,25x P8 그림. 1 키이타입출력축 Fig. 1 Output shaft with key connection r 250 M12x ,5 70 D 37,7 h8 M12x ±0, f 1 G Ø125 H e x y ,5 12,5 f k 233 DIN 5480 W38x1,25x29 48 H6 62 h8 그림 클램프와조합가능한출력축 Fig. 2 Output shaft for clamp connection GB 8 Maße / Dimensions in mm

33 백래쉬조정형고성능 HP 서보웜기어박스 ( 백래쉬 <2') HP-High-performance gear units with adjustable backlash < 2' 축간거리 / Centre distance a o = 100 mm 주문코드 / Order code 감속비 i 그림 /Fig.1 그림 /Fig. 2 Ratio i D G7 k r x y f 1 e G J red 10-4 kg m² ,75 22, ,75 12, ,25 8, , M , ,50 5, ,00 4, ,00 8, ,00 9, ,75 22, ,75 12, ,25 8, , M , ,50 5, ,00 4, ,00 8, ,00 9, ,75 22, ,75 12, ,25 8, , M , ,50 5, ,00 4, ,00 8, ,00 9, ,75 22, ,75 12, ,25 8, , M , ,50 5, ,00 4, ,00 8, ,00 9, ,75 22, ,75 12, ,25 8, , M , ,50 5, ,00 4, ,00 8, ,00 9, ,75 22, ,75 12, ,25 8, , M , ,50 5, ,00 4, ,00 8, ,00 9,7400 < 2 arcmin 상기외의축간거리와감속비는주문사양임./ other centre distances and ratios on request. Maße / Dimensions in mm GB 9

34 백래쉬조정형고성능 HP 서보웜기어박스 ( 백래쉬 <2') HP-High-performance gear units with adjustable backlash < 2' 축간거리 / Centre distance a o = 125 mm < 2 arcmin r M16x ,5 Ø160 H7 f 1 G x y f H6 64,4 95 D 37,7 h8 M16x ±0, e ,5 17,5 k DIN 5480 W38x1,25x P8 그림. 1 키이타입출력축 Fig. 1 Output shaft with key connection 305 r M16x ,7 h8 M16x ±0, f 1 G 26 e Ø160 H8 x ,5 17,5 f k 280 DIN 5480 W38x1,25x29 60 H6 80 h8 그림 클램프와조합가능한출력축 Fig. 2 Output shaft for clamp connection GB 10 Maße / Dimensions in mm

35 백래쉬조정형고성능 HP 서보웜기어박스 ( 백래쉬 <2') HP-High-performance gear units with adjustable backlash < 2' 축간거리 / Centre distance a o = 125 mm 주문코드 / Order code 감속비 i 그림 /Fig.1 그림 /Fig. 2 Ratio i D G7 k r x y f 1 e G J red 10-4 kg m² ,75 35, ,25 23, , , M , ,50 16, ,00 23, ,00 15, ,00 11, ,75 35, ,25 23, , , M , ,50 16, ,00 23, ,00 15, ,00 11,2943 < 2 arcmin 상기외의축간거리와감속비는주문사양임. / other centre distances and ratios on request. Maße / Dimensions in mm GB 11

36 축이음 Connecting elements 모터와기어박스조립을위한특수커플링, 고강성, 열처리, 키없는모터샤프트연결용 Special couplings for motor/gear units, rigid model, nitrided, preassembled for motor shafts without key < 2 arcmin 감속기쪽의단면스플라인샤프트에의한연결 (DIN5480) G l 1 l 2 d 1 모터쪽의단면파워락이용한축이음 Bore on gear unit side low-clearance tooth-hub profile corresponding to DIN 5480 for push-fitting D 1 D 2 Bore on motor side with locking elements as clamp connection d 2 DIN 5480 l 3 L 2 l 4 L 1 G 이음을위한기준치수기입 Reference diameter for mountening 주문코드 / Order code 커플링 Coupling 1) d 1 d 2 D 1 D 2 l 1 l 2 l 3 l 4 L 1 L 2 G - Torque J red 10-4 kg m² x1,25x xM5 7 Nm 0,835 0, x1,25x , xM5 7 Nm 0,976 0, x1,25x xM5 7 Nm 0,835 0, x1,25x xM5 7 Nm 0,824 0, x1,25x xM5 7 Nm 0,799 0, x1,25x xM5 7 Nm 0,985 0, x1,25x ,3 18,3 4xM5 7 Nm 0,975 0, x1,25x xM5 7 Nm 0,853 0, x1,25x xM6 10 Nm 1,041 0, x1,25x , ,5 59,5 4xM6 10 Nm 2,628 0, x1,25x , xM6 10 Nm 1,645 0, x1,25x , xM6 10 Nm 1,622 0, x1,25x , xM6 10 Nm 1,598 0, x1,25x ,2 26, xM6 10 Nm 1,550 0, x1,25x , xM6 10 Nm 1,703 0, x1,25x , xM6 10 Nm 1,757 0, x1,25x xM6 10 Nm 5,998 0, x1,25x xM6 10 Nm 5,921 0, x1,25x xM6 10 Nm 6,155 0, x1,25x , ,5-5xM6 10 Nm 4,452 0, /8" 38x1,25x xM6 10 Nm 16,320 1, x1,25x xM6 10 Nm 5,882 0, x1,25x xM6 10 Nm 5,784 0, x1,25x xM6 10 Nm 16,550 1, x1,25x xM6 10 Nm 16,240 1, x1,25x xM8 25 Nm 41,86 3,10 1) 스페어파트 / Spare part clamping element 출력구동샤프트 ( 기어박스 ) 용슈링크디스크 ( 중공샤프트고정형 ) 클램프 Shrink-disc clamping sets for output drive shafts of gear series 셋트품으로공급됨. L 1 L 2 L 3 Supplied as complete set J red = J i 2 D d 2 l d 1 d 3 주문코드 a 0 T 2 max Order code mm Nm d 1 d 2 d 3 D L 1 L 2 L 3 l G ,2 25,0 21, x M5 4 Nm 1,756 0, ,2 27,5 23, x M6 12 Nm 4,029 0, ,2 31,5 27, x M6 12 Nm 11,322 0, ,2 34,5 30, x M6 12 Nm 27,137 1, ,3 38,0 32, x M8 30 Nm 88,870 1,9 - Torque J 10-4 kg m² GB 12 Maße / Dimensions in mm

37 고성능 HP 서보웜기어박스선정을위한부하표 Selection and load tables for HP-high-performance gear units 아래표의수치는마모에의한것이거나서보시스템에서의최대부하로 12,000 시간사용시의최대측면하중에기초한수치입니다. 연속적인최대부하의사용조건에서온도범위를고려할필요가있습니다. ( 문의바람 ) T 2max. = 허용한계토크 Nm, P1 = 구동파워 kw, T 2 = 출력토크 Nm. The values in the tables are based upon wear or maximum flank load at 12,000 h full load and on servo-operation. With continuous full-load operation it may be necessary to consider temperature limits! (Please ask us, if in doubt.) T 2max. = static torque to avoid tooth fracture, P 1 = driving power in kw, T 2 = output torque in Nm. < 2 arcmin 주문코드구동모터회전수 l / Driving speed n 1 in min -1 Order code a 0 i T 2 max η P 1 T 2 P 1 T 2 P 1 T 2 P 1 T 2 P 1 T 2 P 1 T 2 P 1 T 2 bei (mm) (kw) (Nm) (kw) (Nm) (kw) (Nm) (kw) (Nm) (kw) (Nm) (kw) (Nm) (kw) (Nm) _ _ ,00 * _ _05 4, , , , , , , , , _ _07 6, , , , , , , , , _ _09 9, , , , , , , , , _ _15 14, , , , , , , , , _ _20 19, , , , , , , , , _ _29 29, , , , , , , , , _ _39 39, , , , , , , , , _ _50 50, , , , , , , , , _ _ ,00 * _ _05 4, , , , , , , , _ _07 6, , , , , , , , _ _09 9, , , , , , , , _ _15 14, , , , , , , , _ _20 19, , , , , , , , _ _29 29, , , , , , , , _ _39 39, , , , , , , , _ _52 52, , , , , , , , _ _ , , , , , , , _ _07 6, , , , , , , _ _09 9, , , , , , , _ _15 14, , , , , , , _ _20 19, , , , , , , _ _29 29, , , , , , , _ _39 39, , , , , , , _ _52 52, , , , , , , _ _ , , , , , , , _ _07 6, , , , , , , _ _09 9, , , , , , , _ _15 14, , , , , , , _ _20 19, , , , , , , _ _29 29, , , , , , , _ _39 39, , , , , , , _ _52 52, , , , , , , _ _ , , , , , , ) 0, _ _09 9, , , , , , , _ _15 14, , , , , , , _ _20 19, , , , , , , _ _29 29, , , , , , , _ _39 39, , , , , , , _ _52 52, , , , , , ,65 * 주문사양임 /On request 주 ) Power 와 Driving Torque 는아래조건에의한값입니다. 1) 최고입력모터회전수 : 2800 rpm Power and driving torque corresponding to 1) max. input speed of 2800 min -1 Maße / Dimensions in mm GB 13

38 고성능 HP 서보웜기어박스선정을위한부하표 Selection and load tables for HP-high-performance gear units 최대하중하에서서보웜감속기의효율 Gearing efficiency of servo worm gear units with driving worm and under full load. < 2 arcmin 효율 / efficiency η % 회전수 [min -1 ] / speed [rpm] 출력축에대한부가하중주어진데이터는기준값입니다. 기어형상의선택에따라발생하는변수를고려해야합니다. 힘의작용점은축의중심이라고가정합니다. 부가적인축방향의힘이발생하는곳에더하여높은교차하중이작용하는경우에는문의하여주십시오. l Fn Z Additional loads on output drive The data given are reference values. You should consider the values arising from the choice of the tooth system. It is assumed that the point of action of the force is the centre of the shaft. In cases where additional axial forces occur, over and above high transverse forces, please ask for advice. a Fa Z 축간거리 Centre distance a (mm) 케이스의센터 / ~ 치형의센터거리 l (mm) 최대부가하중 Max. additional load 레디얼방향 Fn z [N] 축방향 Fa z [N] 축하중만 Fa z [N] (Fn = 0) Only axial load GB 14 Maße / Dimensions in mm

39 고성능 HP 서보웜기어박스 HP-High-performance gear units 개요 ATLANTA 사의고성능 HP 서보웜기어박스최신의 DC 서보모터와 3 상모터와의사용을위한목적으로특별히개발되었습니다. 이제품들은여기에소개된다른제품들과같이항시재고를보유하고있거나단기간내에공급가능합니다. 고성능 HP 서보웜기어박스는아래와같은특별한특성을갖고있습니다. 초정밀기어링 ( 백래쉬 2 arcmin 미만 ), 백래쉬조정가능 70% 이상향상된출력 최적의방열을위한경금속의케이스 출력축의중공축에사용된테이퍼롤러베어링은 O 자형의기하학적배열로, 보다큰부가하중을견딜수있도록합니다. Short description ATLANTA HP-high-performance worm gear units have been specially developed for use with the latest three-phase and DC servo-motors. Like all other components in this catalogue, they are usually available ex stock or, at least, within a very short time. The following are typical features of our high-performance gear units: low-clearance gearing (back lash < 2'), adjustable up to 70 % higher loading values casing of light metal for optimal heat dissipation robust bevel roller bearings for the output drive hollow shaft, permitting greater additional forces. < 2 arcmin 축간거리, 감속비, 기어치형구조등은 DIN 3975/76 규격을따르고있습니다. 기어치형은편심플랜지를이용함으로써축간거리를변경해주어간단히백래쉬를조정할수있도록최적화되어있습니다. 연마기어, 특수브론즈구조의웜기어, 독특한윤활시스템등이고효율의양방향의원활한작동과최장수명을보장해줍니다. 또한, 케이스에는어느위치에서도설치취부가가능하도록가공되어있습니다. 감속기어와출력축간의확실한구동과비틀림방지가필요한조건이라면간헐적인구동시구동축간의연결이가장중요한문제가됩니다. 이는출력구동축과함께슈링크플레이트커플링을사용하는아틀란타의신형기어박스가해결해드립니다. 구동모터와의연결은특수커플링으로이뤄집니다. 원통형의웜기어구동축은특수커플링을통해연결되어미끌어짐없는확실한힘의전달을보증합니다. 파워락형태의테이퍼판스프링의사용은모터샤프트를더욱확실히클램핑하는것을도와줍니다. 매우다양한종류의출력구동샤프트가준비되어있습니다. 다양한잇수의평기어, 헬리컬기어를가진출력샤프트를선택하실수있고, 일반피니언샤프트를제외하고도아틀란타의기어휠프로그램을통해적절한출력구동샤프트와함께잇수가다른다수의피니언과조합하여사용이가능합니다. 일반적인키이음과중공축슈링크디스크클램핑도당사기어박스에적용가능합니다. Centre distances, gear ratios and tooth systems have been chosen in accordance with DIN 3975/76. The tooth shape was optimised so as to permit the adjustment of the clearance simply by changing the centre distance by means of eccentric flanges. The use of ground, right-hand worms, a worm gear of special worm-gear bronze and dip-feed lubrication (synthetic special oil) ensures a high degree of efficiency and also smooth running in both directions and a long service life. The fully machined casing with its many fixing bores and tapped holes permits mounting in any position. The demand for an absolutely positive, and largely torsionfree connection between gear unit and output shaft, as it is especially important for intermittent operation, is fulfilled by our new gear units using shrink-plate coupling with the output drive shaft. The drive, i.e. the connection with the driving motor, is achieved with a special clutch. Its internal gearing, together with the barrelled profile of the driving shaft of our worm gear unit ensures transmission of the power with no free play. The use of annular spring elements firmly fixed to the motor shaft serves the same purpose. For the output drive you can choose from quite a number of output drive shafts with straight and helical tooth systems and various numbers of teeth. Apart from toothed pinion shafts there is a multitude of gearwheels with different numbers of teeth from our gearwheel program which can be combined and used together with suitable special output drive shafts. The whole range of drive shafts, like our gear units, is of course available for key and shrink-fit connection. 아틀란타의랙기어시리즈는일반연강랙에서표면경화처리된고정밀도의연마품까지평기어또는헬리컬기어모두생산가능합니다. 따라서, 웜감속기용으로다양한제품을제공하고있습니다. 안전하게정지하기위해기어 ( 페이지 GB-13) 의최대이송가능토크에맞는쉬링크디스크 (GH-1) 를확인하십시오. 키타입은별도로계산해야합니다. Toothed racks ideally supplement our programme of standard elements for servo-assisted drive units. Our off-the shelf programme ranges from relatively simple, soft racks through hardened racks available with straight tooth system or with helical tooth system for smooth running, to the fully ground, low-tolerance types. For safety-stop is the maximum transmittable torque of the gear unit (see page GB-13) and shrink disc (see page GH-1) has to be checked. The output keyway has to be calculated separately. Maße / Dimensions in mm GB 15

40 고성능 HP 서보웜기어박스의설치및유지보수 Mounting and maintenance HP-high-performance gear units < 2 arcmin 감속기의취부 웜기어박스 ( 본체 ) 다섯개의취부면에충분히확보된탭홀이있어어느위치에서도취부할수있습니다. 어떠한부가하중에도견딜수있도록최대한넓은면적이접촉하도록취부하여주십시오. 페이지 GB-14 참조 ( 예를들어두개의옆면중한면접촉 ) 웜샤프트 ( 입력축 ) 가옆으로눕거나아래를향할경우, 윤활작용에는이상적입니다. 샤프트를위로향하도록취부할경우, 구동허용동력이 10% 정도감소될것입니다. Mounting instructions Worm gear units Five mounting faces with sufficiently dimensioned tapped holes are provided for mounting in any position. In order to accommodate all supplementary forces (see page GB-14) we recommend mounting at the largest contact faces., i.e. at one of the two cap sides. Putting the worm shaft (input shaft) in a lateral or inferior position is ideal for lubrication. Mounting the shaft in a top position will reduce the driving capacity by about 10 %. 커플링커플링은조립된상태로납품됩니다. 모터샤프트를연결하기전에모든취부면에기름막이없게끔깨끗이하여야합니다. 커플링의허브에삽입되어있는리테이닝링을커플링이축방향으로움직이지않도록주의하면서모터샤프트에고정시킵니다. 아래의절차에의해링을삽입할필요가있을수있습니다. Coupling The coupling will be delivered pre-assembled. Before attaching it to the motor shaft all contact surfaces must be cleaned and protected by applying a thin oil film. A retaining ring inserted in the hub of the coupling locks it on the motor shaft preventing axial movement of the coupling. It may be necessary to insert this ring in the next recess. 추천순서 - 접촉면에묻은오일을제거하고깨끗히하십시오. - 측정값 X1 에 (GI-5 ~ GI-9) 커플링을모터샤프트에끼워넣으시오. 깊이측정게이지는측정값을결정하는데도움이됩니다. - 볼트를가볍게조이고, 실제로구동이되는지커플링을점검하시오. - 테이블에표시된체결토크값을확인하여, 클러치의양쪽간격이같도록조절하시오. - 커플링목부분의최종동심도를측정하여확인하십시오. 주문코드 Order code Torque Nm Nm Nm Nm Recommended sequence: Slide the coupling onto the motor shaft until it clicks home (shoulder/retaining ring). Tighten the clamping screws slightly and check the coupling for true running. Tighten screws alternately crosswise using torque figures as shown in the table opposite ensuring that the gap between coupling and contact face remains even. A final check of true running is recom mended at the applicable reference diameter! 장착가이드는 GI-4 페이지의 GI-1 를참조하십시오. 모터커플링이장착된모터를기어중심축에맞추어삽입하고기어박스에볼트로조여취부합니다. 주문코드 Order code A mounting guide can be found on page GI-1 to GI-4 Motor Insert the motor with coupling mounted into the gear centering piece and bolt it to the gearbox. Torque 출력구동축 ( 피니언샤프트 ) 출력피니언샤프트를아직조립하지않았다면, 다음과같은순서를따르시오. 피니언샤프트와중공축의돌출부를깨끗이하고그리스또는오일을발라주십시오. 스페셜출력구동샤프트는공차 h6 (DIN ISO286) 을추천합니다. 재질의최소한항복점은 1mm² 당 385N 의힘이며, 더큰힘에대한재계산은필수적입니다 Nm Nm Nm Nm Nm Output drive (pinion) shaft Unless the output pinion shaft comes already fully assembled, we recommend to proceed as follows: Clean pinion shaft and hollow shaft extension and then grease or oil them. For the special output drive shaft we recommend tolerance h6 (DIN ISO286). the material must have a minimum yield point of 385 N/mm². A recalculation of the strength is necessary. 슈링크디스크이음을위한피니언샤프트연결감속기의중공축바깥면으로슈링크디스크를밀어넣습니다. ( 미리스크류를조이지마십시오 ) 출력구동샤프트를취부방향의중공축과맞닿을때까지삽입합니다. 클램핑스크류를한방향차례로균일하게몇회에걸쳐서표에지시된수치의토크까지조여주어축이음을합니다. ( 대각선으로조으지말것 ) Output drive shaft for shrink-disc connec tion - Slide shrink disc onto the hollow shaft extension of the gear unit (please do not tighten the screws beforehand!).insert the output shaft from the desired side into the hollow shaft fully up to the stop. Make the transverse pressure connection by evenly tightening the clamping screws. Tighten the screws one after the other (not crosswise) in several passes to the torque indicated in the table. GB 16 Maße / Dimensions in mm

41 고성능 HP 서보웜기어박스의설치및유지보수 Mounting and maintenance HP-high-performance gear units 키이음을위한출력축 - 출력구동샤프트와함께리테이닝링, 디스크와스크류가축방향으로출력축의체결을위해제공됩니다. 리테이닝을중공축의홈에삽입하고출력구동샤프트를취부방향에서중공축에맞닿아멈출때까지밀어넣습니다. 디스크와스크류는기어박스의다른방향으로부터출력축에체결됩니다. 리테이닝링은디스크와피니언샤프트의사이에서체결되어야합니다. Output drive shaft for key connection - The retaining ring, the disc and the screw supplied with the output drive shaft serve for locking the output shaft in axial direction. For this purpose insert the retaining ring in the applicable recess of the hollow shaft and slide the output drive shaft from the desired side into the hollow shaft up to the stop. Disc and screw are screwed to the output shaft from the other side of the gear unit. The retaining ring must be clamped between disc and pinion shaft. < 2 arcmin 유지 / 보수 원주방향백래쉬의조정감속기는최초의백래쉬상태로공장에조립됩니다. 장시간의사용후, 기어의마모로인해백래쉬는당연히증가할것입니다. ( 기준값 > 15'`) 이러한경우편심상태로지지되고있는출력축 (= 웜휠 ) 을움직여백래쉬를조정할수있습니다. 조정순서는아래와같습니다. 오일이새지않도록양단두개의캡을완전히빼지않고캡의스크류를풉니다. 스크류를모두풀고나면, 양쪽의캡을돌려서케이스에각인되어있는높은수치의숫자쪽으로똑같은양만큼돌려줍니다. 그리고웜기어가일회전을하도록돌려서백래쉬를확인하십시오. 필요하다면, 한번더조정하여주십시오. 그리고스크류를대칭으로번갈아하나씩균일하게조여주십시오. 감속기의센터거리의조정은작동조건의변경과관계되므로감속기취부에대한보정이필요할수있습니다. 윤활유의교체 Maintenance Adjustment of the circumferential backlash The units are set up in the factory with a minimal amount of backlash. After prolonged usage, backlash may increase due to wear (reference value >15'). It can be adjusted by moving the eccentrically supported output shaft (= worm wheel). We recommend to proceed as follows: Unscrew the hexagon socket head screw of the two end caps without removing the caps in order to avoid oil leakage. Turn both caps towards the next higher number marked on the casing ensuring that they are both moved by the same amount. Check the backlash by turning the worm gear at least one complete revolution. If necessary, adjust further by another step. Evenly retighten the hexagon socket head screws alternately crosswise. An alteration of the gear centre distance in relation to the overall operating conditions of the unit must be made up for by adjusting the attachment of the gear unit. Lubricant change 감속기는합성윤활유를채워테스트구동후납품됩니다. 윤활유의유량을월 1 회정도확인하여주십시오. ( 사용첫주에는보다자주하시오.) 일반적인사용환경하에서는매 4 년마다 1 회씩윤활유를교체하는것을권장하지만 2~3 교대로작업이진행될경우년 1 회교체하는것이바람직합니다. 교체를위해서는감속기를완전히비우고새오일로한번씻어내린후, 감속기의중간위치쯤에나와있는오일레벨홀까지새윤활유로채웁니다. 사용되는추천윤활유는아래표에있습니다. ( 주의 : 합성오일과천연오일을섞지마십시오.) 오일의양을옆의표에나타내었습니다. 폐사가추천하는합성오일은아래와같습니다. Klubersynth GH 주문코드 : (1 litre) 대체가능품 : SHELL Tivela S 220, BP Enersyn SG-XP 220, ARAL Degol GS 220 축간거리 Centre distance In the factory the gear units are filled with a synthetic lubricant and test run. They are delivered ready for use. A check of the lubricant level once a month - during the first weeks of operation more frequently - is recommended. Under normal load conditions and with single shift working it is recommended that the lubricant be changed every four years; with 2 or 3 shift working the lubricant should be changed annually. To do this, the unit must be emptied, flushed through and then refilled to the oil-level hole approximately in the middle of the gear unit using one of the lubricants recommended below. (Important: Synthetic lubricants must not be mixed with mineral oils.) For oil quantities see table. 오일량 Oil quantity a = 50 mm 0,3 l a = 63 mm 0,5 l a = 80 mm 1,2 l a = 100 mm 2,0 l a = 125 mm 4,0 l We recommend the following synthetic gear lubricant: Klübersynth GH Order code: (1 litre) alternative: SHELL Tivela S 220, BP Enersyn SG-XP 220, ARAL Degol GS 220 방수등급방수등급 : DIN 규격에따라 IP65/67 ( 부식의정도는별개임 ) Degree of protection Degree of protection: IP65/67 according to DIN (Corrosion has to be verified separately). Maße / Dimensions in mm GB 17

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43 E 서보웜기어박스 ( 백래쉬 <5') Survey of E-servo worm gear units < 5' 페이지 / Page E 서보웜기어박스 ( 백래쉬 <5') E-servo worm gear units < 5' GC2 GC2 축간거리 32 mm Centre distance 32 mm GC2 GC3 축간거리 50 mm Centre distance 50 mm GC4 GC5 축간거리 63 mm Centre distance 63 mm GC6 GC7 축간거리 80 mm Centre distance 80 mm GC8 GC9 축간거리 100 mm Centre distance 100 mm GC10 GC11 < 5 arcmin 커플링과슈링크디스크 Couplings and shrink-disc GC12 GC13 선정과부하표 Selection and load tables GC14 GC15 간편설명서 Short description GC16 조립및유지보수 Mounting and maintenance GC17 GC18 기어박스계산및선정방법 Gear units calculation and selection GF1 GF3 기어박스악세사리 Gear units accessories GG1 GG8 적용가능서보모터 Motor applications GI5 GI9 Maße / Dimensions in mm GC 1

44 E 서보웜기어박스 ( 백래쉬 <5') E-servo worm gear units with < 5' backlash 키이음 / Key connection 축간거리 / Centre distance a o = 32 mm 5 면취부 / 5 Mounting surfaces < 5 arcmin DIN 5480 W15x1,25x10 그림.1 키이타입출력축 Fig. 1 Output shaft with key connection 슈링크디스크이음 / Shrink-disc connection 축간거리 / Centre distance a o = 32 mm 5 면취부 / 5 Mounting surfaces 그림 클램프와조합가능한출력축 Fig. 2 Output shaft for clamp connection 주문코드 / Order code 감속비 -i J red 면취부 / 5 Mounting surfaces Ratio i kg m² 키이음 Key connection 슈링크디스크이음 Shrink-disc connection ,75 2,0 0, ,75 2,0 0, ,25 2,0 0, ,50 2,0 0, ,50 2,0 0, ,00 2,0 0, ,00 2,0 0, ,00 2,0 0,0219 GC 2 Maße / Dimensions in mm

45 E 서보웜기어박스 ( 백래쉬 <5') E-servo worm gear units with < 5' backlash 모터플랜지 / Motor flange < 5 arcmin D 축간거리 / Centre distance a o = 32 mm 주문코드 Order code D G7 k 1 r x y f 1 e G ,5 120,0 2,5 34, M5 0, ,0 127,5 4,0 42, M5 0, ,0 123,5 3,5 38, M5 0, ,0 127,5 4,5 42, M6 0, ,0 127,5 4,5 42, M5 0,8 기어박스 xx / xx 주문시플랜지 xx 포함해야함. The order should contain gear box xx / xx and flange xx. Maße / Dimensions in mm GC 3

46 E 서보웜기어박스 ( 백래쉬 <5') E-servo worm gear units with < 5' backlash 키이음 / Key connection 축간거리 / Centre distance a o = 50 mm 5 면취부 / 5 Mounting surfaces < 5 arcmin 그림.1 키이타입출력축 Fig. 1 Output shaft with key connection 슈링크디스크이음 / Shrink-disc connection 축간거리 / Centre distance a o = 50 mm 5 면취부 / 5 Mounting surfaces DIN 5480 W15x1,25x10 그림 클램프와조합가능한출력축 Fig. 2 Output shaft for clamp connection 주문코드 / Order code 감속비 i J red 면취부 / 5 Mounting surfaces Ratio i kg m² 키이음 Key connection 슈링크디스크이음 Shrink-disc connection ,00 요청시제공 / on request ,75 6,5 0, ,75 6,5 0, ,25 6,5 0, ,50 6,5 0, ,50 6,5 0, ,00 6,5 0, ,00 6,5 0, ,00 6,5 0,2140 GC 4 Maße / Dimensions in mm

47 E 서보웜기어박스 ( 백래쉬 <5') E-servo worm gear units with < 5' backlash 모터플랜지 / Motor flange < 5 arcmin 축간거리 / Centre distance a o = 50 mm 주문코드 Order code D G7 k 1 r x y f 1 e G , M8 1, , M6 1, , M6 1, , M8 1, , M8 1, , M5 1, , M6 1, , M8 1, , M8 1, , M8 1, , M8 1, , M10 1, , M10 1, , M10 1, , M10 1, , M8 1, , M8 1, , M12 3, , M12 6, , M12 2, , M8 1,5 기어박스 xx / xx 주문시플랜지 xx 포함해야함. The order should contain gear box xx / xx and flange xx. Maße / Dimensions in mm GC 5

48 E 서보웜기어박스 ( 백래쉬 <5') E-servo worm gear units with < 5' backlash 키이음 / Key connection 축간거리 / Centre distance a o = 63 mm 5 면취부 / 5 Mounting surfaces < 5 arcmin 그림.1 키이타입출력축 Fig. 1 Output shaft with key connection 축간거리 / Centre distance 슈링크디스크이음 / Shrink-disc connection a o = 63 mm 5 면취부 / 5 Mounting surfaces 주문코드 / Order code 감속비 i J red 면취부 / 5 Mounting Ratio i kg m² 키이음 Key connection 슈링크디스크이음 Shrink-disc connection 그림 클램프와조합가능한출력축 Fig. 2 Output shaft for clamp connection ,00 요청시제공 / on request ,75 11,5 2, ,75 11,5 1, ,25 11,5 0, ,50 11,5 0, ,50 11,5 0, ,00 11,5 0, ,00 11,5 1, ,00 11,5 0,5305 GC 6 Maße / Dimensions in mm

49 E 서보웜기어박스 ( 백래쉬 <5') E-servo worm gear units with < 5' backlash 모터플랜지 / Motor flange < 5 arcmin 축간거리 / Centre distance a o = 63 mm 주문코드 Order code D G7 k 1 r x y f 1 e G , M8 1, , M6 1, , M6 1, , M8 1, , M8 1, , M5 1, , M6 1, , M8 1, , M8 1, , M8 1, , M8 1, , M10 1, , M10 1, , M10 1, , M10 1, , M8 1, , M8 1, , M12 3, , M12 6, , M12 2, , M8 1,5 기어박스 xx / xx 주문시플랜지 xx 포함해야함. The order should contain gear box xx / xx and flange xx. Maße / Dimensions in mm GC 7

50 E 서보웜기어박스 ( 백래쉬 <5') E-servo worm gear units with < 5' backlash 키이음 / Key connection 축간거리 / Centre distance a o = 80 mm 5 면취부 / 5 Mounting surfaces < 5 arcmin 슈링크디스크이음 / Shrink-disc connection 축간거리 / Centre distance a o = 80 mm 5면취부 / 5 Mounting surfaces 그림.1 키이타입출력축 Fig. 1 Output shaft with key connection 그림 클램프와조합가능한출력축 Fig. 2 Output shaft for clamp connection 주문코드 / Order code 감속비 i J red 면취부 / 5 Mounting surfaces Ratio i kg m² 키이음 Key connection 슈링크디스크이음 Shrink-disc connection ,75 22,0 9, ,75 22,0 6, ,25 22,0 4, ,50 22,0 5, ,50 22,0 3, ,00 22,0 4, ,00 22,0 4, ,00 22,0 3,7140 GC 8 Maße / Dimensions in mm

51 E 서보웜기어박스 ( 백래쉬 <5') E-servo worm gear units with < 5' backlash 모터플랜지 / Motor flange < 5 arcmin 축간거리 / Centre distance a o = 80 mm 주문코드 Order code D G7 k 1 r x y f 1 e G ,0 92,0 230,0 7 55, M10 2, ,0 92,0 230,0 7 55, M10 3, ,0 122,0 260,0 7 85, M12 3, ,0 127,0 265,0 7 90, M12 3, ,0 112,0 250,0 7 75, M12 3, ,0 112,0 250,0 7 75, M12 3, ,0 112,0 250,0 7 75, M10 4, ,0 90,0 228,0 7 53, M8 2, ,0 108,5 246,5 7 71, M8 2, ,3 129,5 267,5 7 92, M12 5, ,3 163,5 301, , M12 8, ,3 105,5 243,5 7 68, M12 4, ,0 113,5 251,5 7 76, M8 2,5 기어박스 xx / xx 주문시플랜지 xx 포함해야함. The order should contain gear box xx / xx and flange xx. Maße / Dimensions in mm GC 9

52 E 서보웜기어박스 ( 백래쉬 <5') E-servo worm gear units with < 5' backlash 키이음 / Key connection 축간거리 / Centre distance a o = 100 mm 5 면취부 / 5 Mounting surfaces < 5 arcmin 그림.1 키이타입출력축 Fig. 1 Output shaft with key connection 슈링크디스크이음 / Shrink-disc connection 축간거리 / Centre distance a o = 100 mm 5 면취부 / 5 Mounting surfaces 그림 클램프와조합가능한출력축 Fig. 2 Output shaft for clamp connection 주문코드 / Order code 감속비 i J red 면취부 / 5 Mounting surfaces Ratio i kg m² 키이음 Key connection 슈링크디스크이음 Shrink-disc connection ,75 37,0 16, ,75 37,0 12, ,25 37,0 8, ,50 37,0 7, ,50 37,0 5, ,00 37,0 4, ,00 37,0 8, ,00 37,0 9,7400 GC 10 Maße / Dimensions in mm

53 E 서보웜기어박스 ( 백래쉬 <5') E-servo worm gear units with < 5' backlash 모터플랜지 / Motor flange < 5 arcmin 축간거리 / Centre distance a o = 100 mm 주문코드 Order code D G7 k 1 r x y f 1 e G ,0 92,0 240,0 7 55, M10 2, ,0 92,0 240,0 7 55, M10 3, ,0 122,0 270,0 7 85, M12 3, ,0 127,0 275,0 7 90, M12 3, ,0 112,0 260,0 7 75, M12 3, ,0 112,0 260,0 7 75, M12 3, ,0 112,0 260,0 7 75, M10 4, ,0 90,0 238,0 7 53, M8 2, ,0 108,5 256,5 7 71, M8 2, ,3 129,5 277,5 7 92, M12 5, ,3 163,5 311, , M12 8, ,3 105,5 253,5 7 68, M12 4, ,0 113,5 261,5 7 76, M8 2,5 기어박스 xx / xx 주문시플랜지 xx 포함해야함. The order should contain gear box xx / xx and flange xx. Maße / Dimensions in mm GC 11

54 축이음 Connecting elements 모터와기어박스조립을위한특수커플링, 고강성, 열처리, 키없는모터샤프트연결용 Special couplings for motor/gear units, rigid model, nitrided, preassembled for motor shafts without key 감속기쪽의단면스플라인샤프트에의한연결 (DIN5480) 조립용참고치수 Reference diameter for the mountening Bore on gear unit side low-clearance tooth-hub profile corresponding to DIN 5480 for push-fitting < 5 arcmin 주문코드 / Order code 커플링 Coupling d 1 d 2 D 1 D 2 D 3 D 4 D 5 l 1 l 2 L 1 L 2 L 3 R 1 R 2 G L 4 커플링은 GA-10 페이지를참고하시오. Couplings on page GA-10 can be used as well. J red 10-4 kg m² x1,25x ,5 9,0 7,5 13,0 14,0-46,0 5 - M5 31,2 0,236 0, x1,25x ,5 9,0 7,5 13,0 14,0-46,0 5 - M5 31,2 0,246 0, x1,25x ,5 9,0 7,5 13,0 14,0-46,0 5 - M5 31,2 0,244 0, x1,25x ,5 9,0 7,5 13,0 14,0-46,0 5 - M5 31,2 0,243 0, x1,25x ,5 9,0 7,5 13,0 14,0-46,0 5 - M5 31,2 0,234 0, x1,25x ,5 9,0 7,5 13,0 14,0-46,0 5 - M5 31,2 0,225 0, x1,25x ,6 11,0 8,0 16,5 16,5 9 46,0 5 3 M5 31,2 0,704 0, x1,25x ,6 11,0 8,0 16,5 16,5 9 46,0 5 3 M5 31,2 0,704 0, x1,25x ,6 11,0 8,0 16,5 16,5 9 46,0 5 3 M5 31,2 0,647 0, x1,25x ,0 15,0 9,0 29,0 18,0-55,5 5 - M8 41,5 5,946 1, x1,25x ,0 15,0 9,0 29,0 18,0-55,5 5 - M8 41,5 5,871 1, x1,25x ,0 15,0 9,0 24,0 18,0-55,5 5 - M8 41,5 4,158 0, x1,25x ,0 15,0 9,0 29,0 18,0-55,5 5 - M8 41,5 5,605 1, x1,25x ,0 15,0 9,0 29,0 18,0-55,5 5 - M8 41,5 5,432 0, x1,25x ,6 11,0 8,5 18,0 17,0-68,0 5 - M6 43,5 2,306 0, x1,25x ,6 11,0 8,5 18,0 17,0-68,0 5 - M6 43,5 2,300 0, x1,25x ,6 11,0 8,5 18,0 17,0-68,0 5 - M6 43,5 2,381 0, x1,25x ,6 11,0 8,5 18,0 17,0-68,0 5 - M6 43,5 1,161 0, x1,25x ,6 11,0 8,5 18,0 17,0-68,0 5 - M6 43,5 2,328 0, x1,25x ,6 11,0 8,5 18,0 17,0-68,0 5 - M6 43,5 1,161 0, x1,25x ,6 11,0 8,5 18,0 17,0-68,0 5 - M6 43,5 1,112 0, x1,25x ,6 11,0 8,5 18,0 17,0-68,0 5 - M6 43,5 2,268 0, x1,25x ,6 11,0 8,5 18,0 17,0-68,0 5 - M6 43,5 2,179 0, x1,25x ,6 11,0 8,5 18,0 17,0-68,0 5 - M6 43,5 1,007 0, x1,25x ,0 15,0 9,0 29,0 18,0-68,0 5 - M8 43,5 8,165 1, x1,25x ,0 15,0 9,0 29,0 18,0-68,0 5 - M8 43,5 8,061 1, x1,25x ,0 15,0 9,0 29,0 18,0-68,0 5 - M8 43,5 7,751 1, x1,25x ,0 15,0 9,0 29,0 18,0-68,0 5 - M8 43,5 7,690 1, x1,25x ,0 15,0 9,0 29,0 18,0-68,0 5 - M8 43,5 7,348 1, x1,25x ,0 15,0 9,0 29,0 18,0-65,5 5 - M8 43,5 6,595 1, x1,25x ,0 15,0 9,0 29,0 18,0-72,5 5 - M8 41,5 8,056 1, x1,25x ,0 15,0 9,0 29,0 18,0-72,5 5 - M8 41,5 8,029 1, x1,25x ,0 15,0 9,0 29,0 18,0-72,5 5 - M8 41,5 7,978 1, x1,25x ,0 15,0 9,0 29,0 18,0-72,5 5 - M8 41,5 7,945 1, x1,25x ,0 15,0 9,0 29,0 18,0-72,5 5 - M8 41,5 7,911 1, x1,25x ,0 15,0 9,0 29,0 18,0-72,5 5 - M8 41,5 7,860 1, x1,25x ,0 15,0 9,0 29,0 18,0-72,5 5 - M8 41,5 7,818 1, x1,25x ,0 15,0 9,0 29,0 18,0-72,5 5 - M8 41,5 8,105 1, x1,25x ,0 15,0 9,0 29,0 18,0-72,5 5 - M8 41,5 7,863 1, x1,25x ,0 15,0 9,0 29,0 18,0-72,5 5 - M8 41,5 7,610 1, x1,25x ,0 15,0 9,0 29,0 18,0-72,5 5 - M8 41,5 7,284 1, x1,25x ,0 15,0 9,0 29,0 18,0-70,5 5 - M8 41,5 6,547 1,0 GC 12 Maße / Dimensions in mm

55 축이음 Connecting elements 출력구동샤프트 ( 기어박스 ) 용슈링크디스크 ( 중공샤프트고정형 ) 클램프 Shrink-disc clamping sets for output drive shafts of gear series 셋트품으로공급됨 Supplied as complete set L 1 L 2 L 3 J red = J i 2 D d 2 l d 1 d 3 < 5 arcmin 주문코드 a 0 T 2 max Order code mm Nm d 1 d 2 d 3 D L 1 L 2 L 3 l G Anzugsmoment Torque J 10-4 kg m² ,2 23,4 19,40 7, x M5 5 Nm 0,780 0, ,2 25,0 21,50 9, x M5 4 Nm 1,756 0, ,2 27,5 23,50 10, x M6 12 Nm 4,029 0, ,2 31,5 27,54 12, x M6 12 Nm 11,322 0, ,2 34,5 30,50 13, x M6 12 Nm 27,137 1,3 Maße / Dimensions in mm GC 13

56 E 서보웜기어박스의선정을위한부하표 Selection and load tables for E-servo worm gear units 아래표의수치는마모에의한것이거나서보시스템에서의최대부하로 12,000 시간사용시의최대면하중에기초한수치입니다. 연속적인최대부하의사용조건에서온도범위를고려할필요가있습니다. ( 문의바람 ) T 2max. = 허용한계토크 Nm, P1 = 구동파워 kw, T 2 = 출력토크 Nm. The values in the tables are based upon wear or maximum flank load at 12,000 h full load and on servo-operation. With continuous full-load operation it may be necessary to consider temperature limits! (Please ask us, if in doubt.) T 2max. = static torque to avoid tooth fracture, P 1 = driving power in kw, T 2 = output torque in Nm. < 5 arcmin 주문코드 구동모터회전수 / Driving speed n 1 in min -1 Order code a 0 i T 2 max η P 1 T 2 P 1 T 2 P 1 T 2 P 1 T 2 P 1 T 2 P 1 T 2 P 1 T 2 bei (mm) (kw) (Nm) (kw) (Nm) (kw) (Nm) (kw) (Nm) (kw) (Nm) (kw) (Nm) (kw) (Nm) , , , , , , , , , , , , , , , , , , , , , , , , , , , ,5 85 0, , , , , , , , ,5 55 0, , , , , , , , ,0 70 0, , , , , , , , ,0 50 0, , , , , , , , ,0 35 0, , , , , , , , ,00 * , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , ,00 * , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , ,77 * 요청바람 /On request GC 14 Maße / Dimensions in mm

57 E 서보웜기어박스선정을위한부하표 Selection and load tables for E-servo worm gear units 최대하중하에서서보웜감속기의효율 Gearing efficiency of servo worm gear units with driving worm and under full load. < 5 arcmin 효율 / efficiency η % 회전수 [min -1 ] / speed [rpm] 출력축에대한부가하중 주어진데이터는기준값입니다. 기어형상의선택에따라발생하는변수를고려해야합니다. 힘의작용점은축의센터라고가정합니다. 부가적인축방향의힘이발생하는곳에더하여높은교차하중이작용하는경우에는문의하여주십시오. l Fn Z Additional loads on output drive The data given are reference values. You should consider the values arising from the choice of the tooth system. It is assumed that the point of action of the force is the centre of the shaft. In cases where additional axial forces occur, over and above high transverse forces, please ask for advice. a Fa Z 축간거리 Centre distance a (mm) 케이스의센터 / 치형의센터거리 Dimensions centre casing/ centre teeth l (mm) 최대부가하중 Max. additional load 레이디얼방향l Fn z [N] 축방향 Fa z [N] Maße / Dimensions in mm GC 15

58 E 서보웜기어박스 E-servo worm gear units 개요 ATLANTA 사의 E 서보웜기어박스최신의 DC 서보모터와 3 상모터와의사용을위한목적으로특별히개발되었습니다. 이제품들은여기에소개된다른제품들과같이항시재고를보유하고있거나단기간내에공급가능합니다. Short description ATLANTA E-servo worm gear units have been specially developed for use with the latest three-phase and DC servomotors. Like all other components in this catalogue, they are usually available ex stock or, at least, within a very short time. E 서보웜기어박스은아래와같은특별한특성을갖고있습니다 The following are typical features of our E-servo gear units: < 5 arcmin 아틀란타의서보웜기어박스인 58 시리즈와같은 dimension 정밀한기어링 ( 백래쉬 <5') 아틀란타의서보웜기어박스인 58 시리즈와같은출력 최적의방열을위한경금속의케이스 부가하중을허용하는출력중공축용고강성베어링 the same dimensions as our servo worm gear units serie 58 low-clearance gearing (back lash < 5'), the same load values as our servo worm gear units serie 58 casing of light metal for optimal heat dissipation robust bearings for the output drive hollow shaft, permitting greater additional forces. 축간거리, 감속비, 기어치형구조등은 DIN 3975/76 규격을따르고있습니다. 연마기어, 특수브론즈구조의웜기어, 독특한윤활시스템등이고효율의양방향의원활한작동과최장수명을보장해줍니다. 또한, 케이스에는어느위치에서도설치취부가가능하도록가공되어있습니다. Centre distances, gear ratios and tooth systems have been chosen in accordance with DIN 3975/76. The use of ground, right-hand worms, a worm gear of special worm-gear bronze and dip-feed lubrication (synthetic special oil) ensures a high degree of efficiency and also smooth running in both directions and a long service life. The casing with its many fixing bores and tapped holes permits mounting in any position. 구동모터와의연결은특수커플링으로이뤄집니다. 원통형의웜기어구동축은특수커플링을통해연결되어미끌어짐없는확실한힘의전달을보증합니다. 매우다양한종류의출력구동샤프트가준비되어있습니다. 다양한잇수의평기어, 헬리컬기어를가진출력샤프트를선택하실수있고, 일반피니언샤프트를제외하고도아틀란타의 S & L 기어휠프로그램을통해적절한출력구동샤프트와함께잇수가다른다수의피니언과조합하여사용이가능합니다. The drive, i.e. the connection with the driving motor, is achieved with a special clutch. Its internal gearing, together with the barrelled profile of the driving shaft of our worm gear unit ensures transmission of the power with no free play. For the output drive you can choose from quite a number of output drive shafts with straight and helical tooth systems and various numbers of teeth. Apart from toothed pinion shafts there is a multitude of gearwheels with different numbers of teeth from our S & L gearwheel program which can be combined and used together with suitable special output drive shafts. 안전하게정지하기위해기어 ( 페이지 GC-14) 의최대이송토르크에맞는쉬링크디스크 ( 페이지 GH-1) 를확인하십시오. 키타입은별도로계산되어야합니다. For safety-stop is the maximum transmittable torque of the gear unit (see page GC-14) and shrink disc (see page GH-1) has to be checked. The output keyway has to be calculated separately. GC 16 Maße / Dimensions in mm

59 E 서보웜기어박스의설치및유지보수 Mounting, maintenance and spare parts for E-servo worm gear units 감속기의취부 웜기어박스 ( 본체 ) 다섯개의취부면에충분히확보된탭홀이있어어느위치에서도취부할수있습니다. 어떠한부가하중에도견딜수있도록최대한넓은면적이접촉하도록취부하여주십시오. 페이지 GC-15 참조 ( 예를들어두개의옆면중한면접촉 ) 웜샤프트 ( 입력축 ) 가옆으로눕거나아래를향할경우, 윤활작용에는이상적입니다. 샤프트를위로향하도록취부할경우, 구동허용동력이 10% 정도감소될것입니다. 커플링커플링은조립된상태로공급합니다. 커플링을모터샤프트에장착하기전에모든취부면에기름막이없게끔깨끗이하여야합니다. 체결을위한중요한치수는 X1 값입니다. ( 비교페이지 GI-5 부터 GI-9) 나사홀 Thread-holes 삽입순서 M5 - 접촉면에묻은오일을제거하고깨끗히하십 M6 M8 시오. - 측정값 X1에 (GI-5 ~ GI-9) 커플링을모터샤프트에끼워넣으시오. 깊이측정게이지는측정값을결정하는데도움이됩니다. - 볼트를가볍게조이고, 실제로구동이되는지커플링을점검하시오. - 테이블에표시된체결토크값을확인하여, 클러치의양쪽간격이같도록조절하시오. - 커플링목부분의최종동심도를측정하여확인하십시오. 마운팅가이드에관한내용은 GI-5 에서 GI-9 까지참고하십시오. 모터커플링이장착된모터를기어중심축에맞추어삽입하고기어박스에볼트로조여취부합니다. 출력구동축 ( 피니언샤프트 ) 출력축에아직피니언샤프트가완전히조립되어있지않다면피니언샤프트와중공축의돌출부를깨끗이하고그리스또는오일을발라주십시오. 스페셜출력구동샤프트는공차 h6 (DIN ISO286) 을추천합니다. 재질의최소한항복점은 1mm² 당 385N 의힘이며, 더큰힘에대한재계산은필수적입니다. 슈링크 - 디스크이음을위한피니언샤프트연결감속기의중공축바깥면으로슈링크디스크를밀어넣습니다. ( 미리볼트를조이지마십시오 ) 출력구동샤프트를취부방향의중공축과맞닿을때까지삽입합니다. 클램핑볼트를한방향으로균일하게몇회에걸쳐서표에지시된수치의토크까지조여주어축이음을합니다. ( 대각선으로조이지말것 ) 키이음을위한출력축출력구동샤프트와함께리테이닝링, 디스크와스크류가축방향으로출력축의체결을위해제공됩니다. 리테이닝링을중공축의홈에삽입하고출력구동샤프트를취부방향에서중공축에맞닿아멈출때까지밀어넣습니다. 디스크와스크류는기어박스의다른방향으로부터출력축에체결됩니다. 리테이닝링은디스크와피니언샤프트의사이에서체결되어야합니다. Mounting instructions Worm gear units Five mounting faces with sufficiently dimensioned tapped holes are provided for mounting in any position. In order to accommodate all supplementary forces (see page GC-15) we recommend mounting at the largest contact faces., i.e. at one of the two cap sides. Putting the worm shaft (input shaft) in a lateral or inferior position is ideal for lubrication. Mounting the shaft in a top position will reduce the driving capacity by about 10 %. Coupling The coupling is supplied pre-assembled. All contact surfaces must be cleaned and protected by a thin oil film before attaching it to the motor shaft. An important Torque 7 Nm 10 Nm 25 Nm dimension for mounting is the value X1 (compare pages GI 5 to GI 9). Recommended procedure: Carefully clean the contact surfaces and protect them with a thin oil film. Place the coupling onto the motor shaft at the distance given by the measurement X1 (see pages GI 5 to GI 9); a depth gauge is helpful for determining the measurement. Slightly tighten the clamping screws and check the clutch for true running Tighten the screws alternately and uniformly. The correct tightening torque can be seen from the opposite table. The gap in the coupling must be equally wide on both sides. It is recommended to make another final check for true running at the appropriate reference diameter! A mounting guide can be found on page GI-5 to GI-9 Motor Insert the motor with coupling mounted into the gear centering piece and bolt it to the gearbox. Output drive (pinion) shaft Unless the output pinion shaft comes already fully assembled, we recommend to proceed as follows: Clean pinion shaft and hollow shaft extension and then grease or oil them. For the special output drive shaft we recommend tolerance h6 (DIN ISO286). the material must have a minimum yield point of 385 N/mm². A recalculation of the strength is necessary. Output drive shaft for shrink-disc connec tion Slide shrink disc onto the hollow shaft extension of the gear unit (please do not tighten the screws beforehand!).insert the output shaft from the desired side into the hollow shaft fully up to the stop. Make the transverse pressure connection by evenly tightening the clamping screws. Tighten the screws one after the other (not crosswise) in several passes to the torque indicated in the table. Output drive shaft for key connection The retaining ring, the disc and the screw supplied with the output drive shaft serve for locking the output shaft in axial direction. For this purpose insert the retaining ring in the applicable recess of the hollow shaft and slide the output drive shaft from the desired side into the hollow shaft up to the stop. Disc and screw are screwed to the output shaft from the other side of the gear unit. The retaining ring must be clamped between disc and pinion shaft. < 5 arcmin Maße / Dimensions in mm GC 17

60 E 서보웜기어박스의설치및유지보수 Mounting, maintenance and spare parts for E-servo worm gear units < 5 arcmin 유지 / 보수 윤활유의교체 ATLANTA 서보웜기어박스들은합성윤활유로채워져있으며, 다음과같은조건하에수명기간동안의윤활유사용을보장합니다. 기어박스는 ATLANTA 카다로그에서술된규격에맞추어엄격히제작되며, 허용된성능및조건내에서관리하고있습니다. 사용자는오일누유가없는지정기적으로 ( 매 4 주 ) 점검하여야하며, 표면온도가최대 80 를초과하지않도록합니다. 경험상이러한온도는서보구동시 ( 간헐적인구동 ) 에서는발생하지않습니다. 주로낮은입력속도로 ( 웜의원주속도 v<0.5m/s) 사용하는경우에는매 2 년마다윤활유교체를권장합니다. Maintenance Lubricant change ATLANTA servo-assisted worm-gear units are filled with synthetic polyglycol oil. Under the following conditions this means lifetime lubri cation: The layout of the gear unit is made strictly in conformance with the guidelines specified in the ATLANTA catalogue and the gear unit is operated exclusively within the permissible characteristic values and limits. The operator checks the gear unit regularly (every 4 weeks) for oil leakage. The surface temperature does not exceed max. 80 C. Experience has shown that this temperature is not reached with servo-operation (intermittent operation). In the case of an operation with mainly low input speeds (circumferential speed of the worm v < 0.5 m/s) we recommend to change the lubricant every two years. 폐사가추천하는합성오일은아래와같습니다. Klubersynth GH 주문번호 : (1 litre) 대체가능품 : SHELL Tivela S 220, BP Enersyn SG-XP 220, ARAL Degol GS 220 축간거리 Centre distance 오일량 Oil quantity a = 32 mm 0,07l a = 50 mm 0,40 l a = 63 mm 0,70 l a = 80 mm 1,70 l a = 100 mm 2,00 l We recommend the following synthetic gear lubricant: Klübersynth GH Order code: (1 litre) alternative: SHELL Tivela S 220, BP Enersyn SG-XP 220, ARAL Degol GS 220 방수등급 방수등급 : DIN 규격에따라 IP65/67 ( 부식의정도는별개임 ) Degree of protection Degree of protection: IP65/67 according to DIN (Corrosion has to be verified separately). GC 18 Maße / Dimensions in mm

61 B 서보웜기어박스 ( 백래쉬 <12') Survey of B-servo worm gear units < 12' 페이지 / Page B 서보웜기어박스 ( 백래쉬 <12') B-servo worm gear units < 12' GD2 GD9 축간거리 32 mm (*) Centre distance 32 mm (*) GD2 GD3 축간거리 50 mm Centre distance 50 mm GD4 GD5 축간거리 63 mm Centre distance 63 mm GD6 GD7 축간거리 80 mm Centre distance 80 mm GD8 GD9 축간거리 100 mm Centre distance 100 mm GD10 GD11 커플링과슈링크디스크 Couplings and shrink-disc GD12 선정과부하표 Selection and load tables GD14 GD15 < 12 arcmin 간편설명서 Short description GD16 조립및유지보수 Mounting and maintenance GD17 GD18 기어박스계산및선정방법 Gear units calculation and selection GF1 GF3 기어박스악세사리 Gear units accessories GG1 GG9 적용가능서보모터 Mounting guide for servo gears GI5 GI9 (*) 요청시제공 / available on request Maße / Dimensions in mm GD 1

62 B 서보웜기어박스 ( 백래쉬 <12') B-servo worm gear units with < 12' backlash 키이음 / Key connection 축간거리 / Centre distance a o = 32 mm 5 면취부 / 5 Mounting surfaces < 12 arcmin DIN 5480 W15x1,25x10 슈링크디스크이음 / Shrink-disc connection 축간거리 / Centre distance a o = 32 mm 5 면취부 / 5 Mounting surfaces 그림. 1 키이타입출력축 Fig. 1 Output shaft with key connection 요청시제공 / available on request 그림 클램프와조합가능한출력축 Fig. 2 Output shaft for clamp connection 주문코드 / Order code 감속비 i J red 면취부 / 5 Mounting surfaces Ratio i kg m² 키이음 Key connection 슈링크디스크이음 Shrink-disc connection ,75 3,0 0, ,75 3,0 0, ,25 3,0 0, ,50 3,0 0, ,50 3,0 0, ,00 3,0 0, ,00 3,0 0, ,00 3,0 0,0219 GD 2 Maße / Dimensions in mm

63 B 서보웜기어박스 ( 백래쉬 <12') B-servo worm gear units with < 12' backlash 모터플랜지 / Motor flange D 요청시제공 available on request < 12 arcmin 축간거리 / Centre distance a o = 32 mm 주문코드 D G7 k 1 r x y f 1 e G ,5 120,0 2,5 34, M5 0, ,0 127,5 4,0 42, M5 0, ,0 123,5 3,5 38, M5 0, ,0 127,5 5,0 42, M6 0, ,0 127,5 5,0 42, M5 0,8 기어박스 xx / xx 주문시플랜지 xx 포함해야함. The order should contain gear box xx / xx and flange xx. Maße / Dimensions in mm GD 3

64 B 서보웜기어박스 ( 백래쉬 <12') B-servo worm gear units with < 12' backlash 키이음 / Key connection 축간거리 / Centre distance a o = 50 mm 5 면취부 / 5 Mounting surfaces < 12 arcmin 그림. 1 키이타입출력축 Fig. 1 Output shaft with key connection 슈링크디스크이음 / Shrink-disc connection 축간거리 / Centre distance a o = 50 mm 5 면취부 / 5 Mounting surfaces 그림 클램프와조합가능한출력축 Fig. 2 Output shaft for clamp connection 주문코드. / Order code 감속비 i J red 면취부 / 5 Mounting surfaces Ratio i kg m² 키이음 Key connection 슈링크디스크이음 Shrink-disc connection ,00 7,5 1, ,75 7,5 0, ,75 7,5 0, ,25 7,5 0, ,50 7,5 0, ,50 7,5 0, ,00 7,5 0, ,00 7,5 0, ,00 7,5 0,2140 GD 4 Maße / Dimensions in mm

65 B 서보웜기어박스 ( 백래쉬 <12') B-servo worm gear units with < 12' backlash 모터플랜지 / Motor flange < 12 arcmin 축간거리 / Centre distance a o = 50 mm 주문코드 Order code D G7 k 1 r x y f 1 e G , M8 1, , M6 1, , M6 1, , M8 1, , M8 1, , M5 1, , M6 1, , M8 1, , M8 1, , M8 1, , M8 1, , M10 1, , M10 1, , M10 1, , M10 1, , M8 1, , M8 1, , M12 3, , M12 6, , M12 2, , M8 1,5 기어박스 xx / xx 주문시플랜지 xx 포함해야함. The order should contain gear box xx / xx and flange xx. Maße / Dimensions in mm GD 5

66 B 서보웜기어박스 ( 백래쉬 <12') B-servo worm gear units with < 12' backlash 키이음 / Key connection 축간거리 / Centre distance a o = 63 mm 5 면취부 / 5 Mounting surfaces < 12 arcmin 그림. 1 키이타입출력축 Fig. 1 Output shaft with key connection 축간거리 / Centre distance 슈링크디스크이음 / Shrink-disc connection a o = 63 mm 5 면취부 / 5 Mounting surfaces 주문코드 / Order code 감속비 i J red 면취부 / 5 Mounting surfaces Ratio i kg m² 키이음 Key connection 슈링크디스크이음 Shrink-disc connection 그림 클램프와조합가능한출력축 Fig. 2 Output shaft for clamp connection ,00 14,0 6, ,75 14,0 2, ,75 14,0 1, ,25 14,0 0, ,50 14,0 0, ,50 14,0 0, ,00 14,0 0, ,00 14,0 1, ,00 14,0 0,5305 GD 6 Maße / Dimensions in mm

67 B 서보웜기어박스 ( 백래쉬 <12') B-servo worm gear units with < 12' backlash 모터플랜지 / Motor flange < 12 arcmin 축간거리 / Centre distance a o = 63 mm 주문코드 Order code D G7 k 1 r x y f 1 e G , M8 1, , M6 1, , M6 1, , M8 1, , M8 1, , M5 1, , M6 1, , M8 1, , M8 1, , M8 1, , M8 1, , M10 1, , M10 1, , M10 1, , M10 1, , M8 1, , M8 1, , M12 3, , M12 6, , M12 2, , M8 1,5 기어박스 xx / xx 주문시플랜지 xx 포함해야함. The order should contain gear box xx / xx and flange xx. Maße / Dimensions in mm GD 7

68 B 서보웜기어박스 ( 백래쉬 <12') B-servo worm gear units with < 12' backlash 키이음 / Key connection 축간거리 / Centre distance a o = 80 mm 5 면취부 / 5 Mounting surfaces < 12 arcmin 슈링크디스크이음 / Shrink-disc connection 축간거리 / Centre distance a o = 80 mm 5면취부 / 5 Mounting surfaces 그림. 1 키이타입출력축 Fig. 1 Output shaft with key connection 그림 클램프와조합가능한출력축 Fig. 2 Output shaft for clamp connection 주문코드 / Order code 감속비 i J red 면취부 / 5 Mounting surfaces Ratio i kg m² 키이음 Key connection 슈링크디스크이음 Shrink-disc connection ,75 28,0 9, ,75 28,0 6, ,25 28,0 4, ,50 28,0 5, ,50 28,0 3, ,00 28,0 4, ,00 28,0 4, ,00 28,0 3,7140 GD 8 Maße / Dimensions in mm

69 B 서보웜기어박스 ( 백래쉬 <12') B-servo worm gear units with < 12' backlash 모터플랜지 / Motor flange < 12 arcmin 축간거리 / Centre distance a o = 80 mm 주문코드 Order code D G7 k 1 r x y f 1 e G ,0 92,0 230,0 7 55, M10 2, ,0 92,0 230,0 7 55, M10 3, ,0 122,0 260,0 7 85, M12 3, ,0 127,0 265,0 7 90, M12 3, ,0 112,0 250,0 7 75, M12 3, ,0 112,0 250,0 7 75, M12 3, ,0 112,0 250,0 7 75, M10 4, ,0 90,0 228,0 7 53, M8 2, ,0 108,5 246,5 7 71, M8 2, ,3 129,5 267,5 7 92, M12 5, ,3 163,5 301, , M12 8, ,3 105,5 243,5 7 68, M12 4, ,0 113,5 251,5 7 76, M8 2,5 기어박스 xx / xx 주문시플랜지 xx 포함해야함. The order should contain gear box xx / xx and flange xx. Maße / Dimensions in mm GD 9

70 B 서보웜기어박스 ( 백래쉬 <12') B-servo worm gear units with < 12' backlash 키이음 / Key connection 축간거리 / Centre distance a o = 100 mm 5 면취부 / 5 Mounting surfaces < 12 arcmin 그림.1 키이타입출력축 Fig. 1 Output shaft with key connection 슈링크디스크이음 / Shrink-disc connection 축간거리 / Centre distance a o = 100 mm 5면취부 / 5 Mounting surfaces 그림 클램프와조합가능한출력축 Fig. 2 Output shaft for clamp connection 주문코드 / Order code 감속비 i J red 면취부 / 5 Mounting surfaces Ratio i kg m² 키이음 Key connection 슈링크디스크이음 Shrink-disc connection ,75 43,0 12, ,25 43,0 8, ,50 43,0 7, ,50 43,0 5, ,00 43,0 4, ,00 43,0 8, ,00 43,0 9,7400 GD 10 Maße / Dimensions in mm

71 B 서보웜기어박스 ( 백래쉬 <12') B-servo worm gear units with < 12' backlash 모터플랜지 / Motor flange < 12 arcmin 축간거리 / Centre distance a o = 100 mm 주문코드 Order code D G7 k 1 r x y f 1 e G ,0 92,0 240,0 7 55, M10 2, ,0 92,0 240,0 7 55, M10 3, ,0 122,0 270,0 7 85, M12 3, ,0 127,0 275,0 7 90, M12 3, ,0 112,0 260,0 7 75, M12 3, ,0 112,0 260,0 7 75, M12 3, ,0 112,0 260,0 7 75, M10 4, ,0 90,0 238,0 7 53, M8 2, ,0 108,5 256,5 7 71, M8 2, ,3 129,5 277,5 7 92, M12 5, ,3 163,5 311, , M12 8, ,3 105,5 253,5 7 68, M12 4, ,0 113,5 261,5 7 76, M8 2,5 기어박스 xx / xx 주문시플랜지 xx 포함해야함. The order should contain gear box xx / xx and flange xx. Maße / Dimensions in mm GD 11

72 축이음 Connecting elements 모터와기어박스조립을위한특수커플링, 고강성, 열처리, 키없는모터샤프트연결용 Special couplings for motor/gear units, rigid model, nitrided, preassembled for motor shafts without key 감속기쪽의단면스플라인샤프트에의한연결 (DIN5480) 조립용참고치수 Reference diameter for the mountening Bore on gear unit side low-clearance tooth-hub profile corresponding to DIN 5480 for push-fitting < 12 arcmin 주문코드 / Order code 커플링 Coupling d 1 d 2 D 1 D 2 D 3 D 4 D 5 l 1 l 2 L 1 L 2 L 3 R 1 R 2 G L x1,25x ,5 9,0 7,5 13,0 14,0-46,0 5 - M5 31,2 0,236 0, x1,25x ,5 9,0 7,5 13,0 14,0-46,0 5 - M5 31,2 0,246 0, x1,25x ,5 9,0 7,5 13,0 14,0-46,0 5 - M5 31,2 0,244 0, x1,25x ,5 9,0 7,5 13,0 14,0-46,0 5 - M5 31,2 0,243 0, x1,25x ,5 9,0 7,5 13,0 14,0-46,0 5 - M5 31,2 0,234 0, x1,25x ,5 9,0 7,5 13,0 14,0-46,0 5 - M5 31,2 0,225 0, x1,25x ,6 11,0 8,0 16,5 16,5 9 46,0 5 3 M5 31,2 0,704 0, x1,25x ,6 11,0 8,0 16,5 16,5 9 46,0 5 3 M5 31,2 0,704 0, x1,25x ,6 11,0 8,0 16,5 16,5 9 46,0 5 3 M5 31,2 0,647 0, x1,25x ,0 15,0 9,0 29,0 18,0-55,5 5 - M8 41,5 5,946 1, x1,25x ,0 15,0 9,0 29,0 18,0-55,5 5 - M8 41,5 5,871 1, x1,25x ,0 15,0 9,0 24,0 18,0-55,5 5 - M8 41,5 4,158 0, x1,25x ,0 15,0 9,0 29,0 18,0-55,5 5 - M8 41,5 5,605 1, x1,25x ,0 15,0 9,0 29,0 18,0-55,5 5 - M8 41,5 5,432 0, x1,25x ,6 11,0 8,5 18,0 17,0-68,0 5 - M6 43,5 2,306 0, x1,25x ,6 11,0 8,5 18,0 17,0-68,0 5 - M6 43,5 2,300 0, x1,25x ,6 11,0 8,5 18,0 17,0-68,0 5 - M6 43,5 2,381 0, x1,25x ,6 11,0 8,5 18,0 17,0-68,0 5 - M6 43,5 1,161 0, x1,25x ,6 11,0 8,5 18,0 17,0-68,0 5 - M6 43,5 2,328 0, x1,25x ,6 11,0 8,5 18,0 17,0-68,0 5 - M6 43,5 1,161 0, x1,25x ,6 11,0 8,5 18,0 17,0-68,0 5 - M6 43,5 1,112 0, x1,25x ,6 11,0 8,5 18,0 17,0-68,0 5 - M6 43,5 2,268 0, x1,25x ,6 11,0 8,5 18,0 17,0-68,0 5 - M6 43,5 2,179 0, x1,25x ,6 11,0 8,5 18,0 17,0-68,0 5 - M6 43,5 1,007 0, x1,25x ,0 15,0 9,0 29,0 18,0-68,0 5 - M8 43,5 8,165 1, x1,25x ,0 15,0 9,0 29,0 18,0-68,0 5 - M8 43,5 8,061 1, x1,25x ,0 15,0 9,0 29,0 18,0-68,0 5 - M8 43,5 7,751 1, x1,25x ,0 15,0 9,0 29,0 18,0-68,0 5 - M8 43,5 7,690 1, x1,25x ,0 15,0 9,0 29,0 18,0-68,0 5 - M8 43,5 7,348 1, x1,25x ,0 15,0 9,0 29,0 18,0-65,5 5 - M8 43,5 6,595 1, x1,25x ,0 15,0 9,0 29,0 18,0-72,5 5 - M8 41,5 8,056 1, x1,25x ,0 15,0 9,0 29,0 18,0-72,5 5 - M8 41,5 8,029 1, x1,25x ,0 15,0 9,0 29,0 18,0-72,5 5 - M8 41,5 7,978 1, x1,25x ,0 15,0 9,0 29,0 18,0-72,5 5 - M8 41,5 7,945 1, x1,25x ,0 15,0 9,0 29,0 18,0-72,5 5 - M8 41,5 7,911 1, x1,25x ,0 15,0 9,0 29,0 18,0-72,5 5 - M8 41,5 7,860 1, x1,25x ,0 15,0 9,0 29,0 18,0-72,5 5 - M8 41,5 7,818 1, x1,25x ,0 15,0 9,0 29,0 18,0-72,5 5 - M8 41,5 8,105 1, x1,25x ,0 15,0 9,0 29,0 18,0-72,5 5 - M8 41,5 7,863 1, x1,25x ,0 15,0 9,0 29,0 18,0-72,5 5 - M8 41,5 7,610 1, x1,25x ,0 15,0 9,0 29,0 18,0-72,5 5 - M8 41,5 7,284 1, x1,25x ,0 15,0 9,0 29,0 18,0-70,5 5 - M8 41,5 6,547 1,0 커플링은 GA-10 페이지를참고하시오. Couplings on page GA-10 can be used as well. J red 10-4 kg m² GD 12 Maße / Dimensions in mm

73 축이음 Connecting elements 출력구동샤프트 ( 기어박스 ) 용슈링크디스크 ( 중공샤프트고정형 ) 클램프 Shrink-disc clamping sets for output drive shafts of gear series 셋트품으로공급됨 Supplied as complete set L 1 L 2 L 3 J red = J i 2 D d 2 l d 1 d 3 주문코드 a 0 T 2 max Order code mm Nm d 1 d 2 d 3 D L 1 L 2 L 3 l G - Torque J 10-4 kg m² ,2 23,4 19,40 7,60 14,0 6 x M5 5 Nm 0,780 0, ,2 25,0 18,00 7,25 14,0 7 x M5 4 Nm 1,756 0, ,2 27,5 21,70 9,10 17,5 5 x M6 12 Nm 4,029 0, ,2 28,0 24,00 10,25 22,0 9 x M6 12 Nm 11,322 0, ,2 34,5 30,50 13,00 22,0 10 x M6 12 Nm 27,137 1,3 < 12 arcmin Maße / Dimensions in mm GD 13

74 B 서보웜기어박스의선정을위한부하표 Selection and load tables for B-servo worm gear units 아래표의수치는마모에의한것이거나서보시스템에서최대부하로 12,000 시간사용시의최대면하중에기초한수치입니다. 연속적인최대부하의사용조건에서온도범위를고려할필요가있습니다. ( 문의바람 ) T 2max. = 허용한계토크 Nm, P1 = 구동파워 kw, T 2 = 출력토크 Nm. The values in the tables are based upon wear or maximum flank load at 12,000 h full load and on servo-operation. With continuous full-load operation it may be necessary to consider temperature limits! (Please ask us, if in doubt.) T 2max. = static torque to avoid tooth fracture, P 1 = driving power in kw, T 2 = output torque in Nm. < 12 arcmin 주문코드. 구동모터회전수 / Driving speed n 1 in min -1 Order code a 0 i T 2 max η P 1 T 2 P 1 T 2 P 1 T 2 P 1 T 2 P 1 T 2 P 1 T 2 P 1 T 2 bei (mm) (kw) (Nm) (kw) (Nm) (kw) (Nm) (kw) (Nm) (kw) (Nm) (kw) (Nm) (kw) (Nm) * 4, , , , , , , , , , , , , , , , , , , ,05 8 0,09 9 0, , , , , , ,5 77 0, , , , , , , , ,5 50 0,03 8 0,04 8 0,06 9 0, , , , , ,02 8 0,03 9 0, , , , , , ,02 9 0, , , , , , , ,01 7 0,02 7 0, ,05 9 0, , , ,62 요청시제공 / available on request , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , ,62 최대하우징의열처리의유효한온도 75 C / Values are valid with maximum housing temperature of 75 C. GD 14 Maße / Dimensions in mm

75 B 서보웜기어박스의선정과부하표 Selection and load tables for B-servo worm gear units 최대하중하에서서보웜감속기의효율 Gearing efficiency of servo worm gear units with driving worm and under full load. 효율 / efficiency η % < 12 arcmin 회전수 [min] / speed [rpm] 출력축에대한부가하중 주어진데이터는기준값입니다. 기어형상의선택에따라발생하는변수를고려해야합니다. 힘의작용점은축의센터라고가정합니다. 부가적인축방향의힘이발생하는곳에더하여높은교차하중이작용하는경우에는문의하여주십시오. l Fn Z Additional loads on output drive The data given are reference values. You should consider the values arising from the choice of the tooth system. It is assumed that the point of action of the force is the centre of the shaft. In cases where additional axial forces occur, over and above high transverse forces, please ask for advice. a Fa Z 축간거리 Centre distance a (mm) 케이스의센터 / ~ 치형의센터거리 Dimensions centre casing/ centre teeth l (mm) 요청시 / On request 최대부가하중 Max. additional load 레이디얼방향 Fn z [N] 축방향 Fa z [N] Maße / Dimensions in mm GD 15

76 B 서보웜기어박스 B-servo worm gear units 개요 ATLANTA 사의서보웜기어박스최신의 DC 서보모터와 3 상모터와의사용을위한목적으로특수하게개발되었습니다. 여기에소개된다른부속품들과같이이제품들은표준재고를보유하고있거나, 단기간내에공급가능합니다. Short description ATLANTA B-servo worm gear units have been specially developed for use with the latest three-phase and DC servomotors. Like all other components in this catalogue, they are usually available ex stock or, at least, within a very short time. < 12 arcmin B 서보웜기어박스는아래와같은다양한특성을갖고있습니다.: 아틀란타의서보웜기어박스인 59 시리즈와같은 dimension 정밀한기어링 ( 백래쉬 < 12') 최적의방열을위한경금속의케이스 부가하중을허용하는출력중공축용고강성베어링 센터거리, 감속비, 기어치형구조등은 DIN 3975/76 규격을따르고있습니다. 연마기어, 특수브론즈구조의웜기어, 독특한윤활시스템등이고효율의양방향의원활한작동과최장수명을보장해줍니다. 또한, 케이스에는어느위치에서도설치취부가가능하도록가공되어있습니다. 구동모터와의연결은특수커플링으로이뤄집니다. 원통형의웜기어구동축은특수커플링을통해연결되어미끌어짐없는확실한힘의전달을보증합니다. 매우다양한종류의출력구동샤프트가준비되어있습니다. 다양한잇수의평기어, 헬리컬기어를가진출력샤프트를선택하실수있고, 일반피니언샤프트를제외하고도아틀란타의 S & L 기어휠프로그램을통해적절한출력구동샤프트와함께잇수가다른다수의피니언과조합하여사용이가능합니다. 안전하게정지하기위해기어 ( 페이지 GC-14) 의최대이송토르크에맞는쉬링크디스크 ( 페이지 GH-1) 를확인하십시오. 키타입은별도로계산되어야합니다. The following are typical features of our B-servo gear units: the same dimensions as our servo worm gear units serie 59 low-clearance gearing (back lash < 12'), casing of light metal for optimal heat dissipation robust bearings for the output drive hollow shaft, permitting additional forces. Centre distances, gear ratios and tooth systems have been chosen in accordance with DIN 3975/76. The use of ground, right-hand worms, a worm gear of special worm-gear bronze and dip-feed lubrication (synthetic special oil) ensures a high degree of efficiency and also smooth running in both directions and a long service life. The casing with its many fixing bores and tapped holes permits mounting in any position. The drive, i.e. the connection with the driving motor, is achieved with a special clutch. Its internal gearing, together with the barrelled profile of the driving shaft of our worm gear unit ensures transmission of the power with no free play. For the output drive you can choose from quite a number of output drive shafts with straight and helical tooth systems and various numbers of teeth. Apart from toothed pinion shafts there is a multitude of gearwheels with different numbers of teeth from our S & L gearwheel program which can be combined and used together with suitable special output drive shafts. For safety-stop is the maximum transmittable torque of the gear unit (see page GD-14) and shrink disc (see page GH-1) has to be checked. The output keyway has to be calculated separately. GD 16 Maße / Dimensions in mm

77 B 서보웜기어박스의설치및유지보수 Mounting, maintenance and spare parts for B-servo worm gear units 감속기의취부 웜기어박스 ( 본체 ) 다섯개의취부면에충분히확보된탭홀이있어어느위치에서도취부할수있습니다. 어떠한부가하중에도견딜수있도록최대한넓은면적이접촉하도록취부하여주십시오. 페이지 GD-15 참조 ( 예를들어두개의옆면중한면접촉 ) 웜샤프트 ( 입력축 ) 가옆으로눕거나아래를향할경우, 윤활작용에는이상적입니다. 샤프트를위로향하도록취부할경우, 구동허용동력이 10% 정도감소될것입니다. Mounting instructions Worm gear units Five mounting faces with sufficiently dimensioned tapped holes are provided for mounting in any position. In order to accommodate all supplementary forces (see page GD-15) we recommend mounting at the largest contact faces., i.e. at one of the two cap sides. Putting the worm shaft (input shaft) in a lateral or inferior position is ideal for lubrication. Mounting the shaft in a top position will reduce the driving capacity by about 10 %. 커플링커플링은조립된상태로공급합니다. 커플링을모터샤프트에장착하기전에모든취부면에기름막이없게끔깨끗이하여야합니다. 체결을위한중요한치수는 X1 값입니다. ( 비교페이지 GI - 5 to GI - 9) 삽입순서 - 접촉면에묻은오일을제거하고깨끗히하십시오. - 측정값 X1 에 (GI-5 ~ GI-9) 커플링을모터샤프트에끼워넣으시오. 깊이측정게이지는측정값을결정하는데도움이됩니다. - 볼트를가볍게조이고, 실제로구동이되는지커플링을점검하시오. - 테이블에표시된체결토크값을확인하여, 클러치의양쪽간격이같도록조절하시오. - 커플링목부분의최종동심도를측정하여확인하십시오. 설치가이드는페이지 GI-5 에서 GI-9 를참조하세요. 나사홀 Thread-holes M5 M6 M8 모터커플링이장착된모터를기어중심축에맞추어삽입하고기어박스에볼트로조여취부합니다. 출력구동축 ( 피니언샤프트 ) 출력축에아직피니언샤프트가완전히조립되어있지않다면피니언샤프트와중공축의돌출부를깨끗이하고그리스또는오일을발라주십시오. 스페셜출력구동샤프트의공차 h6 (DIN ISO286) 을추천합니다. 재질은최소한의항복점은 1mm² 당 385N 의힘이며, 더큰힘에대해서재계산은필수적입니다. 슈링크 - 디스크이음을위한피니언샤프트연결감속기의중공축바깥면으로슈링크디스크를밀어넣습니다. ( 미리볼트를조이지마십시오 ) 출력구동샤프트를취부방향의중공축과맞닿을때까지삽입합니다. 클램핑볼트를한방향으로균일하게몇회에걸쳐서표에지시된수치의토크까지조여주어축이음을합니다. ( 대각선으로조이지말것 ) 키이음을위한출력축출력구동샤프트와함께리테이닝링, 디스크와스크류가축방향으로출력축의체결을위해제공됩니다. 리테이닝링을중공축의홈에삽입하고출력구동샤프트를취부방향에서중공축에맞닿아멈출때까지밀어넣습니다. 디스크와스크류는기어박스의다른방향으로부터출력축에체결됩니다. 리테이닝링은디스크와피니언샤프트의사이에서체결되어야합니다. Coupling The coupling is supplied pre-assembled. All contact surfaces must be cleaned and protected by a thin oil film before attaching it to Torque 7 Nm the motor shaft. An important dimension for 10 Nm mounting is the value X1 (compare pages 25 Nm GI 5 to GI 9). Recommended procedure: Carefully clean the contact surfaces and protect them with a thin oil film. Place the coupling onto the motor shaft at the distance given by the measurement X1 (see pages GI 5 to GI 9); a depth gauge is helpful for determining the measurement. Slightly tighten the clamping screws and check the clutch for true running Tighten the screws alternately and uniformly. The correct tightening torque can be seen from the opposite table. The gap in the coupling must be equally wide on both sides. It is recommended to make another final check for true running at the appropriate reference diameter! A mounting guide can be found on page GI-5 to GI-9. Motor Insert the motor with coupling mounted into the gear centering piece and bolt it to the gearbox. Output drive (pinion) shaft Unless the output pinion shaft comes already fully assembled, we recommend to proceed as follows: Clean pinion shaft and hollow shaft extension and then grease or oil them. For the special output drive shaft we recommend tolerance h6 (DIN ISO286). the material must have a minimum yield point of 385 N/mm². A recalculation of the strength is necessary. Output drive shaft for shrink-disc connec tion Slide shrink disc onto the hollow shaft extension of the gear unit (please do not tighten the screws beforehand!).insert the output shaft from the desired side into the hollow shaft fully up to the stop. Make the transverse pressure connection by evenly tightening the clamping screws. Tighten the screws one after the other (not crosswise) in several passes to the torque indicated in the table. Output drive shaft for key connection The retaining ring, the disc and the screw supplied with the output drive shaft serve for locking the output shaft in axial direction. For this purpose insert the retaining ring in the applicable recess of the hollow shaft and slide the output drive shaft from the desired side into the hollow shaft up to the stop. Disc and screw are screwed to the output shaft from the other side of the gear unit. The retaining ring must be clamped between disc and pinion shaft. < 12 arcmin Maße / Dimensions in mm GD 17

78 B 서보웜기어박스의설치및유지보수 Mounting, maintenance and spare parts for B-servo worm gear units < 12 arcmin 유지 / 보수 윤활유의교체 ATLANTA 서보웜기어박스들은합성윤활유로채워져있으며, 다음과같은조건하에수명기간동안의윤활유사용을보장합니다. 기어박스는 ATLANTA 카다로그에서술된규격에맞추어엄격히제작되며, 허용된성능및조건내에서관리하고있습니다. 사용자는오일누유가없는지정기적으로 ( 매 4 주 ) 점검하여야하며, 표면온도가최대 80 를초과하지않도록합니다. 경험상이러한온도는서보구동시 ( 간헐적인구동 ) 에서는발생하지않습니다. 주로낮은입력속도로 ( 웜의원주속도 v<0.5m/s) 사용하는경우에는매 2 년마다윤활유교체를권장합니다. Maintenance Lubricant change ATLANTA B-servo-assisted worm-gear units are filled with synthetic polyglycol oil. Under the following conditions this is a lifetime lubrication: The layout of the gear unit is made strictly in conformance with the guidelines specified in the ATLANTA catalogue and the gear unit is operated exclusively within the permissible characteristic values and limits. The operator checks the gear unit regularly (every 4 weeks) for oil leakage. The surface temperature does not exceed max. 80 C. Experience has shown that this temperature is not reached with servo-operation (intermittent operation). In the case of an operation with mainly low input speeds (circumferential speed of the worm v < 0.5 m/s) we recommend to change the lubricant every two years. 폐사가추천하는합성오일은아래와같습니다. Klubersynth GH 주문코드 (1 litre) 대체가능품 : SHELL Tivela S 220, BP Energol SG-XP 220, ARAL Degol GS 220 축간거리 Centre distance 오일량 Oil quantity a = 32 mm 0,07 l a = 50 mm 0,25 l a = 63 mm 0,60 l a = 80 mm 1,20 l a = 100 mm 2,00 l We recommend the following synthetic gear lubricant: Klübersynth GH Order code: (1 litre) alternative: SHELL Tivela S 220, BP Enersyn SG-XP 220, ARAL Degol GS 220 방수등급 DIN 규격에따라 IP65/67 ( 부식의정도는별개임 ) Degree of protection Degree of protection: IP65/67 according to DIN (Corrosion has to be verified separately). GD 18 Maße / Dimensions in mm

79 BG 베벨기어박스 ( 백래쉬 <6') Survey of BG-bevel gear units <6 페이지 / Page BG 베벨기어박스 ( 백래쉬 <6') BG-bevel gear units with <6 backlash 축간거리 50 Construction-size 50 GE2 GE3 축간거리 63 Construction-size 63 GE4 GE5 축간거리 80 Construction-size 80 GE6 GE7 커플링과슈링크디스크 Couplings and shrink-discs GE8 GE9 선정과부하표 Selection and load tables GE10 간편설명서 Short description GE11 조립및유지보수 Mounting and maintenance GE12 GE13 적용가능서보모터 Motor applications GI5 GI9 < 6 arcmin Maße / Dimensions in mm GE 1

80 BG 베벨기어박스 ( 백래쉬 <6') BG-bevel gear unit with <6 backlash 키이음 / Key connection 이음사이즈 / Construction-size BG 50 5면취부 / 5 Mounting surfaces < 6 arcmin DIN 5480 W15x1,25x10 그림 1 키이타입출력축 Fig. 1 Output shaft with key connection * 마운팅디스크 Mounting disc for key connection 슈링크디스크이음 / Shrink-disc connection 이음사이즈 / Construction-size BG 50 5면취부 / 5 Mounting surfaces 조립부허용크기 조립부허용크기 DIN 5480 W15x1,25x10 그림 클램프와조합가능한출력축 Fig. 2 Output shaft for clamp connection 주문코드 5면취부 감속비 i J red 10-4 Order-Code 5 Mounting surfaces Ratio i kg m 2 키이음 슈링크디스크이음 Key connection Shrink-disc connection ,75 6,4 0, ,75 6,4 0, ,25 6,4 0,406 * 설치시피니언 20 2x 4xx 또는출력샤프트 xxx 는필수적임. / Necessary for mounting of ATLANTA Pinion 20 2x 4xx or Output drive shaft xxx. GE 2 Maße / Dimensions in mm

81 BG 베벨기어박스 ( 백래쉬 <6') BG-bevel gear unit with <6 backlash 모터플랜지 / Motor flange 이음사이즈 / Construction-size BG 50 < 6 arcmin 축간거리 / Centre distance a o = 50 mm 주문코드 Order code D G7 k 1 r x y f 1 e G , M8 1, , M6 1, , M6 1, , M8 1, , M8 1, , M5 1, , M6 1, , M8 1, , M8 1, , M8 1, , M8 1, , M10 1, , M10 1, , M10 1, , M10 1, , M8 1, , M8 1, , M12 3, , M12 6, , M12 2, , M8 1,5 기어박스 xx / xx 주문시플랜지 xx 포함해야함. The order should contain gear box xx / xx and flange xx. Maße / Dimensions in mm GE 3

82 BG 베벨기어박스 ( 백래쉬 <6') BG-bevel gear unit with <6 backlash 키이음 / Key connection 이음사이즈 / Construction-size BG 63 5면취부 / 5 Mounting surfaces < 6 arcmin DIN 5480 W25x1,25x18 그림 1 키이타입출력축 Fig. 1 Output shaft with key connection 슈링크디스크이음 / Shrink-disc connection 이음사이즈 / Construction-size BG 63 5면취부 / 5 Mounting surfaces 조립부허용크기 조립부허용크기 DIN 5480 W25x1,25x18 그림 클램프와조합가능한출력축 Fig. 2 Output shaft for clamp connection 주문코드 5면취부 감속비 i J red 10-4 Order-Code 5 Mounting surfaces Ratio i kg m 2 키이음 슈링크디스크이음 Key connection Shrink-disc connection ,75 11,8 3, ,75 11,8 2, ,25 11,7 1,595 GE 4 Maße / Dimensions in mm

83 BG 베벨기어박스 ( 백래쉬 <6') BG-bevel gear unit with <6 backlash 모터플랜지 / Motor flange 이음사이즈 / Construction-size BG 63 < 6 arcmin 축간거리 / Centre distance a o = 63 mm 주문코드 Order code D G7 k 1 r x y f 1 e G , M8 1, , M6 1, , M6 1, , M8 1, , M8 1, , M5 1, , M6 1, , M8 1, , M8 1, , M8 1, , M8 1, , M10 1, , M10 1, , M10 1, , M10 1, , M8 1, , M8 1, , M12 3, , M12 6, , M12 2, , M8 1,5 기어박스 xx / xx 주문시플랜지 xx 포함해야함. The order should contain gear box xx / xx and flange xx. Maße / Dimensions in mm GE 5

84 BG 베벨기어박스 ( 백래쉬 <6') BG-bevel gear unit with <6 backlash 키이음 / Key connection 이음사이즈 / Construction-size BG 80 5면취부 / 5 Mounting surfaces < 6 arcmin DIN 5480 W38x1,25x29 그림 1 키이타입출력축 Fig. 1 Output shaft with key connection 슈링크디스크이음 / Shrink-disc connection 이음사이즈 / Construction-size BG 80 5면취부 / 5 Mounting surfaces 조립부허용크기 조립부허용크기 DIN 5480 W38x1,25x29 그림 클램프와조합가능한출력축 Fig. 2 Output shaft for clamp connection 주문코드. 5면취부 감속비 i J red 10-4 Order-Code 5 Mounting surfaces Ratio i kg m 2 키이음 슈링크디스크이음 Key connection Shrink-disc connection ,75 23,0 14, ,75 23,0 10, ,25 23,0 8,51 GE 6 Maße / Dimensions in mm

85 BG 베벨기어박스 ( 백래쉬 <6') BG-bevel gear unit with <6 backlash 모터플랜지 / Motor flange 이음사이즈 / Construction-size BG 80 < 6 arcmin 축간거리 / Centre distance a o = 80 mm Bestell-Nr. Order code D G7 k 1 r x y f 1 e G ,0 92,0 257,0 7 55, M10 2, ,0 92,0 257,0 7 55, M10 3, ,0 122,0 287,0 7 85, M12 3, ,0 127,0 292,0 7 90, M12 3, ,0 112,0 277,0 7 75, M12 3, ,0 112,0 277,0 7 75, M12 3, ,0 112,0 277,0 7 75, M10 4, ,0 90,0 255,0 7 53, M8 2, ,0 108,5 273,5 7 71, M8 2, ,3 129,5 294,5 7 92, M12 5, ,3 163,5 328, , M12 8, ,3 105,5 270,5 7 68, M12 4, ,0 113,5 278,5 7 76, M8 2,5 기어박스 xx / xx 주문시플랜지 xx 포함해야함. The order should contain gear box xx / xx and flange xx. Maße / Dimensions in mm GE 7

86 축이음 Connecting elements 모터와기어박스조립을위한특수커플링, 고강성, 열처리, 키없는모터샤프트연결용 Special couplings for motor/gear units, rigid model, nitrided, preassembled for motor shafts without key 감속기쪽의단면스플라인샤프트에의한연결 (DIN5480) 조립용참고치수 Reference diameter for the mountening Bore on gear unit side low-clearance tooth-hub profile corresponding to DIN 5480 for push-fitting < 6 arcmin 주문코드 / Order code 커플링 Coupling d 1 d 2 D 1 D 2 D 3 D 4 D 5 l 1 l 2 L 1 L 2 L 3 R 1 R 2 G L 4 J red 10-4 kg m² x1,25x ,5 9,0 7,5 13,0 14,0-46,0 5 - M5 31,2 0,236 0, x1,25x ,5 9,0 7,5 13,0 14,0-46,0 5 - M5 31,2 0,246 0, x1,25x ,5 9,0 7,5 13,0 14,0-46,0 5 - M5 31,2 0,244 0, x1,25x ,5 9,0 7,5 13,0 14,0-46,0 5 - M5 31,2 0,243 0, x1,25x ,5 9,0 7,5 13,0 14,0-46,0 5 - M5 31,2 0,234 0, x1,25x ,5 9,0 7,5 13,0 14,0-46,0 5 - M5 31,2 0,225 0, x1,25x ,6 11,0 8,0 16,5 16,5 9 46,0 5 3 M5 31,2 0,704 0, x1,25x ,6 11,0 8,0 16,5 16,5 9 46,0 5 3 M5 31,2 0,704 0, x1,25x ,6 11,0 8,0 16,5 16,5 9 46,0 5 3 M5 31,2 0,647 0, x1,25x ,0 15,0 9,0 29,0 18,0-55,5 5 - M8 41,5 5,946 1, x1,25x ,0 15,0 9,0 29,0 18,0-55,5 5 - M8 41,5 5,871 1, x1,25x ,0 15,0 9,0 24,0 18,0-55,5 5 - M8 41,5 4,158 0, x1,25x ,0 15,0 9,0 29,0 18,0-55,5 5 - M8 41,5 5,605 1, x1,25x ,0 15,0 9,0 29,0 18,0-55,5 5 - M8 41,5 5,432 0, x1,25x ,6 11,0 8,5 18,0 17,0-68,0 5 - M6 43,5 2,306 0, x1,25x ,6 11,0 8,5 18,0 17,0-68,0 5 - M6 43,5 2,300 0, x1,25x ,6 11,0 8,5 18,0 17,0-68,0 5 - M6 43,5 2,381 0, x1,25x ,6 11,0 8,5 18,0 17,0-68,0 5 - M6 43,5 1,161 0, x1,25x ,6 11,0 8,5 18,0 17,0-68,0 5 - M6 43,5 2,328 0, x1,25x ,6 11,0 8,5 18,0 17,0-68,0 5 - M6 43,5 1,161 0, x1,25x ,6 11,0 8,5 18,0 17,0-68,0 5 - M6 43,5 1,112 0, x1,25x ,6 11,0 8,5 18,0 17,0-68,0 5 - M6 43,5 2,268 0, x1,25x ,6 11,0 8,5 18,0 17,0-68,0 5 - M6 43,5 2,179 0, x1,25x ,6 11,0 8,5 18,0 17,0-68,0 5 - M6 43,5 1,007 0, x1,25x ,0 15,0 9,0 29,0 18,0-68,0 5 - M8 43,5 8,165 1, x1,25x ,0 15,0 9,0 29,0 18,0-68,0 5 - M8 43,5 8,061 1, x1,25x ,0 15,0 9,0 29,0 18,0-68,0 5 - M8 43,5 7,751 1, x1,25x ,0 15,0 9,0 29,0 18,0-68,0 5 - M8 43,5 7,690 1, x1,25x ,0 15,0 9,0 29,0 18,0-68,0 5 - M8 43,5 7,348 1, x1,25x ,0 15,0 9,0 29,0 18,0-65,5 5 - M8 43,5 6,595 1, x1,25x ,0 15,0 9,0 29,0 18,0-72,5 5 - M8 41,5 8,056 1, x1,25x ,0 15,0 9,0 29,0 18,0-72,5 5 - M8 41,5 8,029 1, x1,25x ,0 15,0 9,0 29,0 18,0-72,5 5 - M8 41,5 7,978 1, x1,25x ,0 15,0 9,0 29,0 18,0-72,5 5 - M8 41,5 7,945 1, x1,25x ,0 15,0 9,0 29,0 18,0-72,5 5 - M8 41,5 7,911 1, x1,25x ,0 15,0 9,0 29,0 18,0-72,5 5 - M8 41,5 7,860 1, x1,25x ,0 15,0 9,0 29,0 18,0-72,5 5 - M8 41,5 7,818 1, x1,25x ,0 15,0 9,0 29,0 18,0-72,5 5 - M8 41,5 8,105 1, x1,25x ,0 15,0 9,0 29,0 18,0-72,5 5 - M8 41,5 7,863 1, x1,25x ,0 15,0 9,0 29,0 18,0-72,5 5 - M8 41,5 7,610 1, x1,25x ,0 15,0 9,0 29,0 18,0-72,5 5 - M8 41,5 7,284 1, x1,25x ,0 15,0 9,0 29,0 18,0-70,5 5 - M8 41,5 6,547 1,0 커플링은 GA-10 페이지를참고하시오. Couplings on page GA-10 can be used as well. GE 8 Maße / Dimensions in mm

87 축이음 Connecting elements 출력구동샤프트 ( 기어박스 ) 용슈링크디스크 ( 중공샤프트고정형 ) 클램프 Shrink-disc clamping sets for output drive shafts of gear series 셋트품으로공급됨. Supplied as complete set L 1 L 2 L 3 J red = J i 2 D d 2 l d 1 d 3 주문코드 BG T 2 max Order code Nm d 1 d 2 d 3 D L 1 L 2 L 3 l G Torque J 10-4 kg m² ,2 27,5 23, x M6 12 Nm 4,029 0, ,2 31,5 27, x M6 12 Nm 11,322 0, ,2 34,5 30, x M6 12 Nm 27,137 1,3 < 6 arcmin Maße / Dimensions in mm GE 9

88 BG 베벨기어박스선정을위한부하표 Selection and load tables for BG-bevel gear units 아래표의수치는마모에의한것이거나베벨기어박스에서의최대부하로 12,000 시간사용시의최대측면하중에기초한수치입니다. 연속적인최대부하의사용조건에서온도범위를고려할필요가있습니다. T2max. = 허용한계토크 Nm, P1 = 구동파워 kw, T 2 = 출력토크 Nm. Values in the tables are based upon the strength of the tooth root and the load-carrying capacity of the bevel gear flanks; expected bearing life with full load and servo-operation is hrs. For continuous full load operation it may be necessary to take temperature limits into account. If in doubt, ask for advice. T 2max = static torque against tooth fracture. P 1 =driving power in kw, T 2 = output torque in Nm. BG- 베벨기어박스 BG-bevel gear units 주문코드구동모터회전수 / Driving speed n 1 in min -1 Order code BG i T 2 max η P 1 T 2 P 1 T 2 P 1 T 2 P 1 T 2 P 1 T 2 P 1 T 2 P 1 T 2 bei (kw) (Nm) (kw) (Nm) (kw) (Nm) (kw) (Nm) (kw) (Nm) (kw) (Nm) (kw) (Nm) 1500 < 6 arcmin _ _ , , , , , , , , , _ _07 6, , , , , , , , , _ _09 9, , , , , , , , , _ _ , , , , , , , , , _ _07 6, , , , , , , , , _ _09 9, , , , , , , , , _ _ , , , , , , , , , _ _07 6, , , , , , , , , _ _09 9, , , , , , , , ,91 출력축에대한부가하중 주어진데이터는기준값입니다. 기어형상의선택에따라발생하는변수를고려해야합니다. 힘의작용점은축의센터라고가정합니다. 부가적인축방향의힘이발생하는곳에더하여높은교차하중이작용하는경우에는문의하여주십시오. l Fn Z Additional loads on output drive The data given are reference values. You should consider the values arising from the choice of the tooth system. It is assumed that the point of action of the force is the centre of the shaft. In cases where additional axial forces occur, over and above high transverse forces, please ask for advice. a Fa Z 감속기사이즈 construction-size BG 케이스의센터 / ~ 치형의센터거리 Dimensions centre casing / centre teeth l (mm) 최대부가하중 Max. additional load 레이디얼방향 Fr z [N] 축방향 Fa z [N] GE 10 Maße / Dimensions in mm

89 BG 베벨기어박스 BG-bevel gear units 개요 ATLANTA BG 서보베벨기어박스는최신의 3 상의 AC 모터와 DC 서보모터사용을위한목적으로특수하게개발되었습니다. 여기에소개된다른부속품들과같이이제품들은표준재고를보유하고있거나단기간내에공급가능합니다. Short description ATLANTA BG servo bevel gear units have been specially developed for use with new generation three-phase AC motors and DC motors. Like all other items in this catalogue they are usually available from stock or within very short time. BG 기어박스는아래와같은다양한특성을갖고있습니다. 감속비는 98, 58, 그리고 59 시리즈와같거나유사합니다. 정밀한기어링 ( 백래쉬 < 6') 최적의방열을위한경합금의케이스 부가하중을허용하는출력중공축용고강성테이퍼롤러베어링 고출력에도낮은관성모멘트 크기와기어감속비들은기존서보웜기어박스시리즈는서보베벨기어박스와일치하다. 베벨기어들은최적의잇수베어링과함께제조되고설치되었습니다. 베벨기어모서리사용은양방향회전의원활한작동을보장한다. 하우징은사방에서가공되고많은고정구멍및나사관통과함께제공하고있으므로원하는모든장착위치에설치할수있습니다. Our servo bevel gear units feature: gear ratios which are similar, sometimes identical with those of the series 98, 58, and 59 low-clearance gearing (backlash < 6 ) light-alloy housing for optimal heat dissipation robust tapered-roller bearing of the output hollow shaft for high additional forces low moments of inertia for high dynamics Sizes and gear ratios correspond with those of the existing servo worm-gear unit series. The bevel gears are manufactured and installed with optimal tooth bearing. The use of bevel gears end-lapped in sets guarantees smooth running in both directions of rotation. The housing is machined on all sides and provided with many fixing holes and threaded bores and can thus be installed in any mounting position desired. < 6 arcmin 구동모터와의연결은특수커플링으로이뤄집니다. 원통형의웜기어구동축은특수커플링을통해연결되어미끌어짐없는확실한힘의전달을보증합니다. The drive or the connection to the driving motor, is realized via a special clutch. The internal gearing of this clutch in combination with the barrelled profile of the driving shaft of our bevel gear units assures the flow of forces without play. 출력구동축에다양한잇수의평기어, 헬리컬기어를가진피니언샤프트를제공합니다. 다양한피니언을스페셜출력샤프트와조합할수있게제공하고있으며피니언샤프트는키나슈링크디스크를이용하여감속기에장착할수있습니다. For the output drive we offer quite a number of output shafts with straight or helical tooth systems and with different numbers of teeth. Besides toothed pinion shafts it is possible to combine and use a large variety of other numbers of teeth from our gear-wheel program with matching special output shafts. It goes without saying that analogous to our gear units the complete range of output shafts is not only available for key fitting but also for shrink-disc fitting. 우리의서보구동을위해표준화된다양한랙을제공하고있습니다. 일반랙에서부터다양한정밀공차를가진정밀연삭급의헬리컬랙을보유, 신속히공급하고있습니다. 안전하게정지하기위해기어 ( 페이지 GC-14) 의최대이송토르크에맞는쉬링크디스크 ( 페이지 GH-1) 를확인하십시오. 키타입은별도로계산되어야합니다. Our wide range of standard elements for servo drives is supplemented by toothed racks. The ex-stock program comprises many different types from rather simple, soft racks through hardened versions with straight tooth system or optionally with helical tooth system for smooth running, to racks ground on all sides to very narrow tolerances. For safety-stop is the maximum transmittable torque of the gear unit (see page GE-10) and shrink disc (see page GH-1) has to be checked. The output keyway has to be calculated separately. Maße / Dimensions in mm GE 11

90 BG 베벨기어박스의설치및유지보수 Mounting, maintenance and spare parts for BG-bevel gear units < 6 arcmin 감속기의취부 웜기어박스 ( 본체 ) 다섯개의취부면에충분히확보된탭홀이있어어느위치에서도취부할수있습니다. 어떠한부가하중에도견딜수있도록최대한넓은면적이접촉하도록취부하여주십시오. ( 예를들어두개의옆면중한면접촉 ) 웜샤프트 ( 입력축 ) 가옆으로눕거나아래로향할경우윤활작용에이상적입니다. 윤활조건은어떤취부든동일합니다. 커플링커플링은조립된상태로공급합니다. 커플링을모터샤프트에장착하기전에모든취부면에기름막이없게끔깨끗이하여야합니다. 체결을위한중요한치수는 X1 값입니다. ( 비교페이지 GI-5 ~ GI-9) 나사홀 Thread-holes M5 M6 M8 삽입순서 접촉면에묻은오일을제거하고깨끗히하십시오. 측정값 X1 에 (GI-5 ~ GI-9) 커플링을모터샤프트에끼워넣으시오. 깊이측정게이지는측정값을결정하는데도움이됩니다. 볼트를가볍게조이고, 실제로구동이되는지커플링을점검하시오. 테이블에표시된체결토크값을확인하여, 클러치의양쪽간격이같도록조절하시오. 커플링목부분의최종동심도를측정하여확인하십시오. Mounting Instructions Bevel-gear unit Five machined mounting surfaces with sufficiently dimensioned fixing holes and threaded bores are provided for tension-free installation in any mounting position. In order to make full use of the additional dynamic forces (see p. GE-10) we recommend to choose the largest available contact surfaces, i.e. on the side of the cover or on the opposite side. Lubrication conditions are almost the same in all mounting positions. Coupling Torque 7 Nm 10 Nm 25 Nm The coupling is supplied pre-assembled. Before fixing it on the motor shaft carefully clean all contact surfaces and protect them with a thin oil film. An important dimension for mounting is X1 (compare pages GI 5 to GI 9) We recommend to proceed as follows: Clean the contact surfaces and protect them with a thin oil film. Position the coupling on the motor shaft at the distance X1 (see pages GI 5 to GI 9) using a depth gauge for determining this dimension. Slightly tighten the screws alternately and check the coupling for true running Observe the tightening torque indicated in the table bearing in mind that the width of the gap on both sides of the clutch must remain the same. It is advisable to make another final concentricity check at the reference collar. 설치가이드는페이지 GI-5 에서 GI-9 를참조하세요. 모터커플링이장착된모터를기어중심축에맞추어삽입하고기어박스에볼트로조여취부합니다. 출력구동축 ( 피니언샤프트 ) 출력축에아직피니언샤프트가완전히조립되어있지않다면피니언샤프트와중공축의돌출부를깨끗이하고그리스또는오일을발라주십시오. 스페셜출력구동샤프트의공차 h6 (DIN ISO286) 을추천합니다. 재질은최소한의항복점은 1mm² 당 385N 의힘이며, 더큰힘에대해서재계산은필수적입니다. A mounting guide can be found on page GI-5 to GI-9 Motor Insert the motor with coupling mounted into the gear centering piece and bolt it to the gearbox. Output drive (pinion) shaft Unless the output pinion shaft comes already fully assembled, we recommend to proceed as follows: Clean pinion shaft and hollow shaft extension and then grease or oil them. For the special output drive shaft we recommend tolerance h6 (DIN ISO286). the material must have a minimum yield point of 385 N/mm². A recalculation of the strength is necessary. 슈링크 - 디스크이음을위한피니언샤프트연결감속기의중공축바깥면으로슈링크디스크를밀어넣는다. ( 미리스크류를조이지마십시오 ) 출력구동샤프트를취부방향의중공축과맞닿을때까지삽입한다. 클램핑스크류를차례로균일하게몇회에걸쳐서표에지시된수치의토크까지조여주어축이음을합니다. ( 대각선으로조으지말것 ) 주문코드 Order code Torque Nm Nm Nm Output drive shaft for shrink-disc connection Slide shrink disc onto the hollow shaft extension of the gear unit (please do not tighten the screws beforehand!).insert the output shaft from the desired side into the hollow shaft fully up to the stop. Make the transverse pressure connection by evenly tightening the clamping screws. Tighten the screws one after the other (not crosswise) in several passes to the torque indicated in the table. GE 12 Maße / Dimensions in mm

91 BG 베벨기어박스의설치및유지보수 Mounting, maintenance and spare parts for BG-bevel gear units 키이음을위한출력축출력구동샤프트와함께리테이닝링, 디스크와스크류가축방향으로출력축의체결을위해제공됩니다. 리테이닝링을중공축의홈에삽입하고출력구동샤프트를취부방향에서중공축에맞닿아멈출때까지밀어넣습니다. 디스크와스크류는기어박스의다른방향으로부터출력축에체결됩니다. 리테이닝링은디스크와피니언샤프트의사이에서체결되어야합니다. Output drive shaft for key connection The retaining ring, the disc and the screw supplied with the output drive shaft serve for locking the output shaft in axial direction. For this purpose insert the retaining ring in the applicable recess of the hollow shaft and slide the output drive shaft from the desired side into the hollow shaft up to the stop. Disc and screw are screwed to the output shaft from the other side of the gear unit. The retaining ring must be clamped between disc and pinion shaft. 유지 / 보수 윤활유의교체 ATLANTA 베벨기어박스들은합성윤활유로채워져있으며, 다음과같은조건하에수명기간동안의윤활유사용을보장합니다. 기어박스는 ATLANTA 카다로그에서술된규격에맞추어엄격히제작되며, 허용된성능및조건내에서관리하고있습니다. 사용자는오일누유가없는지정기적으로 ( 매 4 주 ) 점검하여야하며, 표면온도가최대 80 를초과하지않도록합니다. 경험상이러한온도는서보구동시 ( 간헐적인구동 ) 에서는발생하지않습니다. 주로낮은입력속도로 ( 웜의원주속도 v<0.5m/s) 사용하는경우에는매 2 년마다윤활유교체를권장합니다. Maintenance Lubricant change ATLANTA servo-assisted bevel-gear units are filled with synthetic polyclycol oil. Under the following conditions this means lifetime lubricacaton: The layout of the gear unit is made strictly in conformance with the guidelines specified in the ATLANTA catalogue and the gear unit is operated exclusively within the permissible characteristic values and limits. The operator checks the gear regularly (every 4 weeks) for oil leakage. The surface temperature does not exceed max. 80 C. Experience has shown that this temperature is not reached with servo-operation (intermittent operation). < 6 arcmin 폐사가추천하는합성오일은아래와같습니다. Klubersynth GH 주문코드 (1 Liter) 대체가능품 : SHELL Tivela S 220, BP Energol SG-XP 220, ARAL Degol GS 220 이음사이즈 Construction size 오일량 Oil quantity BG 50 0,3 l BG 63 0,5 l BG 80 1,2 l We recommend the following synthetic gear lubricant: Klübersynth GH Order code: (1 litre) alternative: SHELL Tivela S 220, BP Enersyn SG-XP 220, ARAL Degol GS 220 방수등급 방수등급 : DIN 규격에따라 IP65/67 ( 부식의정도는별개임 ) Degree of protection Degree of protection: IP65/67 according to DIN (Corrosion has to be verified separately). Maße / Dimensions in mm GE 13

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93 감속기선정을위한계산식 Gear units calculation and selection 페이지 / Page 감속기선정을위한계산식 Calculation and selection GF2 GF3 기어박스악세사리 Gear unit accessories GG1 GG8 설치가이드 Mounting guide HT-서보, HP-서보기어 for HT and HP servo gears GI1 GI4 설치가이드 Mounting guide E,B-서보, BG-서보기어 for E, B and BG servo gears GI5 GI9 Maße / Dimensions in mm GF 1

94 감속기선정을위한계산식 Gear units - calculation and selection 부하표상의주어진수치들은안정적이고균일한조건하에서작성된것입니다. 그러나실제의사례들은매우다양하기때문에주어진조건에맞추어적절한계수값을사용해야만합니다. 윤활유통의온도가 80 를초과하지않아야합니다. 계산식은아래와같습니다. ν a = [m/s²] F u = m g + m a ( 상하운동시 ) [N] F u = m g µ + m a ( 주행운동시 ) [N] T 2req. = F u d [Nm] 2000 n 2 = ν d π (rpm) [min -1 ] n i gear. = 1 n 2 T 2reg. = t b T 2table K A S b B 조건은 T 2perm. > T 2req. 을만족시켜야합니다. [Nm] The values given in the load table are based on uniform, smooth servo-operation. Since, in practice, the applications are very diverse, it is essential to consider the given condi tions by using the appropriate factors S, K A and b B (see symbols). The maximum oil-sump temperature of 80 C should not be exceeded. Formulas for determining power and torque data: ν a = [m/s²] t b F u = m g + m a (for lifting axle) [N] F u = m g µ + m a (for driving axle) [N] F T 2req. = u d [Nm] 2000 ν n 2 = d π (rpm) [min -1 ] n 1 i gear. = n 2 T 2table T 2reg. = K A S b B Condition T 2perm. > T 2req. must be fulfilled. [Nm] P 1req. = T 2req. n η [kw] P 1req. = T 2req. n η [kw] 부하계수 K A 구동타입 구동되는기계쪽의하중의형태 균일한하중중간정도의충격 심한충격 균일한구동 1,00 1,25 1,75 가벼운급가 ( 감 ) 속 1,25 1,50 2,00 심한급가 ( 감 ) 속 1,50 1,75 2,25 사용시간계수 b B 사용시간 4 8 h 8 12 h >12 h 사용시간 1,00 1,20 1,35 계수 안전계수 S 안전계수는경험치에의해결정되어져야합니다. (S 1,1 + 1,4) 기호 a = 가속도 ( 감속 ) (m/s²) b B = 사용시간계수 d = 피니언의 P.C.D. (mm) g = 중력가속도 (9,81m /s²) m = 질량 (kg) n 1 = 감속기입력회전수 (min -1 ) n 2 = 감속기출력회전수 (min -1 ) t b = 감속시간 (s) i = 감속비 (--) ν = 속도 (m/s) F u = 피니언에작용하는힘 (N) K A = 부하계수 (--) P 1 = 감속기의입력일 ( 모터 ) (kw) S = 안전계수 (--) T 2 = 감속기출력토크 (Nm) η = 감속기효율 (--) µ = 마찰계수 (--) π = 3,14159 Load factor K A Drive Type of load from the machines to be driven uniform medium shocks heavy shocks uniform 1,00 1,25 1,75 light shocks 1,25 1,50 2,00 medium shocks 1,50 1,75 2,25 Operating time factor b B Operating time 4 8 h 8 12 h >12 h Operating time 1,00 1,20 1,35 factor Safety coefficient S The safety coefficient should be allowed for according to experience (S = ). Symbols a = acceleration or retardation (m/s²) b B = operating time factor d = pinion pitch-circle diameter (mm) g = acceleration due to gravity (9,81m /s²) m = mass (kg) n 1 = gearbox input rpm (min -1 ) n 2 = gearbox output rpm (min -1 ) t b = acceleration time (s) i = gear ratios (--) ν = travelling/lifting speed (m/s) F u = peripheral force at the pinion (N) K A = load factor (--) P 1 = gearbox input power (kw) S = safety coefficient (--) T 2 = gearbox output torque (Nm) η = gearbox efficiency (--) µ = coefficient of friction (--) π = 3,1459 GF 2 Maße / Dimensions in mm

95 감속기선정을위한계산식 Gear units - calculation and selection 계산예제 Calculating example 주어진값 Values given 수평운동수직운동 travelling operation lifting operation 질량 m = 300 kg mass to be moved 속도 v = 1,08 m/s speed 가속시간 t b = 0,27 s acceleration time 중력가속도 g = 9,81 m/s² acceleration due to gravity 마찰계수 µ = coefficient of friction 피니언의 PCD-Ø d = 63,66 mm pitch-circle dia. of pinion 부하계수 KA = 1,25 load factor 작동시간계수 b B = 1,2 operation time factor 안전계수 S = 1,2 safety coefficient 모터 RPM n 1 = 3000 min -1 motor rpm 모터종류 motor type 모터제작사 motor manufacturer 계산과정 결과 Calculation process Results a ν 1,08 = a = t b 0,27 = 4 m/s² F u = m g+m a F u = 300 9, = 4143 N F u = m g µ+m a 주행운동 /only travelling operation F T 2req. = u d ,66 T 2reg. = = 132 Nm ν 1,08 n 2 = n 2 = = 324 min d π -1 63,66 π 3000 i = i = 9,25 n 허용기어토크 T 2table 참조 GB-13 permissible gear torque T 2table see page GB min -1 에서T 2 =280 Nm 로 58_5_09로임시선정 T 2Table 280 T 2perm. = T 2perm. = = 155 Nm K A S b B 1,25 1,2 1,2 조건 Condition n 1 T 2perm. > T 2req = 155 Nm > 132 Nm = 만족 fulfilled T 2req n P 1req = P 1req = = 4,98 KW 9550 η ,90 결과 /Result: 기어 /Gear 58_5_09 페이지 GB-6 직접계산해보십시오. Your calculation 주어진값 Values given 수평운동 수직운동 travelling operation lifting operation 질량 m = kg mass to be moved 속도 v = m/s speed 가속시간 t b = s acceleration time 중력가속도 g = 9,81 m/s² acceleration due to gravity 마찰계수 µ = coefficient of friction 피니언의 PCD-Ø d = mm pitch-circle dia. of pinion 부하계수 K A = load factor 작동시간계수 b B = operation time factor 안전계수 S = safety coefficient 모터 RPM n 1 = min-1 motor rpm 모터종류 motor type 모터제작사 motor manufacturer 계산과정 결과 Calculation process Results a = ν a = = m/s² F u = m g+m a F u = = N F u = m g µ+m a F u = = N T 2req. = F u d T 2reg. = = Nm 2000 n 2 = ν n 2 = = min -1 d π i = i = 허용기어토크 T 2table 참조 GB-13 permissible gear torque T 2table see page GB-13 T 2perm. = T 2perm. = = Nm K A S b B 조건 Condition t b n 1 n 2 T 2Table T 2perm. > T 2req = Nm > Nm = 만족 fulfilled T 2req n 2 P 1req = 9550 η P 1req = = KW Maße / Dimensions in mm GF 3

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97 기어박스악세사리 Gear unit accessories 페이지 / Page 고성능기어박스를위한피니언과 Pinion and output drive shafts GG2 GG4 출력구동샤프트 for high-performance gear units 프리로드피니언샤프트 Pre-load pinion shafts GG5 GG7 조정렌치 Adjusting wrench GG8 슈링크디스크클램핑세트 Shrink-disc clamping sets GH1 윤활장치 Lubrication units ZE5 ZE6 Maße / Dimensions in mm GG 1

98 t t 키타입용피니언 Pinion for key connection 고정밀평기어피니언, 압력각 20, 기어연마, 크라운가공, 공차규격 DIN 3962/63/67 straight tooth system, 20 pressure angle, teeth are ground and crowned, tolerances acc. to DIN 3962/63/67 G l 1 l 2 l 3 L 1 d 2 b d wz d k u d 1 16MnCr5, 케이스하드닝 case-hardened 기어등급. tooth. qual. 6 e 25 주문코드. 기어박스모듈잇수. Order codegearbox ao module no.of teeth HP/E/B x d wz d k b d 1h6 d 2 L 1 I 1 I 2 I 3 u t G a ,375 31,50 35, ,5 50,0 6 22,5 M 5 37,75 0, ,00 46, ,0 53,0 8 28,0 M 8 43,00 1, ,00 68, ,0 53,0 8 28,0 M 8 54,00 1, ,00 69, ,0 55,0 8 28,0 M 8 57,50 1, ,00 68, ,5 57,5 8 31,0 M 8 54,00 1, ,00 69, ,5 60,0 8 31,0 M 8 57,50 1, ,00 76, ,5 65,0 8 31,0 M 8 69,00 2, ,00 69, ,5 57, ,0 M 12 54,00 2, ,00 69, ,5 62, ,0 M 12 57,50 2, ,00 76, ,5 67, ,0 M 12 69,00 2, ,00 76, ,0 72, ,5 M 12 69,00 4, ,00 128, ,0 72, ,5 M 12 95,00 6, ,500 70,00 80, ,0 82, ,5 M 12 69,00 4, ,500 80,00 90, ,0 90, ,0 M 16 74,00 6, ,500 84,00 96, ,0 100, ,0 M 16 85,00 7,45 고정밀헬리컬피니언, 왼나사 19 31'42", 압력각 20, 기어연마, 크라운가공, 공차규격 DIN 3962/63/67 helical tooth system, " left, 20 pressure angle, teeth are ground and crowned, tolerances acc. to DIN 3962/63/67 G l 1 l 2 l 3 d 2 d wz d k u 16MnCr5, 케이스하드닝 case-hardened L 1 b d 1 기어등급 tooth. qual. 6 e 25 주문코드기어박스모듈잇수. Order codegearbox ao module no.of teeth HP/E/B x d wz d k b d 1h6 d 2 L 1 I 1 I 2 I 3 u t G a , ,83 34, ,5 45,0 6 22,5 M 5 33,42 0, , ,50 37, ,5 50,0 6 22,5 M 5 39,75 0, ,44 46, ,0 53,0 8 28,0 M 8 43,22 1, ,66 67, ,0 53,0 8 28,0 M 8 53,83 1, ,66 69, ,0 55,0 8 28,0 M 8 57,83 1, ,66 67, ,5 57,5 8 31,0 M 8 53,83 1, ,66 69, ,5 60,0 8 31,0 M 8 57,83 1, ,66 71, ,5 65,0 8 31,0 M 8 66,83 1, ,66 69, ,5 57, ,0 M 12 53,83 2, ,66 69, ,5 62, ,0 M 12 57,87 2, ,66 71, ,5 67, ,0 M 12 66,83 2, ,66 71, ,0 72, ,5 M 12 66,83 3, ,32 135, ,0 72, ,5 M 12 98,66 6, ,434 68,00 78, ,0 82, ,5 M 12 68,00 4, ,500 84,58 94, ,0 90, ,0 M 16 76,29 7, ,500 88,76 100, ,0 100, ,0 M 16 87,38 7,89 랙과피니언의축간거리의계산 Calculation of centre distance a between pinion and rack. a o = d wz 2 + h o h o a o d wz GG 2 Maße / Dimensions in mm

99 Output 샤프트 Output drive shafts 키타입 Output 샤프트 Output drive shafts for key connection 무기어 ( 키타입 ), 16 MnCr 5, Mat. No without teeth, of 16 MnCr 5, Mat. No t 2 u 2 L 1 l 1 l 2 l 4 l 5 b 2 d 2 d 3 l 6 l 3 b 1 d 3 u 1 d 1 t 1 16MnCr5, 케이스하드닝 case-hardened 키홈포함 incl. keyway 주문코드 Order code 기어박스 Gearbox ao HP/E/B d 1h6 d 2j6 d 3 L 1 I 1 I 2 I 3 l 4 l 5 l 6 u 1 u 2 t 1 t 2 b 1 b , 조합에 ,5 22, , , ,0 따른 ,0 28,0 20 8,0 0, , ,0 dep. on ,0 28,0 20 8,0 1, , ,5 pairing ,0 33,0 20 8,0 1, , , ,0 33,0 20 8,0 1, , , ,0 38, ,5 2, , , ,0 38, ,5 2, , , ,5 48, ,5 4, , , ,5 48, ,5 5, , , ,0 64, ,0 8,6 열처리된기어에슈링크디스크를이용할경우구동샤프트의강도를다시한번재계산할것을권고합니다. In the case of hardened gears and shrink-plate mounting of the gears we recommend to recalculate the shaft strength. 슈링크디스크용 Output 샤프트 Output drive for shrink-disc connection 무기어 ( 키타입 ), 16 MnCr 5, Mat.No without teeth, of 16 MnCr 5, Mat.No t 2 u 2 d 2 d 1 l 6 L 1 d 3 l 4 l 5 l 3 b 1 b 2 d 3 16MnCr5, 케이스하드닝 case-hardened 키홈포함 incl. keyway 주문코드 Order code 기어박스 Gearbox ao HT/BG HP/E/B d 1h6 d 2j6 d 3 L 1 I 3 l 4 l 5 l 6 u 2 t 2 b 1 b 조합에 , , 따른 , , dep. on , pairing , , ,5 1, , ,5 2, , , ,5 3, , , ,5 4, ,0 열처리된기어에슈링크디스크를이용할경우구동샤프트의강도를다시한번재계산할것을권고합니다. In the case of hardened gears and shrink-plate mounting of the gears we recommend to recalculate the shaft strength. Maße / Dimensions in mm GG 3

100 슈링크디스크용피니언샤프트 Pinion for shrink-disc connection 고정밀평기어피니언, 압력각 20, 기어연마, 크라운가공, 공차규격 DIN 3962/63/67 straight tooth system, 20 pressure angle, teeth are ground and crowned, tolerances acc. to DIN 3962/63/67 d wz 16MnCr5, 케이스하드닝 case-hardened 기어등급 tooth. qual. 6 e 25 주문코드. Order code 기어박스 size Gearbox size HT/BG HP/E/B 모듈 module 잇수. no.of teeth x d wz d k b d 1h6 d 2 d 3 L 1 I 3 l 4 a ,375 31,50 35, ,0 37,75 0, ,00 46, ,0 28,5 43,00 1, ,00 68, ,0 28,5 54,00 1, ,00 69, ,5 57,50 1, ,00 68, ,5 33,0 54,00 1, ,00 69, ,0 35,5 57,50 1, ,00 76, ,0 69,00 2, ,00 68, ,5 54,00 2, ,00 69, ,5 57,50 2, ,00 76, ,5 69,00 2, ,00 76, ,5 69,00 4, ,00 128, ,5 95,00 6, ,500 70,00 80, ,5 69,00 4, ,500 80,00 90, ,0 74,00 6, ,500 84,00 96, ,0 85,00 6,84 고정밀헬리컬피니언, 왼나사 19 31'42", 압력각 20, 기어연마, 크라운가공, 공차규격 DIN 3962/63/67 helical tooth system, " left, 20 pressure angle, teeth are ground and crowned, qual. 6 e 25 corresp. to DIN 3962/63/67 d wz 16MnCr5, 케이스하드닝 case-hardened 주문코드. Order code 기어박스 size Gearbox size HT/BG HP/E/B 모듈 module 잇수. no.of teeth x d wz d k b d 1h6 d 2 d 3 L 1 I 3 l 4 a , ,83 34, ,25 26,0 33,40 0, , ,50 37, ,0 38,75 0, ,44 46, ,0 28,5 43,22 1, ,66 67, ,0 28,5 53,83 1, ,66 69, ,5 57,83 1, ,66 67, ,5 33,0 53,83 1, ,66 69, ,0 35,5 57,83 1, ,66 71, ,0 66,83 1, ,66 69, ,5 53,83 2, ,66 69, ,5 57,83 2, ,66 71, ,5 66,83 2, ,66 71, ,5 66,83 3, ,32 135, ,5 98,66 6, ,434 68,00 78, ,5 68,00 4, ,500 86,76 100, ,5 87,38 4, ,500 84,58 94, ,0 76,29 6, ,500 88,76 100, ,0 87,38 7, * ,500 88,76 100, ,0 87,38 7, * , ,49 113, ,0 73,75 7,60 * 기어등급 4 e 22 / Gearing quality 4 e 22 랙과피니언의축간거리의계산. Calculation of centre distance a between pinion and rack. a o = d wz 2 + h o h o a o 기어등급 tooth. qual. 6 e 25 d wz GG 4 Maße / Dimensions in mm

101 프리로드 ( 예압 ) 피니언샤프트 Pre-load pinion shafts 고정밀헬리컬피니언, 왼나사 19 31'42", 압력각 20, 기어연마, 크라운가공, 공차규격 DIN 3962/63/67 with helical tooth system, left hand, 20 transverse pressure angle, ground teeth, tolerance acc. to DIN 3962/63/67 16MnCr5, d 2 케이스하드닝 case-hardened d k d wz d 3 d 1 기어등급 Gearing grade 7 e 25 s b 1 b 1 b l L 1 L 주문코드모듈기어박스 - 슈링크 - T 2 (Nm)* T v max. (Nm)* z d wz * d k b b 1 d 1h6 d 2 d 3 s l L 1 L. 사이즈디스크예압최대예압잇수. Gearbox 없을경우있을경우. Order Module size Shrink- without with max. No. of Code HT HP disc pre-load pre-load teeth ,66 67, ,5 114,0 171,5 1, ,66 67, ,0 141,5 203,5 1, ,66 69, ,5 114,0 171,5 1, ,66 69, ,0 141,5 203,5 1, ,66 69, ,0 170,5 237,5 2, ,66 71, ,0 170,5 237,5 2, ,58 94, ,0 196,5 284,5 5, ,76 100, ,0 196,5 284,5 6, ,76 100, ,0 220,0 308,0 9, ,86 125, ,0 220,0 332,0 9,50 * 토르크는열처리된연삭급렉과의조합을기준으로한것입니다. / Torques based on using hardened and ground racks. 최대프리로드 ( 예압 ) 토르크 T v max Max. pre-load torque T v max. 모듈 T v max. 디스크스프링의수 조정너트의눈금표시 Module Disc spring layers Tightening of adjusting nut 2 67 Nm 한개 / single 14 눈금 / 14 graduation marks Nm 두개 / double 6 눈금 / 6 graduation marks Nm 세개 / triple 7 눈금 / 7 graduation marks Nm 두개 / double 3 눈금 / 3 graduation marks Nm 두개 / double 5 눈금 / 5 graduation marks Nm 두개 / double 3 눈금 / 3 graduation marks Nm 두개 / double 6 눈금 / 6 graduation marks 프리로드피니언샤프트조절방법은 GG-6 을참고하세요 How to adjust the pre-load pinion shaft, see page GG-6. 주의 : 더욱강해진프리로드 ( 예압 ) 는여러개의스프링층을사용하여얻을수있습니다. 그러나 Tv max 는그만큼더작아지게됩니다. Disc 스프링은별도로주문을하실수있습니다. Note: Stronger pre-load is obtainable by means of multiple spring layers, but then T v max. has to be smaller. Disc springs can also be ordered separately. 랙과피니언의축간거리의계산 Calculation of centre distance a between pinion and toothed rack. d wz m a x ho a o h o a o = d wz 2 + h o 2 53, , , ,29 0, ,38 0, ,93 0,5 71 Maße / Dimensions in mm GG 5

102 프리로드 ( 예압 ) 피니언샤프트의사용방법 Description of Operation and Adjusting Instructions 개요프리로드피니언샤프트는출력샤프트, 분리된헬리컬스플릿피니언과프리로드유닛으로구성되어있습니다. 분리피니언은축방향의간극 s = 1mm (m = 2...4) 과 s = 2mm (m = 5...6) 을갖도록제작되어있어두피니언간의간극을줄이는것 ( 바깥쪽피니언의축방향의변위 ) 에의해백래쉬가줄어들고, 기어가랙에맞물려있을때프리로드가발생하도록되어있습니다. 랙과피니언간의규정된프리로드토크는프리로드유닛에의해조정할수있습니다. Description of operation Pre-load pinion shafts consist of an output shaft, a helical split pinion and a pre-load unit. The split pinion is manufactured as a unit with an axial distance of s = 1 mm (m = 2...4) and s = 2 mm (m = 5...8). By reducing the distance between the pinions (axial displacement of the outer pinion) the backlash is reduced and pre-load initiated when teeth are in mesh with the rack. A defined pre-load torque between rack and split pinion can be produced by means of the pre-load unit. 조정방법프리로드유닛은다음과같이구성되어있습니다. 조정너트 ( 회전하지않도록안전와셔와접시머리나사로고정되어있음 ) 디스크스프링 스러스트플레이트스러스트플레이트뒷면에는모듈 용 24 분할표시, 모듈 5..8 용 12 분할표시가있고조정너트에는 4 분할로표시가되어있다. 1. 프리로드조정을하지않은피니언샤프트와맞물릴적합한모듈의기어를정합니다. 여기에적합한간극 s 를가진피니언샤프트를장착합니다. 2. 랙과피니언과의백래쉬는 0.1mm 보다작아야합니다. 3. 조정너트 ( 풀어져있는접시머리나사 ) 를백래쉬가남아있지않은상태까지조여줍니다. 분리피니언의양쪽면이기어잇면에닿아있어야합니다. 이것은다이알게이지로면을긁어보면알수있습니다. 4. 명시된프리로드토크는정수 (TS) 로표시되어있는조정너트를그수치만큼조정너트를회전시켜발생시킬수있습니다. ( 조정그래프참조 ) 1TS 예압없음 / without pre-load Adjusting instructions The pre-load unit consists of: an adjusting nut which is secured against turning by means of a safety washer and a countersunk screw a disc spring assembly a thrust plate. The reverse side of the thrust plate is provided with 24 marks at m = and 12 at m = 5...8, and the adjusting nut with 4 marks (graduations). 1. Determine the optimal tooth contact with non-preloaded split-pinion shaft. For this purpose mount the pinion shaft with gap s (see above). 2. The backlash between rack and split pinion should be < 0.1 mm. 3. Tighten the adjusting nut (loosen the countersunk screw) until no backlash remains. The two flanks of the split pinion should be in mutual contact. This can be checked by scanning the tooth flanks with a dial indicator. 4. The specified degree of pre-load (T v ) can be produced by turning the adjusting nut by a definite number of graduation marks (TS) (see adjusting diagram). 프리로드토크 T v 는랙피니언구동의백래쉬가없는상태의토크입니다. 전달가능한최대토크위치에서의 T 2max. 은다음식에의해결정할수있습니다. T 2max. = T 2 - T v 만약 : T v max. = T 2 max. 라면이구동은전스트로크에서백래쉬가없는상태가됩니다. 주의 : 프리로드는조립된상태에서조정되기때문에피니언샤프트의앞쪽에서조작이가능해야합니다. 프리로드조정은아틀란타렌치를추천합니다. ( 페이지 GG-8 참조 ) 추천윤활유펠트기어나브러쉬기어는전자제어윤활기기에의해그리스를공급합니다. 기어의탄성때문에펠트기어는최대백래쉬보정을최대로한상태로사용됩니다. 윤활유와악세사리에대해서는 ZE-2 에서 ZE-9 까지의페이지를참조하십시오. The pre-load torque T v is the torque which ensures backlashfree positioning of the rack and pinion drive. The transmissible torque outside the positioning points T 2max. can be determined according to the following formula: T 2max. = T 2 - T v If: T v max. = T 2 max. the drive is free from play throughout the travelling distance. Attention: The pre-load is adjusted in assembled condition; therefore the front side of the pinion shaft must be accessible. To adjust the pre-load, we recommend our adjusting wrench (page GG-8). Lubrication recommendations Felt gearwheel or sliding brush with grease supply by means of an electronically controlled lubricator. Due to the elasticity of the teeth, the felt gearwheels can be used even with maximum backlash compensation. Lubricants see Servo-Catalogue page ZE-2 to ZE-9. GG 6 Maße / Dimensions in mm

103 프리로드 ( 예압 ) 피니언샤프트의토크 T v 조정용그래프 Adjusting Diagram for Pre-load Torque T v 예압조정 (1 열디스크스프링사용 ) 예압조정 (2 열디스크스프링사용 ) 예압조정 (3 열디스크스프링사용 ) 예압조정 (2 열디스크스프링사용 ) 예압조정 (2 열디스크스프링사용 ) 예압조정 (2 열디스크스프링사용 ) Maße / Dimensions in mm GG 7

104 프리로드 ( 예압 ) 피니언샤프트 - 조정렌치 Pre-load Pinion Shaft Adjusting wrench 조정너트의체결용스크류 Locking screw of the adjusting nut 결합마그넷 Holding magnet 스틸 Steel 주문코드 피니언샤프트 SWa la SWi li ds Lk d L 최대예압 T 2 max Order code Pre-load T 2 max pinion shafts ,0 2, ,5 0, ,5 4, ,0 0, ,0 6, ,0 0, 주의 : 손으로조정렌치를사용하시오 체결용스크류위치에맞춰조정렌치를올바르게위치시키시오. 핀들은조정너트에고정시켜야합니다. ( 탭을내지마시오 ) 내부의자석은조정렌치를정위치에위치해있도록유지시켜줍니다 조정너트의체결용스크류를푸시오. 조정하실때는필요한지시사항을잘따르고기능적특성들에대하여관심을가져주시기바랍니다. 조정렌치를돌리기위해서는 SWi flat 위에넓이를가진 Allen Wrench 를사용하시거나 Fork Wrench 를사용하시오. 조정너트의체결용스크류를잠그시오. Attention: Apply the adjusting wrench by hand. Be careful to position the adjusting wrench correctly in relation to the locking screw. Pins must engage the adjusting nut (do not tap). The holding magnet holds the adjusting wrench in position. Loosen the locking screw by the adjusting nut. Mind the functional characteristics and adjusting instructions for making the adjustment. Use the Allen wrench with width over flats SWi or the fork wrench with width over flats SWa for turning the adjusting wrench. Tighten the locking screw by the adjusting nut. GG 8 Maße / Dimensions in mm

105 슈링크 - 디스크클램핑셋트 Shrink-disc clamping sets HT,HP,E,B,BG 시리즈용출력구동연마피니언샤프트용 For output drive shafts of gear series HT; HP; E; B; BG and gearwheels with ground teeth 세트품으로공급됨. Supplied as complete set L 1 L 2 L 3 J red = J i 2 d 2 D l d 1 d 3 주문코드 Order code T 2 max d 2 d 1 d 3 D L 1 L 2 L 3 l G moment Torque J 10-4 kg m² ,2 25,0 21,5 9,00 18,0 7 x M5 4 1,756 0, ,2 27,5 23,5 10,00 22,0 5 x M6 12 4,029 0, ,2 29,5 25,5 11,00 22,0 7 x M6 12 6,524 0, ,2 31,5 27,5 12,00 22,0 9 x M ,322 0, ,2 34,5 30,5 13,00 23,0 8 x M ,729 1, ,2 34,5 30,5 13,00 22,0 10 x M ,137 1, ,2 34,5 30,5 13,00 22,0 10 x M ,648 1, ,3 38,0 32,5 14,00 22,0 7 x M ,870 1, ,2 57,0 50,0 22,00 39,0 9 x M ,503 5, ,3 61,0 54,6 23,00 42,0 12 x M ,000 8, ,2 23,0 19,5 7,60 14,0 5 x M5 5 0,780 0, ,2 21,5 18,0 7,25 14,0 7 x M6 12 1,756 0, ,2 25,5 21,5 9,10 17,5 5 x M6 12 4,029 0, ,2 28,0 24,0 10,25 22,0 9 x M ,322 0,8 개요시리즈 24 피니언기어는 (ZA-24, ZA-27 과 ZB-21, ZB-27 참조 ) 키이방식이나슈링크디스크타입으로샤프트 ( 허용공차 h7) 에장착할수있습니다. Description The series 24 cylindrical gears (pages ZA-24 to ZA-27 and ZB-21 to ZB-27) can be fitted on shafts (tolerance h7) either with key or with shrink plate fitting proceed as follows: 장착방법슈링크디스크를감속기출력단에끼우고 ( 미리볼트를조으지마십시오.) 피니언샤프트를감속기중공축으로밀어넣어필요한위치에놓고클램핑볼트를약간씩조읍니다. 그리고테이블에있는정확한체결토르크에맞춰볼트를순서대로조읍니다.( 대칭방향으로조이지마십시오.) 정확한체결토르크인지확인하십시오. Mounting Slide shrink plate onto cylindrical gear hub (do not tighten the srews before). Push the cylindrical gear on the shaft up to a stop or the desired position. Now make the transverse pressure connection by uniformly tightening the clamping bolts. Tighten the bolts on after the other in several passes to the correct torque specified in the table (do not tighten crosswise). Check the torque with an indicating torque wrench. Maße / Dimensions in mm GH 1

106

107 HT, HP 서보웜감속기와서보모터마운팅가이드 Servo motor mounting guide for HT- and HP-servo worm gear units X 1 ± 0,5 서버모터와서보웜감속기를마운팅할때에는서보모터의샤프트와플랜지의치수를고려해야합니다. 사용용도및웜감속기에적합한서보모터인지를체크하여야합니다. 서보모터업체와모델에대한자세한내용은 GA-11 / GB-13 페이지를참조바랍니다. The pairing of servo-motors to servo-worm reducers only con siders the servo shaft and flange dimensions; the servo-motor performance with the reducer must also be checked, as well as the individual application requirements. For specific servo-motor manufacturers and models, see page GA-11/GB-13. 축간거리 50 / centre distance 50 * 커플링장착거리 / coupling to stop 기어박스 / Gearbox 모터샤프트 -Ø 샤프트 취부단의 취부단의 볼트 PCD 볼트 커플링 플랜지 HT-Servo 기어박스 HP-Servo 기어박스 커플링치수 지름 길이최대크기최대크기 EN ISO 9409 클램핑타입 키타입 클램핑타입 x1 Shaft-Ø Shaft length Pilot-Ø max. length Bolt circle Fixing srew Coupling add. flange HT-Servo gearbox HP-Servo gearbox Dimension for of pilot EN ISO 9409 Clamp connection key way Clamp connection coupling x M xx xx xx xx * M xx xx xx xx * M xx xx xx xx M xx xx xx xx * M xx xx xx xx * M xx xx xx xx * M xx xx xx xx * M xx xx xx xx * M xx xx xx xx * M xx xx xx xx * M xx xx xx xx ,5 90 M xx xx xx xx * M xx xx xx xx * M xx xx xx xx * M xx xx xx xx M xx xx xx xx * M xx xx xx xx M xx xx * M xx xx xx xx * M xx xx * M xx xx xx xx * M xx xx xx xx * M xx xx xx xx * M xx xx xx xx * M xx xx xx xx * M xx xx xx xx * M xx xx xx xx M xx xx xx xx * M xx xx * M xx xx xx xx * M xx xx xx xx M xx xx xx xx * M xx xx xx xx * M xx xx xx xx 82 GI 1

108 X ± 0,5 HT, HP 서보웜감속기와 1 서보모터마운팅가이드 Servo motor mounting guide for HT- and HP-servo worm gear units X 1 ± 0,5 자세한정보를위해다음의페이지를참고하십시오. Further information see next page. 축간거리 63 / centre distance 63 * 커플링장착거리 / coupling to stop 기어박스 / Gearbox 모터샤프트샤프트모터취부단취부단의볼트 PCD 볼트커플링플랜지 HT-Servo 기어박스 HP-Servo 기어박스커플링치수지름길이지름최대크기 EN ISO 9409 클램핑타입키타입클램핑타입 x1 Shaft-Ø Shaft length Pilot-Ø max. length Bolt circle Fixing srew Coupling add. flange HT-Servo gearbox HP-Servo gearbox Dimension for of pilot EN ISO 9409 Clamp connection key way Clamp connection coupling x1 X 1 ± 0, M xx xx xx xx * M xx xx xx xx M xx xx xx xx * M xx xx xx xx * M xx xx xx xx * M xx xx xx xx * M xx xx xx xx * 19 37, M xx xx xx xx * M xx xx xx xx 72, M xx xx xx xx * M xx xx xx xx * M xx xx xx xx * M xx xx xx xx * M xx xx xx xx * M xx xx xx xx * M xx xx xx xx * M xx xx xx xx * M xx xx xx xx M xx xx xx xx * M xx xx xx xx , M xx xx xx xx M xx xx xx xx M xx xx xx xx M xx xx xx xx * M xx xx xx xx * M xx xx xx xx * M xx xx xx xx * M xx xx xx xx M xx xx xx xx * M xx xx xx xx * M xx xx xx xx * M xx xx xx xx * M xx xx xx xx * M xx xx xx xx M xx xx xx xx * M xx xx xx xx , M xx xx xx xx * , M xx xx xx xx 110 GI 2

109 HT, HP 서보웜감속기와서보모터마운팅가이드 Servo motor mounting guide for HT- and HP-servo worm gear units X 1 ± 0,5 서버모터와서보웜감속기를마운팅할때에는서보모터의샤프트와플랜지의치수를고려해야합니다. 사용용도및웜감속기에적합한서보모터인지를체크하여야합니다. 서보모터업체와모델에대한자세한내용은 GA-11 / GB-13 페이지를참조바랍니다. The pairing of servo-motors to servo-worm reducers only con siders the servo shaft and flange dimensions; the servo-motor performance with the reducer must also be checked, as well as the individual application requirements. For specific servo-motor manufacturers and models, see page GA-11/GB-13. 축간거리 80 / centre distance 80 * 커플링장착거리 / coupling to stop 기어박스 / Gearbox 모터샤프트샤프트길이모터취부단취부단의볼트 PCD 볼트커플링플랜지 HT-Servo 기어박스 HP-Servo 기어박스커플링치수지름지름최대크기 EN ISO 9409 클램핑타입키타입클램핑타입 x1 Shaft-Ø Shaft length Pilot-Ø max. length Bolt circle Fixing srew Coupling add. flange HT-Servo gearbox HP-Servo gearbox Dimension for of pilot EN ISO 9409 Clamp connection key way Clamp connection coupling x M xx xx xx xx * M xx xx xx xx * M xx xx xx xx * M xx xx xx xx * M xx xx xx xx * M xx xx xx xx * M xx xx xx xx * 22 53, M xx xx xx xx * M xx xx xx xx M xx xx xx xx M xx xx xx xx M xx xx xx xx * M xx xx xx xx * M xx xx xx xx * M xx xx xx xx * M xx xx xx xx * M xx xx xx xx * M xx xx xx xx M xx xx xx xx * M xx xx xx xx * M xx xx xx xx * M xx xx xx xx * M xx xx xx xx * , M xx xx xx xx * M xx xx xx xx * M xx xx xx xx 149 GI 3

110 HT, HP 서보웜감속기와서보모터마운팅가이드 Servo motor mounting guide for HT- and HP-servo worm gear units X 1 ± 0,5 서버모터와서보웜감속기를마운팅할때에는서보모터의샤프트와플랜지의치수를고려해야합니다. 사용용도및웜감속기에적합한서보모터인지를체크하여야합니다. 서보모터업체와모델에대한자세한내용은 GA-11 / GB-13 페이지를참조바랍니다. The pairing of servo-motors to servo-worm reducers only con siders the servo shaft and flange dimensions; the servo-motor performance with the reducer must also be checked, as well as the individual application requirements. For specific servo-motor manufacturers and models, see page GA-11/GB-13. 축간거리 100 / centre distance 100 * 커플링장착거리 / coupling to stop 기어박스 / Gearbox 모터샤프트샤프트취부단취부단의볼트 PCD 볼트커플링플랜지 HT-Servo 기어박스 HP-Servo 기어박스커플링치수지름길이지름최대크기 EN ISO 9409 클램핑타입키타입클램핑타입 x1 Shaft-Ø Shaft length Pilot-Ø max. length Bolt circle Fixing srew Coupling add. flange HT-Servo gearbox HP-Servo gearbox Dimension for of pilot EN ISO 9409 Clamp connection key way Clamp connection coupling x M xx xx xx xx M xx xx xx xx * M xx xx xx xx * M xx xx xx xx * M xx xx xx xx * M xx xx xx xx M xx xx xx xx * M xx xx xx xx * M xx xx xx xx * M xx xx xx xx * M xx xx xx xx * M xx xx xx xx M xx xx xx xx * M xx xx xx xx * M xx xx xx xx * M xx xx xx xx * M xx xx xx xx * , M xx xx xx xx * M xx xx xx xx * M xx xx xx xx 149 축간거리 / centre distance M xx xx * M xx xx * M xx xx * M xx xx * M xx xx * GI 4

111 E,B,BG 서보웜감속기와서보모터마운팅가이드 Servo motor mounting guide for E-, B- and BG-servo worm gear units X 1 ± 0,5 서버모터와서보웜감속기를마운팅할때에는서보모터의샤프트와플랜지의치수를고려해야합니다. 사용용도및웜감속기에적합한서보모터인지를체크하여야합니다. 서보모터업체와모델에대한자세한내용은 GC-44 / GD-14 / GE-10 페이지를참조바랍니다. The pairing of servo-motors to servo worm gear units only considers the servo shaft and flange dimensions; the servo-motor performance with the gear units must also be checked, as well as the individual application requirements. For specific servo-motor manufacturers and models, see GC-14 / GD-14 / GE-10 축간거리 32 / centre distance 32 * 커플링장착거리 / coupling to stop 기어박스 / Gearbox 샤프트 샤프트 - 취부단 취부단의 볼트 볼트 커플링 플랜지 모터플랜지 E-Servo 기어박스 B-Servo 기어박스 BG-Servo 기어박스 커플링치수 지름 길이 지름 최대크기 PCD 키타입 클램핑타입 키타입 클램핑타입. 키타입 클램핑타입. x1 Shaft-Ø Shaft Pilot-Ø max. length Bolt Fixing Coupling add. flange Motor flange E-Servo gearbox B-Servo gearbox B-Servo gearbox Dimen. for length of pilot circle srew key way Clamp connection key way Clamp connection key way Clamp connection coupl. x ,5 46 M xx xx xx xx ,5 63 M xx xx xx xx ,5 63 M xx xx xx xx M xx xx xx xx ,5 75 M xx xx xx xx M xx xx xx xx M xx xx xx xx M xx xx xx xx M xx xx xx xx M xx xx xx xx ,5 75 M xx xx xx xx M xx xx xx xx M xx xx xx xx M xx xx xx xx M xx xx xx xx M xx xx xx xx M xx xx xx xx M xx xx xx xx M xx xx xx xx 67 GI 5

112 E,B,BG 서보웜감속기와서보모터마운팅가이드 Servo motor mounting guide for E-, B- and BG-servo worm gear units X 1 ± 0,5 자세한정보를위해다음의페이지를참고하십시오. GI-8 Further information see page GI 8. 축간거리 50 / centre distance 50 * 커플링장착거리 / coupling to stop 기어박스 / Gearbox 샤프트샤프트 - 취부단취부단의볼트볼트커플링플랜지모터플랜지 E-Servo 기어박스 B-Servo 기어박스 BG-Servo 기어박스커플링치수지름길이지름최대크기 PCD 키타입클램핑타입키타입클램핑타입키타입클램핑타입 x1 Shaft-Ø Shaft Pilot-Ø max. length Bolt Fixing Coupling add. flange Motor flange E-Servo gearbox B-Servo gearbox B-Servo gearbox Dimen. for length of pilot circle srew key way Clamp connection key way Clamp connection key way Clamp connection coupl. x M xx xx xx xx xx xx M xx xx xx xx xx xx * M xx xx xx xx xx xx * M xx xx xx xx xx xx M xx xx xx xx xx xx 68, M xx xx xx xx xx xx * M xx xx xx xx xx xx M xx xx xx xx xx xx * M xx xx xx xx xx xx M xx xx xx xx xx xx * M xx xx xx xx xx xx * M xx xx xx xx xx xx M xx xx xx xx xx xx M xx xx xx xx xx xx M xx xx xx xx xx xx M xx xx xx xx xx xx M xx xx xx xx xx xx M xx xx xx xx xx xx M xx xx xx xx xx xx M xx xx xx xx xx xx M xx xx xx xx xx xx M xx xx xx xx xx xx M xx xx xx xx xx xx M xx xx xx xx xx xx * M xx xx xx xx xx xx M xx xx xx xx xx xx M xx xx xx xx xx xx M xx xx xx xx xx xx M xx xx xx xx xx xx M xx xx xx xx xx xx M xx xx xx xx xx xx , M xx xx xx xx xx xx M xx xx xx xx xx xx 72, M xx xx xx xx xx xx M xx xx xx xx xx xx , M xx xx xx xx xx xx , M xx xx xx xx xx xx , M xx xx xx xx xx xx 98 GI 6

113 E,B,BG 서보웜감속기와서보모터마운팅가이드 Servo motor mounting guide for E-, B- and BG-servo worm gear units X 1 ± 0,5 자세한정보를위해다음의페이지를참고하십시오. GI-8 Further information see page GI 8. 축간거리 63 / centre distance 63 * 커플링장착거리 / coupling to stop 기어박스 / Gearbox 샤프트샤프트취부단취부단의볼트볼트커플링플랜지모터플랜지 E-Servo 기어박스 B-Servo 기어박스 BG-Servo 기어박스커플링치수지름길이지름최대크기 PCD 키타입클램핑타입키타입클램핑타입키타입클램핑타입 x1 Shaft-Ø Shaft Pilot-Ø max. length Bolt Fixing Coupling add. flange Motor flange E-Servo gearbox B-Servo gearbox B-Servo gearbox Dimen. for length of pilot circle srew key way Clamp connection key way Clamp connection key way Clamp connection coupl. x M xx xx xx xx xx xx M xx xx xx xx xx xx M xx xx xx xx xx xx M xx xx xx xx xx xx M xx xx xx xx xx xx M xx xx xx xx xx xx M xx xx xx xx xx xx M xx xx xx xx xx xx M xx xx xx xx xx xx M xx xx xx xx xx xx M xx xx xx xx xx xx M xx xx xx xx xx xx M xx xx xx xx xx xx M xx xx xx xx xx xx M xx xx xx xx xx xx M xx xx xx xx xx xx M xx xx xx xx xx xx M xx xx xx xx xx xx M xx xx xx xx xx xx M xx xx xx xx xx xx , M xx xx xx xx xx xx M xx xx xx xx xx xx , M xx xx xx xx xx xx M xx xx xx xx xx xx ,5 115 M xx xx xx xx xx xx M xx xx xx xx xx xx M xx xx xx xx xx xx M xx xx xx xx xx xx M xx xx xx xx xx xx , M xx xx xx xx xx xx M xx xx xx xx xx xx M xx xx xx xx xx xx M xx xx xx xx xx xx M xx xx xx xx xx xx * M xx xx xx xx xx xx * , M xx xx xx xx xx xx , M xx xx xx xx xx xx 102 GI 7

114 E,B,BG 서보웜감속기와서보모터마운팅가이드 Servo motor mounting guide for E-, B- and BG-servo worm gear units X 1 ± 0,5 서버모터와서보웜감속기를마운팅할때에는것은서보모터의샤프트와플랜지의치수를고려해야합니다. 사용용도및웜감속기에적합한서보모터인지를체크하여야합니다. 서보모터업체와모델에대한자세한내용은 GC-14 / GD-14 / GE-10 페이지를참조바랍니다. The pairing of servo-motors to servo worm gear units only considers the servo shaft and flange dimensions; the servo-motor performance with the gear units must also be checked, as well as the individual application requirements. For specific servo-motor manufacturers and models, see GC-14 / GD-14 / GE-10 축간거리 80 / centre distance 80 * 커플링장착거리 / coupling to stop 기어박스 / Gearbox 샤프트 샤프트 취부단 취부단의 볼트 볼트 커플링 플랜지 모터플랜지 E-Servo 기어박스 B-Servo 기어박스 BG-Servo 기어박스 커플링치수 지름 길이 지름 최대크기 키타입 커플링타입 키타입 커플링타입. 키타입 커플링타입. x1 Shaft-Ø Shaft Pilot-Ø max. length Bolt Fixing Coupling add. flange Motor flange E-Servo gearbox B-Servo gearbox B-Servo gearbox Dimen. for length of pilot circle srew key way Clamp connection key way Clamp connection key way Clamp connection coupl. x M xx xx xx xx xx xx M xx xx xx xx xx xx M xx xx xx xx xx xx * M xx xx xx xx xx xx * M xx xx xx xx xx xx M xx xx xx xx xx xx M xx xx xx xx xx xx M xx xx xx xx xx xx M xx xx xx xx xx xx M xx xx xx xx xx xx 97, M xx xx xx xx xx xx M xx xx xx xx xx xx M xx xx xx xx xx xx , M xx xx xx xx xx xx M xx xx xx xx xx xx M xx xx xx xx xx xx , M xx xx xx xx xx xx 97, M xx xx xx xx xx xx M xx xx xx xx xx xx 77, M xx xx xx xx xx xx M xx xx xx xx xx xx , M xx xx xx xx xx xx 97, M xx xx xx xx xx xx M xx xx xx xx xx xx M xx xx xx xx xx xx M xx xx xx xx xx xx M xx xx xx xx xx xx * M xx xx xx xx xx xx * M xx xx xx xx xx xx M xx xx xx xx xx xx M xx xx xx xx xx xx M xx xx xx xx xx xx , M xx xx xx xx xx xx M xx xx xx xx xx xx M xx xx xx xx xx xx * GI 8

115 E,B,BG 서보웜감속기와서보모터마운팅가이드 Servo motor mounting guide for E-, B- and BG-servo worm gear units X 1 ± 0,5 서버모터와서보웜감속기를마운팅할때에는서보모터의샤프트와플랜지의치수를고려해야합니다. 사용용도및웜감속기에적합한서보모터인지를체크하여야합니다. 서보모터업체와모델에대한자세한내용은 GC14 / GD-14 / GE-10 페이지를참조바랍니다. The pairing of servo-motors to servo worm gear units only considers the servo shaft and flange dimensions; the servo-motor performance with the gear units must also be checked, as well as the individual application requirements. For specific servo-motor manufacturers and models, see GC-14 / GD-14 / GE-10 축간거리 100 / centre distance 100 * 커플링장착거리 / coupling to stop 기어박스 / Gearbox 샤프트 샤프트 취부단 취부단의 볼트 볼트 커플링 플랜지 모터플랜지 E-Servo 기어박스 B-Servo 기어박스 BG-Servo 기어박스 커플링치수 지름 길이 지름 최대크기 PCD 키타입 클램핑타입 키타입 클램핑타입 키타입 클램핑타입 x1 Shaft-Ø Shaft Pilot-Ø max. length Bolt Fixing Coupling add. flange Motor flange E-Servo gearbox B-Servo gearbox B-Servo gearbox Dimen. for length of pilot circle srew key way Clamp connection key way Clamp connection key way Clamp connection coupl. x M xx xx xx xx M xx xx xx xx M xx xx xx xx M xx xx xx xx M xx xx xx xx M xx xx xx xx M xx xx xx xx M xx xx xx xx M xx xx xx xx M xx xx xx xx M xx xx xx xx M xx xx xx xx M xx xx xx xx , M xx xx xx xx M xx xx xx xx 115 GI 9

116

117 서보용웜감속기 - 유성치차감속기조합사용 Planetary-worm gear box 아틀란타유성치차 - 웜기어박스 최신형서보모터와함께사용하기위하여개발되었습니다. 여기에소개된다른부속품들과같이이제품들은표준재고보유로단기간내에공급가능합니다. 유성치차 - 웜기어박스는아래와같은다양한특성을갖고있습니다. 정밀한기어링 (4 Varianten) 우수한부하강도 최적의방열을위한경금속의케이스 부가하중을허용하는출력중공축용고강성베어링 최적의효율을위한우수한기어비 케이스에는어느위치에서도설치취부가가능하도록가공되어있습니다. 구동모터와의연결은특수커플링으로이뤄집니다. 매우다양한종류의출력구동샤프트가준비되어있습니다. 다양한잇수의평기어, 헬리컬기어를가진출력샤프트를선택하여사용할수가있습니다. 일반피니언샤프트를제외하고도아틀란타의기어휠프로그램을통해적절한출력구동샤프트와함께잇수가다른피니언과조합하여사용이가능합니다. ATLANTA Planetary-worm gear boxes have been specially developed for use with the latest servo motors. Like all other components in this catalogue, they are available ex stock or within a very short time. The following are typical features of the planetary-worm gear box. low-clearance gearing (4 Variantes) high load values casing of light metal robust bearings for the output for additional Forces High Ratios with good efficiency The fully machined casing with its many fixing bores and tapped holes permits mounting in any position. The drive, i.e. the connection with the driving motor, is achieved with a special clutch. For the output drive you can choose from quite a number of output drive shafts with straight and helical tooth systems and various numbers of teeth. Apart from toothed pinion shafts there is a multitude of gearwheels with different numbers of teeth from our gearwheel program which can be combined and used together with suitable special output drive shafts. 사용예 고성능의서보용웜감속기와정밀유성치차감속기를조합하여사용함으로써높은효율의높은감속비 (~1/3200) 를얻을수있으며, 이에따라높은관성질량을갖는장비에적용이수월합니다. 필요에따라, 정밀급의감속기가필요치않은경우 E-SERVO, B-SERVO 시리즈와함께일반형유성치차감속기를조합하여높은감속비를필요로하는장비에쉽게적용이가능합니다. Example Tha Planetary-Worm gear boxes are easy to apply to the system which has high moment of inertia, because of it takes high effeciency and high ratio together with powerful performance of the servo worm gearhead and planetary gearbox combination. In case of the high performance gearboxes are not necessary as occasion demands, it can be applied to the combination easily which system needs high ratio, with E-Servo, B-Servo series and standard type of the planetary gearbox. Maße / Dimensions in mm GJ 1

118 조합가능한서보용웜감속기 ( 정밀급 ) Planetary-worm gear box 백래쉬조정형고출력, 고성능 HT 서보웜기어박스 ( 백래쉬 <1') HT-High-performance gear units with adjustable backlash < 1' HT - ISO 이음 HT - ISO Connection 222 M 6 x 12 그림.1 EN ISO A-40 에따른출력축조합가능 HT - 클램프이음 HT - Clamp connection 그림 클램프와조합가능한출력축 백래쉬조정형고성능 HP 서보웜기어박스 ( 백래쉬 <2') HP-High-performance gear units with adjustable backlash < 2' HP - 키이음 HP - Key connection 그림.1 키이타입출력축 HP - 클램프이음 HP - Clamp connection 그림 클램프와조합가능한출력축 GJ 2 Maße / Dimensions in mm

119 조합가능한서보용웜감속기 ( 일반급 ) Planetary-worm gear box E 서보웜기어박스 ( 백래쉬 <6') E-Servo worm gear units with adjustable backlash < 6' E - 키이음 E - Key connection E - 클램프이음 E - Clamp connection B 서보웜기어박스 ( 백래쉬 <12') B-Servo worm gear units with adjustable backlash < 12' B - 키이음 B - Key connection B - 클램프이음 B - Clamp connection Maße / Dimensions in mm GJ 3

120 Maße / Dimensions in mm

121 표준형베벨기어박스 Standard Bevel Gear Units 페이지 / Page i = 1:1 프랭크백래쉬 7' 양단출력축 backlash 7 double-sided output GK-2 i = 1,5:1 프랭크백래쉬 7' 양단출력축 backlash 7 double-sided output GK-3 2:1 프랭크백래쉬 7' 양단출력축 backlash 7 double-sided output GK-3 3:1 프랭크백래쉬 7' 양단출력축 backlash 7 double-sided output GK-3 5:1 프랭크백래쉬 7' 양단출력축 backlash 7 double-sided output GK-3 i = 1:1 저하중용, 한단출력축 Light version, one-sided output GK-4 2:1 저하중용, 한단출력축 Light version, one-sided output GK-5 3:1 저하중용, 한단출력축 Light version, one-sided output GK-6 i = 1:1 저하중용, 양단출력축 Light version, double-sided output GK-7 2:1 저하중용, 양단출력축 Light version, double-sided output GK-8 3:1 저하중용, 양단출력축 Light version, double-sided output GK-9 제품선정및부하표 Selection tables and examples GK-10 F 허용가능하중 Permissible loads GK-11 설치 Mounting GK-12 윤활 Lubrication GK-12 Kurzbeschreibung der Atlanta- Produkte 개요 Short description GK-13 Maße / Dimensions in mm GK 1

122 표준형스파이럴베벨기어박스 Standard Bevel Gear Units with Spiral Bevel Gears 고하중용, 백래쉬 7', 양단출력축, 지정방향회전 Heavy-duty version, circumferential backlash 7, double-sided output, optional direction of rotation 기어비 Gear ratio 1:1 D d 1 G 1 l 1 s 1 u 1 D a d 2 G 2 a G G G 2 d 2 D h 2 h G z s 2 P u 2 l 2 e 1 a e e 1 l 2 a f h 1 h 1 기술자료 주문코드 / Order code Technical data h h 1 88, h e e 1 3,5 3,5 4,5 4,5 P f d 1j d 2j l l G M 6 M 8 M 10 M 12 G 1 M 6 M 8 M 10 M 12 G 2 M 6 M 8 M 10 M 12 u 1 5x5 6x6 10x8 12x8 u 2 5x5 6x6 10x8 12x8 D j z a S S J (kgm² 10-4 ) 2,39 14,62 44,01 134,54 5,0 11,0 21,0 36,0 GK 2 Maße / Dimensions in mm

123 표준형스파이럴베벨기어박스 Standard Bevel Gear Units with Spiral Bevel Gears 고하중용, 백래쉬 7', 양단출력축, 지정방향회전 Heavy-duty version, circumferential backlash 7, double-sided output, optional direction of rotation D d 1 G 1 s 1 u 1 D a d 2 G 2 G G 2 d 2 D h 2 h P z l 1 l 2 e 1 a e e 1 l 2 h 1 h 1 a G s 2 u 2 G a f 기술자료주문코드 / Order code Technical data Übersetzung / Ratio 1,5:1 1,5:1 1,5:1 2:1 2:1 2:1 3:1 3:1 5:1* h h 1 88, , h e e 1 3,5 3,5 4,5 3,5 3,5 4,5 3,5 4,5 3,5 P f d 1j d 2j l l G M 6 M 8 M 10 M 6 M 8 M 10 M 8 M 10 M 8 G 1 M 6 M 8 M 10 M 6 M 8 M 10 M 8 M 10 M 5 G 2 M 6 M 8 M 10 M 6 M 8 M 10 M 8 M 10 M 8 u 1 5x5 6x6 10x8 5x5 6x6 10x8 6x6 10x8 4x4 u 2 5x5 6x6 10x8 5x5 6x6 10x8 6x6 10x8 6x6 D j z a S S J (kgm² 10-4 ) 1,13 6,69 21,02 0,73 4,12 13,41 2,70 8,51 0,75 5,0 11,0 21,0 5,0 11,0 21,0 11,0 21,0 11,0 * 증속은허용치않습니다. / speed increase not permissible Maße / Dimensions in mm GK 3

124 D G f a f 1 f 2 B a 3 a 4 f 1 f 3 b t 표준형스파이럴베벨기어박스 Standard Bevel Gear Units with Spiral Bevel Gears 저하중용, 한단출력축, 지정방향회전, 기어비 1:1 Light version, one-sided output, optional direction of rotation, gear ratio 1:1 d u l 1 e 1 t h 2 d D a 2 h 1 a 1 l 1 e e 1 l 그림.1 LH/RH 회전 Fig. 1 LH/RH rotation 그림.2 RH/RH 회전 Fig. 2 RH/RH rotation 기술자료주문코드 / Order code Technical data 그림 / Fig l h h e e f f f f d h7 8* * l u without 5x25 6x30 8x40 without 5x25 6x30 8x40 D H t 2, , m a G M 4 M 8 M 10 M 10 M 4 M 8 M 10 M 10 a a a a B 5 M8 10,5 10,5 5 M 8 10,5 10,5 b 5 8, , ,5 2,0 5,0 5,0 0,5 2,0 5,0 5,0 * 경화타입아님. / not hardened GK 4 Maße / Dimensions in mm

125 D G f 2 a 4 f 1 f 3 b t 표준형스파이럴베벨기어박스 Standard Bevel Gear Units with Spiral Bevel Gears 저하중용, 한단출력축, 지정방향회전, 기어비 2:1 Light version, one-sided output, optional direction of rotation, gear ratio 2:1 d u l 1 t h 2 d D h 1 e 1 a 2 f a f 1 a 1 l e l 1 e 1 그림.1 LH/RH 회전 Fig. 1 LH/RH rotation B a 3 그림.2 RH/RH 회전 Fig. 2 RH/RH rotation 기술자료주문코드 / Order code Technical data Bild / Fig l h h e e f f f f d h7 8* * l u without 5x25 6x30 8x40 without 5x25 6x30 8x40 D H t 2, , m a G M 4 M 8 M 10 M 10 M 4 M 8 M 10 M 10 a a a a B 5 M 8 10,5 10,5 5 M 8 10,5 10,5 b 5 8, , ,5 2,0 5,0 5,0 0,5 2,0 5,0 5,0 * * 경화타입아님. / not hardened Maße / Dimensions in mm GK 5

126 D G f 2 B a 3 a 4 f 1 f 3 b t 표준형스파이럴베벨기어박스 Standard Bevel Gear Units with Spiral Bevel Gears 저하중용, 한단출력축, 지정방향회전, 기어비 3:1 Light version, one-sided output, optional direction of rotation, gear ratio 3:1 d u l 1 t h 2 d D h 1 a 2 e 1 f a f 1 a 1 l e l 1 e 1 그림.1 LH/RH 회전 Fig. 1 LH/RH rotation 그림.2 RH/RH 회전 Fig. 2 RH/RH rotation 기술자료주문코드 / Order code Technical data Bild / Fig l h h e e f f f f d h l u 5x25 6x30 8x40 5x25 6x30 8x40 D H t m a G M 8 M 10 M 10 M 8 M 10 M 10 a a a a B M 8 10,5 10,5 M 8 10,5 10,5 b 8, , ,0 5,0 5,0 2,0 5,0 5,0 GK 6 Maße / Dimensions in mm

127 표준형스파이럴베벨기어박스 Standard Bevel Gear Units with Spiral Bevel Gears 저하중용, 양단출력축, 지정방향회전, 기어비 1:1 Light version, double-sided output, optional direction of rotation, gear ratio 1:1 d u t l 1 e 1 l 1 e 2 f 2 a 3 a 1 e e 1 l 1 l B a 4 f 1 h 2 D h 1 e 1 d d t D b a 2 양단 on both sides G u f 3 f a f 1 기술자료 주문코드 / Order code Technical data l h h e e e f f f f d h7 8* l u without 5x25 6x30 8x40 D H t 2, m a G M 4 M 8 M 10 M 10 a a a a B 5M 8 10,5 10,5 b 5 8, ,5 2,0 5,2 5,2 * * 경화타입아님. / not hardened Maße / Dimensions in mm GK 7

128 표준형스파이럴베벨기어박스 Standard Bevel Gear Units with Spiral Bevel Gears 저하중용, 양단출력축, 지정방향회전, 기어비 2:1 Light version, double-sided output, optional direction of rotation, gear ratio 2:1 d u t l 1 e 1 l 1 e 2 f 2 a 3 a 1 e e 1 l 1 l B a 4 f 1 h 2 D d d t D h 1 e 1 b a 2 양단 on both sides G u f 3 f a f 1 기술자료 주문코드 / Order code Technical data l h h e e e f f f f d h7 8* l u without 5x25 6x30 8x40 D H t 2, m a G M 4 M 8 M 10 M 10 a a a a B 5M 8 10,5 10,5 b 5 8, ,5 2,0 5,2 5,2 ** 경화타입아님. / not hardened GK 8 Maße / Dimensions in mm

129 표준형스파이럴베벨기어박스 Standard Bevel Gear Units with Spiral Bevel Gears 저하중용, 양단출력축, 지정방향회전, 기어비 3:1 Light version, double-sided output, optional direction of rotation, gear ratio 3:1 d u t e 1 l 1 e 2 f 2 a 3 a 1 e e 1 l 1 l B a 4 f 1 h 2 D l 1 d h 1 e 1 d t D b a 2 양단 on both sides G f 3 u f a f 1 기술자료 주문코드 / Order code Technical data l h h e e e f f f f d h l u 5x25 6x30 8x40 D H t m a G M 8 M 10 M 10 a a a a B M 8 10,5 10,5 b 8, ,0 5,2 5,2 Maße / Dimensions in mm GK 9

130 표준형베벨기어박스의하중표와공식 Standard Bevel Gear Units Load tables and Formulas 제품선정및부하표 Load and selection tables 스파이럴베벨기어타입의베벨기어, 고하중용, 원주상의백래쉬 7' Bevel gear unit with spiral bevel gears, heavy-duty version, circumferential backlash 7 정격입력파워 / Nominal input power P 1 = [kw] 출력토크 / Output torque T 2 = [Nm] 1) 주문코드 열 입력속도 / Input speed (n 1 ) min 1 Order code 제한- 양단 1) 감속비 비율 * 출력축 Gear Thermal Output ratio limit rating double-sided I N (kw) P 1 T 2 P 1 T 2 P 1 T 2 P 1 T 2 P 1 T 2 P 1 T 2 P 1 T : 1 4 0,7 50 1,2 46 2,1 40 2,8 37 3,3 32 4,3 28 6, : 1 7 1, , , ,7 90 8, , , : , , , , , , , : 1 15,5 5, , , , , , , : 1,5 4 0,3 34 0,6 32 1,1 31 1,5 30 2,0 28 2,6 26 4, : 1,5 7 0,9 95 1,6 92 3,1 89 4,5 87 5,8 81 7, , : 1,5 10 2, , , , , , , : 2 4 0,3 34 0,5 32 0,8 31 1,0 30 1,5 28 2,0 26 3, : 2 7 0,7 95 1,2 92 2,3 89 2,8 87 4,2 81 5,7 75 8, : , , , , , , , : 3 7 0,4 95 1,2 92 1,6 89 2,2 87 2,8 81 3,8 75 5, : , , , , , , , : 5 7 0,2 74 0,4 71 0,7 68 1,0 65 1,3 62 1,8 58 2,7 45 *) 최대 80 까지연속운전가능 / For continuous operating temperature max. 80 C. GK 10 Maße / Dimensions in mm

131 표준형베벨기어박스의하중표와공식 Standard Bevel Gear Units Load tables and Formulas 스파이럴베벨기어타입의베벨기어박스, 저하중용 Bevel gear unit with spiral bevel gears, light version 주문코드 / Order code 입력속도 / Input speed (n 1 ) min 1 한단 양단 1) 출력축 출력축. 기어비 Output Output Gear ratio one-sided double-sided I N P 1 T 2 P 1 T 2 P 1 T 2 P 1 T 2 P 1 T 2 P 1 T 2 P 1 T : 1 0,04 3,0 0,08 2,9 0,15 2,7 0,20 2,6 0,28 2,5 0,36 2, : 1 0,04 3,0 0,08 2,9 0,15 2,7 0,20 2,6 0,28 2,5 0,36 2, : 1 0,04 3,0 0,08 2,9 0,15 2,7 0,20 2,6 0,28 2,5 0,36 2, : 1 0,18 13,0 0,34 12,0 0,63 11,5 0,85 11,0 1,10 10,0 1,50 9, : 1 0,18 13,0 0,34 12,0 0,63 11,5 0,85 11,0 1,10 10,0 1,50 9, : 1 0,18 13,0 0,34 12,0 0,63 11,5 0,85 11,0 1,10 10,0 1,50 9, : 1 0,50 37,0 0,95 35,0 1,60 29,0 2,10 27,0 2,75 25,0 3,20 21, : 1 0,50 37,0 0,95 35,0 1,60 29,0 2,10 27,0 2,75 25,0 3,20 21, : 1 0,50 37,0 0,95 35,0 1,60 29,0 2,10 27,0 2,75 25,0 3,20 21, : 1 0,70 51,0 1,25 45,0 2,25 41,0 3,00 38,0 3,80 35,0 4,60 30, : 1 0,70 51,0 1,25 45,0 2,25 41,0 3,00 38,0 3,80 35,0 4,60 30, : 1 0,70 51,0 1,25 45,0 2,25 41,0 3,00 38,0 3,80 35,0 4,60 30, : 2 0,02 1,2 0,03 1,2 0,05 1,2 0,09 1,2 0,13 1,2 0,18 1, : 2 0,02 1,2 0,03 1,2 0,05 1,2 0,09 1,2 0,13 1,2 0,18 1, : 2 0,02 1,2 0,03 1,2 0,05 1,2 0,09 1,2 0,13 1,2 0,18 1, : 2 0,09 6,5 0,17 6,1 0,32 5,8 0,42 5,4 0,55 5,0 0,75 4, : 2 0,09 6,5 0,17 6,1 0,32 5,8 0,42 5,4 0,55 5,0 0,75 4, : 2 0,09 6,5 0,17 6,1 0,32 5,8 0,42 5,4 0,55 5,0 0,75 4, : 2 0,28 20,0 0,44 16,0 0,72 13,0 0,92 12,0 1,20 11,0 1,50 10, : 2 0,28 20,0 0,44 16,0 0,72 13,0 0,92 12,0 1,20 11,0 1,50 10, : 2 0,28 20,0 0,44 16,0 0,72 13,0 0,92 12,0 1,20 11,0 1,50 10, : 2 0,40 29,0 0,62 22,5 1,10 20,0 1,45 18,5 1,80 16,5 2,20 14, : 2 0,40 29,0 0,62 22,5 1,10 20,0 1,45 18,5 1,80 16,5 2,20 14, : 2 0,40 29,0 0,62 22,5 1,10 20,0 1,45 18,5 1,80 16,5 2,20 14, : 3 0,04 2,9 0,08 2,8 0,15 2,7 0,21 2,6 0,37 2,5 0,33 2, : 3 0,04 2,9 0,08 2,8 0,15 2,7 0,21 2,6 0,37 2,5 0,33 2, : 3 0,04 2,9 0,08 2,8 0,15 2,7 0,21 2,6 0,37 2,5 0,33 2, : 3 0,12 8,7 0,22 8,0 0,38 7,0 0,50 6,4 0,63 5,7 0,72 4, : 3 0,12 8,7 0,22 8,0 0,38 7,0 0,50 6,4 0,63 5,7 0,72 4, : 3 0,12 8,7 0,22 8,0 0,38 7,0 0,50 6,4 0,63 5,7 0,72 4, : 3 0,16 11,6 0,32 11,0 0,55 10,0 0,70 9,0 0,86 7,8 1,00 6, : 3 0,16 11,6 0,32 11,0 0,55 10,0 0,70 9,0 0,86 7,8 1,00 6, : 3 0,16 11,6 0,32 11,0 0,55 10,0 0,70 9,0 0,86 7,8 1,00 6,5 Maße / Dimensions in mm GK 11

132 표준형베벨기어박스의하중표와공식 Standard Bevel Gear Units Load tables and Formulas 일반 부하표상의주어진수치들은안정적이고균일한부하하중조건하에서작성된것입니다. 그러나, 실제의사례들은매우다양하기때문에주어진조건에맞추어적절한계수값을사용해야만합니다. General The values given in the load table are based on uniform, smooth operation. Since, in practice, the applications are very diverse, it is important to consider the actual conditions and use appropriate factors K A, S and b B (see below). 허용가능토크는 : The permissible torque is: T 2zul. = T 2Tabelle K A S b B 필요구동파워는 : T P erf. = 2erf. n 9550 [Nm] [kw] T 2table T 2perm. = [Nm] K A S b B The required driving power is: T P req. = 2req. n [kw] 9550 사용시간계수 b B Operating time factor b B 구동시간 4 8 Std Std. üb. 12 Std. 구동시간계수 1,0 1,2 1,35 Operating time 4 8 hrs 8 12 hrs over 12 hrs Operating time factor 1,0 1,2 1,35 부하계수 K A 부가적인외적동하중을위한 구동타입 구동되는기계쪽의하중의형태 균일한 중간정도의 심한 하중 충격 충격 균일하중 1,00 1,25 1,75 가벼운충격 1,25 1,50 2,00 중증도충격 1,50 1,75 2,25 짧은구동시간과시동상태에서는테이블상에주어진토크값이초과될지도모릅니다. 빈번한시동이필요할경우에는테이블상의부하계수 (K A ) 를한단계더높은것을선택하시기바랍니다. Load factor K A for additional external dynamic loads Drive Type of load from the machine to be driven uniform medium heavy shocks shocks uniform 1,00 1,25 1,75 light shocks 1,25 1,50 2,00 medium shocks 1,50 1,75 2,25 During short-time operation and during start-up the torque values given in the table may be exceeded. In the case of frequent starts under load the load factor K A given in the table should be chosen one step higher. 안전계수 S 설계자의경험에의해안전율을결정 - 베벨기어박스의선택요령 Safety coefficient S Determination of an According to experience. bevel-gear unit 계산과정 a) 필요한데이터 예제 필요토크 T erf. T erf. = 20 Nm 모터속도 n 1 n 1 = 500 min -1 기어비 i i = 1:1 입력샤프트의숫자 n n = 2 부하계수 K A K A = 1,25 사용시간계수 b B b B = 1,35 안전계수 S S = 1,5 Calculation process a) Required data Example Required torque T req. T req. = 20 Nm Motor speed n 1 n 1 = 500 min -1 Gear ratio i i = 1:1 Number of input shafts n n = 2 Load factor K A K A = 1,25 Operating time factor b B b B = 1,35 Safety factor S S = 1,5 b) 단일출력샤프트의계산과정토크값결정 T 2Tab T erf K A b B S 2 20 Nm 1,25 1,35 1,5 = 101,25 Nm 두개의출력샤프트일경우 T 2Tab = 120 Nm für T 2Tab 2 T erf K A b B S 120 Nm > 101,25 Nm b) Determination of torque Calculation process with one output shaft T 2table T req. K A b B S 2 20 Nm 1,25 1,35 1,5 = 101,25 Nm with two output shafts T 2table = 120 Nm for T 2table 2 T req. K A b B S 120 Nm > 101,25 Nm 1) 양단출력축토크일경우 = 총토크 1) In the case of double-sided torque output = total torque GK 12 Maße / Dimensions in mm

133 l 1 2 표준형베벨기어박스 Standard Bevel Gear Units 입출력과출력샤프트의부가적하중 부하표에주어진부하계수는 C-13, C-14 페이지의하중표에따르면, 1500rpm 의입력속도와최대출력토크값에따릅니다. 하중의운동점은샤프트길이중심입니다. 낮은속도와토크일경우에더높은추가하중이필요할경우허용가능합니다. 축하중이동시에높은교축하중과동시에발생하는경우에는당사에문의바랍니다. Additional loads for input and output shafts The load values given in the load tables are reference values based on an input speed of 1500 rpm and the maximum output torque according to the load table on pages C-13 and C-14. It is assumed that the point of action of the load is the centre of the shaft length. With lower speeds and lower torques higher additional loads are permissible. In cases where additional axial loads occur simultaneously with high transverse loads, we would request you to ask for our advice. Fa 1 Fr 1 l 2 2 l 2 2 Fr 2 Fr 2 Fa 2 주문코드 최대부가하중 Order code max. additional load 한단 양단 기어비 입력샤프트 출력샤프트 출력축 출력축 원주상의축상의원주상의축상의 Output Output Gear Input shaft Output shaft one-sided double- ratio radial axial radial axial sided I N F r1 [N] F a1 [N] F r2 [N] F a2 [N] : : : : : 1, : 1, : 1, : : : : : : : : : : : : : : : : : : Bestell Nummer maximale Zusatzbelastung Order code max. additional load Abtrieb Abtrieb Uber Antriebswelle Abtriebswelle einseitig doppels. setzung radial axial radial axial Output Output Gear Input shaft Output shaft one-sided double- ratio radial axial radial axial sided I N F r1 [N] F a1 [N] F r2 [N] F a2 [N] : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : Maße / Dimensions in mm GK 13

134 표준형베벨기어박스 - 설치 - 윤활 - 수리보전 Standard Bevel Gear Units Mounting - Lubrication - Maintenance 설치 1. 모든면이기계가공된제품또는주물로가공된제품모두완벽히밀봉처리되어있으며, 설치가제품의모든면을이용가능합니다. 오일량을측정하는이동가능한게이지를제공하여플러그스크류를사용하여교환할수있습니다. 가벼운하중타입은플러그스크류를오일레벨플러그와충진플러그로서동시에사용가능합니다. 2. 모든제품은오일이충전된상태로공급되며, 성능테스트를거친후출고됩니다. 3. 오일양을측정할수있는게이지는제품의설치위치에따라이동할수있으며또한오일충전을위한플러그로교환가능합니다. 저하중용제품의경우, 오일측정게이지와오일충전용플러그로구분하여공급되지않습니다. 오일교체보통의구동조건하의기어박스는유지보수가필요없습니다. 평균이상의지속적인하중을받는경우에는오일을 2,000 시간마다교체해주는것을권고드립니다. 저속으로사용 (1.5 m/s) 의기어박스는오일게이지의반까지구리스를채우십시오. 이는사실상무한으로보존할수있습니다. 지름이 8mm 인샤프트를사용하는기어박스는포장된구리스를충전하여공급됩니다. 윤활제리는최소한표준형 ASE 80 타입과같은하이포이드기어용윤활유의사용을추천합니다. Mounting The completely sealed housing which is either machined on all sides or ingot-cast can be mounted in any position. The gear units are run-tested and supplied filled with oil. For oillevel inspection a removable sight gauge is provided which, depending on the mounting position, can either be replaced by or interchanged with the plug screw. In the case of the light-duty version, the plug screw serves as oil-level plug and filler plug at the same time. Oil change Under normal operating conditions the gear units are maintenance-free. In the case of continuous loading in the upper power range, oil change is recommended after 2000 hours of operation. In the case of low peripheral speeds (<1.5 m/s) the gear unit can be filled with gearbox fluid grease up to the lower half of the oil sight gauge. This filling can be conserved virtually indefinitely. Gear units with a shaft diameter of 8 mm are supplied with a life-time grease packing. Lubricant We recommend the use of hypoid gear lubricating oils which must at least conform to the SAE 80 standard. 모든설치위치에서의오일량 [L] ( 검증된오일플러그사용요망!) Oil quantity [L] for all mounting positions (to be inspected at the oil level plugs!) 스파이럴기어의베벨기어박스, 고하중용 / Spiral-tooth bevel gear unit, heavy-duty version 주문코드 - 시리즈 / Order code - series Liter / Litre 0,13 0,25 0,65 0,32 스파이럴기어의베벨기어박스, 저하중용 / Spiral-tooth bevel gear unit, light-duty version 주문코드 - 시리즈 Liter / Litre Dauer/Lifetime 0,04 0,08 0,15 GK 14 Maße / Dimensions in mm

135 표준형베벨기어박스 - 설치 - 윤활 - 수리보전 Standard Bevel Gear Units Mounting Lubrication Maintenance 베벨기어박스의개요 고하중용기어박스는각면에가공및취부홀이되어있으며, 저하중용기어박스는주철케이스에미리취부홀및탭이나있습니다. 우리기어박스의모양은심지어내력구조상의요소를고려하여제조되었습니다. 열처리된 Palloid 기어를장착한고품질스파이럴타입의베벨기어는우수한하중능력을갖고있으며, 조용히구동되면서부드럽게움직입니다. 오일게이지에의하여측정되는영구오일은보통의구동조건하에서긴수명을보증하고오일교체가필요치않습니다. (" 윤활설명서 " 를보시오.) 먼지유입과누유를방지하고기어박스를보호하기위해샤프트씰을신중히설치하십시요. 어떤원주상과축상의개선된방식의끼워씰을신중히설치하십시요. 어떤원주상과축상의개선된방식의끼워넣기는넓게윤활처리된반마찰베어링을안전하게흡수합니다. 제품에공급되는키이는동일한선상에위치하지않습니다. 스파이럴기어타입의베벨기어구동의 (Palloid 기어시스템에제공되는추가기능 ) 장점은고속운동에특화되어있습니다. Palloid 기어시스템의높은접촉비에기인하여, 특히, 고하중용시리즈의감속기는구동중에굉장히부드럽게움직이고조용합니다. 우리의새로운 " 저하중용베벨기어박스 " 제품의공급에있어서, 특히, 구조적으로비용이많이드는분야일수록더표준계획표에의한생산일정에따라공급을합니다. Short description of our bevel-gear units The cast iron casings of our heavy-duty gear unit series which are machined on all sides and the ingot-cast lightmetal casings of our light-duty series are provided with many pre-drilled mounting and threaded holes so that they can be easily installed or mounted in any position desired. Due to their shape our gear units can even be used as a load-bearing structural element. High-quality spiral bevel gears with palloid teeth, which are heat-treated or hardened, or, in the case of spirals, lapped in sets, ensure an excellent load bearing capacity and smooth and silent running. The permanent oil-bath lubrication to be checked by means of a sight gauge guarantees a long service life and, under normal operating conditions, renders an oil change superfluous (see "Lubricating Instructions") Carefully installed shaft seals protect our gear units against oil leakage and the penetration of dust. Any radial and axial thrust developed is safely absorbed by amply dimensioned antifriction bearings. The angular position of the keys relative to each other is not fixed. The advantages of the spiral-tooth bevel gear drive (within our ex-stock product range provided with palloid tooth system) are in particular its reliable handling of high speeds. Due to the high contact ratio of the palloid tooth system, especially of our gear units of the "heavy-duty" series, a maximum of smooth and quiet operation is ensured. Our series of "light-duty bevel gear units" supplements our delivery possibilities within our standard programme range especially for such applications for which our other series are too costly in their construction. Maße / Dimensions in mm GK 15

136 랙 & 피니언 Racks and Pinions 아틀란타랙 & 피니언세계에서가장다양한고정밀랙공급 ATLANTA racks and pinions The Widest Range of High-Quality Racks on the World. 하드닝, 그라인딩된최신아틀란타랙은랙, 피니언구동을이전보다더욱마찰력을감소시켰으며, 효율을극대화하였습니다. The new quality classes of ATLANTA racks with hardened & grounded teeth, reduce frictional losses and create high-efficiency rack & pinion drives at a level never achieved before. 아틀란타서보기어박스와랙 & 피니언과조합한구동시스템을제공하고있습니다. 완벽한조합된렉 & 피니언구동시스템에고객이요구하는기어박스에렉 & 피니언을조합하여공급가능합니다. With a complete ATLANTA servo gearbox family, ATLANTA can now offer a complete rack & pinion drive system family. This makes it possible to supply, from one source, complete rack & pinion drive systems perfectly tailored to meet the customers requirements including gearbox, pinion and rack. TP 피니언 TR-pinion LM 조합형랙 Integrated rack 자동적재장치를갖춘시트메탈프로세싱머신 Sheet metal processing machine with full automatic loading 3 축공작기계 3 axle machine tool Maße / Dimensions in mm Z 1

137 랙 & 피니언 Racks and Pinions UHPR 초정밀랙 Q4 급 Quality 4 Q5 급 Quality 5 HPR 고정밀랙 Q6 급 Quality 6 Q7 급 Quality 7 PR 정밀랙 Q8 급 Quality 8 BR 일반랙 Q9 급 Quality 9 Q10 급 Quality 10 피니언 Q5 - Q8 급 Quality 5-8 여기에나열된모든랙과피니언은압력각 20 입니다. All the racks and pinions here listed have a pressure angle 20 Z 2 Maße / Dimensions in mm

138 헬리컬랙의개요 Overview of helical toothed racks 등급 품질등급 모듈 토탈 잇두께 최대길이 피니언과의 적용가능분야 피치에러 공차 최대구동력 Class Quality Module Total Tooth thickness max. Max. feed force per Applications (examples) pitch error tolerance length pinion contact (µm/m) (µm) (mm) kn UHPR Ultra High Precision ,5 일렉트릭프리로드타입의 ,0 고정밀공작기계 ,0 High precision machine tools ,5 with electrical preload , ,5 공작기계, 상하축용 ,0 여러피니언동시사용장비 Rack ,0 Machine tools, lifting axes, 초정밀랙 ,0 multiple pinion contact HPR High Precision Rack ,5 목재, 플라스틱, 알루미늄을 ,0 가공하는기계, 레이져컷팅기 ,0 Wood, plastic, composite, aluminium working machines 6 1, ,0 LM조합형랙사용, ,5 공작기계 ,5 워터커팅기, ,5 튜브밴딩시스템, ,0 프라즈마컷팅기 ,0 Machine tools, integratable racks, ,0 water cutting machines, ,0 tube bending systems, ,0 plasma cutting machines ,0 목공기계, 고정밀랙 ,0 고정밀주행장치 , ,0 Wood working machines, ,0 linear axes with high requirement ,5 for a smooth running ,0 PR ,5 핸들링장비 ,5 정밀주행장치, 정밀갠트리로더 ,0 Portals, handling ,5 linear axes Precision Rack ,0 주행장치 ,0 Linear axes ,0 정밀랙 ,0 BR 9 1, ,5 일반주행축 ,0 피드유니트 ,0 Linear axes with low load ,5 feed units for adjustment , , , ,5 Basic Rack 10 1, ,5 일반갠트리로더 ,5 용접로봇 ,5 Lifting axes, handling, ,0 welding robots 일반랙 , , , , ,5 기어에최대허용능력이작용할때나여러피니언동시사용시에는조립볼트의강성을필히체크하여야합니다.( 문의바람 ) When using the maximum capacity of the teeth, or multiple pinions in contact, the mounting screw loads must be checked separately! Please ask ATLANTA for advice! Maße / Dimensions in mm ZA 1

139 1) 헬리컬랙의개요 Overview of helical toothed 1) racks 클래스 시리즈 모듈 Class Series Module 기어의열처리 heat-treatment of teeth 기어의급수 Tolerance of teeth 페이지 Page UHPR ; 6; 8; 10; 12 인덕션하드닝 4 ZA-4 induction-hardened ; 3; 4; 5 케이스하드닝 5 ZA-5 case-hardened ; 3; 4 고주파침탄하드닝 6 h ZA-6 carburized-hardened HPR ,5; 2; 3; 4; 5; 6; 8; 10; 12 인덕션하드닝 6 h ZA-7 induction-hardened ; 3; 4; 5; 6; 8; 10 인덕션하드닝 7 h ZA-8 induction-hardened PR BR ; 3; 4; 5 인덕션하드닝 8 h ZA-9 induction-hardened ; 3; 4; 5 퀀칭템퍼링 ( 조질처리 ) 8 ZA-10 quenched and tempered ,5; 2; 3; 4; 5; 6; 8; 10 연강 9 ZA-11 soft ,5; 2; 3; 4; 5; 6; 8; 10; 12 인덕션하드닝 10 ZA induction-hardened 선정및부하표 Selection and load tables ZA 전자제어윤활장치, 슬라이딩방식의윤활브러쉬와호스연결세트 ZE-2 6 Electronically controlled lubricators, sliding-type lubricating brushes and hose-connection sets 펠트기어와마운팅샤프트 ZE-7 8 Felt gear and mounting shaft 설치 Mounting ZF-9 1) 왼쪽나사치형인조립용랙은제외하고모든헬리컬랙은오른나사치형을하고있다. 1) All our helical racks are right hand toothed, except the companion racks, which are left hand toothed! ZA 2 Maße / Dimensions in mm

140 1) 헬리컬랙의개요 Overview of helical toothed 1) gears 시리즈 Series 모듈 Module 기어의열처리 heat-treatment of teeth 기어의등급 Tolerance of teeth 페이지 Page ; 3; 4; 5; 6 케이스하드닝 5 ZA case-hardened ; 3; 4; 5 케이스하드닝 5 e 24 ZA case-hardened ,5; 2; 3; 4 케이스하드닝 5 e 24 ZA-23 case-hardened ,5; 2; 3; 4; 5; 6; 8; 10 케이스하드닝 7 e 25 ZA case-hardened ; 3; 4; 5; 6; 8 인덕션하드닝 6 e 25 ZA-27 induction hardened ,5; 2; 3; 4; 5; 6; 8; 10; 12 연강 8 e 25 ZA soft TR 피니언의개요, 설치방법 ZF Short description TR-pinion, mounting instruction 선정및부하표 ZH-2 6 Selection and load tables for rack drives 전자제어윤활장치, 슬라이딩방식의윤활브러쉬와호스연결세트 ZE-2 6 Electronically controlled lubricators, sliding-type lubricating brushes and hose-connection sets 1) 모든헬리컬피니언은왼쪽나사치형을하고있습니다. 1) All our helical pinions are left hand toothed! Maße / Dimensions in mm ZA 3

141 UHPR 랙모듈 5-12 UHPR racks module 5 12 Q4 급 Quality 4 주문번호모듈잇수취부홀수 0 0 Order code Module L 1 L 2 N of teeth b h k - 0,018 h 0-0,018 f a I N of holes h d 1 d 2 t a 1 I 1 d ,00 17, ,5 62, , , ,7 12, ,00 20, ,5 62, , , ,7 18, ,00 28, ,5 60, , , ,7 42, ,00 35, ,5 62, , , ,7 68, ,00 42, ,5 40, , , ,7 111,00 토탈피치에러 GTf /1000 0,012 mm. Total pitch error GT f /1000 0,012 mm. 인덕션하드닝기어, 치면연마 재질 C45 하드닝후모든면연마처리함 20 에서측정된토탈피치에러 Teeth induction-hardened and ground material C45 ground on all sides after hardening signed with effective total pitch error (20 C) 필요시검사시트를요청할수있습니다. Inspection measurement data available as an option. 랙의설치는 ZF-2 페이지를참조하십시오. Mounting racks, see page ZF-2. 랙간의정밀조립을위해 ZF-4 페이지나와있는정밀조립용랙키트사용하실것을권장합니다. To achieve precision rack joints, we recommend our patented rack assembly kit, see page ZF-4. 랙과피니언의윤활에있어 ZE-1 페이지에나와있는자동윤활장치를사용하실것을권장합니다. For lubrication of racks & pinions, we recommend our automatic lubrication systems, see page ZE-1. 랙과피니언선정및계산은 ZD-1 페이지를참조하십시오. For the calculation and selection of the rack & pinion drive, see page ZD-1. 랙설치를위한볼트와핀은 ZF-3 페이지를참조하십시오. Screws for rack mounting, see page ZF-3. ZA 4 Maße / Dimensions in mm

142 UHPR StrongLine 랙모듈 2-5 UHPR StrongLine racks module 2 5 Q5 급 Quality 5 StrongLine 주문번호모듈잇수취부홀수 Order code Module L 1 L 2 N of teeth b h k h 0 f a I N of holes h d 1 d 2 t a 1 I 1 d ,00 8, ,0 62, ,0 9 32, ,7 4, ,00 8, ,0 62, ,0 9 32, ,7 6, ,00 8, ,0 62, ,0 9 32, ,7 8, ,00 10, ,0 62, , , ,7 5, ,00 10, ,0 62, , , ,7 8, ,00 10, ,0 62, , , ,7 11, ,00 13, ,0 62, , , ,7 10, ) ,67 13, ,0 62, , , ,7 15, ,00 13, ,0 62, , , ,7 21, ,00 17, ,5 62, , , ,7 16, ,00 17, ,5 62, , , ,7 25, ,00 17, ,5 62, , , ,7 32,6 1) 이랙은왼쪽측면으로계속연결하여사용이가능합니다. 1) These racks could be used for continous linking only with the left side (see sketch). 토탈피치에러 GT f /1000 0,030 mm. Total pitch error GT f /1000 0,030 mm. 케이스하드닝과치면연마 재질 16MnCr5 하드닝후모든면연마처리함 20 에서측정된토탈피치에러 (20 ) Case hardened and teeth ground material 16MnCr5 ground on all sides after hardening signed with effective total pitch error (20 C) 필요시검사시트를요청할수있습니다. Inspection measurement data available as an option. 랙의설치는 ZF-2 페이지를참조하십시오. Mounting racks, see page ZF-2. 랙간의정밀조립을위해 ZF-4 페이지나와있는정밀조립용랙키트사용하실것을권장합니다. To achieve precision rack joints, we recommend our patented rack assembly kit, see page ZF-4. 랙과피니언의윤활에있어 ZE-1 페이지에나와있는자동윤활장치를사용하실것을권장합니다. For lubrication of racks & pinions, we recommend our automatic lubrication systems, see page ZE-1. 랙과피니언선정및계산은 ZD-1 페이지를참조하십시오. For the calculation and selection of the rack & pinion drive, see page ZD-1. 랙설치를위한볼트와핀은 ZF-3 페이지를참조하십시오. Screws for rack mounting, see page ZF-3. Maße / Dimensions in mm ZA 5

143 HPR 랙모듈 2-4 HPR racks module 2 4 Q6 급 Quality 6 주문번호모듈잇수취부홀수 Order code Module L 1 L 2 N of teeth b h k h 0 f a I N of holes h d 1 d 2 t a 1 I 1 d ) 2 500,00 8, , ,7 436,6 5,7 2, ,00 8, 취부홀없음 / without mounting holes 2, ,00 8, , ,7 936,6 5,7 4, ,00 8, 취부홀없음 / without mounting holes 4, ,00 8, , ,7 1436,6 5,7 6, ,00 8, 취부홀없음 / without mounting holes 6, ,00 8, , ,7 1936,6 5,7 8, ,00 8, 취부홀없음 / without mounting holes 8, ) 3 500,00 10, , ,0 430,0 7,7 2, ,00 10, 취부홀없음 / without mounting holes 2, ,00 10, , ,0 930,0 7,7 5, ,00 10, 취부홀없음 / without mounting holes 5, ,00 10, , ,0 1430,0 7,7 8, ,00 10, 취부홀없음 / without mounting holes 8, ,00 10, , ,0 1930,0 7,7 11, ,00 10, 취부홀없음 / without mounting holes 11, ) 2) 4 506,67 13, , ,3 433,0 7,7 5, ,67 13, 취부홀없음 / without mounting holes 5, ) ,00 13, , ,3 933,4 7,7 10, ,00 13, 취부홀없음 / without mounting holes 10, ,00 13, , ,3 933,4 7,7 10, ,67 13, 취부홀없음 / without mounting holes 16, ) ,67 13, , ,3 1433,0 11,7 16, ,00 13, 취부홀없음 / without mounting holes 21, ,00 13, , ,3 1933,4 11,7 21,40 1) 이랙은왼쪽측면으로계속연결하여사용이가능합니다. 2) 볼트의크기및수로인해구동력이제한될수있습니다. 1) This racks could be used for continous linking only with the left side (see sketch). 2) The screw joint limits the feed force. 토탈피치에러 GT f /1000 0,048 mm. 인덕션하드닝과치면연마 침탄처리된재질 16MnCr5 하드닝후모든면연마처리함 랙의설치는 ZF-2 페이지를참조하십시오. 랙간의정밀조립을위해 ZF-4 페이지나와있는정밀조립용랙키트사용하실것을권장합니다. Total pitch error GT f /1000 0,048 mm. Teeth induction-hardened and ground material 16MnCr5, carburized ground on all sides after hardening Mounting racks, see page ZF-2. To achieve precision rack joints, we recommend our patented rack assembly kit, see page ZF-4. 랙과피니언의윤활에있어 ZE-1 페이지에나와있는자동윤활장치를사용하실것을권장합니다. For lubrication of racks & pinions, we recommend our automatic lubrication systems, see page ZE-1. 랙과피니언선정및계산은 ZD-1 페이지를참조하십시오. 랙설치를위한볼트와핀은 ZF-3 페이지를참조하십시오. For the calculation and selection of the rack & pinion drive, see page ZD-1. Screws for rack mounting, see page ZF-3. ZA 6 Maße / Dimensions in mm

144 HPR 랙모듈 HPR racks module 1,5 12 Q6 급 Quality 6 주문번호모듈잇수취부홀수 Order code Module L 1 L 2 N of teeth b h k h 0 f a I N of holes h d 1 d 2 t a 1 I 1 d ) 1,5 500,00 6, ,5 2 62, ,7 436,6 5,7 1, ,5 500,00 6, ,5 2 취부홀없음 / without mounting holes 1, ,5 1000,00 6, ,5 2 62, ,7 936,6 5,7 2, ,5 1000,00 6, ,5 2 취부홀없음 / without mounting holes 2, ,00 8, , ,7 936,6 5,7 4, ,00 8, 취부홀없음 / without mounting holes 4, ,00 8, , ,7 1436,6 5,7 6, ,00 8, 취부홀없음 / without mounting holes 6, ,00 8, , ,7 1936,6 5,7 8, ,00 8, 취부홀없음 / without mounting holes 8, ,00 10, , ,0 930,0 7,7 5, ,00 10, 취부홀없음 / without mounting holes 5, ,00 10, , ,0 1430,0 7,7 8, ,00 10, 취부홀없음 / without mounting holes 8, ,00 10, , ,0 1930,0 7,7 11, ,00 10, 취부홀없음 / without mounting holes 11, ) ,00 13, , ,3 933,4 7,7 10, ,00 13, 취부홀없음 / without mounting holes 10, ,00 13, , ,3 939,4 11,7 13, ) ,67 13, , ,3 1433,0 11,7 19, ,00 13, , ,3 1933,4 7,7 21, ,00 13, 취부홀없음 / without mounting holes 21, ,00 13, , ,3 1933,4 11,7 21, ) 5 500,00 17, ,5 62, ,5 425,0 11,7 6, ,00 17, ,5 취부홀없음 / without mounting holes 6, ,00 17, ,5 62, ,5 925,0 11,7 13, ,00 17, ,5 취부홀없음 / without mounting holes 13, ,00 17, ,5 62, ,5 1425,0 11,7 19, ,00 17, ,5 취부홀없음 / without mounting holes 19, ,00 17, ,5 62, ,5 1925,0 11,7 26, ,00 17, ,5 취부홀없음 / without mounting holes 26, ) 6 500,00 20, ,5 62, ,5 425,0 15,7 9, ,00 20, ,5 취부홀없음 / without mounting holes 9, ,00 20, ,5 62, ,5 925,0 15,7 18, ,00 20, ,5 취부홀없음 / without mounting holes 18, ,00 20, ,5 62, ,5 1425,0 15,7 27, ,00 20, ,5 취부홀없음 / without mounting holes 27, ,00 20, ,5 62, ,5 1925,0 15,7 36, ,00 20, ,5 취부홀없음 / without mounting holes 36, ) 8 480,00 28, ,5 60, ,0 240,0 19,7 21, ,00 28, ,5 취부홀없음 / without mounting holes 21, ,00 28, ,5 60, ,0 720,0 19,7 42, ,00 28, ,5 취부홀없음 / without mounting holes 42, ,00 28, ,5 60, ,0 1680,0 19,7 85, ,00 28, ,5 취부홀없음 / without mounting holes 85, ,00 35, ,5 62, ,0 750,0 19,7 68, ,00 35, ,5 취부홀없음 / without mounting holes 68, ,00 35, ,5 62, ,0 19,7 103, ,00 35, ,5 취부홀없음 / without mounting holes 103, ,00 42, ,5 40, ,0 750,0 19,7 111, ,00 42, ,5 취부홀없음 / without mounting holes 111,00 1) 이랙은왼쪽측면으로계속연결하여사용이가능합니다. 2) 볼트의크기및수로인해구동력이제한될수있습니다. 토탈피치에러 GT f /1000 0,048 mm. 자세한정보를위해다음의페이지를참고하십시오.. 1) This racks could be used for continous linking only with the left side (see sketch). 2) The screw joint limits the feed force. Total pitch error GT f /1000 0,048 mm. Further information see next page. Maße / Dimensions in mm ZA 7

145 HPR 랙모듈 2-5 HPR racks module 2 5 Q7 급 Quality 7 주문번호모듈잇수취부홀수. Order code Module L 1 L 2 N of teeth b h k h 0 f a I N of holes h d 1 d 2 t a 1 I 1 d ,00 8, , ,7 936,6 5,7 4, ,00 8, , ,7 1436,6 5,7 6, ,00 8, , ,7 1936,6 5,7 8, ,00 10, , ,0 930,0 7,7 5, ,00 10, , ,0 1430,0 7,7 8, ,00 10, , ,0 1930,0 7,7 11, ,00 13, , ,3 933,4 11,7 10, ) ,67 13, , ,3 1433,0 11,7 16, ,00 13, , ,3 1933,4 11,7 21, ,00 17, ,5 62, ,5 925,0 11,7 13, ,00 17, ,5 62, ,5 1425,0 11,7 19, ,00 17, ,5 62, ,5 1925,0 11,7 26, ,00 20, ,5 62, ,5 925,0 15,7 18, ,00 20, ,5 62, ,5 1425,0 15,7 27, ,00 20, ,5 62, ,5 1925,0 15,7 36, ,00 28, ,5 60, ,0 720,0 19,7 42, ,00 28, ,5 60, ,0 1200,0 19,7 65, ,00 28, ,5 60, ,0 1680,0 19,7 85, ,00 35, ,5 62, ,0 750,0 19,7 68, ,00 35, ,5 62, ,0 1425,0 19,7 104,00 1) 이랙은왼쪽측면으로계속연결하여사용이가능합니다. 1) This racks could be used for continous linking only with the left side (see sketch). 토탈피치에러 GT f /1000 0,060 mm. Total pitch error GT f /1000 0,060 mm. 인덕션하드닝과치면연마 재질 C45 하드닝후모든면연마처리함 Teeth induction-hardened and ground material C45 ground on all sides after hardening 랙의설치는 ZF-2 페이지를참조하십시오. Mounting racks, see page ZF-2. 랙의정밀한연결을위해 ZF-4 페이지나와있는조립용키트랙을사용하실것을권장합니다. To achieve precision rack joints, we recommend our patented rack assembly kit, see page ZF-4. 랙과피니언의윤활에있어 ZE-1 페이지에나와있는자동윤활장치를사용하실것을권장합니다. For lubrication of racks & pinions, we recommend our automatic lubrication systems, see page ZE-1. 랙과피니언선정및계산은 ZD-1 페이지를참조하십시오. For the calculation and selection of the rack & pinion drive, see page ZD-1. 랙설치를위한볼트와핀은 ZF-3 페이지를참조하십시오. Screws for rack mounting, see page ZF-3. ZA 8 Maße / Dimensions in mm

146 PR 랙모듈 2-5 PR racks module 2 5 Q8 급 Quality 8 주문번호모듈잇수취부홀수 Order code Module L 1 L 2 N of teeth b h k h 0 f a I N of holes h d 1 d 2 t a 1 I 1 d ,00 8, , ,7 936,6 5,7 4, ,00 10, , ,0 930,0 7,7 5, ,00 13, , ,3 933,4 11,7 10, ,00 17, ,5 62, ,5 925,0 11,7 13,00 토탈피치에러 GT f /1000 0,060 mm. Total pitch error GT f /1000 0,060 mm. 인덕션하드닝과치면연마 재질 C45 표면처리한브라이트스틸 Teeth induction-hardened and ground material C45 bright steel, profile blasted 랙의설치는 ZF-2 페이지를참조하십시오. Mounting racks, see page ZF-2. 랙의정밀한연결을위해 ZF-4 페이지나와있는조립용키트랙을사용하실것을권장합니다. To achieve precision rack joints, we recommend our patented rack assembly kit, see page ZF-4. 랙과피니언의윤활에있어 ZE-1 페이지에나와있는자동윤활장치를사용하실것을권장합니다. For lubrication of racks & pinions, we recommend our automatic lubrication systems, see page ZE-1. 랙과피니언선정및계산은 ZD-1 페이지를참조하십시오. For the calculation and selection of the rack & pinion drive, see page ZD-1. 랙설치를위한볼트와핀은 ZF-3 페이지를참조하십시오. Screws for rack mounting, see page ZF-3. Maße / Dimensions in mm ZA 9

147 PR 랙모듈 2-5 PR racks module 2 5 Q8 급 Quality 8 주문번호모듈잇수취부홀수. Order code Module L 1 L 2 N of teeth b h k h 0 f a I N of holes h d 1 d 2 t a 1 I 1 d ,00 8, , ,7 436,6 5,7 2, ,00 8, 취부홀없음 / without mounting holes 2, ,00 8, , ,7 936,6 5,7 4, ,00 8, 취부홀없음 / without mounting holes 4, ,00 8, , ,7 1936,6 5,7 8, ,00 8, 취부홀없음 / without mounting holes 8, ,00 10, , ,0 430,0 7,7 3, ,00 10, 취부홀없음 / without mounting holes 3, ,00 10, , ,0 930,0 7,7 6, ,00 10, 취부홀없음 / without mounting holes 6, ,00 10, , ,0 1930,0 7,7 12, ,00 10, 취부홀없음 / without mounting holes 12, ,2) 4 506,67 14, , ,3 433,0 7,7 5, ,67 14, 취부홀없음 / without mounting holes 5, ,00 14, , ,3 933,4 7,7 10, ,00 14, 취부홀없음 / without mounting holes 10, ,00 14, , ,3 1933,4 7,7 21, ,00 14, 취부홀없음 / without mounting holes 21, ,00 17, ,5 62, ,5 425,0 11,7 6, ,00 17, ,5 취부홀없음 / without mounting holes 6, ,00 17, ,5 62, ,5 925,0 11,7 13, ,00 17, ,5 취부홀없음 / without mounting holes 13, ,00 17, ,5 62, ,5 1925,0 11,7 26, ,00 17, ,5 취부홀없음 / without mounting holes 26,00 1) 이랙은왼쪽측면으로계속연결하여사용이가능합니다. 2) 볼트의크기및수로인해구동력이제한될수있습니다. 1) This racks could be used for continous linking only with the left side (see sketch). 2) The screw joint limits the feed force. 토탈피치에러 GT f /1000 0,100 mm. 가공된치형 조질처리된재질 42CrMo4 브라이트스틸, 후면가공 Total pitch error GT f /1000 0,100 mm. Milled teeth material 42CrMo4, quenched and tempered bright steel, backside machined 랙의설치는 ZF-2 페이지를참조하십시오. 랙의정밀한연결을위해 ZF-4 페이지나와있는조립용키트랙을사용하실것을권장합니다. Mounting racks, see page ZF-2. To achieve precision rack joints, we recommend our patented rack assembly kit, see page ZF-4. 랙과피니언의윤활에있어 ZE-1 페이지에나와있는자동윤활장치를사용하실것을권장합니다. For lubrication of racks & pinions, we recommend our automatic lubrication systems, see page ZE-1. 랙과피니언선정및계산은 ZD-1 페이지를참조하십시오. For the calculation and selection of the rack & pinion drive, see page ZD-1. 랙설치를위한볼트와핀은 ZF-3 페이지를참조하십시오. Screws for rack mounting, see page ZF-3. ZA 10 Maße / Dimensions in mm

148 BR 랙모듈 BR racks module 1,5 10 Q9 급 Quality 9 주문번호모듈잇수취부홀수. Order code Module L 1 L 2 N of teeth b h k h 0 f a I N of holes h d 1 d 2 t a 1 I 1 d ,5 1000,00 6, ,5 62, ,7 936,6 5,7 1, ,5 1000,00 6, ,5 취부홀없음 / without mounting holes 1, ,5 1500,00 6, ,5 62, ,7 1436,6 5,7 1, ,5 1500,00 6, ,5 취부홀없음 / without mounting holes 1, ,5 2000,00 6, ,5 62, ,7 1936,6 5,7 2, ,5 2000,00 6, ,5 취부홀없음 / without mounting holes 2, ,00 9, , ,7 436,6 5,7 2, ,00 9, 취부홀없음 / without mounting holes 2, ,00 9, , ,7 936,6 5,7 4, ,00 9, 취부홀없음 / without mounting holes 4, ,00 9, , ,7 1936,6 5,7 8, ,00 9, 취부홀없음 / without mounting holes 8, ,00 11, , ,0 430,0 7,7 3, ,00 11, 취부홀없음 / without mounting holes 3, ,00 11, , ,0 930,0 7,7 6, ,00 11, 취부홀없음 / without mounting holes 6, ,00 11, , ,0 1930,0 7,7 12, ,00 11, 취부홀없음 / without mounting holes 12, ,00 11, , ,0 2930,0 7,7 18, ,00 11, 취부홀없음 / without mounting holes 18, ) 4 506,67 14, , ,3 433,0 7,7 5, ,67 14, 취부홀없음 / without mounting holes 5, ,00 14, , ,3 933,4 7,7 11, ,00 14, 취부홀없음 / without mounting holes 11, ,00 14, , ,3 1933,4 7,7 22, ,00 14, 취부홀없음 / without mounting holes 22, ,00 17, , ,5 925,0 11,7 13, ,00 17, 취부홀없음 / without mounting holes 13, ,00 17, , ,5 1925,0 11,7 26, ,00 17, 취부홀없음 / without mounting holes 26, ,00 21, , ,5 925,0 15,7 20, ,00 21, 취부홀없음 / without mounting holes 20, ,00 21, , ,5 1925,0 15,7 40, ,00 21, 취부홀없음 / without mounting holes 40, ,00 28, , ,0 720,0 19,7 44, ,00 28, 취부홀없음 / without mounting holes 44, ,00 28, , ,0 1680,0 19,7 89, ,00 28, 취부홀없음 / without mounting holes 89, ,00 35, , ,7 69, ,00 35, 취부홀없음 / without mounting holes 69,80 1) 이랙은왼쪽측면으로계속연결하여사용이가능합니다. 1) This racks could be used for continous linking only with the left side (see sketch). 토탈피치에러 GT f /1000 0,150 mm. 가공된치형 재질 C45 브라이트스틸 랙의설치는 ZF-2 페이지를참조하십시오. 자세한정보를위해 ZA-10 페이지를참고하십시오.. Total pitch error GT f /1000 0,150 mm. Milled teeth material C45 bright steel Mounting racks, see page ZF-2. Further information see page ZA 10. Maße / Dimensions in mm ZA 11

149 BR 랙모듈 PR racks module 1,5 6 Q10 급 Quality 10 주문번호모듈잇수취부홀수 Order code Module L 1 L 2 N of teeth b h k h 0 f a I N of holes h d 1 d 2 t a 1 I 1 d ) 1,5 500,00 6, ,5 2 62, ,7 436,6 5,7 1, ,5 500,00 6, ,5 2 취부홀없음 / without mounting holes 1, ,5 1000,00 6, ,5 2 62, ,7 936,6 5,7 2, ,5 1000,00 6, ,5 2 취부홀없음 / without mounting holes 2, ) 2 500,00 8, , ,7 436,6 5,7 2, ,00 8, 취부홀없음 / without mounting holes 2, ,00 8, , ,7 936,6 5,7 4, ,00 8, 취부홀없음 / without mounting holes 4, ,00 8, , ,7 1936,6 5,7 8, ,00 8, 취부홀없음 / without mounting holes 8, ) 3 500,00 10, , ,0 430,0 7,7 3, ,00 10, 취부홀없음 / without mounting holes 3, ,00 10, , ,0 930,0 7,7 6, ,00 10, 취부홀없음 / without mounting holes 6, ,00 10, , ,0 1930,0 7,7 12, ,00 10, 취부홀없음 / without mounting holes 12, ) 2) 4 506,67 14, , ,3 433,0 7,7 5, ,67 14, 취부홀없음 / without mounting holes 5, ) ,00 14, , ,3 933,4 7,7 10, ,00 14, 취부홀없음 / without mounting holes 10, ,00 14, , ,3 933,4 11,7 10, ) ,667 14, , ,3 1433,4 11,7 15, ,00 14, , ,3 1933,4 7,7 21, ,00 14, 취부홀없음 / without mounting holes 21, ,00 14, , ,3 1933,4 11,7 21, ) 5 500,00 17, ,5 62, ,5 425,0 11,7 6, ,00 17, ,5 취부홀없음 / without mounting holes 6, ,00 17, ,5 62, ,5 925,0 11,7 13, ,00 17, ,5 취부홀없음 / without mounting holes 13, ,00 17, ,5 62, ,5 1925,0 11,7 26, ,00 17, ,5 취부홀없음 / without mounting holes 26, ) 6 500,00 21, ,5 62, ,5 425,0 15,7 9, ,00 21, ,5 취부홀없음 / without mounting holes 9, ,00 21, ,5 62, ,5 925,0 15,7 19, ,00 21, ,5 취부홀없음 / without mounting holes 19, ,00 21, ,5 62, ,5 1925,0 15,7 39, ,00 21, ,5 취부홀없음 / without mounting holes 39,60 1) 이랙은왼쪽측면으로계속연결하여사용이가능합니다. 2) 볼트의크기및수로인해구동력이제한될수있습니다. 1) This racks could be used for continous linking only with the left side (see sketch). 2) The screw joint limits the feed force. 토탈피치에러 GT f /1000 0,200 mm. Total pitch error GT f /1000 0,200 mm. 가공치형에인덕션하드닝 재질 C45 후면가공, 표면처리 Milled teeth and induction hardened material C45 backside machined, profile blasted 자세한정보를위해 ZA-13 페이지를참조하십시오. Further information see page ZA 13. ZA 12 Maße / Dimensions in mm

150 BR 랙모듈 8-12 PR racks module 8 12 Q10 급 Quality 10 주문번호모듈잇수취부홀수 Order code Module L 1 L 2 N of teeth b h k h 0 f a I N of holes h d 1 d 2 t a 1 I 1 d ) 8 480,00 28, ,5 60, , ,7 21, ,00 28, ,5 취부홀없음 / without mounting holes 21, ,00 28, ,5 60, , ,7 42, ,00 28, ,5 취부홀없음 / without mounting holes 42, ,00 28, ,5 60, , ,7 85, ,00 28, ,5 취부홀없음 / without mounting holes 85, ,00 35, ,5 62, , ,7 68, ,00 35, ,5 취부홀없음 / without mounting holes 68, ,00 42, ,5 40, , ,7 120, ,00 42, ,5 취부홀없음 / without mounting holes 120,00 1) 이랙은왼쪽측면으로계속연결하여사용이가능합니다. 2) 볼트의크기및수로인해구동력이제한될수있습니다. 1) This racks could be used for continous linking only with the left side (see sketch). 2) The screw joint limits the feed force. 토탈피치에러 GT f /1000 0,200 mm. Total pitch error GT f /1000 0,200 mm. 인덕션하드닝과치면연마 재질 C45 후면가공, 표면처리 Milled teeth and induction hardened material C45 backside machined, profile blasted 랙의설치는 ZF-2 페이지를참조하십시오. Mounting racks, see page ZF-2. 랙의정밀한연결을위해 ZF-4 페이지나와있는조립용키트랙을사용하실것을권장합니다. To achieve precision rack joints, we recommend our patented rack assembly kit, see page ZF-4. 랙과피니언의윤활에있어 ZE-1 페이지에나와있는자동윤활장치를사용하실것을권장합니다. For lubrication of racks & pinions, we recommend our automatic lubrication systems, see page ZE-1. 랙과피니언선정및계산은 ZD-1 페이지를참조하십시오. For the calculation and selection of the rack & pinion drive, see page ZD-1. 랙설치를위한볼트와핀은 ZF-3 페이지를참조하십시오. Screws for rack mounting, see page ZF-3. Maße / Dimensions in mm ZA 13

151 고정밀랙과조합용 EN ISO A 타입 TR 피니언 TR-Gear for interface analog EN ISO A optimized for precision-rack-system 볼트 PCD-ø 50, 헬리컬치형, 19 31' 42", 왼나사 bolt circle-ø 50, helical tooth system, left-hand 16MnCr5, 케이스하드닝 case-hardened DIN 912 에의한 12.9 고강성볼트를사용하시오. With Screws 12.9 DIN 912 a 0 = d wz 2 + h 0 기어등급 Gearing grade 5 플랜지 : 연강 Flange: soft 주문코드 잇수 프로파일 체결방식 수정계수 Order code No. of Profile Interface teeth modific. factor z x d wz d k b 1 b 2 L a 0 ISO d 1 G d a h8 L 모듈 2 / Module ,5 27,46 31,50 26, ,00 35, A M , ,95 37,95 26, ,67 38, A M ,6 잇수는최소 12 개부터최대 16 개이며더많은잇수가필요시문의바람. Further number of teeth on request, min. number of teeth 12, max. number of teeth 16 볼트 PCD-ø 63, 헬리컬치형, 19 31' 42", 왼나사 bolt circle-ø 63, helical tooth system, left-hand 16MnCr5, 케이스하드닝 case-hardened DIN 912 에의한 12.9 고강성볼트를사용하시오. With Screws 12.9 DIN 912 a 0 = d wz 2 + h 0 기어등급 Gearing grade 5 플랜지 : 연강 Flange: soft 주문코드 잇수 프로파일 체결방식 수정계수 Order code No. of Profile Interface teeth modific. factor [mm] [mm] [mm] [mm] [mm] z x d wz d k b 1 b 2 L a 0 ISO d 1 G d a h8 L 모듈 2 / Module ,5 27,46 31,5 26, ,00 35, A M , ,32 44,3 26, ,67 42, A M , ,81 52,8 26, ,33 46, A M ,0 잇수는최소 12 개부터최대 23 개이며더많은잇수가필요시문의바람. Further number of teeth on request, min. number of teeth 12, max. number of teeth 23 모듈 3 / Module ,5 41,20 47,2 32,5 47,5 120,00 46, A M , ,3 46,36 52,4 32,5 47,5 140,00 49, A M ,0 잇수는최소 12 개부터최대 14 개이며더많은잇수가필요시문의바람. Further number of teeth on request, min. number of teeth 12, max. number of teeth 14 ZA 14 Maße / Dimensions in mm

152 고정밀랙과조합용 EN ISO A 타입 TR 피니언 TR-Gear for interface analog EN ISO A optimized for precision-rack-system 볼트 PCD-ø 80, 헬리컬치형, 19 31' 42", 왼나사 bolt circle-ø 80, helical tooth system, left-hand 16MnCr5, 케이스하드닝 case-hardened DIN 912 에의한고강성볼트를사용하시오. With Screws 12.9 DIN 912 a 0 = d wz 2 + h 0 기어급수 Gearing grade 5 플랜지 : 연강 Flange: soft 주문코드 잇수 프로파일 체결방식 수정계수 Order code No. of Profile Interface teeth modific. factor z x d wz d k b 1 b 2 L a 0 ISO d 1 G d a h8 L 모듈 2 / Module ,5 27,46 31,5 26, ,00 37, A M , (1) ,81 52,8 26, ,33 46, A M , (1) ,54 65,5 26, ,33 52, A M ,9 잇수는최소 12 개부터최대 29 개이며더많은잇수가필요시문의바람. Further number of teeth on request, min. number of teeth 12, max. number of teeth 29 모듈 3 / Module ,5 41,20 47,2 32,5 52,5 120,00 46, A M , ,93 56,9 32,5 52,5 160,00 51, A M , (1) ,11 60,1 32,5 52,5 170,00 53, A M , ,48 66,5 32,5 52,5 190,00 56, A M ,0 잇수는최소 12 개부터최대 19 개이며더많은잇수가필요시문의바람. / Further number of teeth on request, min. number of teeth 12, max. number of teeth 19 모듈 4 / Module ,5 54,93 62,9 45, ,00 62, A M ,1 잇수는최소 12 개부터최대 13 개이며더많은잇수가필요시문의바람. urther number of teeth on request, min. number of teeth 12, max. number of teeth 13 카운트베어링을위한피니언으로도이용가능합니다. / Also available as pinion for counter bearing. Maße / Dimensions in mm ZA 15

153 고정밀랙과조합용 EN ISO A 타입 TR 피니언 TR-Gear for interface analog EN ISO A optimized for precision-rack-system 볼트 PCD-ø 125, 헬리컬치형, 19 31' 42", 왼나사 bolt circle-ø 125, helical tooth system, left-hand 16MnCr5, 케이스하드닝 case-hardened DIN 912 에의한 12.9 고강성볼트를사용하시오. With Screws 12.9 DIN 912 a 0 = d wz 2 + h 0 기어등급 Gearing grade 5 플랜지 : 연강 Flange: soft 주문코드 잇수- 프로파일 체결방식 수정계수 Order code No. of Profile Interface teeth modific. factor z x d wz d k b 1 b 2 L a 0 ISO d 1 G d a h8 L d b 모듈 3 / Module ,5 41,20 47,20 32,5 57, , A M , ,5 41,20 47,20 32,5 57, , M , ,48 66,50 32,5 57, , A M , ,48 66,50 32,5 57, , M , ,58 85,60 32,5 57, , A M , (1) ,76 88,80 32,5 57, , A M , ,76 88,80 32,5 57, , M , (1) ,86 107,90 32,5 57, , A M , ,86 107,90 32,5 57, , M ,6 잇수는최소 12 개부터최대 32 개이며더많은잇수가필요시문의바람. Further number of teeth on request, min. number of teeth 12, max. number of teeth 32 모듈 4 / Module ,5 54,93 62,90 45,0 70,0 160,00 62, A M , ,5 54,93 62,90 45,0 70,0 160,00 62, M , ,66 71,70 45,0 70,0 200,00 66, A M , ,91 75,90 45,0 70,0 213,33 68, A M , ,15 80,15 32,5 57,5 170,00 53, A M , ,15 80,15 32,5 57,5 170,00 53, M , ,11 81,52 89,50 45,0 70,0 256,10 75, A M , ,11 81,52 89,50 45,0 70,0 256,10 75, M , (1) ,88 92,90 45,0 70,0 266,67 77, A M , ,88 92,90 45,0 70,0 266,67 77, M , ,62 105,60 45,0 70,0 306,67 83, M ,1 잇수는최소 12 개부터최대 23 개이며더많은잇수가필요시문의바람. Further number of teeth on request, min. number of teeth 12, max. number of teeth 23 모듈 5 / Module ,5 68,66 78, ,00 68,33 (2) A M , ,5 68,66 78, ,00 68,33 (2) 125 M , (1) ,88 94, ,67 76,44 (2) A M , ,88 94, ,67 76,44 (2) 125 M , ,49 105, ,00 81,75 (2) A M , ,49 105, ,00 81,75 (2) 125 M ,6 잇수는최소 12 개부터최대 18 개이며더많은잇수가필요시문의바람 Further number of teeth on request, min. number of teeth 12, max. number of teeth 18 모듈 6 / Module ,5 82,39 94, ,00 84, A M , ,5 82,39 94, ,00 84, M , ,5 88,76 100, ,00 87, A M , ,49 107, ,00 90, A M ,8 잇수는최소 12개부터최대 15개이며더많은잇수가필요시문의바람. Further number of teeth on request, min. number of teeth 12, max. number of teeth 15 카운트베어링을위한피니언으로써이용가능합니다 / Also available as pinion for counter bearing. (2) 은 a' 0 = a / For a' 0 = a ZA 16 Maße / Dimensions in mm

154 고정밀랙과조합용 EN ISO A 타입 TR 피니언 TR-Gear for interface analog EN ISO A optimized for precision-rack-system 볼트 PCD-ø 140, 헬리컬치형, 19 31' 42", 왼나사 bolt circle-ø 140, helical tooth system, left-hand 16MnCr5, 케이스하드닝 case-hardened DIN 912 에의한 12.9 고강성볼트를사용하시오. With Screws 12.9 DIN 912 a 0 = d wz 2 + h 0 기어등급 Gearing grade 5 플랜지 : 연강 Flange: soft 주문코드 잇수- 프로파일 체결방식 수정계수수정계수 Order code No. of Profile Interface teeth modific. factor z x d wz d k b 1 b 2 L a 0 ISO d 1 G d a h8 L d b 모듈 4 / Module ,5 54,93 62, ,00 62, M , ,11 81,52 89, ,10 75, M , ,88 92, ,67 77, M , ,88 92, ,67 77, M ,6 잇수는최소 12개부터최대 25개이며더많은잇수가필요시문의바람 Further number of teeth on request, min. number of teeth 12, max. number of teeth 25 모듈 5 / Module ,3 77,27 87, ,33 72,64 (2) 140 M , ,49 105, ,00 81,74 (2) 140 M , ,80 110, ,67 84,40 (2) 140 M ,6 잇수는최소 12 개부터최대 20 개이며더많은잇수가필요시문의바람. Further number of teeth on request, min. number of teeth 12, max. number of teeth 20 모듈 6 / Module ,5 82,39 94, ,00 84, M , ,49 107, ,00 90, M , (1) ,86 113, ,00 93, M ,3 잇수는최소 12 개부터최대 16 개이며더많은잇수가필요시문의바람. Further number of teeth on request, min. number of teeth 12, max. number of teeth 16 카운트베어링을위한피니언으로써이용가능합니다. / Also available as pinion for counter bearing. (2) 은 a' 0 = a / For a' 0 = a Maße / Dimensions in mm ZA 17

155 고정밀랙과조합용 EN ISO A 타입 TR 피니언 TR-Gear for interface analog EN ISO A optimized for precision-rack-system 볼트 PCD-ø 160, 헬리컬치형, 19 31' 42", 왼쪽나사 bolt circle-ø 160, helical tooth system, left-hand ( 조립이가능한타입 ) (Assemblage of the realizable types) DIN 912 에의한 12.9 고강성볼트를사용하시오 With Screws 12.9 DIN 912 a 0 = d wz 2 + h 0 16MnCr5, 케이스하드닝 case-hardened 기어급수. Gearing grade 5 플랜지 : 연강 Flange: soft 주문코드 잇수- 프로파일 체결방식 수정계수 Order code No. of Profile Interface teeth modific. factor z x d wz d k b 1 b 2 L a 0 ISO d 1 G d a h8 L d b 모듈 5 / Module ,5 68,66 78, ,00 68,33 (1) 160 M , ,80 110, ,67 84,40 (1) 160 M ,6 잇수는최소 12 개부터최대 22 개이며더많은잇수가필요시문의바람 Further number of teeth on request, min. number of teeth 12, max. number of teeth 22 모듈 6 / Module ,5 82,39 94, ,00 84, M , ,86 113, ,00 93, M ,9 잇수는최소 12 개부터최대 18 개이며더많은잇수가필요시문의바람. Further number of teeth on request, min. number of teeth 12, max. number of teeth 18 모듈 8 / Module ,5 109,86 125, ,00 125, M ,8 (2) 은... a' 0 = a / For a' 0 = a ZA 18 Maße / Dimensions in mm

156 EN ISO A 타입고정밀피니언모듈 2-3 Gearwheels with ground teeth module 2 3 for interface according to EN ISO A 헬리컬피니언, 19 31' 42", 왼나사 helical tooth system, " left-hand d wz d wz d wz d 5 주문코드그림모듈 잇수 회전당이송거리 체결방식 Order code Fig. Module N of teeth L=PI*d Interface z x (1) d wz d k d 1h6 d 2 d 3 d 4 d H6 5 b 1 b 2 b 3 L ISO , ,80 60,60 20,0 31,5 5, , ,33 0, A-31, ,30 61,29 20,0 31,5 5, , ,00 0, A-31, , ,20 67,00 20,0 31,5 5, , ,33 0, A-31, , ,80 79,60 20,0 31,5 5, , ,33 0, A-31, , ,20 67,00 25,0 40,0 6, , ,33 0, A , ,60 75,30 31,5 50,0 6, , ,00 0, A ,40 80,39 31,5 50,0 6, , ,00 1, A , ,20 84,00 31,5 50,0 6, , ,67 0, A , ,80 106,60 31,5 50,0 6, , ,00 1, A , ,20 84,00 31,5 50,0 6, , ,67 0, A-50 프로파일수정계수 / Profile modification factor d 5 주문코드모듈잇수회전당이송거리체결방식 Order code Module N of teeth L=PI*d Interface z x (1) d wz d k d 1h6 d 2 d 3 d 4 d 5 H6 b 1 b 2 b 3 L ISO , ,40 90,20 40,0 63,0 6, , ,69 1, A , ,80 100,60 40,0 63,0 6, , ,00 1, A ,49 101,49 40,0 63,0 6, , ,00 2, A-63 (1) 프로파일수정계수 / Profile modification factor 최대토크는나사체결력에의해제한됩니다. / The max. torque is limited by the threaded connection. 랙과피니언의축간거리의계산 Calculation of centre distance a between gearwheel and rack. a o = d wz 2 + h o 그림 1 / Fig. 1 그림 2 / Fig. 1 16MnCr5, 케이스하드닝 case-hardened 기어급수 Gearing grade 5 e 24 DIN 912 에의한 12.9 고강성볼트를사용하시오 With Screws 12.9 DIN 912 DIN 912 에의한 12.9 고강성볼트를사용하시오 With Screws 12.9 DIN MnCr5, 케이스하드닝 case-hardened 기어급수 Gearing grade 5 e 24 h o a o Maße / Dimensions in mm ZA 19

157 EN ISO A 타입고정밀피니언모듈 3-5 Gearwheels with ground teeth module 3 5 for interface according to EN ISO A 헬리컬피니언, 19 31' 42", 왼나사 helical tooth system, " left-hand 16MnCr5, 케이스하드닝 case-hardened d wz d 5 기어급수 Gearing grade 5 e 24 DIN 912 에의한 12.9 고강성볼트를사용하시오 With Screws 12.9 DIN 912 주문코드모듈잇수회전당이송거리체결방식 Order code Module N of teeth L=PI*d Interface z x (1) d wz d k d 1h6 d 2 d 3 d 4 d 5 H6 b 1 b 2 b 3 L ISO , ,60 119, , ,00 1, A , ,60 135, , ,00 2, A ,32 135, , ,00 3, A ,40 121, ,5 350,00 3, A ,99 200, , ,00 8, A-125 (1) 프로파일수정계수 / Profile modification factor 최대토크는나사체결력에의해제한됩니다. / The max. torque is limited by the threaded connection. 마찰력을향상시켜주는스페셜심플레이트 Foil coated with diamonds to increase the friction coefficient 주문번호 / Order code 그림번호 / Fig. No. ISO Connection d 1 d 2 d 3 d Bild 1 A 31,5 5,5 20,0 31, Bild 1 A 50 6,6 31,5 50, Bild 2 A 63 6,6 40,0 63, Bild 3 A 80 9,0 50,0 80, Bild 3 A ,0 80,0 125,0 148 연결부위의마찰에따른토크전달동력은사용되는재질에따른마찰계수에의해제한됩니다. 구조에따른사이즈변경이가능하지않을경우, 마찰계수를높혀더높은토크전달을가능하도록합니다. 스페셜심플레이트는마찰계수를증가시킬수있습니다. A transmission of the torque in connections based on friction is limited by the friction coefficient of the materials which are used. The change of the size of a construction is sometimes not possible, so the only possibility to transmit a higher torque is to increase the coefficient of friction. The foil which is coated with diamonds is able to increase this friction coefficient. 재질 Rz p 마찰계수 Material [µm] [Mpa] Coefficient of friction 정적 / Static 동적 / Dynamic 5번시행한평균값 표준편차 5번시행한평균값 표준편차 Average from 5 testresults Standarddeviation Average from 5 testresults Standarddeviation C ,38 0,16 - (HV = 262) 100 0,45 0,07 0,41 0,05 16MnCr ,46 0,14 - (HV = 735) 100 0,34 0,05 0,38 0,11 좀더자세한정보가필요하시면연락주십시오. / If you need more information please contact us. ZA 20 Maße / Dimensions in mm

158 EN ISO A 타입고정밀피니언모듈 2 Gearwheels with ground teeth module 2 for interface according to EN ISO A 헬리컬피니언, 19 31' 42", 왼나사 helical tooth system, " left-hand d wz 인터페이스규격 A50 Are interface A50 16MnCr5, 케이스하드닝 case-hardened 기어등급 Gearing grade 5 e 24 플랜지 : 연강 Flange: soft DIN 912 에의한 12.9 고강성볼트를사용하시오 With Screws 12.9 DIN 912 기어주문코드와플랜지주문코드의구성세트 Set consists of order code gear and order code flange 주문번호주문번호모듈잇수회전당이송거리체결방식피니언플랜지 Order code Order code Module N of L=PI*d Interface Pinion Flange teeth z x (1) d wz d k d 1h6 d 2 d 3 d 4 d 5 d6 d7 b 1 b 2 b 3 b4 L ISO , ,80 60,60 31, ,5 6, ,5 6,5 173,33 0, A-31,5/ ,30 61,29 31, ,5 6, ,5 6,5 180,00 0, A-31,5/ , ,20 67,00 31, ,5 6, ,5 6,5 193,33 0, A-31,5/ , ,80 79,60 31, ,5 6, ,5 6,5 233,33 1, A-31,5/50 (1) 프로파일수정계수 / Profile modification factor d wz 인터페이스규격 A63 Are interface A63 16MnCr5, 케이스하드닝 case-hardened 기어등급 Gearing grade 5 e 24 플랜지 : 연강 Flange: soft DIN 912 에의한 12.9 고강성볼트를사용하시오 With Screws 12.9 DIN 912 기어주문코드와플랜지주문코드의구성세트 Set consists of order code gear and order code flange 주문번호주문번호모듈잇수회전당이송거리체결방식피니언플랜지 Order code Order code Module N of L=PI*d Interface Pinion Flange teeth z x (1) d wz d k d 1h6 d 2 d 3 d 4 d 5 d6 d7 b 1 b 2 b 3 b4 L ISO , ,80 60, ,5 6, ,5 173,33 0, A-31,5/ ,30 61, ,5 6, ,5 180,00 0, A-31,5/ , ,20 67, ,5 6, ,5 193,33 0, A-31,5/ , ,80 79, ,5 6, ,5 233,33 1, A-31,5/63 (1) 프로파일수정계수 / Profile modification factor 최대토크는나사체결력에의해제한됩니다. / The max. torque is limited by the threaded connection. Maße / Dimensions in mm ZA 21

159 EN ISO A 타입고정밀피니언모듈 2-5 Gearwheels with ground teeth module 2 5 for interface according to EN ISO A 헬리컬피니언 19 31' 42", 왼나사 helical tooth system, " left-hand d wz d wz 기어주문코드와플랜지주문코드의구성세트 Set consists of order code gear and order code flange 인터페이스규격 A80 Are interface A80 DIN 912 에의한 12.9 고강성볼트를사용하시오 With Screws 12.9 DIN 912 주문코드주문코드모듈잇수회전당이송거리체결방식피니언플랜지 Order code Order code Module N of L=PI*d Interface Pinion Flange teeth z x (1) d wz d k d 1h6 d 2 d 3 d 4 d 5 d6 d7 b 1 b 2 b 3 b4 L ISO (2) , ,80 60, , ,33 1, A-31,5/50/ (2) (2) ,30 61, , ,00 1, A-31,5/50/ (2) (2) , ,20 67, , ,33 1, A-31,5/50/ (2) (2) , ,80 79, , ,33 1, A-31,5/50/ (2) , ,60 75, , ,00 1, A-50/ ,40 80, , ,00 1, A-50/ , ,20 84, , ,67 1, A-50/ , ,80 106, , ,00 2, A-50/80 (1) 프로파일수정계수 / Profile modification factor (2) 2 플랜지 / 2 Flange 인터페이스규격 A125 Are interface A125 16MnCr5, 케이스하드닝 case-hardened 기어급수 Gearing grade 5 e 24 플랜지 : 연강 Flange: soft 16MnCr5, 케이스하드닝 case-hardened 기어등급 Gearing grade 5 e 24 플랜지 : 연강 Flange: soft 기어주문코드와플랜지주문코드의구성세트 Set consists of order code gear and order code flange DIN 912 에의한 12.9 고강성볼트를사용하시오 With Screws 12.9 DIN 912 주문코드주문코드모듈잇수회전당이송거리체결방식피니언플랜지 Order code Order code Module N of L=PI*d Interface Pinion Flange teeth z x (1) d wz d k d 1h6 d 2 d 3 d 4 d 5 d6 d7 b 1 b 2 b 3 b4 L ISO (2) , ,80 106, ,00 3, A-50/80/ (2) , ,60 119, ,00 3, A80/ , ,60 135, ,00 4, A80/ ,32 135, ,00 5, A80/ ,40 121, ,00 5, A80/125 (1) 프로파일수정계수 / Profile modification factor (2) 2 플랜지 / 2 Flange 최대토크는나사체결력에의해제한됩니다. The max. torque is limited by the threaded connection. ZA 22 Maße / Dimensions in mm

160 DIN 5480 규격에따른피니언 ( 스플라인타입 ) Gearwheels with ground teeth and spline profile according DIN 5480 헬리컬피니언, 19 31' 42", 왼나사 helical tooth system, " left-hand 16MnCr5, 케이스하드닝 case-hardened 기어등급 Gearing grade 5 e 24 DIN 7991 에의한 8.8 와셔와볼트사용 With washer and Screws 8.8 DIN 7991 주문코드잇수모듈프로파일수정계수 Order code N of teeth Module profile modific. factor d wz d k d 1 L d 2 L 1 L 2 b M DIN ,5 60,48 63, ,5 20 M8x25 N22x1,25x30x16x7H 0, , ,20 38, ,5 26 M5x16 N16x0,8x30x18x7H 0, , ,40 40, ,5 26 M5x16 N16x0,8x30x18x7H 0, , ,20 44, ,5 26 M5x16 N16x0,8x30x18x7H 0, , ,20 44, ,5 26 M8x25 N22x1,25x30x16x7H 0, , ,40 48, ,5 26 M8x25 N22x1,25x30x16x7H 0, , ,60 52, ,5 26 M8x25 N22x1,25x30x16x7H 0, ,05 57, ,5 26 M8x25 N22x1,25x30x16x7H 0, , ,80 54, ,0 26 M12x35 N32x1,25x30x24x7H 0, , ,00 59, ,0 26 M12x35 N32x1,25x30x24x7H 0, , ,80 62, ,0 26 M12x35 N32x1,25x30x24x7H 0, , ,40 72, ,0 31 M16x45 N40x2x30x18x7H 0, , ,80 78, ,0 31 M16x45 N40x2x30x18x7H 0, , ,20 85, ,0 31 M16x45 N40x2x30x18x7H 1, , ,08 96, ,0 41 M20x50 N55x2x30x26x7H 1, , ,82 116, ,0 41 M20x50 N70x2x30x34x7H 3,0 랙과피니언의축간거리의계산 Calculation of centre distance a between gearwheel and rack. a o = d wz 2 + h o h o a o d wz d wz Maße / Dimensions in mm ZA 23

161 t 연마타입정밀피니언 - 모듈 Gearwheels with ground teeth module 헬리컬피니언, 연마급, 19 31' 42", 왼나사, 내경 H6 공차 - 키타입 DIN 6885 helical tooth system, ground teeth, " left-hand, with bore Ø H6 and keyway acc. to DIN ,01 A u 0,5 B b 2 B 0,05 A b 2 b 1 16MnCr5, 케이스하드닝 case-hardened d k d d N d k d d N h8 기어등급 Gearing grade 6 e 25 b 1 그림 1 Fig. 1 d 1 A 그림 1 과 3의키홈 Fig Keyway middle of tooth gap 그림 3 Fig. 3 주문코드그림잇수 Order code Fig. N of teeth z d d*pi d k d H6 1 d N b 1 b 2 u t 슈링크디스크페이지 GH-1 shrink-disc on page GH-1 모듈 / Module 1, ) ,83 100,00 34, ,8 0, ) ,83 100,00 34, ,3 0, ) ,83 100,00 34, ,3 0, ) ,42 105,00 36, ,3 0, 모듈 / Module , ,00 42, ,3 0, ,44 133,33 46,4 19* ,8 0, ,44 133,33 46,4 19* ,8 0, ,44 133,33 46, ,8 0, ,44 133,33 46,4 22* ,8 0, ,44 133,33 46, ,8 0, ,56 140,00 48, ,3 0, ,56 140,00 48, ,8 0, ,69 146,67 50,7 19* ,8 0, ,69 146,67 50,7 19* ,8 0, ,69 146,67 50,7 22* ,8 0, ,69 146,67 50,7 22* ,8 0, ,05 166,67 57,1 19* ,8 0, ,05 166,67 57,1 19* ,8 0, ,05 166,67 57, ,8 0, ,05 166,67 57,1 22* ,8 0, ,05 166,67 57,1 22* ,8 0, ,05 166,67 57, ,3 0, ,42 186,67 63,4 19* ,8 0, ,42 186,67 63,4 19* ,8 0, ,42 186,67 63,4 22* ,8 0, ,42 186,67 63,4 22* ,8 0, ,42 186,67 63, ,3 0, ,66 200,00 67, ,3 0, ,66 200,00 67, ,8 0, ,66 200,00 67, ,8 0, ,66 200,00 67, ,3 0, ,66 200,00 67,7 30* ,3 0, ,66 200,00 67, ,3 0, ,66 200,00 67, ,3 0, ,91 213,33 71, ,8 0, ,91 213,33 71,9 22* ,8 0, ,91 213,33 71,9 22* ,8 0, ,91 213,33 71, ,3 0, ,91 213,33 71, ,3 0, ,39 240,00 80, ,3 0, ,76 260,00 86, ,3 1, ,88 266,67 88, ,3 1,1 * 공차 G6 or H7. 1) 기어등급 6f 24 / Gearing grade 6 f 24 ZA 24 Maße / Dimensions in mm

162 0,01 A u 0,5 B t 연마타입정밀피니언 - 모듈 3 Gearwheels with ground teeth module 3 헬리컬피니언, 연마급, 19 31' 42", 왼나사, 내경 H6 공차 - 키타입 DIN 6885 helical tooth system, ground teeth, " left-hand, with bore Ø H6 and keyway acc. to DIN 6885 b 2 B 0,05 A b 2 b 1 16MnCr5, 케이스하드닝 case-hardened d k d d N d k d d N h8 기어등급 Gearing grade 6 e 25 b 1 그림 1 Fig. 1 d 1 그림 1 과 3 의키홈 ig Keyway middle of tooth gap A 그림 3 Fig. 3 주문코드그림잇수 Order code Fig. N of teeth z d d*pi d k d H6 1 d N b 1 b 2 u t 슈링크디스크페이지 GH-1 shrink-disc on page GH-1 모듈 / Module ,66 200,00 69, ,8 0, ,66 200,00 69, ,3 0, ,66 200,00 69, ,3 0, ,66 200,00 69, ,3 0, ,66 200,00 69, ,3 0, ,66 200,00 69, ,3 0, ,03 220,00 76, ,3 0, ,03 220,00 76, ,3 0, ,03 220,00 76,0 32* ,3 1, ,03 220,00 76, ,3 0, ,03 220,00 76,0 40* ,3 1, ,58 250,00 85, ,8 1, ,58 250,00 85, ,3 1, ,58 250,00 85, ,3 1, ,58 250,00 85, ,3 1, ,58 250,00 85, ,3 1, ,58 250,00 85, ,3 1, ,58 250,00 85, ,3 0, ,58 250,00 85, ,3 1, ,58 250,00 85, ,3 1, ,58 250,00 85,6 40* ,3 1, ,13 280,00 95,1 32* ,3 1, ,13 280,00 95,1 40* ,3 1, ,86 320,00 107,85 32* ,3 2, ,86 320,00 107,85 40* ,3 2, * 공차 G6 or H7. Maße / Dimensions in mm ZA 25

163 t 연마타입정밀피니언 - 모듈 4-10 Gearwheels with ground teeth module 4 10 헬리컬피니언, 연마급, 왼나사 19 31' 42", 왼나사, 내경 H6 공차 - 키타입 DIN 6885 helical tooth system, ground teeth, " left-hand, with bore Ø H6 and keyway acc. to DIN ,01 A u 0,5 B b 2 B 0,05 A b 2 b 1 16MnCr5, 케이스하드닝 case-hardened d k d d N d k d d d N N h8 기어등급 Gearing grade 6 e 25 b 1 그림 1 Fig. 1 d 1 A 그림 1 과 3의키홈 Fig Keyway middle of tooth gap 그림 3 Fig. 3 주문코드그림잇수 Order code Fig. N of teeth z d d*pi d k d H6 1 d N b 1 b 2 u t 슈링크디스크페이지 GH-1 shrink-disc on page GH-1 모듈 / Module ,66 200,00 71, ,3 1, ,39 240,00 84, ,3 1, ,88 266,67 92, ,3 1, ,88 266,67 92, ,8 1, ,13 280,00 97, ,3 2, ,13 280,00 97, ,3 1, ,13 280,00 97, ,3 1, ,13 280,00 97, ,8 1, ,37 293,33 101, ,3 2, ,37 293,33 101, ,8 2, ,86 320,00 109, ,3 2, ,86 320,00 109, ,3 2, ,86 320,00 109, ,3 2, ,86 320,00 109, ,8 2, ,86 320,00 109, ,3 2, ,10 333,33 114, ,3 3, ,10 333,33 114, ,8 2, ,10 333,33 114, , 모듈 / Module ,49 300,00 105, ,8 2, ,32 400,00 137, ,8 4, ,32 400,00 137, ,3 4, ,32 400,00 137, ,9 5, 모듈 / Module ,32 400,00 139, ,3 5, ,32 400,00 139, ,9 6, ,16 500,00 171, ,3 9, ,16 500,00 171, ,9 9, 모듈 / Module ,79 480,00 168, ,9 10, * ,80 533,44 185, ,4 13, 모듈 / Module * ,21 666,68 232, ,4 26, * 기어등급 5 f 23 / Gearing grade 5 f 23 ZA 26 Maße / Dimensions in mm

164 연마타입정밀피니언 - 모듈 2-8 Gearwheels with ground teeth module 2 8 헬리컬피니언, 19 31' 42", 왼나사, 내경없는타입 helical tooth system, left-hand, ", without bore 16MnCr5, 침탄고주파하드닝 carburized, teeth ind. hardened 기어등급 Gearing grade 6 e 25 주문번호 모듈 잇수 Order code Module N of teeth d d*pi d k d N b 1 b 2 슈링크디스크페이지 GH-1 shrink-disc on page GH ,20 120,00 42, , ,44 133,33 46, , ,69 146,67 50, , ,05 166,67 57, , ,42 186,67 63, , ,66 200,00 67, , ,91 213,33 71, , ,30 180,00 63, , ,66 200,00 69, , ,03 220,00 76, , ,58 250,00 85, , ,13 280,00 95, , ,39 240,00 84, , ,88 266,67 92, , ,13 280,00 97, , ,37 293,33 101, , ,86 320,00 109, , ,10 333,33 114, , ,71 366,67 126, , ,32 400,00 137, , ,63 416,67 142, , ,32 400,00 139, , ) ,77 533,33 185, , ) 내경 Ø40 H7 / with bore Ø 40 H7 피니언내경가공시 d k 또는 d N 위치를이용하여고정할수있습니다. (ZF-10 참조 ) The pinion could be fixed at d k or d N to be reworked (see page ZF-10). 피니언의최대내경사이즈는문의바람. / Maximum bore diameter of the pinion on request. Maße / Dimensions in mm ZA 27

165 일반피니언 - 모듈 Gearwheels with milled teeth module 1,5 4 헬리컬피니언, 19 31' 42", 왼나사, 기본내경 helical tooth system, left-hand, ", prebored b 연강 / soft Ck d N d 1 b 1 d d k 기어등급 Gearing grade 8 e 25 주문코드 잇수 Order code N of teeth b 1 b d d k d (J8) 1 d N 모듈 / Module 1, ,83 34, , ,79 42, ,22 모듈 / Module ,44 46, , ,05 57, , ,66 67, ,76 모듈 / Module ,66 69, , ,58 85, ,60 모듈 / Module ,66 71, , ,88 92, , ,10 114, ,45 추가정삭가공 ( 내경선삭, 키홈파기, 나사내기등 ) 이단시간내에가능합니다. Further finishing (turning bores, keywaying, threading, etc.) is possible within short time. ZA 28 Maße / Dimensions in mm

166 일반피니언 - 모듈 5-12 Gearwheels with milled teeth module 5 12 헬리컬피니언, 19 31' 42", 왼나사, 기본내경 helical tooth system, left-hand, ", prebored b 연강 / soft Ck d N d 1 b 1 d d k 기어등급 Gearing grade 8 e 25 주문코드 잇수 Order code N of teeth b 1 b d d k d (J8) 1 d N 모듈 / Module ,10 116, , ,60 142, ,2 모듈 / Module ,30 139, , ,20 171, ,8 모듈 / Module ,08 182, ,8 모듈 / Module 10* ,99 211, ,7 모듈 / Module 12* ,18 253, ,2 핸들링을위해 M8 나사가나있음 / with threads for handling 추가정삭가공 ( 내경선삭, 키홈파기, 나사내기등 ) 이단시간내에가능합니다. Further finishing (turning bores, keywaying, threading, etc.) is possible within short time. Maße / Dimensions in mm ZA 29

167 랙 / Rack HPR BR 품질 / Quality 랙 Rack 재질 / material C45 C45 C45 열처리 인덕션하드닝 연강 인덕션하드닝 Heat Treatment ind. hardened soft ind. hardened 피니언 Pinion 재질 / material 16MnCr5 C45 C45 열처리 케이스하드닝 연강 인덕션하드닝 Heat Treatment case hardened soft ind. hardened 피니언잇수 1) PCD d 최대허용구동력 No. of pinion teeth 1) pitch circle dia. Max. Feed Force 12 19,10 mm 3,0 kn 0,4 kn 1,5 kn 13 20,69 mm 3,0 kn 0,4 kn 1,5 kn 14 22,28 mm 4,0 kn 0,5 kn 2,0 kn 15 23,87 mm 4,5 kn 0,5 kn 2,0 kn 16 25,46 mm 4,5 kn 0,6 kn 2,5 kn 17 27,06 mm 5,0 kn 0,6 kn 2,5 kn 18 28,65 mm 5,0 kn 0,6 kn 2,5 kn 19 30,24 mm 5,5 kn 0,7 kn 3,0 kn 20 31,83 mm 6,0 kn 0,7 kn 3,0 kn 21 33,42 mm 6,0 kn 0,8 kn 3,0 kn 22 35,01 mm 6,5 kn 0,8 kn 3,5 kn 23 36,61 mm 7,0 kn 0,8 kn 3,5 kn 24 38,20 mm 7,0 kn 0,9 kn 3,5 kn 25 39,79 mm 7,5 kn 0,9 kn 3,5 kn 26 41,38 mm 8,0 kn 1,0 kn 3,5 kn 27 42,97 mm 8,0 kn 1,0 kn 3,5 kn 28 44,56 mm 8,5 kn 1,0 kn 3,5 kn 29 46,16 mm 9,0 kn 1,0 kn 3,5 kn 30 47,75 mm 9,0 kn 1,0 kn 3,5 kn 31 49,34 mm 9,0 kn 1,0 kn 3,5 kn 32 50,93 mm 9,0 kn 1,0 kn 3,5 kn 33 52,52 mm 9,0 kn 1,0 kn 3,5 kn 34 54,11 mm 9,0 kn 1,0 kn 3,5 kn 35 55,70 mm 9,0 kn 1,0 kn 3,5 kn 36 57,30 mm 9,0 kn 1,0 kn 3,5 kn 37 58,89 mm 9,0 kn 1,0 kn 3,5 kn 38 60,48 mm 9,0 kn 1,0 kn 3,5 kn 39 62,07 mm 9,0 kn 1,5 kn 3,5 kn 40 63,66 mm 9,0 kn 1,5 kn 3,5 kn 1) 적용가능분야참조 (chapter ZA) / check availability (chapter ZA) 랙과피니언구동 - 계산과선정 - 모듈 1.5- 헬리컬치형 Rack and pinion drive calculation and selection module 1,5 helical tooth system 최대허용구동력 1)in kn 충분한그리스급유와 ( ZE-2/3 페이지의자동급유기를사용하거나최소 1 회 / 일수동급유한경우 ), 속도 V= 1.5m/s, 부하계수 1 인상태에서의안전율 1 적용시의최대허용구동력을나타낸것으로참고치입니다. 어플리케이션과배열의계산은때에따라필요합니다. 계산식과예시를참조하십시오.( 페이지 D-2) 1) 키홈에의한토크전달력은별도의계산식의사용을참조하십시오. 슈링크디스크타입은 GH-1 참조 기어에최대허용구동력작용할때나여러피니언동시사용시에는조립볼트의강성을필히체크하여야합니다. Maximum permissible feed forces 1) in kn which are achieved with good grease lubrication (i.e. use of the electronic lubricator described on page ZE-2/3 or manual lubrication at least once a day) and v=1.5 m/s, S B =1.0 as well as a linear load distribution factor of 1.0. The values in the load tables are maximum values under perfect conditions and is a guide value. A calculation of the application and configuration is in any cases needed. Calculation and example see page ZD-2. 1) For keyway transmission make a separate calculation, torque with shrink disc see on page GH-1. When using the maximum capacity of the teeth, or multiple pinions in contact, the mounting screw loads must be checked separately! ZA 30 Maße / Dimensions in mm

168 랙과피니언구동 - 계산과선정 - 모듈 2- 헬리컬치형 Rack and pinion drive calculation and selection module 2 helical tooth system 랙 / Rack UHPR HPR PR BR 품질 / Quality 랙 Rack 재질 / material 16MnCr5 16MnCr5 C45 C45 C45 42CrMo4 C45 C45 열처리 케이스하드닝 인덕션하드닝 인덕션하드닝 인덕션하드닝 퀀칭템퍼링 연강 인덕션하드닝 Heat Treatment case hardened induction hardened ind. hardened ind. hardened quenched + tempered soft induction hardened 피니언 Pinion 재질 / material 16MnCr5 16MnCr5 16MnCr5 16MnCr5 16MnCr5 16MnCr5 C45 16MnCr5 C45 16MnCr5 C45 열처리케이스하드닝케이스하드닝케이스하드닝케이스하드닝케이스하드닝케이스하드닝인덕션하드닝케이스하드닝연강케이스하드닝인덕션하드닝 Heat Treatment case hardened case hardened case hardened case hardened case hardened case hardened ind. hardened case hardened soft case hardened ind. hardened 피니언잇수 1) PCD d 최대허용구동력 No. of pinion teeth 1) pitch circle dia. Maximum Feed Force 12 25,46 mm 8,5 kn 8,0 kn 6,0 kn 6,0 kn 5,0 kn 2,0 kn 1,0 kn 1,0 kn 0,6 kn 3,5 kn 2,5 kn 13 27,59 mm 9,0 kn 8,5 kn 6,0 kn 6,0 kn 5,5 kn 2,0 kn 1,0 kn 1,0 kn 0,6 kn 4,0 kn 2,5 kn 14 29,71 mm 10,5 kn 10,0 kn 7,5 kn 7,5 kn 6,5 kn 2,5 kn 1,5 kn 1,0 kn 0,7 kn 4,5 kn 3,0 kn 15 31,83 mm 12,0 kn 11,0 kn 8,0 kn 8,0 kn 7,0 kn 2,5 kn 1,5 kn 1,5 kn 0,8 kn 5,0 kn 3,5 kn 16 33,95 mm 13,0 kn 12,0 kn 9,0 kn 9,0 kn 7,5 kn 3,0 kn 2,0 kn 1,5 kn 0,9 kn 5,5 kn 3,5 kn 17 36,08 mm 13,5 kn 13,0 kn 9,5 kn 9,5 kn 8,0 kn 3,0 kn 2,0 kn 1,5 kn 1,0 kn 6,0 kn 4,0 kn 18 38,20 mm 14,5 kn 13,5 kn 10,0 kn 10,0 kn 8,5 kn 3,5 kn 2,0 kn 1,5 kn 1,0 kn 6,5 kn 4,0 kn 19 40,32 mm 15,5 kn 14,5 kn 10,5 kn 10,5 kn 9,0 kn 3,5 kn 2,0 kn 2,0 kn 1,0 kn 7,0 kn 4,5 kn 20 42,44 mm 16,5 kn 15,5 kn 11,5 kn 11,5 kn 9,5 kn 4,0 kn 2,5 kn 2,0 kn 1,0 kn 7,0 kn 4,5 kn 21 44,56 mm 17,0 kn 16,0 kn 12,0 kn 12,0 kn 10,5 kn 4,0 kn 2,5 kn 2,0 kn 1,0 kn 7,5 kn 5,0 kn 22 46,69 mm 18,0 kn 17,0 kn 12,5 kn 12,5 kn 11,0 kn 4,0 kn 2,5 kn 2,0 kn 1,0 kn 8,0 kn 5,5 kn 23 48,81 mm 19,0 kn 17,5 kn 13,0 kn 13,0 kn 11,5 kn 4,5 kn 3,0 kn 2,5 kn 1,0 kn 8,5 kn 5,5 kn 24 50,93 mm 19,5 kn 18,0 kn 13,5 kn 13,5 kn 12,0 kn 4,5 kn 3,0 kn 2,5 kn 1,0 kn 8,5 kn 5,5 kn 25 53,05 mm 20,0 kn 18,5 kn 14,5 kn 14,5 kn 12,5 kn 5,0 kn 3,0 kn 2,5 kn 1,5 kn 9,0 kn 5,5 kn 26 55,17 mm 20,0 kn 18,5 kn 15,0 kn 15,0 kn 13,0 kn 5,0 kn 3,0 kn 2,5 kn 1,5 kn 9,0 kn 5,5 kn 27 57,30 mm 20,0 kn 18,5 kn 15,0 kn 15,0 kn 13,0 kn 5,5 kn 3,5 kn 2,5 kn 1,5 kn 9,0 kn 5,5 kn 28 59,42 mm 20,0 kn 18,5 kn 15,0 kn 15,0 kn 13,0 kn 5,5 kn 3,5 kn 3,0 kn 1,5 kn 9,5 kn 5,5 kn 29 61,54 mm 20,0 kn 18,5 kn 15,0 kn 15,0 kn 13,0 kn 6,0 kn 3,5 kn 3,0 kn 1,5 kn 9,5 kn 5,5 kn 30 63,66 mm 20,0 kn 18,5 kn 15,0 kn 15,0 kn 13,0 kn 6,0 kn 4,0 kn 3,0 kn 1,5 kn 9,5 kn 6,0 kn 31 65,78 mm 20,5 kn 19,0 kn 15,5 kn 15,5 kn 13,0 kn 6,0 kn 4,0 kn 3,0 kn 1,5 kn 9,5 kn 6,0 kn 32 67,91 mm 20,5 kn 19,0 kn 15,5 kn 15,5 kn 13,0 kn 6,5 kn 4,0 kn 3,5 kn 1,5 kn 9,5 kn 6,0 kn 33 70,03 mm 20,5 kn 19,0 kn 15,5 kn 15,5 kn 13,5 kn 6,5 kn 4,0 kn 3,5 kn 2,0 kn 9,5 kn 6,0 kn 34 72,15 mm 20,5 kn 19,0 kn 15,5 kn 15,5 kn 13,5 kn 7,0 kn 4,5 kn 3,5 kn 2,0 kn 9,5 kn 6,0 kn 35 74,27 mm 20,5 kn 19,0 kn 15,5 kn 15,5 kn 13,5 kn 7,0 kn 4,5 kn 3,5 kn 2,0 kn 9,5 kn 6,0 kn 36 76,39 mm 20,5 kn 19,0 kn 15,5 kn 15,5 kn 13,5 kn 7,5 kn 4,5 kn 4,0 kn 2,0 kn 9,5 kn 6,0 kn 37 78,52 mm 20,5 kn 19,0 kn 15,5 kn 15,5 kn 13,5 kn 7,5 kn 5,0 kn 4,0 kn 2,0 kn 9,5 kn 6,0 kn 38 80,64 mm 20,5 kn 19,0 kn 15,5 kn 15,5 kn 13,5 kn 7,5 kn 5,0 kn 4,0 kn 2,0 kn 9,5 kn 6,0 kn 39 82,76 mm 20,5 kn 19,0 kn 15,5 kn 15,5 kn 13,5 kn 8,0 kn 5,0 kn 4,0 kn 2,0 kn 9,5 kn 6,0 kn 40 84,88 mm 20,5 kn 19,5 kn 15,5 kn 15,5 kn 13,5 kn 8,0 kn 5,0 kn 4,0 kn 2,0 kn 9,5 kn 6,0 kn 1) 적용가능분야참조 (chapter ZA) / check availability (chapter ZA) 최대허용구동력 -ZA-30 페이지설명참조 / Maximum permissible feed forces description see page ZA-30 Maße / Dimensions in mm ZA 31

169 랙과피니언구동 - 계산과선정 - 모듈 3- 헬리컬치형 Rack and pinion drive calculation and selection module 3 helical tooth system 랙 / Rack UHPR HPR PR BR 품질 / Quality 재질 / material 16MnCr5 16MnCr5 C45 C45 C45 42CrMo4 C45 C45 랙 Rack 열처리 케이스하드닝 인덕션하드닝 인덕션하드닝 인덕션하드닝 퀀칭템퍼링 연강 인덕션하드닝 Heat Treatment case hardened induction hardened ind. hardened ind. hardened quenched + tempered soft induction hardened 피니언 Pinion 재질 / material 16MnCr5 16MnCr5 16MnCr5 16MnCr5 16MnCr5 16MnCr5 C45 16MnCr5 C45 16MnCr5 C45 열처리케이스하드닝케이스하드닝케이스하드닝케이스하드닝케이스하드닝케이스하드닝인덕션하드닝케이스하드닝연강케이스하드닝인덕션하드닝 Heat Treatment case hardened case hardened case hardened case hardened case hardened case hardened ind. hardened case hardened soft case hardened ind. hardened 피니언잇수 1) PCD d 최대허용구동력 No. of pinion teeth 1) pitch circle dia. Maximum Feed Force 12 38,20 mm 13,5 kn 13,0 kn 9,5 kn 9,5 kn 8,0 kn 3,0 kn 2,5 kn 1,5 kn 1,0 kn 5,5 kn 5,0 kn 13 41,38 mm 16,0 kn 15,0 kn 11,0 kn 11,0 kn 9,0 kn 3,5 kn 3,0 kn 1,5 kn 1,5 kn 6,5 kn 6,0 kn 14 44,56 mm 19,0 kn 18,0 kn 13,0 kn 13,0 kn 11,0 kn 4,5 kn 3,5 kn 2,0 kn 1,5 kn 8,0 kn 7,5 kn 15 47,75 mm 21,0 kn 19,5 kn 14,5 kn 14,5 kn 12,0 kn 5,0 kn 4,0 kn 2,5 kn 2,0 kn 9,0 kn 8,0 kn 16 50,93 mm 22,5 kn 21,0 kn 15,5 kn 15,5 kn 13,0 kn 5,0 kn 4,5 kn 2,5 kn 2,0 kn 9,5 kn 8,5 kn 17 54,11 mm 24,0 kn 22,5 kn 16,5 kn 16,5 kn 14,0 kn 5,5 kn 4,5 kn 2,5 kn 2,0 kn 10,0 kn 9,0 kn 18 57,30 mm 25,5 kn 24,0 kn 17,5 kn 17,5 kn 14,5 kn 6,0 kn 5,0 kn 3,0 kn 2,0 kn 11,0 kn 10,0 kn 19 60,48 mm 27,0 kn 25,5 kn 19,0 kn 19,0 kn 15,5 kn 6,0 kn 5,5 kn 3,0 kn 2,5 kn 11,5 kn 10,5 kn 20 63,66 mm 28,5 kn 27,0 kn 20,0 kn 20,0 kn 16,5 kn 6,5 kn 5,5 kn 3,0 kn 2,5 kn 12,0 kn 11,0 kn 21 66,85 mm 29,0 kn 28,5 kn 21,0 kn 21,0 kn 17,5 kn 7,0 kn 6,0 kn 3,5 kn 2,5 kn 13,0 kn 11,5 kn 22 70,03 mm 29,5 kn 29,5 kn 22,0 kn 22,0 kn 18,5 kn 7,5 kn 6,5 kn 3,5 kn 2,5 kn 13,5 kn 12,0 kn 23 73,21 mm 29,5 kn 29,5 kn 23,0 kn 23,0 kn 19,0 kn 7,5 kn 6,5 kn 4,0 kn 3,0 kn 14,0 kn 13,0 kn 24 76,39 mm 29,5 kn 29,5 kn 24,0 kn 24,0 kn 20,0 kn 8,0 kn 7,0 kn 4,0 kn 3,0 kn 15,0 kn 13,0 kn 25 79,58 mm 30,0 kn 30,0 kn 25,5 kn 25,0 kn 21,0 kn 8,5 kn 7,5 kn 4,0 kn 3,0 kn 15,5 kn 13,0 kn 26 82,76 mm 30,0 kn 30,0 kn 26,5 kn 26,5 kn 22,0 kn 8,5 kn 7,5 kn 4,5 kn 3,5 kn 16,0 kn 13,0 kn 27 85,94 mm 30,0 kn 30,0 kn 27,5 kn 27,5 kn 22,5 kn 9,0 kn 8,0 kn 4,5 kn 3,5 kn 17,0 kn 13,5 kn 28 89,13 mm 30,5 kn 30,5 kn 27,5 kn 27,5 kn 23,5 kn 9,5 kn 8,0 kn 4,5 kn 3,5 kn 17,0 kn 13,5 kn 29 92,31 mm 30,5 kn 30,5 kn 27,5 kn 27,5 kn 23,5 kn 10,0 kn 8,5 kn 5,0 kn 4,0 kn 17,0 kn 13,5 kn 30 95,49 mm 30,5 kn 30,5 kn 27,5 kn 27,5 kn 24,0 kn 10,0 kn 9,0 kn 5,0 kn 4,0 kn 17,5 kn 13,5 kn 31 98,68 mm 30,5 kn 30,5 kn 28,0 kn 28,0 kn 24,0 kn 10,5 kn 9,0 kn 5,5 kn 4,0 kn 17,5 kn 13,5 kn ,86 mm 31,0 kn 30,5 kn 28,0 kn 28,0 kn 24,0 kn 11,0 kn 9,5 kn 5,5 kn 4,0 kn 17,5 kn 13,5 kn ,04 mm 31,0 kn 31,0 kn 28,0 kn 28,0 kn 24,0 kn 11,5 kn 10,0 kn 5,5 kn 4,5 kn 17,5 kn 13,5 kn ,23 mm 31,0 kn 31,0 kn 28,0 kn 28,0 kn 24,0 kn 11,5 kn 10,0 kn 6,0 kn 4,5 kn 17,5 kn 13,5 kn ,41 mm 31,0 kn 31,0 kn 28,0 kn 28,0 kn 24,0 kn 12,0 kn 10,5 kn 6,0 kn 4,5 kn 17,5 kn 13,5 kn ,59 mm 31,0 kn 31,0 kn 28,5 kn 28,5 kn 24,5 kn 12,5 kn 11,0 kn 6,0 kn 5,0 kn 17,5 kn 13,5 kn ,77 mm 31,0 kn 31,0 kn 28,5 kn 28,5 kn 24,5 kn 13,0 kn 11,0 kn 6,5 kn 5,0 kn 17,5 kn 13,5 kn ,96 mm 31,0 kn 31,0 kn 28,5 kn 28,5 kn 24,5 kn 13,0 kn 11,5 kn 6,5 kn 5,0 kn 17,5 kn 13,5 kn ,14 mm 31,0 kn 31,0 kn 28,5 kn 28,5 kn 24,5 kn 13,5 kn 11,5 kn 7,0 kn 5,0 kn 17,5 kn 13,5 kn ,32 mm 31,0 kn 31,0 kn 28,5 kn 28,5 kn 24,5 kn 14,0 kn 12,0 kn 7,0 kn 5,5 kn 17,5 kn 13,5 kn 1) 적용가능분야참조 (chapter ZA) / check availability (chapter ZA) 최대허용구동력 -ZA-30 페이지설명참조 / Maximum permissible feed forces description see page ZA-30 ZA 32 Maße / Dimensions in mm

170 랙과피니언구동 - 계산과선정 - 모듈 4- 헬리컬치형 Rack and pinion drive calculation and selection module 4 helical tooth system 랙 / Rack UHPR HPR PR BR 품질 / Quality 재질 / material 16MnCr5 16MnCr5 C45 C45 C45 42CrMo4 C45 C45 랙 Rack 열처리 케이스하드닝 인덕션하드닝 인덕션하드닝 인덕션하드닝 퀀칭템퍼링 연강 인덕션하드닝 Heat Treatment case hardened induction hardened ind. hardened ind. hardened quenched + tempered soft induction hardened 재질 / material 16MnCr5 16MnCr5 16MnCr5 16MnCr5 16MnCr5 16MnCr5 C45 16MnCr5 C45 16MnCr5 C45 피니언 Pinion 열처리 케이스하드닝 케이스하드닝케이스하드닝 케이스하드닝 케이스하드닝 케이스하드닝 인덕션하드닝 케이스하드닝 연강 케이스하드닝 인덕션하드닝 Heat Treatment case hardened case hardened case hardened case hardened case hardened case hardened ind. hardened case hardened soft case hardened ind. hardened 피니언잇수 1) PCD d 최대허용구동력 No. of pinion teeth 1) pitch circle dia. Maximum Feed Force 12 50,93 mm 25,5 kn 24,0 kn 18,0 kn 17,5 kn 15,0 kn 6,0 kn 5,0 kn 3,0 kn 2,0 kn 11,0 kn 9,5 kn 13 55,17 mm 30,0 kn 28,0 kn 20,5 kn 20,5 kn 17,5 kn 7,0 kn 5,5 kn 3,5 kn 2,5 kn 13,0 kn 11,0 kn 14 59,42 mm 34,5 kn 32,5 kn 24,0 kn 24,0 kn 20,5 kn 8,0 kn 6,5 kn 4,0 kn 3,0 kn 15,0 kn 12,5 kn 15 63,66 mm 39,5 kn 37,0 kn 27,5 kn 27,5 kn 23,5 kn 9,5 kn 7,5 kn 4,5 kn 3,5 kn 17,0 kn 14,5 kn 16 67,91 mm 42,5 kn 39,5 kn 29,5 kn 29,5 kn 25,0 kn 10,0 kn 8,0 kn 5,0 kn 3,5 kn 18,5 kn 15,5 kn 17 72,15 mm 45,0 kn 42,0 kn 31,5 kn 31,0 kn 26,5 kn 10,5 kn 8,5 kn 5,5 kn 4,0 kn 19,5 kn 16,5 kn 18 76,39 mm 48,0 kn 45,0 kn 33,5 kn 33,0 kn 28,5 kn 11,5 kn 9,0 kn 5,5 kn 4,0 kn 21,0 kn 17,5 kn 19 80,64 mm 51,0 kn 47,5 kn 35,5 kn 35,0 kn 30,0 kn 12,0 kn 10,0 kn 6,0 kn 4,5 kn 22,5 kn 19,0 kn 20 84,88 mm 54,0 kn 50,0 kn 37,0 kn 37,0 kn 31,5 kn 13,0 kn 10,5 kn 6,5 kn 4,5 kn 23,5 kn 20,0 kn 21 89,13 mm 55,5 kn 53,0 kn 39,0 kn 39,0 kn 33,5 kn 13,5 kn 11,0 kn 7,0 kn 5,0 kn 25,0 kn 21,0 kn 22 93,37 mm 56,0 kn 55,5 kn 41,0 kn 41,0 kn 35,0 kn 14,0 kn 11,5 kn 7,0 kn 5,0 kn 26,0 kn 22,0 kn 23 97,62 mm 56,5 kn 56,5 kn 43,0 kn 43,0 kn 37,0 kn 15,0 kn 12,0 kn 7,5 kn 5,5 kn 27,5 kn 23,0 kn ,86 mm 57,0 kn 57,0 kn 45,0 kn 45,0 kn 38,5 kn 15,5 kn 12,5 kn 8,0 kn 5,5 kn 28,5 kn 23,5 kn ,10 mm 57,5 kn 57,5 kn 47,0 kn 47,0 kn 40,0 kn 16,0 kn 13,0 kn 8,0 kn 6,0 kn 30,0 kn 23,5 kn ,35 mm 58,0 kn 57,5 kn 49,0 kn 49,0 kn 42,0 kn 17,0 kn 13,5 kn 8,5 kn 6,0 kn 30,5 kn 24,0 kn ,59 mm 58,0 kn 58,0 kn 49,5 kn 49,5 kn 42,0 kn 17,5 kn 14,5 kn 9,0 kn 6,5 kn 31,0 kn 24,0 kn ,84 mm 58,5 kn 58,5 kn 49,5 kn 49,5 kn 42,0 kn 18,5 kn 15,0 kn 9,5 kn 6,5 kn 31,0 kn 24,0 kn ,08 mm 58,5 kn 58,5 kn 50,0 kn 50,0 kn 42,5 kn 19,0 kn 15,5 kn 9,5 kn 7,0 kn 31,0 kn 24,0 kn ,32 mm 58,5 kn 58,5 kn 50,0 kn 50,0 kn 42,5 kn 19,5 kn 16,0 kn 10,0 kn 7,0 kn 31,0 kn 24,0 kn ,57 mm 59,0 kn 59,0 kn 50,0 kn 50,0 kn 42,5 kn 20,5 kn 16,5 kn 10,5 kn 7,5 kn 31,0 kn 24,5 kn ,81 mm 59,0 kn 59,0 kn 50,5 kn 50,5 kn 43,0 kn 21,0 kn 17,0 kn 11,0 kn 7,5 kn 31,5 kn 24,5 kn ,06 mm 59,0 kn 59,0 kn 50,5 kn 50,5 kn 43,0 kn 22,0 kn 17,5 kn 11,0 kn 8,0 kn 31,5 kn 24,5 kn ,30 mm 59,5 kn 59,5 kn 50,5 kn 50,5 kn 43,0 kn 22,5 kn 18,0 kn 11,5 kn 8,0 kn 31,5 kn 24,5 kn ,54 mm 59,5 kn 59,5 kn 51,0 kn 51,0 kn 43,5 kn 23,0 kn 19,0 kn 12,0 kn 8,5 kn 31,5 kn 24,5 kn ,79 mm 59,5 kn 59,5 kn 51,0 kn 51,0 kn 43,5 kn 24,0 kn 19,5 kn 12,0 kn 8,5 kn 31,5 kn 24,5 kn ,03 mm 59,5 kn 59,5 kn 51,0 kn 51,0 kn 43,5 kn 24,5 kn 20,0 kn 12,5 kn 9,0 kn 31,5 kn 24,5 kn ,28 mm 59,5 kn 59,5 kn 51,5 kn 51,5 kn 43,5 kn 25,5 kn 20,5 kn 13,0 kn 9,0 kn 32,0 kn 24,5 kn ,52 mm 60,0 kn 59,5 kn 51,5 kn 51,5 kn 43,5 kn 26,0 kn 21,0 kn 13,5 kn 9,5 kn 32,0 kn 24,5 kn ,77 mm 60,0 kn 60,0 kn 51,5 kn 51,5 kn 44,0 kn 27,0 kn 21,5 kn 13,5 kn 10,0 kn 32,0 kn 24,5 kn 1) 적용가능분야참조 (chapter ZA) / check availability (chapter ZA) 최대허용구동력 -ZA-30 페이지설명참조 / Maximum permissible feed forces description see page ZA-30 Maße / Dimensions in mm ZA 33

171 랙과피니언구동 - 계산과선정 - 모듈 5- 헬리컬치형 Rack and pinion drive calculation and selection module 5 helical tooth system 랙 / Rack UHPR HPR PR BR 품질 / Quality 재질 / material 16MnCr5 16MnCr5 C45 C45 C45 42CrMo4 C45 C45 랙 Rack 열처리 케이스하드닝 인덕션하드닝 인덕션하드닝 인덕션하드닝 퀀칭템퍼링 연강 인덕션하드닝 Heat Treatment case hardened induction hardened ind. hardened ind. hardened quenched + tempered soft induction hardened 피니언 Pinion 재질 / material 16MnCr5 16MnCr5 16MnCr5 16MnCr5 16MnCr5 16MnCr5 C45 16MnCr5 C45 16MnCr5 C45 열처리케이스하드닝케이스하드닝케이스하드닝케이스하드닝케이스하드닝케이스하드닝인덕션하드닝케이스하드닝연강케이스하드닝인덕션하드닝 Heat Treatment case hardened case hardened case hardened case hardened case hardened case hardened ind. hardened case hardened soft case hardened ind. hardened 피니언잇수 1) PCD d 최대허용구동력 No. of pinion teeth 1) pitch circle dia. Maximum Feed Force 12 63,66 mm 28,0 kn 40,5 kn 28,0 kn 28,0 kn 23,5 kn 9,5 kn 7,5 kn 5,0 kn 3,5 kn 17,5 kn 15,0 kn 13 68,97 mm 32,5 kn 47,0 kn 32,5 kn 32,5 kn 27,5 kn 11,0 kn 9,0 kn 5,5 kn 4,0 kn 20,5 kn 17,5 kn 14 74,27 mm 37,5 kn 54,5 kn 37,5 kn 37,5 kn 32,0 kn 13,0 kn 10,5 kn 6,5 kn 4,5 kn 23,5 kn 20,0 kn 15 79,58 mm 43,0 kn 62,0 kn 43,0 kn 43,0 kn 36,5 kn 14,5 kn 12,0 kn 7,5 kn 5,5 kn 27,0 kn 23,0 kn 16 84,88 mm 46,0 kn 66,5 kn 46,0 kn 46,0 kn 39,0 kn 16,0 kn 13,0 kn 8,0 kn 5,5 kn 29,0 kn 24,5 kn 17 90,19 mm 49,5 kn 71,0 kn 49,5 kn 49,5 kn 42,0 kn 17,0 kn 13,5 kn 8,5 kn 6,0 kn 31,0 kn 26,0 kn 18 95,49 mm 52,5 kn 75,5 kn 52,5 kn 52,5 kn 44,5 kn 18,0 kn 14,5 kn 9,0 kn 6,5 kn 33,0 kn 28,0 kn ,80 mm 55,5 kn 80,0 kn 55,5 kn 55,5 kn 47,0 kn 19,0 kn 15,5 kn 9,5 kn 7,0 kn 35,0 kn 29,5 kn ,10 mm 58,5 kn 84,5 kn 58,5 kn 58,5 kn 49,5 kn 20,0 kn 16,5 kn 10,5 kn 7,5 kn 37,0 kn 31,0 kn ,41 mm 62,0 kn 87,0 kn 61,5 kn 61,5 kn 52,5 kn 21,0 kn 17,0 kn 11,0 kn 7,5 kn 39,0 kn 33,0 kn ,71 mm 65,0 kn 88,0 kn 65,0 kn 65,0 kn 55,0 kn 22,5 kn 18,0 kn 11,5 kn 8,0 kn 41,0 kn 34,5 kn ,02 mm 68,0 kn 88,5 kn 68,0 kn 68,0 kn 57,5 kn 23,5 kn 19,0 kn 12,0 kn 8,5 kn 43,0 kn 36,5 kn ,32 mm 71,0 kn 89,5 kn 71,0 kn 71,0 kn 60,5 kn 24,5 kn 20,0 kn 12,5 kn 9,0 kn 45,0 kn 37,0 kn ,63 mm 74,5 kn 90,0 kn 74,5 kn 74,5 kn 63,0 kn 25,5 kn 20,5 kn 13,0 kn 9,5 kn 47,0 kn 37,0 kn ,93 mm 75,0 kn 90,5 kn 75,0 kn 75,0 kn 63,5 kn 26,5 kn 21,5 kn 13,5 kn 10,0 kn 48,0 kn 37,5 kn ,24 mm 75,5 kn 91,0 kn 75,5 kn 75,5 kn 64,0 kn 27,5 kn 22,5 kn 14,0 kn 10,0 kn 48,0 kn 37,5 kn ,54 mm 75,5 kn 91,0 kn 75,5 kn 75,5 kn 64,0 kn 29,0 kn 23,5 kn 15,0 kn 10,5 kn 48,5 kn 38,0 kn ,85 mm 76,0 kn 91,5 kn 76,0 kn 76,0 kn 64,5 kn 30,0 kn 24,5 kn 15,5 kn 11,0 kn 48,5 kn 38,0 kn ,16 mm 76,5 kn 92,0 kn 76,0 kn 76,0 kn 64,5 kn 31,0 kn 25,0 kn 16,0 kn 11,5 kn 49,0 kn 38,0 kn 1) 적용가능분야참조 (chapter ZA) / check availability (chapter ZA) 최대허용구동력 -ZA-30 페이지설명참조 / Maximum permissible feed forces description see page ZA-30 ZA 34 Maße / Dimensions in mm

172 랙과피니언구동 - 계산과선정 - 모듈 6- 헬리컬치형 Rack and pinion drive calculation and selection module 6 helical tooth system 랙 / Rack UHPR HPR BR 품질 / Quality 재질 / material C45 C45 C45 C45 C45 랙 Rack 열처리 인덕션하드닝 인덕션하드닝 연강 인덕션하드닝 Heat Treatment ind. hardened induction hardened soft induction hardened 피니언 Pinion 재질 / material 16MnCr5 16MnCr5 16MnCr5 16MnCr5 C45 16MnCr5 C45 열처리케이스하드닝케이스하드닝케이스하드닝케이스하드닝연강케이스하드닝인덕션하드닝 Heat Treatment case hardened case hardened case hardened case hardened soft case hardened ind. hardened 피니언잇수 1) PCD d 최대허용구동력 No. of pinion teeth 1) pitch circle dia. Maximum Feed Force 12 76,39 mm 40,5 kn 40,5 kn 40,5 kn 7,0 kn 5,0 kn 25,5 kn 21,5 kn 13 82,76 mm 47,5 kn 47,0 kn 47,0 kn 8,0 kn 6,0 kn 29,5 kn 25,0 kn 14 89,13 mm 54,5 kn 54,5 kn 54,5 kn 9,5 kn 7,0 kn 34,5 kn 29,0 kn 15 95,49 mm 62,5 kn 62,5 kn 62,5 kn 11,0 kn 8,0 kn 39,0 kn 33,0 kn ,86 mm 67,0 kn 67,0 kn 67,0 kn 11,5 kn 8,5 kn 42,0 kn 35,5 kn ,23 mm 71,5 kn 71,5 kn 71,5 kn 12,5 kn 9,0 kn 45,0 kn 38,0 kn ,59 mm 76,0 kn 76,0 kn 76,0 kn 13,5 kn 9,5 kn 47,5 kn 40,5 kn ,96 mm 80,5 kn 80,5 kn 80,5 kn 14,0 kn 10,0 kn 50,5 kn 43,0 kn ,32 mm 85,0 kn 85,0 kn 85,0 kn 15,0 kn 10,5 kn 53,5 kn 45,0 kn ,69 mm 89,5 kn 89,5 kn 89,5 kn 15,5 kn 11,5 kn 56,5 kn 47,5 kn ,06 mm 94,0 kn 94,0 kn 94,0 kn 16,5 kn 12,0 kn 59,0 kn 50,0 kn ,42 mm 98,5 kn 98,5 kn 98,5 kn 17,5 kn 12,5 kn 62,0 kn 52,5 kn ,79 mm 103,0 kn 103,0 kn 103,0 kn 18,0 kn 13,0 kn 65,0 kn 53,0 kn ,16 mm 107,0 kn 107,0 kn 107,0 kn 19,0 kn 13,5 kn 66,5 kn 53,5 kn ,52 mm 107,5 kn 107,5 kn 107,5 kn 20,0 kn 14,0 kn 66,5 kn 53,5 kn ,89 mm 108,0 kn 108,0 kn 108,0 kn 20,5 kn 15,0 kn 67,0 kn 54,0 kn ,25 mm 108,5 kn 108,0 kn 108,0 kn 21,5 kn 15,5 kn 67,0 kn 54,0 kn ,62 mm 109,0 kn 108,5 kn 108,5 kn 22,0 kn 16,0 kn 67,5 kn 54,5 kn ,99 mm 109,0 kn 109,0 kn 109,0 kn 23,0 kn 16,5 kn 67,5 kn 54,5 kn 1) 적용가능분야 (chapter ZA) / check availability (chapter ZA) 최대허용구동력 -ZA-30 페이지설명참조 / Maximum permissible feed forces description see page ZA-30 Maße / Dimensions in mm ZA 35

173 랙과피니언구동 - 계산과선정 - 모듈 8- 헬리컬치형 Rack and pinion drive calculation and selection module 8 helical tooth system 랙 / Rack UHPR HPR BR 품질 / Quality 랙 Rack 재질 / material C45 C45 C45 C45 C45 열처리 인덕션하드닝 인덕션하드닝 연강 인덕션하드닝 Heat Treatment ind. hardened induction hardened soft induction hardened 피니언 Pinion 재질 / material 16MnCr5 16MnCr5 16MnCr5 16MnCr5 C45 16MnCr5 C45 열처리케이스하드닝케이스하드닝케이스하드닝케이스하드닝연강케이스하드닝인덕션하드닝 Heat Treatment case hardened case hardened case hardened case hardened soft case hardened ind. hardened 피니언잇수 1) PCD d 최대허용구동력 No. of pinion teeth 1) pitch circle dia. Maximum Feed Force ,86 mm 73,0 kn 72,5 kn 72,5 kn 12,5 kn 9,0 kn 45,5 kn 38,5 kn ,35 mm 84,5 kn 84,5 kn 84,5 kn 15,0 kn 10,5 kn 53,0 kn 44,5 kn ,84 mm 98,0 kn 97,5 kn 97,5 kn 17,0 kn 12,5 kn 61,5 kn 52,0 kn ,32 mm 111,5 kn 111,5 kn 111,5 kn 19,5 kn 14,0 kn 70,0 kn 59,5 kn ,81 mm 119,5 kn 119,5 kn 119,5 kn 21,0 kn 15,0 kn 75,0 kn 63,5 kn ,30 mm 127,5 kn 127,5 kn 127,5 kn 22,5 kn 16,0 kn 80,0 kn 67,5 kn ,79 mm 135,5 kn 135,5 kn 135,5 kn 24,0 kn 17,0 kn 85,0 kn 72,0 kn ,28 mm 143,5 kn 143,5 kn 143,5 kn 25,5 kn 18,0 kn 90,0 kn 76,5 kn ,77 mm 151,5 kn 151,5 kn 151,5 kn 27,0 kn 19,5 kn 95,5 kn 80,5 kn ,25 mm 160,0 kn 160,0 kn 159,5 kn 28,5 kn 20,5 kn 100,5 kn 85,0 kn ,74 mm 168,0 kn 168,0 kn 167,5 kn 29,5 kn 21,5 kn 105,5 kn 89,0 kn ,23 mm 176,0 kn 176,0 kn 176,0 kn 31,0 kn 22,5 kn 110,5 kn 92,5 kn ,72 mm 184,0 kn 184,0 kn 184,0 kn 32,5 kn 23,5 kn 115,5 kn 93,0 kn ,21 mm 187,0 kn 187,0 kn 187,0 kn 34,0 kn 24,5 kn 116,5 kn 93,5 kn ,70 mm 188,0 kn 188,0 kn 188,0 kn 35,5 kn 25,5 kn 117,0 kn 94,0 kn ,18 mm 189,0 kn 189,0 kn 188,5 kn 37,0 kn 26,5 kn 117,5 kn 94,5 kn ,67 mm 189,5 kn 189,5 kn 189,5 kn 38,5 kn 27,5 kn 117,5 kn 95,0 kn ,16 mm 190,5 kn 190,5 kn 190,5 kn 40,0 kn 28,5 kn 118,0 kn 95,0 kn ,65 mm 191,0 kn 191,0 kn 191,0 kn 41,5 kn 29,5 kn 118,5 kn 95,5 kn 1) 적용가능분야참조 (chapter ZA) / check availability (chapter ZA) 최대허용구동력 -ZA-30 페이지설명서참조 / Maximum permissible feed forces description see page ZA-30 ZA 36 Maße / Dimensions in mm

174 랙과피니언구동 - 계산과선정 - 모듈 10- 헬리컬치형 Rack and pinion drive calculation and selection module 10 helical tooth system 랙 / Rack UHPR HPR BR 품질 / Quality 랙 Rack 재질 / material C45 C45 C45 C45 C45 열처리 인덕션하드닝 인덕션하드닝 연강 인덕션하드닝 Heat Treatment ind. hardened induction hardened soft induction hardened 피니언 Pinion 재질 / material 16MnCr5 16MnCr5 16MnCr5 16MnCr5 C45 16MnCr5 C45 열처리케이스하드닝케이스하드닝케이스하드닝케이스하드닝연강케이스하드닝인덕션하드닝 Heat Treatment case hardened case hardened case hardened case hardened soft case hardened ind. hardened 피니언잇수 1) PCD d 최대허용구동력 No. of pinion teeth 1) pitch circle dia. Maximum Feed Force ,32 mm 114,5 kn 114,0 kn 114,0 kn 20,0 kn 14,5 kn 71,5 kn 60,5 kn ,93 mm 132,5 kn 132,5 kn 132,5 kn 23,5 kn 16,5 kn 83,0 kn 70,0 kn ,54 mm 153,5 kn 153,5 kn 153,5 kn 27,0 kn 19,5 kn 96,0 kn 81,5 kn ,16 mm 175,0 kn 175,0 kn 175,0 kn 31,0 kn 22,0 kn 109,5 kn 93,0 kn ,77 mm 187,5 kn 187,5 kn 187,5 kn 33,0 kn 24,0 kn 117,5 kn 99,5 kn ,38 mm 200,0 kn 200,0 kn 200,0 kn 35,5 kn 25,5 kn 125,5 kn 106,0 kn ,99 mm 212,5 kn 212,5 kn 212,5 kn 37,5 kn 27,0 kn 133,5 kn 113,0 kn ,60 mm 225,5 kn 225,5 kn 225,0 kn 40,0 kn 28,5 kn 141,5 kn 119,5 kn ,21 mm 238,0 kn 238,0 kn 237,5 kn 42,0 kn 30,5 kn 149,5 kn 126,0 kn ,82 mm 250,5 kn 250,5 kn 250,5 kn 44,5 kn 32,0 kn 157,0 kn 133,0 kn ,43 mm 263,0 kn 263,0 kn 263,0 kn 46,5 kn 33,5 kn 165,0 kn 140,0 kn ,04 mm 276,0 kn 276,0 kn 276,0 kn 49,0 kn 35,0 kn 173,0 kn 142,0 kn ,65 mm 286,0 kn 285,5 kn 285,5 kn 51,0 kn 37,0 kn 178,0 kn 143,0 kn ,26 mm 287,5 kn 287,0 kn 287,0 kn 53,5 kn 38,5 kn 178,5 kn 143,5 kn 1) 적용가능분야참조 (chapter ZA) / check availability (chapter ZA) 최대허용구동력 -ZA-30 페이지설명서참조 / Maximum permissible feed forces description see page ZA-30 Maße / Dimensions in mm ZA 37

175 랙과피니언구동 - 계산과선정 - 모듈 12- 헬리컬치형 Rack and pinion drive calculation and selection module 12 helical tooth system 랙 / Rack UHPR HPR BR 품질 / Quality 랙 Rack 재질 / material C45 C45 C45 열처리 인덕션하드닝 인덕션하드닝 인덕션하드닝 Heat Treatment ind. hardened ind. hardened induction hardened 피니언 Pinion 재질 / material 16MnCr5 16MnCr5 16MnCr5 C45 열처리케이스하드닝케이스하드닝케이스하드닝인덕션하드닝 Heat Treatment case hardened case hardened case hardened ind. hardened 피니언잇수 1) PCD 최대허용구동력 No. of pinion teeth 1) pitch circle dia. Maximum Feed Force ,79 mm 163,0 kn 163,0 kn 101,0 kn 85,5 kn ,52 mm 189,5 kn 189,5 kn 117,5 kn 99,0 kn ,25 mm 219,0 kn 219,0 kn 136,0 kn 115,0 kn ,99 mm 249,5 kn 249,5 kn 155,0 kn 131,0 kn ,72 mm 267,5 kn 267,0 kn 166,0 kn 140,5 kn ,45 mm 285,5 kn 285,5 kn 177,0 kn 150,0 kn ,18 mm 303,0 kn 303,0 kn 188,5 kn 159,5 kn ,92 mm 321,5 kn 321,0 kn 199,5 kn 169,0 kn ,65 mm 339,5 kn 339,0 kn 210,5 kn 178,5 kn ,38 mm 357,5 kn 357,0 kn 222,0 kn 187,5 kn ,11 mm 375,5 kn 375,0 kn 233,0 kn 197,5 kn ,85 mm 394,0 kn 393,5 kn 244,5 kn 200,0 kn ,58 mm 407,5 kn 407,5 kn 251,0 kn 201,5 kn ,31 mm 409,0 kn 409,0 kn 252,5 kn 202,5 kn 1) 적용가능분야참조 (chapter ZA) / check availability (chapter ZA) 최대허용구동력 -ZA-30 페이지설명서참조 / Maximum permissible feed forces description see page ZA-30 ZA 38 Maße / Dimensions in mm

176 평기어랙의개요 Overview of straight toothed racks UHPR Ultra High Precision Rack 초정밀랙 HPR High Precision Rack 고정밀랙 PR Precision Rack 정밀랙 BR Basic Rack 일반랙 기어에최대허용능력이작용할때나, 여러피니언동시사용시에는조립볼트의강성을필히체크하여야합니다. ( 문의바람 ) 등급 품질등급 모듈 토탈피치에러 잇두께공차 최대길이피니언과의최대구동력 적용가능분야 class Quality Module Total Tooth thickness max. Max. feed force per Applications (examples) pitch error tolerance length pinion contact (µm/m) (µm) (mm) kn ,0 일렉트릭프리로드타입의 ,0 고정밀공작기계 ,0 High precision machine tools ,0 with electrical preload , ,0 일렉트릭프리로드타입 ,5 공작기계, 상하축용 ,0 여러피니언동시사용장비 ,0 Backlash free drives with electronical preload, machine tools, lifting axes, multiple pinion contact ,5 목재, 플라스틱, ,5 알루미늄가공기계, 레이저컷팅기 ,0 Wood, plastic, composite, aluminium working machines ,5 공작기계,LM조합타입, ,5 워터젯컷팅기, 튜브밴딩기, ,0 플라즈마컷팅기 , , ,5 Machine tools, integratable racks, ,0 water cutting machines, ,0 tube bending systems, plasma cutting machines ,0 목공기계, ,5 고정밀주행장치 , ,5 Wood working machines, ,0 linear axes with high requirement ,5 for a smooth running ,0 핸들링장비, 정밀주행장치 ,0 겐트리로더 ,0 Portals, handling ,5 linear axes ,0 주행장치 ,0 Linear axes , , ,7 일반주행축 1, ,0 피드유니트 ,0 Linear axes with low load 2, ,0 feed units for adjustment , , , , , , ,0 일반갠트리로더 ,5 용접로봇 ,5 Lifting axes, handling, ,5 welding robots , ,0 일반고하중주행상하장치 1, , ,0 2, ,5 Driving and lifting axes for higher loads ,5 but without special accuracy , , , , ,0 When using the maximum capacity of the teeth, or multiple pinions in contact, the mounting screw loads must be checked separately! Please ask ATLANTA for advice! Maße / Dimensions in mm ZB 1

177 평랙기어의개요 Overview of straight toothed racks 등급시리즈모듈기어의열처리기어의급수페이지 Class Series Module heat-treatment of teeth Tolerance of teeth Page UHPR HPR ; 6; 8; 10; 12 인덕션하드닝 4 ZB-4 induction-hardened ; 3; 4; 5 케이스하드닝 5 ZB-5 case-hardened ; 3; 4 침탄하드닝 6 h ZB-6 carburized-hardened ; 3; 4; 5; 6; 8; 10; 12 인덕션하드닝 6 h ZB-7 induction-hardened ; 3; 4; 5; 6; 8 인덕션하드닝 7 h ZB-8 induction-hardened PR ; 3; 4; 5 인덕션하드닝 8 h ZB-9 induction-hardened ; 3; 4; 5 퀀칭탬퍼링 8 ZB-10 quenched and tempered ; 1,5; 2; 2,5; 3; 4; 5; 6; 8; 10 연강 9 ZB soft BR ; 1,5; 2; 2,5; 3; 4; 5; 6; 8; 10 인덕션하드닝 10 ZB induction-hardened ; 3; 4; 5; 6 인덕션하드닝 10 ZB-15 induction-hardened 선정및부하표 ZB Selection and load tables 전자제어윤활장치, 슬라이딩타입윤활브러쉬와호스연결세트 ZE-2 6 Electronically controlled lubricators, sliding-type lubricating brushes and hose-connection sets 펠트기어, 마운팅샤프트 ZE-7 8 Felt gear and mounting shaft 마운팅 Mounting ZF-9 ZB 2 Maße / Dimensions in mm

178 평랙기어의개요 Overview of straight toothed gears 시리즈 모듈 기어의열처리 기어의등급 페이지 Series Module heat-treatment of teeth Tolerance of teeth Page ; 3; 4; 5; 6; 8 케이스하드닝 5 ZB case-hardened ; 3; 4; 5; 6; 8; 10 케이스하드닝 6 e 25 ZB case-hardened ; 3; 4; 5 인덕션하드닝 6 e 25 ZB- 27 induction-hardened 21/ ; 1,5; 2; 2,5; 3; 4; 연강 8 e 25 ZB ; 6; 8; 10; 12 soft 간략한설명 TR- 피니언, 마운팅설치 ZF Short description TR-pinion, mounting instruction 선정및부하표 ZD-2 4 Selection and load tables for rack drives ZE-2 6 전자제어윤활장치, 슬라이딩타입윤활브러쉬와호스연결세트 Electronically controlled lubricators, sliding-type lubricating brushes and hose-connection sets Maße / Dimensions in mm ZB 3

179 UHPR 랙모듈 5-12 UHPR racks module 5 12 Q4 급 Quality 4 주문번호모듈잇수취부홀수. 0 0 Order code Module L 1 N of teeth b h k h 0-0,018 f a I N of holes h d 1 d 2 t a 1 I 1 d 3-0, , ,5 62,8 125, , ,10 945,0 11,7 12, , ,5 63,6 127, , ,40 955,0 15,7 18, , ,5 62,8 125, , ,60 952,0 19,7 22, , ,5 62,8 125, , ,66 753,9 19,7 68, , ,5 63,6 127, , ,23 763,4 19,7 111,0 토탈피치에러 GT f /1000 0,012 mm. Total pitch error GT f /1000 0,012 mm. 인덕션하드닝과치면연마 재질 C45 하드닝후모든면연마처리함 20 C 에서측정된토탈피치에러 Teeth induction-hardened and ground material C45 ground on all sides after hardening signed with effective total pitch error (20 C) 필요시검사시트를요청할수있습니다. Inspection measurement data available as an option. 랙간의정밀조립은 ZF-2 페이지를참조하십시오. Mounting racks, see page ZF-2. 랙간의정밀조립을위해 ZF-4 페이지에나와있는정밀조립용랙키트를사용하실것을권장합니다. To achieve precision rack joints, we recommend our patented rack assembly kit, see page ZF-4. 랙과피니언의윤활에있어 ZE-1 페이지에나와있는자동윤활장를사용하실것을권장합니다. For lubrication of rack & pinions we recommend our automatic lubrication systems, see page ZE-1. 랙과피니언선정및계산은 ZD-1 페이지를참조하십시오. For the calculation and selection of the rack & pinion drive, see page ZD-1. 랙설치를위한볼트, 핀은 ZF-3 페이지를참조하십시오. Screws for rack mounting, see page ZF-3. ZB 4 Maße / Dimensions in mm

180 UHPR StrongLine 랙모듈 2-5 UHPR StrongLine racks module 2 5 Q5 급 Quality 5 StrongLine 주문번호모듈잇수취부홀수. Order code Module L 1 N of teeth b h k h 0 f a I N of holes h d 1 d 2 t a 1 I 1 d , ,0 62,83 125, ,0 9 32,8 939,7 9,7 4, , ,0 62,83 125, ,0 9 32,8 1442,3 9,7 6, , ,0 62,83 125, ,0 9 32,8 1945,0 9,7 8, , ,0 63,61 127, , ,6 960,6 11,7 5, , ,0 63,61 127, , ,6 1469,6 11,7 8, , ,0 63,61 127, , ,6 1978,5 11,7 11, , ,0 62,83 125, , ,3 944,7 15,7 10, , ,0 62,83 125, , ,3 1447,3 15,7 15, , ,0 62,83 125, , ,3 1950,0 15,7 21, , ,5 62,83 125, , ,8 935,7 15,7 16, , ,5 62,83 125, , ,8 1438,3 15,7 25, , ,5 62,83 125, , ,8 1941,0 15,7 32,6 토탈피치에러 GT f /1000 0,030 mm. Total pitch error GT f /1000 0,030 mm. 케이스하드닝과치면연마 재질 16MnCr5 하드닝후모든면연마처리함 20 C 에서측정된토탈피치에러 Case hardened and teeth ground material 16MnCr5 ground on all sides after hardening signed with effective total pitch error (20 C) 필요시검사시트를요청할수있습니다. Inspection measurement data available as an option. 랙간의정밀조립은 ZF-2 페이지를참조하십시오. Mounting racks, see page ZF-2. 랙간의정밀조립을위해 ZF-4 페이지에나와있는정밀조립용랙키트를사용하실것을권장합니다. To achieve precision rack joints, we recommend our patented rack assembly kit, see page ZF-4. 랙과피니언의윤활에있어 ZE-1 페이지에나와있는자동윤활장를사용하실것을권장합니다. For lubrication of rack & pinions we recommend our automatic lubrication systems, see page ZE-1. 랙과피니언선정및계산은 ZD-1 페이지를참조하십시오. For the calculation and selection of the rack & pinion drive, see page ZD-1. 랙설치를위한볼트, 핀은 ZF-3 페이지를참조하십시오. Screws for rack mounting, see page ZF-3. Maße / Dimensions in mm ZB 5

181 HPR 랙 Modul 2-4 HPR racks module 2 4 Q6 급 Quality 6 주문번호모듈잇수취부홀수. Order code Module L 1 N of teeth b h k h 0 f a I N of holes h d 1 d 2 t a 1 I 1 d ) 2 251, ,0 2 62,8 125, ,3 188,7 5,7 1, , ,0 2 취부홀없음 / without mounting holes 1, ) 2 502, ,0 2 62,8 125, ,3 440,1 5,7 2, , ,0 2 취부홀없음 / without mounting holes 2, , ,0 2 62,8 125, ,3 942,7 5,7 4, , ,0 2 취부홀없음 / without mounting holes 4, ) 3 254, ,0 2 63,6 127, ,4 185,7 7,7 1, , ,0 2 취부홀없음 / without mounting holes 1, ) 3 508, ,0 2 63,6 127, ,4 440,1 7,7 3, , ,0 2 취부홀없음 / without mounting holes 6, ) 4 251, ,0 2 62,8 125, ,5 176,3 7,7 2, , ,0 2 취부홀없음 / without mounting holes 2, ) 4 502, ,0 2 62,8 125, ,5 427,7 7,7 5, , ,0 2 취부홀없음 / without mounting holes 5, ) , ,0 2 62,8 125, ,5 930,3 7,7 10, , ,0 2 취부홀없음 / without mounting holes 10, , ,0 2 62,8 125, ,5 930,3 11,7 10, , ,0 2 62,8 125, ,5 1432,9 11,7 16, , ,0 2 62,8 125, ,5 1935,6 11,7 21,00 1) 볼트수와크기로인해구동력이제한될수가있습니다. 1) The screw joint limits the feed force. 토탈피치에러 GT f /1000 0,048 mm. Total pitch error GT f /1000 0,048 mm. 인덕션하드닝과치면연마 재질 16MnCr5, 침탄경화 하드닝후모든면연마처리함 Teeth induction-hardened and ground material 16MnCr5, carburized ground on all sides after hardening 랙간의정밀조립은 ZF-2 페이지를참조하십시오. Mounting racks, see page ZF-2. 랙간의정밀조립을위해 ZF-4 페이지에나와있는정밀조립용랙키트를사용하실것을권장합니다. To achieve precision rack joints, we recommend our patented rack assembly kit, see page ZF-4. 랙과피니언의윤활에있어 ZE-1 페이지에나와있는자동윤활장치를사용하실것을권장합니다. For lubrication of rack & pinions we recommend our automatic lubrication systems, see page ZE-1. 랙과피니언선정및계산은 ZD-1 페이지를참조하십시오. For the calculation and selection of the rack & pinion drive, see page ZD-1. 랙설치를위한볼트, 핀은 ZF-3 페이지를참조하십시오. Screws for rack mounting, see page ZF-3. ZB 6 Maße / Dimensions in mm

182 HPR 랙모듈 2-12 HPR racks module 2 12 Q6 급 Quality 6 주문번호모듈잇수취부홀수. Order code Module L 1 N of teeth b h k h 0 f a I N of holes h d 1 d 2 t a 1 I 1 d , ,0 2 62,8 125, ,3 942,70 5,7 4, , ,0 2 마운팅홀은없습니다 / without mounting holes 4, , ,0 2 62,8 125, ,3 1948,00 5,7 8, , ,0 2 마운팅홀은없습니다 / without mounting holes 8, , ,0 2 63,6 127, ,4 949,10 7,7 6, , ,0 2 마운팅홀은없습니다 / without mounting holes 6, , ,0 2 63,6 127, ,4 1967,00 7,7 12, , ,0 2 마운팅홀은없습니다 / without mounting holes 12, ) , ,0 2 62,8 125, ,5 930,30 7,7 10, , ,0 2 마운팅홀은없습니다 / without mounting holes 10, , ,0 2 62,8 125, ,5 1935,60 7,7 21, , ,0 2 마운팅홀은없습니다 / without mounting holes 21, , ,0 2 62,8 125, ,5 930,3 11,7 10, , ,0 2 62,8 125, ,5 1432,9 11,7 16, , ,0 2 62,8 125, ,5 1935,6 11,7 21, ) 5 502, ,5 62,8 125, ,1 442,40 11,7 6, , ,5 마운팅홀은없습니다 / without mounting holes 6, , ,5 62,8 125, ,1 945,00 11,7 13, , ,5 마운팅홀은없습니다 / without mounting holes 13, , ,5 62,8 125, ,1 1447,70 11,7 20, , ,5 마운팅홀은없습니다 / without mounting holes 20, , ,5 62,8 125, ,1 1950,40 11,7 26, , ,5 마운팅홀은없습니다 / without mounting holes 26, ) 6 508, ,5 63,6 127, ,4 446,10 15,7 10, , ,5 마운팅홀은없습니다 / without mounting holes 10, , ,5 63,6 127, ,4 955,00 15,7 20, , ,5 마운팅홀은없습니다 / without mounting holes 20, , ,5 63,6 127, ,4 1464,00 15,7 30, , ,5 마운팅홀은없습니다 / without mounting holes 30, , ,5 63,6 127, ,4 1973,00 15,7 40, , ,5 마운팅홀은없습니다 / without mounting holes 40, ) 8 502, ,5 62,8 125, ,6 449,45 19,7 22, , ,5 마운팅홀은없습니다 / without mounting holes 22, , ,5 62,8 125, ,6 952,00 19,7 44, , ,5 마운팅홀은없습니다 / without mounting holes 44, , ,5 62,8 125, ,6 1957,30 19,7 89, , ,5 마운팅홀은없습니다 / without mounting holes 89, , ,5 62,83 125, ,66 753,96 19,7 68, , ,5 마운팅홀은없습니다 / without mounting holes 68, , ,5 63,60 127, ,23 763,40 19,7 111, , ,5 마운팅홀은없습니다 / without mounting holes 120,00 1) 볼트수와크기로인해구동력이제한될수가있습니다. 1) The screw joint limits the feed force. 토탈피치에러 GT f /1000 0,048 mm. 인덕션하드닝과치면연마 재질 C45 하드닝후모든면연마처리함 랙간의정밀조립은 ZF-2 페이지를참조하십시오. Total pitch error GT f /1000 0,048 mm. Teeth induction-hardened and ground material C45 ground on all sides after hardening Mounting racks, see page ZF-2. 자세한정보를위해 ZB-4 페이지를참조하십시오. Further information see page ZB 4. Maße / Dimensions in mm ZB 7

183 HPR 랙모듈 2-5 HPR racks module 2 5 Q7 급 Quality 7 주문번호모듈잇수취부홀수. Order code Module L 1 N of teeth b h k h 0 f a I N of holes h d 1 d 2 t a 1 I 1 d , ,8 125, ,3 942,7 5,7 4, , ,6 127, ,4 949,1 7,7 6, , ,8 125, ,5 930,3 11,7 10, , ,5 62,8 125, ,1 945,0 11,7 13, , ,5 63,6 127, ,4 955,00 15,7 20, , ,5 62,8 125, ,6 952,00 19,7 44,76 토탈피치에러 GT f /1000 0,060 mm. Total pitch error GT f /1000 0,060 mm. 인덕션하드닝과치면연마 재질 C45 하드닝후모든면연마처리함. Teeth induction-hardened and ground material C45 ground on all sides after hardening 랙간의정밀조립은 ZF-2 페이지를참조하십시오. Mounting racks see page ZF-2. 랙간의정밀조립을위해 ZF-4 페이지에나와있는정밀조립용랙키트를사용하실것을권장합니다. To achieve precision rack joints, we recommend our patented rack assembly kit, see page ZF-4. 랙과피니언의윤활에있어 ZE-1 페이지에나와있는자동윤활장치를사용하실것을권장합니다. For lubrication of rack & pinions we recommend our automatic lubrication systems, see page ZE-1. 랙과피니언선정및계산은 ZD-1 페이지를참조하십시오. For the calculation and selection of the rack & pinion drive, see page ZD-1. 랙설치를위한볼트, 핀은 ZF-3 페이지를참조하십시오. Screws for rack mounting, see page ZF-3. ZB 8 Maße / Dimensions in mm

184 PR 랙모듈 2-5 PR racks module 2 5 Q8 급 Quality 8 주문번호모듈잇수취부홀수. Order code Module L 1 N of teeth b h k h 0 f a I N of holes h d 1 d 2 t a 1 I 1 d , ,8 125, ,3 942,7 5,7 4, , ,6 127, ,4 949,1 7,7 6, , ,8 125, ,5 930,3 11,7 10, , ,5 62,8 125, ,2 945,0 11,7 13,4 토크피치에러 GT f /1000 0,060 mm. Total pitch error GT f /1000 0,060 mm. 인덕션하드닝과치면연마 재질 C45 표면처리한브라이트스틸 Teeth induction-hardened and ground material C45 bright steel, profile blasted 랙간의정밀조립은 ZF-2 페이지를참조하십시오. Mounting racks see page ZF-2. 랙간의정밀조립을위해 ZF-4 페이지에나와있는정밀조립용랙키트를사용하실것을권장합니다. To achieve precision rack joints, we recommend our patented rack assembly kit, see page ZF-4. 랙과피니언의윤활에있어 ZE-1 페이지에나와있는자동윤활장치를사용하실것을권장합니다. For lubrication of rack & pinions we recommend our automatic lubrication systems, see page ZE-1. 랙과피니언선정및계산은 ZD-1 페이지를참조하십시오. For the calculation and selection of the rack & pinion drive, see page ZD-1. 랙설치를위한볼트, 핀은 ZF-3 페이지를참조하십시오. Screws for rack mounting, see page ZF-3. Maße / Dimensions in mm ZB 9

185 PR 랙모듈 2-5 PR racks module 2 5 Q8 급 Quality 8 주문번호모듈잇수취부홀수. Order code Module L 1 N of teeth b h k h 0 f a I N of holes h d 1 d 2 t a 1 I 1 d , ,83 125, ,3 440,1 5,7 2, , 취부홀없음 / without mounting holes 2, , ,83 125, ,3 942,7 5,7 4, , 취부홀없음 / without mounting holes 4, , ,83 125, ,3 1948,0 5,7 8, , 취부홀없음 / without mounting holes 8, , ,62 127, ,4 440,1 7,7 3, , 취부홀없음 / without mounting holes 3, , ,62 127, ,4 949,1 7,7 6, , 취부홀없음 / without mounting holes 6, , ,62 127, ,4 1967,0 7,7 12, , 취부홀없음 / without mounting holes 12, , ,83 125, ,5 427,7 7,7 5, , 취부홀없음 / without mounting holes 5, , ,83 125, ,5 930,3 7,7 11, , 취부홀없음 / without mounting holes 11, , ,83 125, ,5 1935,6 7,7 22, , 취부홀없음 / without mounting holes 22, , ,5 62,83 125, ,2 442,3 11,7 6, , ,5 취부홀없음 / without mounting holes 6, , ,5 62,83 125, ,2 945,0 11,7 13, , ,5 취부홀없음 / without mounting holes 13, , ,5 62,83 125, ,2 1950,4 11,7 27, , ,5 취부홀없음 / without mounting holes 27,20 토탈피치에러 GT f /1000 0,150 mm. 가공된치형 재질 42CrMo4, 퀀칭템퍼링 브라이트스틸, 뒷면가공 랙간의정밀조립은 ZF-2 페이지를참조하십시오. 랙간의정밀조립을위해 ZF-4 페이지에나와있는정밀조립용랙키트를사용하실것을권장합니다. Total pitch error GT f /1000 0,100 mm. Teeth milled material 42CrMo4, quenched and tempered bright steel, backside machined Mounting racks see page ZF-2. To achieve precision rack joints, we recommend our patented rack assembly kit, see page ZF-4. 랙과피니언의윤활에있어 ZE-1 페이지에나와있는자동윤활장치를사용하실것을권장합니다. For lubrication of rack & pinions we recommend our automatic lubrication systems, see page ZE-1. 랙과피니언선정및계산은 ZD-1 페이지를참조하십시오. For the calculation and selection of the rack & pinion drive, see page ZD-1. 랙설치를위한볼트, 핀은 ZF-3 페이지를참조하십시오. Screws for rack mounting, see page ZF-3. ZB 10 Maße / Dimensions in mm

186 BR 랙모듈 1-4 BR racks module 1 4 Q9 급 Quality 9 주문번호모듈잇수취부홀수. Order code Module L 1 N of teeth b h k h 0 Remarks , 정사각형 / Square dimension 0, , 정사각형 / Square dimension 0, , 정사각형 / Square dimension 1, ,5 249, ,5 정사각형 / Square dimension 0, ,5 499, ,5 정사각형 / Square dimension 1, ,5 999, ,5 정사각형 / Square dimension 2, ,5 1998, ,5 정사각형 / Square dimension 4, , 정사각형 / Square dimension 0, , 정사각형 / Square dimension 1, , 정사각형 / Square dimension 2, , 정사각형 / Square dimension 4, , 정사각형 / Square dimension 5, , 정사각형 / Square dimension 8, ,5 251, ,5 정사각형 / Square dimension 1, ,5 502, ,5 정사각형 / Square dimension 2, ,5 997, ,5 정사각형 / Square dimension 4, ,5 2002, ,5 정사각형 / Square dimension 8, , 정사각형 / Square dimension 1, , 정사각형 / Square dimension 3, , 정사각형 / Square dimension 6, , 정사각형 / Square dimension 9, , 정사각형 / Square dimension 12, , 정사각형 / Square dimension 19, , 정사각형 / Square dimension 2, , 정사각형 / Square dimension 5, , 정사각형 / Square dimension 11, , 정사각형 / Square dimension 19, , 정사각형 / Square dimension 22, , 정사각형 / Square dimension 33,93 토탈피치에러 GT f /1000 0,150 mm. 가공된치형 재질 C45 브라이트스틸 랙간의정밀조립은 ZF-2 페이지를참조하십시오. 랙간의정밀조립을위해 ZF-4 페이지에나와있는정밀조립용랙키트를사용하실것을권장합니다. Total pitch error GT f /1000 0,150 mm. Milled teeth material C45 bright steel Mounting racks see page ZF-2. To achieve precision rack joints, we recommend our patented rack assembly kit, see page ZF-4. 랙과피니언의윤활에있어 ZE-1 페이지에나와있는자동윤활장치를사용하실것을권장합니다. For lubrication of rack & pinions we recommend our automatic lubrication systems, see page ZE-1. 랙과피니언선정및계산은 ZD-1 페이지를참조하십시오. For the calculation and selection of the rack & pinion drive, see page ZD-1. 랙설치를위한볼트, 핀은 ZF-3 페이지를참조하십시오. Screws for rack mounting, see page ZF-3. Maße / Dimensions in mm ZB 11

187 BR 랙모듈 5-10 BR racks module 5 10 Q9 급 Quality 9 주문번호모듈잇수취부홀수. Order code Module L 1 N of teeth b h k h 0 Remarks , 직사각형 / Not square dimension 3, , 직사각형 / Not square dimension 6, , 직사각형 / Not square dimension 13, , 직사각형 / Not square dimension 20, , 직사각형 / Not square dimension 27, , 정사각형 / Square dimension 17, , 정사각형 / Square dimension 34, , 직사각형 / Not square dimension 10, , 직사각형 / Not square dimension 20, , 직사각형 / Not square dimension 41, , 정사각형 / Square dimension 25, , 정사각형 / Square dimension 50, , ,5 71,5 정사각형 / Square dimension 44, , ,5 71,5 정사각형 / Square dimension 89, , 정사각형 / Square dimension 70,60 토탈피치에러 GT f /1000 0,150 mm. Total pitch error GT f /1000 0,150 mm. 가공된치형 재질 C45 브라이트스틸 Milled teeth material C45 bright steel 랙간의정밀조립은 ZF-2 페이지를참조하십시오. Mounting racks see page ZF-2. 랙간의정밀조립을위해 ZF-4 페이지에나와있는정밀조립용랙키트를사용하실것을권장합니다. To achieve precision rack joints, we recommend our patented rack assembly kit, see page ZF-4. 랙과피니언의윤활에있어 ZE-1 페이지에나와있는자동윤활장치를사용하실것을권장합니다. For lubrication of rack & pinions we recommend our automatic lubrication systems, see page ZE-1. 랙과피니언선정및계산은 ZD-1 페이지를참조하십시오. For the calculation and selection of the rack & pinion drive, see page ZD-1. 랙설치를위한볼트, 핀은 ZF-3 페이지를참조하십시오. Screws for rack mounting, see page ZF-3. ZB 12 Maße / Dimensions in mm

188 BR 랙모듈 1-4 BR racks module 1 4 품질 10 Quality 10 주문번호모듈잇수취부홀수. Order code Module L 1 N of teeth b h k h 0 Remarks , 정사각형 / Square dimension 0, , 정사각형 / Square dimension 0, , 정사각형 / Square dimension 1, ,5 249, ,5 정사각형 / Square dimension 0, ,5 499, ,5 정사각형 / Square dimension 1, ,5 999, ,5 정사각형 / Square dimension 2, ,5 1998, ,5 정사각형 / Square dimension 4, , 정사각형 / Square dimension 0, , 정사각형 / Square dimension 1, , 정사각형 / Square dimension 2, , 정사각형 / Square dimension 4, , 정사각형 / Square dimension 5, , 정사각형 / Square dimension 8, ,5 251, ,5 정사각형 / Square dimension 1, ,5 502, ,5 정사각형 / Square dimension 2, ,5 997, ,5 정사각형 / Square dimension 4, ,5 2002, ,5 정사각형 / Square dimension 8, , 정사각형 / Square dimension 1, , 정사각형 / Square dimension 3, , 정사각형 / Square dimension 6, , 정사각형 / Square dimension 9, , 정사각형 / Square dimension 12, , 정사각형 / Square dimension 19, , 정사각형 / Square dimension 2, , 정사각형 / Square dimension 5, , 정사각형 / Square dimension 11, , 정사각형 / Square dimension 19, , 정사각형 / Square dimension 22, , 정사각형 / Square dimension 33,93 토탈피치에러 GT f /1000 0,200 mm. Total pitch error GT f /1000 0,200 mm. 가공된치형과인덕션하드닝 재질 C45 브라이트스틸 랙간의정밀조립은 ZF-2 페이지를참조하십시오. 랙간의정밀조립을위해 ZF-4 페이지에나와있는정밀조립용랙키트를사용하실것을권장합니다. Milled teeth and induction hardened material C45 bright steel Mounting racks see page ZF-2. To achieve precision rack joints, we recommend our patented rack assembly kit, see page ZF-4. 랙과피니언의윤활에있어 ZE-1 페이지에나와있는자동윤활장치를사용하실것을권장합니다. For lubrication of rack & pinions we recommend our automatic lubrication systems, see page ZE-1. 랙과피니언선정및계산은 ZD-1 페이지를참조하십시오. For the calculation and selection of the rack & pinion drive, see page ZD-1. 랙설치를위한볼트, 핀은 ZF-3 페이지를참조하십시오. Screws for rack mounting see page ZF-3. Maße / Dimensions in mm ZB 13

189 BR 랙모듈 5-10 BR racks module 5 10 Q10 급 Quality 10 주문번호모듈잇수취부홀수 Order code Module L 1 N of teeth b h k h 0 Remarks , 직사각형 / Not square dimension 3, , 직사각형 / Not square dimension 6, , 직사각형 / Not square dimension 13, , 직사각형 / Not square dimension 20, , 직사각형 / Not square dimension 27, , 정사각형 / Square dimension 17, , 정사각형 / Square dimension 34, , 직사각형 / Not square dimension 10, , 직사각형 / Not square dimension 20, , 직사각형 / Not square dimension 41, , 정사각형 / Square dimension 25, , 정사각형 / Square dimension 50, , ,5 71,5 정사각형 / Square dimension 44, , ,5 71,5 정사각형 / Square dimension 89, , 정사각형 / Square dimension 70,60 토탈피치에러 GT f /1000 0,200 mm. Total pitch error GT f /1000 0,200 mm. 가공된치형인덕션하드닝 재질 C45 브라이트스틸 Milled teeth and induction hardened material C45 bright steel 랙간의정밀조립은 ZF-2 페이지를참조하십시오. Mounting racks see page ZF-2. 랙간의정밀조립을위해 ZF-4 페이지에나와있는정밀조립용랙키트를사용하실것을권장합니다. To achieve precision rack joints, we recommend our patented rack assembly kit, see page ZF-4. 랙과피니언의윤활에있어 ZE-1 페이지에나와있는자동윤활장치를사용하실것을권장합니다. For lubrication of rack & pinions we recommend our automatic lubrication systems, see page ZE-1. 랙과피니언선정및계산은 ZD-1 페이지를참조하십시오. For the calculation and selection of the rack & pinion drive, see page ZD-1. 랙설치를위한볼트, 핀은 ZF-3 페이지를참조하십시오. Screws for rack mounting, see page ZF-3. ZB 14 Maße / Dimensions in mm

190 BR 랙모듈 2-6 BR racks module 2 6 Q10 급 Quality 10 주문번호모듈잇수취부홀수 Order code Module L 1 N of teeth b h k h 0 f a I N of holes h d 1 d 2 t a 1 I 1 d ) 2 502, ,83 125, ,3 440,1 5,7 2, , 마운팅홀은없습니다 / without mounting holes 2, , ,83 125, ,3 942,7 5,7 4, , 마운팅홀은없습니다 / without mounting holes 4, , ,83 125, ,3 1948,0 5,7 8, , 마운팅홀은없습니다 / without mounting holes 8, ) 3 508, ,62 127, ,4 440,1 7,7 3, , 마운팅홀은없습니다 / without mounting holes 3, , ,62 127, ,4 949,1 7,7 6, , 마운팅홀은없습니다 / without mounting holes 6, , ,62 127, , ,7 12, , 마운팅홀은없습니다 / without mounting holes 12, ) 4 502, ,83 125, ,5 427,7 7,7 5, , 마운팅홀은없습니다 / without mounting holes 5, ) , ,83 125, ,5 930,3 7,7 10, , 마운팅홀은없습니다 / without mounting holes 10, ) , ,83 125, ,5 1935,6 7,7 20, , ,83 125, ,5 930,3 11,7 10, , ,83 125, ,5 1432,9 11,7 15, , 마운팅홀은없습니다 / without mounting holes 20, , ,83 125, ,5 1935,6 11,7 20, ) 5 502, ,5 62,83 125, ,2 442,3 11,7 6, , ,5 마운팅홀은없습니다 / without mounting holes 6, , ,5 62,83 125, ,2 945,0 11,7 13, , ,5 마운팅홀은없습니다 / without mounting holes 13, , ,5 62,83 125, ,2 1950,3 11,7 27, , ,5 마운팅홀은없습니다 / without mounting holes 27, ) 6 508, ,5 63,62 127, ,4 446,1 15,7 10, , ,5 마운팅홀은없습니다 / without mounting holes 10, , ,5 63,62 127, ,4 955,0 15,7 21, , ,5 마운팅홀은없습니다 / without mounting holes 21, , ,5 63,62 127, ,4 1972,9 15,7 42, , ,5 마운팅홀은없습니다 / without mounting holes 42,0 1) 볼트수와크기로인해구동력이제한될수가있습니다. 1) The screw joint limits the feed force. 토탈피치에러 GT f /1000 0,200 mm. Total pitch error GT f /1000 0,200 mm. 가공된치형인덕션하드닝 재질 C45 표면처리, 후면가공 Milled teeth and induction hardened material C45 backside maschined, profile blasted 랙간의정밀조립은 ZF-2 페이지를참조하십시오. Mounting racks, see page ZF-2. 자세한내용은 ZB - 4 를참조하십시오. Further information see page ZB 4. Maße / Dimensions in mm ZB 15

191 고정밀랙과조합용 ENISO A 타입 TR 피니언 TR-Gear for interface analog EN ISO A optimized for precision-rack-system 볼트 PCD-ø50, 평기어시스템 bolt circle-ø 50, straight tooth system DIN 912 에의한 12.9 고강성볼트를사용하시오 With Screws 12.9 DIN 912 a 0 = d wz 2 + h 0 16MnCr5, 케이스하드닝 case-hardened 기어등급 Gearing grade 5 플랜지 : 연강 Flange: soft 주문번호 잇수 프로파일 체결방식 수정계수 Order code No. of Profile Interface teeth modific. factor z x d wz d k b 1 b 2 L a 0 ISO d 1 G d a h8 L 모듈 2 / Module ,366 27,47 31, ,68 35, A M , ,012 33,95 38, ,81 38, A M ,6 잇수는최소 13 개부터최대 17 개이며더많은잇수가필요시문의바람. Further number of teeth on request, min. number of teeth 13, max. number of teeth 17 볼트 PCD-ø63, 평기어시스템 bolt circle-ø 63, straight tooth system DIN 912 에의한 12.9 고강성볼트를사용하시오 With Screws 12.9 DIN 912 a 0 = d wz 2 + h 0 16MnCr5, 케이스하드닝 case-hardened 기어등급 Gearing grade 5 플랜지 : 연강 Flange: soft 주문번호 잇수 프로파일 체결방식 수정계수 Order code No. of Profile Interface teeth modific. factor z x d wz d k b 1 b 2 L a 0 ISO d 1 G d a h8 L 모듈 2 / Module ,366 27,47 31, ,68 35, A M , ,012 33,95 38, ,81 38, A M , ,202 48,81 52, ,80 46, A M ,0 잇수는최소 13 개부터최대 24 개이며더많은잇수가필요시문의바람. Further number of teeth on request, min. number of teeth 13, max. number of teeth 24 모듈 3 / Module ,366 41,20 47,2 32,5 47,5 122,52 46, A M ,0 잇수는최소 13 개부터최대 15 개이며더많은잇수가필요시문의바람 Further number of teeth on request, min. number of teeth 13, max. number of teeth 15 ZB 16 Maße / Dimensions in mm

192 고정밀랙과조합용 ENISO A 타입 TR 피니언 TR-Gear for interface analog EN ISO A optimized for precision-rack-system 볼트 PCD-ø80, 평기어시스템 bolt circle-ø 80, straight tooth system DIN 912 에의한 12.9 고강성볼트를사용하시오 With Screws 12.9 DIN 912 a 0 = d wz 2 + h 0 16MnCr5, 케이스하드닝 case-hardened 기어등급 Gearing grade 5 플랜지 : 연강 Flange: soft 주문번호 잇수 프로파일 체결방식 수정계수 Order code No. of Profile Interface teeth modific. factor z x d wz d k b 1 b 2 L a 0 ISO d 1 G d a h8 L 모듈 2 / Module ,366 27,47 31, ,68 35, A M , (1) 24 0,202 48,81 52, ,80 46, A M ,6 잇수는최소 13 개부터최대 31 개이며더많은잇수가필요시문의바람. Further number of teeth on request, min. number of teeth 13, max. number of teeth 31 모듈 3 / Module ,366 41,20 47,2 32,5 52,5 122,52 46, A M , ,080 60,48 66,5 32,5 52,5 188,50 56, A M ,0 잇수는최소 13 개부터최대 20 개이며더많은잇수가필요시문의바람. Further number of teeth on request, min. number of teeth 13, max. number of teeth 20 모듈 4 / Module ,366 54,93 62, ,36 62, A M , ,397 59,17 67, ,93 64, A M ,2 (1) 카운트베어링을위한피니언으로도이용가능합니다.. / Also available as pinion for counter bearing. Maße / Dimensions in mm ZB 17

193 고정밀랙과조합용 ENISO A 타입 TR 피니언 TR-Gear for interface analog EN ISO A optimized for precision-rack-system 볼트 PCD-ø125, 평기어시스템 bolt circle-ø 125, straight tooth system DIN 912 에의한 12.9 고강성볼트를사용하시오 With Screws 12.9 DIN 912 a 0 = d wz 2 + h 0 16MnCr5, 케이스하드닝 case-hardened 기어등급 Gearing grade 5 플랜지 : 연강 Flange: soft 주문번호 잇수 프로파일 체결방식 수정계수 Order code No. of Profile Interface teeth modific. factor z x d wz d k b 1 b 2 L a 0 ISO d 1 G d a h8 L d b 모듈 3 / Module ,366 41,20 47,2 32,5 57,5 122,52 46, A M , ,366 41,20 47,2 32,5 57,5 122,52 46, M , ,080 60,48 66,5 32,5 57,5 188,50 56, A M , ,080 60,48 66,5 32,5 57,5 188,50 56, M , ,294 82,76 88,8 32,5 57,5 254,47 67, M , , ,86 107,9 32,5 57,5 311,02 76, M ,6 잇수는최소 13 개부터최대 34 개이며더많은잇수가필요시문의바람. Further number of teeth on request, min. number of teeth 13, max. number of teeth 34 모듈 4 / Module ,366 54,93 62, ,36 62, A M , ,366 54,93 62, ,36 62, M , ,190 81,52 89, ,10 75, A M , ,190 81,52 89, ,10 75, M , (1) 21 0,110 84,88 92, ,89 77, A M , ,110 84,88 92, ,89 77, M , ,202 97,61 105, ,59 83, A M , ,202 97,61 105, ,59 83, M ,1 잇수는최소 13 개부터최대 24 개이며더많은잇수가필요시문의바람. Further number of teeth on request, min. number of teeth 13, max. number of teeth 24 모듈 5 / Module ,366 68,66 78, ,20 68,33 (2) A M , ,366 68,66 78, ,20 68,33 (2) 125 M , ,012 84,88 94, ,04 79,44 (2) 125 M , ,049 95,49 105, ,45 81,75 (2) A M , ,049 95,49 105, ,45 81,75 (2) 125 M ,6 잇수는최소 13 개부터최대 19 개이며더많은잇수가필요시문의바람 Further number of teeth on request, min. number of teeth 13, max. number of teeth 19 모듈 6 / Module ,366 82,40 94, ,04 84, A M , ,366 82,40 94, ,04 84, M , ,397 88,76 100, ,89 87, A M , ,042 95,49 107, ,59 90, A M ,8 잇수는최소 13 개부터최대 16 개이며더많은잇수가필요시문의바람. Further number of teeth on request, min. number of teeth 13, max. number of teeth 16 (1) 카운트베어링을위한피니언으로도이용가능합니다. / Also available as pinion for counter bearing. (2) ~ 은 a' 0 = a / For a' 0 = a ZB 18 Maße / Dimensions in mm

194 고정밀랙과조합용 ENISO A 타입 TR 피니언 TR-Gear for interface analog EN ISO A optimized for precision-rack-system 볼트 PCD-ø140, 평기어시스템 bolt circle-ø 140, straight tooth system DIN 912 에의한 12.9 고강성볼트를사용하시오 With Screws 12.9 DIN 912 a 0 = d wz 2 + h 0 16MnCr5, 케이스하드닝 case-hardened 기어등급 Gearing grade 5 플랜지 : 연강 Flange: soft 주문번호 잇수 프로파일 체결방식 수정계수 Order code No. of Profile Interface teeth modific. factor z x d wz d k b 1 b 2 L a 0 ISO d 1 G d a h8 L d b 모듈 4 / Module ,366 54,93 62, ,36 62, M , ,190 81,52 89, ,10 75, M , ,110 84,88 92, ,89 77, M ,2 잇수는최소 13 개부터최대 26 개이며더많은잇수가필요시문의바람 Further number of teeth on request, min. number of teeth 13, max. number of teeth 26 모듈 5 / Module ,227 77,27 87, ,62 72,64 (2) 140 M , , ,80 110, ,16 84,40 (2) 140 M ,6 잇수는최소 13 개부터최대 21 개이며더많은잇수가필요시문의바람. Further number of teeth on request, min. number of teeth 13, max. number of teeth 21 모듈 6 / Module ,366 82,40 94, ,04 84, M , (1) 17-0, ,86 113, ,44 93, M ,9 잇수는최소 13 개부터최대 17 개이며더많은잇수가필요시문의바람. Further number of teeth on request, min. number of teeth 13, max. number of teeth 17 (1) 카운트베어링을위한피니언으로도이용가능합니다. / Also available as pinion for counter bearing. (2) ~ 은 a' 0 = a / For a' 0 = a Maße / Dimensions in mm ZB 19

195 고정밀랙과조합용 ENISO A 타입 TR 피니언 TR-Gear for interface analog EN ISO A optimized for precision-rack-system 볼트 PCD-ø160, 평기어시스템 bolt circle-ø 160, straight tooth system DIN 912 에의한 12.9 고강성볼트를사용하시오 With Screws 12.9 DIN 912 a 0 = d wz 2 + h 0 16MnCr5, 케이스하드닝 case-hardened 기어등급 Gearing grade 5 플랜지 : 연강 Flange: soft 주문번호 잇수 프로파일 체결방식 수정계수 Order code No. of Profile Interface teeth modific. factor z x d wz d k b 1 b 2 L a 0 ISO d 1 G d a h8 L d b 모듈 5 / Module ,366 68,66 78, ,20 68,33 (2) 160 M , , ,80 110, ,16 84,40 (2) 160 M ,6 잇수는최소 13 개부터최대 23 개이며더많은잇수가필요시문의바람. Further number of teeth on request, min. number of teeth 13, max. number of teeth 23 모듈 6 / Module ,366 82,39 94, ,04 84, M , , ,86 113, ,44 93, M , , ,59 126, ,14 100, M ,0 잇수는최소 13 개부터최대 19 개이며더많은잇수가필요시문의바람. Further number of teeth on request, min. number of teeth 13, max. number of teeth 19 모듈 8 / Module , ,86 125, ,73 125, M ,8 (2) ~ 은 a' 0 = a / For a' 0 = a ZB 20 Maße / Dimensions in mm

196 t 연마타입정밀피니언모듈 2 Gearwheels with ground teeth module 2 평기어, 내경 H6 공차 - 키타입 (DIN 6885) Straight tooth system, with bore Ø H6 and keyway acc. to DIN ,01 A u 0,2 B b 2 B 0,05 A b 2 b 1 16MnCr5, 케이스하드닝 case-hardened d k d d N d k d d Nh8 기어등급 Gearing grade 6 e 25 b 1 그림 1 Fig. 1 d 1 A 그림 1 과 3의키흠 Fig Keyway middle of tooth gap 그림 3 Fig. 3 주문번호 그림 잇수 Order code Fig. N of teeth z d d k d H6 1 d N b 1 b 2 u t 슈링크디스크페이지 GH-1 shrink-disc on page GH-1 모듈 / 모듈 ,0 5 17,3 0, ,0 5 17,3 0, ,0 6 22,8 0, ,0 5 17,3 0, * ,0 6 21,8 0, * ,0 6 21,8 0, * ,0 6 22,8 0, * ,0 6 24,8 0, * ,0 6 24,8 0, ,0 5 17,3 0, * ,0 6 21,8 0, * ,0 6 21,8 0, ,0 6 22,8 0, * ,0 6 24,8 0, ,0 6 27,8 0, ,0 8 28,3 0, ,0 5 17,3 0, ,0 5 18,3 0, * ,0 6 21,8 0, * ,0 6 21,8 0, ,0 6 22,8 0, ,0 6 24,8 0, * ,0 6 24,8 0, ,0 8 28,3 0, ,0 8 33,3 0, ,0 5 17,3 0, * ,0 6 21,8 0, * ,0 6 21,8 0, ,0 6 22,8 0, * ,0 6 24,8 0, * ,0 6 24,8 0, ,0 8 28,3 0, ,0 8 33,3 0, ,0 8 33,3 0, , ,3 0, ,0 5 17,3 0, ,0 5 18,3 0, ,0 6 22,8 0, * ,0 6 24,8 0, ,0 6 24,8 0, ,0 8 28,3 0, ,0 8 33,3 0, ,0 8 33,3 0, , ,3 0, , ,3 0, ,0 6 22,8 0, ,0 8 28,3 0, ,0 8 33,3 0, , ,3 0, , ,3 0, , ,8 0,6 * 공차 G6 or H7 Maße / Dimensions in mm ZB 21

197 t 연마타입정밀피니언모듈 2 Gearwheels with ground teeth module 2 평기어, 내경 H6 공차 - 키타입 (DIN 6885) Straight tooth system, with bore Ø H6 and keyway acc. to DIN ,01 A u 0,2 B b 2 B 0,05 A b 2 b 1 16MnCr5, 케이스하드닝 case-hardened d k d d N d k d d Nh8 기어등급 Gearing grade 6 e 25 b 1 그림 1 Fig. 1 d 1 그림 1 과 3 의키흠 Fig Keyway middle of tooth gap A 그림 3 Fig. 3 주문번호 그림 잇수 Order code Fig. N of teeth z d d k d H6 1 d N b 1 b 2 u t 슈링크디스크페이지 GH-1 shrink-disc on page GH-1 모듈 / Module ,0 5 17,3 1, ,0 6 22,8 1, ,0 8 28,3 1, ,0 8 33,3 1, , ,3 0, , ,3 0, , ,3 0, , ,8 1, , ,8 0, ,0 6 22,8 1, ,0 8 28,3 1, , ,3 1, , ,8 1, ,0 6 22,8 1, ,0 8 28,3 1, , ,3 1, , ,8 1, , ,8 2, ,0 8 28,3 1, , ,3 1, ,0 8 28,3 2, , ,3 3, , ,3 4, , ,8 5,7 ZB 22 Maße / Dimensions in mm

198 0,01 A u 0,2 B b 2 B d k t 연마타입정밀피니언모듈 3 Gearwheels with ground teeth module 3 평기어, 내경 H6 공차 - 키타입 (DIN 6885) Straight tooth system, with bore Ø H6 and keyway acc. to DIN ,05 A b 2 b 1 16MnCr5, 케이스하드닝 case-hardened d d N d k d d Nh8 기어등급 Gearing grade 6 e 25 b 1 그림 1 Fig. 1 d 1 그림 1 과 3 의키흠 Fig Keyway middle of tooth gap A 그림 3 Fig. 3 주문번호 그림 잇수 Order code Fig. N of teeth z d d k d H6 1 d N b 1 b 2 u t 슈링크디스크페이지 GH-1 shrink-disc on page GH-1 모듈 / Module ,0 8 28,3 0, ,0 8 28,3 0, ,0 8 33,3 0, , ,3 0, ,0 6 24,8 0, ,0 8 28,3 0, ,0 8 28,3 0, ,0 8 33,3 0, ,0 8 33,3 0, , ,3 1, , ,3 0, , ,3 0, * ,3 1, ,0 8 28,3 0, ,0 8 33,3 0, * ,3 1, , ,3 0, , ,3 1, , ,8 0, ,0 6 24,8 1, ,0 8 28,3 1, ,0 8 28,3 1, ,0 8 33,3 1, ,0 8 33,3 1, , ,3 1, , ,3 1, , ,3 1, * ,3 1, , ,8 1, , ,8 0, ,0 8 28,3 1, ,0 8 33,3 1, * ,3 1, , ,3 1, , ,3 1, , ,8 1, , ,4 1, ,0 8 28,3 1, , ,3 1, , ,8 2, , ,8 1, , ,4 1, ,3 2, , ,3 2, , ,8 2, , ,4 1, ,0 8 28,3 3, , ,3 2, , ,8 2,4 * 공차 G6 or H7 Maße / Dimensions in mm ZB 23

199 0,01 A u 0,2 B b 2 B t 연마타입정밀피니언모듈 3 Gearwheels with ground teeth module 3 평기어, 내경 H6 공차 - 키타입 (DIN 6885) Straight tooth system, with bore Ø H6 and keyway acc. to DIN ,05 A b 2 b 1 16MnCr5, 케이스하드닝 case-hardened d k d d N d k d d Nh8 기어등급 Gearing grade 6 e 25 b 1 그림 1 Fig. 1 d 1 그림 1 과 3 의키홈 Fig Keyway middle of tooth gap A 그림 3 Fig. 3 주문번호 그림 잇수 Order code Fig. N of teeth z d d k d H6 1 d N b 1 b 2 u t 슈링크디스크페이지 GH-1 shrink-disc on page GH-1 모듈 / Module , ,4 2, , ,3 3, ,8 3, , ,8 4, , ,8 5, , ,4 5,4 ZB 24 Maße / Dimensions in mm

200 0,01 A u 0,2 B b 2 B d k t 연마타입정밀피니언모듈 4 Gearwheels with ground teeth module 4 평기어, 내경 H6 공차 - 키타입 (DIN 6885) Straight tooth system, with bore Ø H6 and keyway acc. to DIN ,05 A b 1 b 2 16MnCr5, 케이스하드닝 case-hardened d d N d k d d Nh8 기어등급 Gearing grade 6 e 25 b 1 그림 1 Fig. 1 d 1 그림 1 과 3 의키홈 Fig Keyway middle of tooth gap A 그림 3 Fig. 3 주문번호 그림 잇수 Order code Fig. N of teeth z d d k d H6 1 d N b 1 b 2 u t 모듈 / Module 4 슈링크디스크페이지 GH-1 shrink-disc on page GH , ,3 1, , ,3 1, , ,3 1, , ,3 1, , ,8 1, , ,3 1, , ,8 1, , ,8 2, , ,3 2, , ,3 2, , ,3 2, , ,3 2, , ,8 2, , ,3 2, , ,3 2, , ,8 2, , ,8 3, , ,3 3, , ,8 3, , ,3 4, , ,9 5, , ,8 5, , ,4 5, , ,9 7, Maße / Dimensions in mm ZB 25

201 t 연마타입정밀피니언모듈 5-10 Gearwheels with ground teeth module 5 10 평기어, 내경 H6 공차 - 키타입 (DIN 6885) Straight tooth system, with bore Ø H6 and keyway acc. to DIN 6885 u 0,2 B B 0,05 A b 1 b 2 16MnCr5, 케이스하드닝 case-hardened d k d d Nh8 기어등급 Gearing grade 6 e 25 d 1 키홈 Keyway middle of tooth gap A 주문코드 Order code 잇수 N of teeth z d d k d H6 1 d N b 1 b 2 u t 슈링크디스크페이지 GH-1 shrink-disc on page GH-1 모듈 / Module , ,8 3, , ,3 3, , ,8 5, , ,3 5, , ,4 4, 모듈 / Module , ,3 5, , ,9 4, , ,3 8, , ,9 7, 모듈 / Module * ,9 12, * ,4 12, 모듈 / Module * , * 기어등급 5 f 23 / Gearing quality 5 f 23 ZB 26 Maße / Dimensions in mm

202 연마타입정밀피니언모듈 2-6 Gearwheels with ground teeth module 2 6 평기어, 압력각 20, 내경없는타입 Straight tooth system, 20 pressure angle, without bore 16MnCr5, 인덕션하드닝 induction-hardened 기어등급 Gearing grade 6 e 25 주문코드. 모듈 잇수 Order code Module N of teeth d d k d N b 1 b 2 슈링크디스크페이지 GH-1 shrink-disc on page GH , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , 피니언의내경가공시 dk 또는 dn 위치를이용하여고정할수있습니다. ( 페이지 ZF-10). The pinion could be fixed at d k or d N to be reworked (see page ZF-10). 피니언의최대내경사이즈는문의바람 / Maximum bore diameter of the pinion on request. Maße / Dimensions in mm ZB 27

203 일반피니언기어 - 모듈 1 Gearwheels with milled teeth module 1 평기어, 기본내경 Straight tooth system, prebored d N d 1 25 d d k d d d k 그림 / Fig. 1 그림 / Fig. 2 연강 / soft C45, 기어등급 Gearing grade 8 e 25 주문번호 그림 잇수 Order code Fig. N of teeth z d d k d 1 d N d 3 s ,0 14, , ,0 15, , ,0 16, , ,0 17, , ,0 18, , ,0 19, , ,0 20, , ,0 21, , ,0 22, , ,0 23, , ,0 24, , ,0 25, , ,0 26, , ,0 27, , ,0 32, , ,0 37, , ,0 40, , ,0 42, , ,0 47, , ,0 50, , ,0 52, , ,0 59, , ,0 62, , ,0 78,0 10 0, ,0 82,0 10 0, ,0 97,0 10 0, ,0 102,0 10 0, ,0 116,0 10 1,20 추가정삭가공 ( 내경선삭, 키홈파기, 나사내기등 ) 이단시간내에가능합니다. Further finishing (turning bores, keywaying, threading, etc.) is possible within short time. ZB 28 Maße / Dimensions in mm

204 일반피니언기어 - 모듈 1.5 Gearwheels with milled teeth module 1,5 평기어, 기본내경 Straight tooth system, prebored d N d 1 30 d d k d d d k 그림 / Fig. 1 그림 / Fig. 2 연강 / soft C45, 기어등급 Gearing grade 8 e 25 주문번호 그림 잇수 Order code Fig. N of teeth z d d k d 1 d N d 3 s ,0 21, , ,5 22, , ,0 24, , ,5 25, , ,0 27, , ,5 28, , ,0 30, , ,5 31, , ,0 33, , ,5 34, , ,0 36, , ,5 37, , ,0 39, , ,5 40, , ,0 48, , ,5 55, , ,0 60, , ,0 63, , ,5 70, , ,0 75, , ,0 78, , ,5 88, , ,0 93, , ,0 117,0 16 1, ,0 123,0 16 1, ,5 145,5 20 2,10 추가정삭가공 ( 내경선삭, 키홈파기, 나사내기등 ) 이단시간내에가능합니다. Further finishing (turning bores, keywaying, threading, etc.) is possible within short time. Maße / Dimensions in mm ZB 29

205 일반피니언기어 - 모듈 2 Gearwheels with milled teeth module 2 평기어, 기본내경 Straight tooth system, prebored d N d 1 35 d d k d d d k 그림 / Fig. 1 그림 / Fig. 2 연강 / soft C45, 기어등급 Gearing grade 8 e 25 B주문번호 그림 잇수 Order code Fig. N of teeth z d d k d 1 d N d 3 s ,0 28,0 9 18,0 0, ,0 30,0 9 19,0 0, ,0 32,0 9 19,0 0, ,0 34,0 9 24,5 0, ,0 36,0 9 25,0 0, ,0 38,0 9 25,0 0, ,0 40,0 9 25,0 0, ,0 42,0 9 25,0 0, ,0 44,0 9 30,0 0, ,0 46,0 9 30,0 0, ,0 48,0 9 30,0 0, ,0 50,0 9 30,0 0, ,0 52, ,0 0, ,0 54, ,0 0, ,0 60, ,0 0, ,0 64, ,0 0, ,0 68, ,0 0, ,0 74, ,0 0, ,0 76, ,0 0, ,0 80, ,0 0, ,0 84, ,0 0, ,0 94, ,0 1, ,0 100, ,0 1, ,0 104, ,0 1, ,0 116, ,0 1, ,0 118, ,0 2, ,0 124, ,0 2, ,0 156,0 20 2, ,0 164,0 20 3, ,0 194,0 20 4,40 추가정삭가공 ( 내경선삭, 키홈파기, 나사내기등 ) 이단시간내에가능합니다. Further finishing (turning bores, keywaying, threading, etc.) is possible within short time. ZB 30 Maße / Dimensions in mm

206 일반피니언기어 - 모듈 2.5,5Gearwheels with milled teeth module 2,5 평기어, 기본내경 Straight tooth system, prebored d N d 1 40 d d k d d d k Bild / Fig. 1 그림 / Fig. 2 연강 / soft C45, 기어등급 Gearing grade 8 e 25 B주문번호 그림 잇수 Order code Fig. N of teeth z d d k d 1 d N d 3 s ,0 35,0 9 20,0 0, ,5 37,5 9 20,0 0, ,0 40,0 9 25,0 0, ,5 42,5 9 25,0 0, ,0 45,0 9 30,0 0, ,5 47,5 9 30,0 0, ,0 50,0 9 35,0 0, ,5 52, ,0 0, ,0 55, ,0 0, ,5 57, ,0 0, ,0 60, ,0 0, ,5 62, ,0 0, ,0 65, ,0 0, ,5 67, ,0 0, ,0 80, ,0 0, ,5 92, ,0 1, ,0 100, ,0 1, ,0 105, ,0 1, ,5 117, ,0 2, ,0 125, ,0 2, ,0 130, ,0 2, ,5 147, ,0 3, ,0 155, ,0 4, ,0 205,0 25 6,10 추가정삭가공 ( 내경선삭, 키홈파기, 나사내기등 ) 이단시간내에가능합니다. Further finishing (turning bores, keywaying, threading, etc.) is possible within short time. Maße / Dimensions in mm ZB 31

207 일반피니언기어 - 모듈 3 Gearwheels with milled teeth module 3 평기어, 기본내경 Straight tooth system, prebored d N d 1 50 d d k d d d k 그림 / Fig. 1 그림 / Fig. 2 연강 / soft C45, 기어등급 Gearing grade 8 e 25 주문번호 그림 잇수 Order code Fig. N of teeth z d d k d 1 d N d 3 s , , , , , , , , , , , , , , , , , , , , , , , , , , , , , ,00 추가정삭가공 ( 내경선삭, 키홈파기, 나사내기등 ) 이단시간내에가능합니다. Further finishing (turning bores, keywaying, threading, etc.) is possible within short time. ZB 32 Maße / Dimensions in mm

208 일반피니언기어 - 모듈 4 Gearwheels with milled teeth module 4 평기어, 기본내경 Straight tooth system, prebored d N d 1 60 d d k d d d k 그림 1 / Fig. 그림 / Fig. 2 연강 / soft C45, 기어등급 Gearing grade 8 e 25 주문번호 그림 잇수 Order code Fig. N of teeth z d d k d 1 d N d 3 s , , , , , , , , , , , , , , , , , , , , , , ,60 추가정삭가공 ( 내경선삭, 키홈파기, 나사내기등 ) 이단시간내에가능합니다. Further finishing (turning bores, keywaying, threading, etc.) is possible within short time. Maße / Dimensions in mm ZB 33

209 일반피니언기어 - 모듈 5 Gearwheels with milled teeth module 5 평기어, 기본내경 Straight tooth system, prebored d N d 1 70 d d k d d d k 그림 d / Fig. 1 그림 / Fig. 2 연강 / soft C45, 기어등급 Gearing grade 8 e 25 주문번호 그림 잇수 Order code Fig. N of teeth z d d k d 1 d N d 3 s , , , , , , , , , , , , , , , , , , ,50 추가정삭가공 ( 내경선삭, 키홈파기, 나사내기등 ) 이단시간내에가능합니다. Further finishing (turning bores, keywaying, threading, etc.) is possible within short time. ZB 34 Maße / Dimensions in mm

210 일반피니언기어 - 모듈 6-12 Gearwheels with milled teeth module 6 12 모듈 6, 평기어, 기본내경 Module 6, straight tooth system, prebored 80 연강 / soft d N d 1 d d k d 1 d d k C45, 그림 / Fig. 1 그림 / Fig. 2 기어등급 Gearing grade 8 e 25 주문번호 그림 잇수 Order code Fig. N of teeth z d d k d 1 d N d 3 s , , , , , , , ,20 추가정삭가공 ( 내경선삭, 키홈파기, 나사내기등 ) 이단시간내에가능합니다. Further finishing (turning bores, keywaying, threading, etc.) is possible within short time. 모듈 8,10,12, 일반평기어, 기본내경 Module 8, 10 and 12, straight tooth system, prebored 연강 / soft d N d 1 d d k d N d 1 d d k d N d 1 d d k C45, 기어등급 Gearing grade e 25 그림 / Fig. 1 그림 / Fig. 2 그림 / Fig. 3 주문번호 그림 잇수 Order code Fig. N of teeth z d d k d 1 d N d 3 s 모듈 / Module , , , , , ,00 모듈 / Module 10* ,00 모듈 / Module 12* ,33 * 핸들링을위해 M8 나사가있음./ with threads for handling 추가정삭가공 ( 내경선삭, 키홈파기, 나사내기등 ) 이단시간내에가능합니다. Further finishing (turning bores, keywaying, threading, etc.) is possible within short time. Maße / Dimensions in mm ZB 35

211 랙 / Rack BR 품질 / Quality 9 10 랙 Rack 재질 / material C45 C45 열처리 연강 인덕션하드닝 Heat Treatment soft ind. hardened 피니언 재질 / material C45 C45 열처리 연강 인덕션하드닝 Heat Treatment soft ind. hardened 피니언잇수 1) PCD d 최대허용구동력 No. of pinion teeth 1) pitch circle dia. Maximum Feed Force mm 0,1 kn 0,6 kn mm 0,1 kn 0,7 kn mm 0,1 kn 0,8 kn mm 0,2 kn 0,9 kn mm 0,2 kn 1,0 kn mm 0,2 kn 1,0 kn mm 0,2 kn 1,0 kn mm 0,3 kn 1,0 kn mm 0,3 kn 1,0 kn mm 0,3 kn 1,0 kn mm 0,3 kn 1,5 kn mm 0,4 kn 1,5 kn mm 0,4 kn 1,5 kn mm 0,4 kn 1,5 kn mm 0,4 kn 1,5 kn mm 0,4 kn 1,5 kn mm 0,5 kn 1,5 kn mm 0,5 kn 1,5 kn mm 0,5 kn 1,5 kn mm 0,5 kn 2,0 kn mm 0,6 kn 2,0 kn mm 0,6 kn 2,0 kn mm 0,6 kn 2,0 kn mm 0,6 kn 2,0 kn mm 0,6 kn 2,0 kn mm 0,7 kn 2,0 kn mm 0,7 kn 2,0 kn mm 0,7 kn 2,0 kn mm 0,7 kn 2,0 kn 1) 적용가능분야참조 ( 페이지 ZB) / check availability (chapter ZB) 랙과피니언구동 - 계산과선정 - 모듈 1 - 평기어 Rack and pinion drive calculation and selection module 1 straight tooth system 최대허용구동력 1)in kn 충분한그리스급유와 ( ZE-2/3 페이지의자동급유기를사용하거나최소 1 회 / 일수동급유한경우 ), 속도 V= 1.5m/s, 부하계수 1 인상태에서의안전율 1 적용시의최대허용구동력을나타낸것으로참고치입니다. 어플리케이션과배열의계산은때에따라필요합니다. 계산식과예시를참조하십시오.( 페이지 D-2) 1) 키홈에의한토크전달력은별도의계산식의사용을참조하십시오. 슈링크디스크타입은 GH-1 참조 기어에최대허용구동력이작용할때나여러피니언동시사용시에는조립볼트의강성을필히체크하여야합니다. Maximum permissible feed forces 1) in kn which are achieved with good grease lubrication (i.e. use of the electronic lubricator described on page ZE-2/3 or manual lubrication at least once a day) and v=1.5 m/s, S B =1.0 as well as a linear load distribution factor of 1.0. The values in the load tables are maximum values under perfect conditions and is a guide value. A calculation of the application and configuration is in any cases needed. Calculation and example see page ZD-2. 1) For keyway transmission make a separate calculation, torque with shrink disc see on page GH-1 When using the maximum capacity of the teeth, or multiple pinions in contact, the mounting screw loads must be checked separately! ZB 36 Maße / Dimensions in mm

212 랙 / Rack BR 품질 / Quality 9 10 랙 Rack 재질 / material C45 C45 열처리 연강 인덕션하드닝 Heat Treatment soft ind. hardened 재질 / material C45 C45 피니언 Pinion 열처리 연강 인덕션하드닝 Heat Treatment soft ind. hardened 피니언잇수 1) PCD d 최대허용구동력 No. of pinion teeth 1) pitch circle dia. Maximum Feed Force 12 18,0 mm 0,2 kn 1,0 kn 13 19,5 mm 0,2 kn 1,0 kn 14 21,0 mm 0,3 kn 1,0 kn 15 22,5 mm 0,3 kn 1,5 kn 16 24,0 mm 0,3 kn 1,5 kn 17 25,5 mm 0,4 kn 1,5 kn 18 27,0 mm 0,4 kn 2,0 kn 19 28,5 mm 0,5 kn 2,0 kn 20 30,0 mm 0,5 kn 2,0 kn 21 31,5 mm 0,6 kn 2,5 kn 22 33,0 mm 0,6 kn 2,5 kn 23 34,5 mm 0,6 kn 2,5 kn 24 36,0 mm 0,7 kn 3,0 kn 25 37,5 mm 0,7 kn 3,0 kn 26 39,0 mm 0,8 kn 3,0 kn 27 40,5 mm 0,8 kn 3,0 kn 28 42,0 mm 0,8 kn 3,0 kn 29 43,5 mm 0,9 kn 3,0 kn 30 45,0 mm 0,9 kn 3,0 kn 31 46,5 mm 1,0 kn 3,5 kn 32 48,0 mm 1,0 kn 3,5 kn 33 49,5 mm 1,0 kn 3,5 kn 34 51,0 mm 1,0 kn 3,5 kn 35 52,5 mm 1,0 kn 3,5 kn 36 54,0 mm 1,0 kn 3,5 kn 37 55,5 mm 1,0 kn 3,5 kn 38 57,0 mm 1,0 kn 3,5 kn 39 58,5 mm 1,0 kn 3,5 kn 40 60,0 mm 1,0 kn 3,5 kn 1) 적용가능분야참조 ( 페이지 ZB) / check availability (chapter ZB) 랙과피니언구동 - 계산과선정 - 모듈 1,5 - 평기어 Rack and pinion drive calculation and selection module 1,5 straight tooth system 최대허용구동력 ZB-36 페이지설명참조. / Maximum permissible feed forces description see page ZB-36 Maße / Dimensions in mm ZB 37

213 랙과피니언구동 - 계산과선정 - 모듈 2 - 평기어 Rack and pinion drive calculation and selection module 2 straight tooth system 랙 / Rack UHPR HPR PR BR 품질 / Quality 랙 Rack 재질 / material 16MnCr5 16MnCr5 C45 C45 C45 42CrMo4 C45 C45 열처리 케이스하드닝 인덕션하드닝 인덕션하드닝 인덕션하드닝 퀀칭템퍼링 연강 인덕션하드닝 Heat Treatment case hardened induction hardened ind. hardened ind. hardened quenched + tempered soft induction hardened 피니언 Pinion 재질 / material 16MnCr5 16MnCr5 16MnCr5 16MnCr5 16MnCr5 16MnCr5 C45 16MnCr5 C45 16MnCr5 C45 열처리 케이스하드닝 케이스하드닝 케이스하드닝 케이스하드닝 케이스하드닝 케이스하드닝 인덕션하드닝 케이스하드닝 연강 케이스하드닝 인덕션하드닝 Heat Treatment case hardened case hardened case hardened case hardened case hardened case hardened ind. hardened case hardened soft case hardened ind. hardened 피니언잇수 1) PCD d 최대허용구동력 No. of pinion teeth 1) pitch circle dia. Maximum Feed Force mm 3,5 kn 3,5 kn 3,5 kn 3,5 kn 3,5 kn 1,5 kn 1,0 kn 0,8 kn 0,3 kn 2,5 kn 1,5 kn mm 4,5 kn 4,5 kn 4,5 kn 4,5 kn 4,0 kn 1,5 kn 1,0 kn 0,9 kn 0,4 kn 3,0 kn 1,5 kn mm 5,5 kn 5,5 kn 5,5 kn 5,5 kn 5,0 kn 2,0 kn 1,0 kn 0,9 kn 0,4 kn 3,5 kn 2,0 kn mm 6,5 kn 6,5 kn 6,0 kn 6,0 kn 6,0 kn 2,0 kn 1,5 kn 1,0 kn 0,5 kn 4,0 kn 2,0 kn mm 7,0 kn 7,0 kn 7,0 kn 7,0 kn 6,5 kn 2,5 kn 1,5 kn 1,0 kn 0,6 kn 4,5 kn 2,5 kn mm 8,0 kn 8,0 kn 7,5 kn 7,5 kn 7,0 kn 2,5 kn 1,5 kn 1,0 kn 0,7 kn 4,5 kn 3,0 kn mm 9,0 kn 9,0 kn 8,0 kn 8,0 kn 7,5 kn 3,0 kn 2,0 kn 1,0 kn 0,7 kn 5,0 kn 3,0 kn mm 10,0 kn 10,0 kn 8,5 kn 8,5 kn 8,0 kn 3,0 kn 2,0 kn 1,0 kn 0,8 kn 5,0 kn 3,5 kn mm 10,5 kn 10,5 kn 9,0 kn 9,0 kn 8,5 kn 3,5 kn 2,0 kn 1,5 kn 0,8 kn 5,5 kn 3,5 kn mm 11,5 kn 11,5 kn 9,5 kn 9,5 kn 9,0 kn 3,5 kn 2,0 kn 1,5 kn 0,9 kn 5,5 kn 4,0 kn mm 12,0 kn 12,0 kn 10,0 kn 10,0 kn 9,5 kn 3,5 kn 2,5 kn 1,5 kn 1,0 kn 6,0 kn 4,0 kn mm 13,0 kn 13,0 kn 10,5 kn 10,5 kn 10,0 kn 4,0 kn 2,5 kn 1,5 kn 1,0 kn 6,0 kn 4,5 kn mm 13,5 kn 13,5 kn 11,0 kn 11,0 kn 10,5 kn 4,0 kn 2,5 kn 1,5 kn 1,0 kn 6,5 kn 4,5 kn mm 14,5 kn 14,5 kn 11,5 kn 11,5 kn 11,0 kn 4,0 kn 2,5 kn 1,5 kn 1,0 kn 6,5 kn 5,0 kn mm 15,0 kn 15,0 kn 12,0 kn 12,0 kn 11,0 kn 4,5 kn 3,0 kn 2,0 kn 1,0 kn 7,0 kn 5,0 kn mm 16,0 kn 15,0 kn 12,0 kn 12,0 kn 11,5 kn 4,5 kn 3,0 kn 2,0 kn 1,0 kn 7,0 kn 5,0 kn mm 16,5 kn 15,0 kn 12,0 kn 12,0 kn 11,5 kn 5,0 kn 3,0 kn 2,0 kn 1,0 kn 7,0 kn 5,5 kn mm 16,5 kn 15,0 kn 12,5 kn 12,5 kn 11,5 kn 5,0 kn 3,0 kn 2,0 kn 1,0 kn 7,0 kn 5,5 kn mm 16,5 kn 15,0 kn 12,5 kn 12,5 kn 11,5 kn 5,0 kn 3,5 kn 2,0 kn 1,5 kn 7,0 kn 5,5 kn mm 16,5 kn 15,0 kn 12,5 kn 12,5 kn 11,5 kn 5,5 kn 3,5 kn 2,0 kn 1,5 kn 7,0 kn 5,5 kn mm 16,5 kn 15,5 kn 12,5 kn 12,5 kn 11,5 kn 5,5 kn 3,5 kn 2,5 kn 1,5 kn 7,0 kn 5,5 kn mm 16,5 kn 15,5 kn 12,5 kn 12,5 kn 11,5 kn 5,5 kn 3,5 kn 2,5 kn 1,5 kn 7,0 kn 5,5 kn mm 16,5 kn 15,5 kn 12,5 kn 12,5 kn 12,0 kn 6,0 kn 3,5 kn 2,5 kn 1,5 kn 7,0 kn 5,5 kn mm 16,5 kn 15,5 kn 12,5 kn 12,5 kn 12,0 kn 6,0 kn 4,0 kn 2,5 kn 1,5 kn 7,0 kn 5,5 kn mm 17,0 kn 15,5 kn 12,5 kn 12,5 kn 12,0 kn 6,5 kn 4,0 kn 2,5 kn 1,5 kn 7,0 kn 5,5 kn mm 17,0 kn 15,5 kn 12,5 kn 12,5 kn 12,0 kn 6,5 kn 4,0 kn 2,5 kn 1,5 kn 7,0 kn 5,5 kn mm 17,0 kn 15,5 kn 12,5 kn 12,5 kn 12,0 kn 6,5 kn 4,0 kn 3,0 kn 2,0 kn 7,0 kn 5,5 kn mm 17,0 kn 15,5 kn 12,5 kn 12,5 kn 12,0 kn 7,0 kn 4,5 kn 3,0 kn 2,0 kn 7,0 kn 5,5 kn mm 17,0 kn 15,5 kn 12,5 kn 12,5 kn 12,0 kn 7,0 kn 4,5 kn 3,0 kn 2,0 kn 7,0 kn 5,5 kn 1) 적용가능분야참조 ( 페이지 ZB) / check availability (chapter ZB) 최대허용구동력 ZB-36 페이지설명참조. / Maximum permissible feed forces description see page ZB-36 ZB 38 Maße / Dimensions in mm

214 랙과피니언구동 - 계산과선정 - 모듈 평기어 Rack and pinion drive calculation and selection module 2,5 straight tooth system 랙 / Rack BR 품질 / Quality 9 10 재질 / material C45 C45 랙 Rack 열처리 연강 인덕션하드닝 Heat Treatment soft ind. hardened 재질 / material C45 C45 피니언 Pinion 열처리 연강 인덕션하드닝 Heat Treatment soft ind. hardened 기어잇수 1) PCD d 최대허용구동력 No. of pinion teeth 1) pitch circle dia. Maximum Feed Force 12 30,0 mm 0,5 kn 2,5 kn 13 32,5 mm 0,6 kn 3,0 kn 14 35,0 mm 0,7 kn 3,0 kn 15 37,5 mm 0,8 kn 3,5 kn 16 40,0 mm 0,9 kn 4,0 kn 17 42,5 mm 1,0 kn 4,5 kn 18 45,0 mm 1,0 kn 5,0 kn 19 47,5 mm 1,0 kn 5,5 kn 20 50,0 mm 1,0 kn 5,5 kn 21 52,5 mm 1,5 kn 6,0 kn 22 55,0 mm 1,5 kn 6,5 kn 23 57,5 mm 1,5 kn 7,0 kn 24 60,0 mm 1,5 kn 7,5 kn 25 62,5 mm 1,5 kn 8,0 kn 26 65,0 mm 1,5 kn 8,0 kn 27 67,5 mm 2,0 kn 8,5 kn 28 70,0 mm 2,0 kn 8,5 kn 29 72,5 mm 2,0 kn 8,5 kn 30 75,0 mm 2,0 kn 8,5 kn 31 77,5 mm 2,0 kn 8,5 kn 32 80,0 mm 2,5 kn 8,5 kn 33 82,5 mm 2,5 kn 8,5 kn 34 85,0 mm 2,5 kn 8,5 kn 35 87,5 mm 2,5 kn 8,5 kn 36 90,0 mm 2,5 kn 8,5 kn 37 92,5 mm 3,0 kn 8,5 kn 38 95,0 mm 3,0 kn 8,5 kn 39 97,5 mm 3,0 kn 8,5 kn ,0 mm 3,0 kn 8,5 kn 1) 적용가능분야참조 ( 페이지 ZB) / check availability (chapter ZB) 최대허용구동력 ZB-36 페이지설명참조. / Maximum permissible feed forces description see page ZB-36 Maße / Dimensions in mm ZB 39

215 랙과피니언구동 - 계산과선정 - 모듈 3 - 평기어 Rack and pinion drive calculation and selection module 3 straight tooth system 랙 / Rack UHPR HPR PR BR 품질 / Quality 재질 / material 16MnCr5 16MnCr5 C45 C45 C45 42CrMo4 C45 C45 랙 Rack 열처리 케이스하드닝 인덕션하드닝 인덕션하드닝 인덕션하드닝 퀀칭템퍼링 연강 인덕션하드닝 Heat Treatment case hardened induction hardened ind. hardened ind. hardened quenched + tempered soft induction hardened 재질 / material 16MnCr5 16MnCr5 16MnCr5 16MnCr5 16MnCr5 16MnCr5 C45 16MnCr5 C45 16MnCr5 C45 피니언 Pinion 열처리 케이스하드닝 케이스하드닝 케이스하드닝 케이스하드닝 케이스하드닝 케이스하드닝 인덕션하드닝 케이스하드닝 연강 케이스하드닝 인덕션하드닝 Heat Treatment case hardened case hardened case hardened case hardened case hardened case hardened ind. hardened case hardened soft case hardened ind. hardened 피니언잇수 1) PCD d 최대허용구동력 No. of pinion teeth 1) pitch circle dia. Maximum Feed Force mm 6,5 kn 6,5 kn 6,5 kn 6,5 kn 6,0 kn 2,5 kn 2,5 kn 1,5 kn 0,7 kn 5,5 kn 3,5 kn mm 7,5 kn 7,5 kn 7,5 kn 7,5 kn 7,0 kn 3,0 kn 2,5 kn 1,5 kn 0,9 kn 6,5 kn 4,0 kn mm 9,5 kn 9,5 kn 9,5 kn 9,5 kn 8,5 kn 3,5 kn 3,0 kn 2,0 kn 1,0 kn 8,0 kn 4,5 kn mm 11,0 kn 11,0 kn 10,5 kn 10,5 kn 9,5 kn 4,0 kn 3,0 kn 2,0 kn 1,0 kn 8,5 kn 5,5 kn mm 12,5 kn 12,5 kn 12,0 kn 11,5 kn 10,5 kn 4,0 kn 3,5 kn 2,0 kn 1,0 kn 9,5 kn 6,0 kn mm 14,5 kn 14,5 kn 13,5 kn 13,5 kn 12,0 kn 5,0 kn 4,0 kn 2,5 kn 1,5 kn 10,0 kn 6,5 kn mm 16,0 kn 16,0 kn 14,0 kn 14,0 kn 13,0 kn 5,0 kn 4,5 kn 2,5 kn 1,5 kn 10,5 kn 7,0 kn mm 17,5 kn 17,5 kn 15,0 kn 15,0 kn 13,5 kn 5,5 kn 4,5 kn 3,0 kn 1,5 kn 11,0 kn 8,0 kn mm 18,5 kn 18,5 kn 16,0 kn 16,0 kn 14,5 kn 5,5 kn 5,0 kn 3,0 kn 2,0 kn 11,5 kn 8,5 kn mm 20,0 kn 20,0 kn 17,0 kn 17,0 kn 15,0 kn 6,0 kn 5,0 kn 3,0 kn 2,0 kn 12,0 kn 9,0 kn mm 21,5 kn 21,5 kn 17,5 kn 17,5 kn 16,0 kn 6,5 kn 5,5 kn 3,5 kn 2,0 kn 13,0 kn 9,5 kn mm 22,5 kn 22,5 kn 18,5 kn 18,5 kn 16,5 kn 6,5 kn 5,5 kn 3,5 kn 2,0 kn 13,5 kn 10,0 kn mm 24,0 kn 24,0 kn 19,5 kn 19,5 kn 17,5 kn 7,0 kn 6,0 kn 3,5 kn 2,5 kn 14,0 kn 10,5 kn mm 24,0 kn 24,0 kn 20,0 kn 20,0 kn 18,5 kn 7,5 kn 6,5 kn 4,0 kn 2,5 kn 14,5 kn 11,5 kn mm 24,5 kn 24,5 kn 21,0 kn 21,0 kn 19,0 kn 7,5 kn 6,5 kn 4,0 kn 2,5 kn 15,0 kn 12,0 kn mm 24,5 kn 24,5 kn 22,0 kn 22,0 kn 20,0 kn 8,0 kn 7,0 kn 4,0 kn 3,0 kn 15,5 kn 12,0 kn mm 24,5 kn 24,5 kn 22,5 kn 22,5 kn 20,5 kn 8,0 kn 7,0 kn 4,5 kn 3,0 kn 16,0 kn 12,5 kn mm 25,0 kn 25,0 kn 22,5 kn 22,5 kn 21,0 kn 8,5 kn 7,5 kn 4,5 kn 3,0 kn 16,0 kn 12,5 kn mm 25,0 kn 25,0 kn 22,5 kn 22,5 kn 21,0 kn 9,0 kn 7,5 kn 4,5 kn 3,0 kn 16,0 kn 12,5 kn mm 25,0 kn 25,0 kn 22,5 kn 22,5 kn 21,0 kn 9,0 kn 8,0 kn 5,0 kn 3,5 kn 16,0 kn 12,5 kn mm 25,0 kn 25,0 kn 22,5 kn 22,5 kn 21,5 kn 9,5 kn 8,0 kn 5,0 kn 3,5 kn 16,0 kn 12,5 kn mm 25,0 kn 25,0 kn 23,0 kn 23,0 kn 21,5 kn 10,0 kn 8,5 kn 5,5 kn 3,5 kn 16,0 kn 12,5 kn mm 25,5 kn 25,5 kn 23,0 kn 23,0 kn 21,5 kn 10,0 kn 9,0 kn 5,5 kn 4,0 kn 16,0 kn 12,5 kn mm 25,5 kn 25,5 kn 23,0 kn 23,0 kn 21,5 kn 10,5 kn 9,0 kn 5,5 kn 4,0 kn 16,0 kn 12,5 kn mm 25,5 kn 25,5 kn 23,0 kn 23,0 kn 21,5 kn 11,0 kn 9,5 kn 6,0 kn 4,0 kn 16,5 kn 12,5 kn mm 25,5 kn 25,5 kn 23,0 kn 23,0 kn 21,5 kn 11,0 kn 9,5 kn 6,0 kn 4,0 kn 16,5 kn 12,5 kn mm 25,5 kn 25,5 kn 23,0 kn 23,0 kn 21,5 kn 11,5 kn 10,0 kn 6,0 kn 4,5 kn 16,5 kn 12,5 kn mm 25,5 kn 25,5 kn 23,0 kn 23,0 kn 21,5 kn 11,5 kn 10,0 kn 6,5 kn 4,5 kn 16,5 kn 12,5 kn mm 25,5 kn 25,5 kn 23,5 kn 23,0 kn 22,0 kn 12,0 kn 10,5 kn 6,5 kn 4,5 kn 16,5 kn 12,5 kn 1) 적용가능분야참조 ( 페이지 ZB) / check availability (chapter ZB) 최대허용구동력 ZB-36 페이지설명참조. / Maximum permissible feed forces description see page ZB-36 ZB 40 Maße / Dimensions in mm

216 랙과피니언구동 - 계산과선정 - 모듈 4 - 평기어 Rack and pinion drive calculation and selection module 4 straight tooth system 랙 / Rack UHPR HPR PR BR 품질 / Quality 재질 / material 16MnCr5 16MnCr5 C45 C45 C45 42CrMo4 C45 C45 랙 Rack 열처리 케이스하드닝 인덕션하드닝 인덕션하드닝 인덕션하드닝 퀀칭템퍼링 연강 인덕션하드닝 Heat Treatment case hardened induction hardened ind. hardened ind. hardened quenched + tempered soft induction hardened 피니언 Pinion 재질 / material 16MnCr5 16MnCr5 16MnCr5 16MnCr5 16MnCr5 16MnCr5 C45 16MnCr5 C45 16MnCr5 C45 열처리 케이스하드닝 케이스하드닝 케이스하드닝 케이스하드닝 케이스하드닝 케이스하드닝 인덕션하드닝 케이스하드닝 연강 케이스하드닝 인덕션하드닝 Heat Treatment case hardened case hardened case hardened case hardened case hardened case hardened ind. hardened case hardened soft case hardened ind. hardened 피니언잇수 1) PCD d 최대허용구동력 No. of pinion teeth 1) pitch circle dia Maximum Feed Force mm 12,0 kn 12,0 kn 12,0 kn 12,0 kn 11,5 kn 5,5 kn 4,5 kn 3,0 kn 1,0 kn 11,0 kn 6,5 kn mm 14,5 kn 14,5 kn 14,5 kn 14,5 kn 13,5 kn 6,0 kn 4,5 kn 3,5 kn 1,5 kn 13,0 kn 7,5 kn mm 18,0 kn 18,0 kn 18,0 kn 18,0 kn 17,0 kn 7,0 kn 5,5 kn 3,5 kn 1,5 kn 15,0 kn 8,5 kn mm 20,5 kn 20,0 kn 20,0 kn 20,0 kn 18,5 kn 7,5 kn 6,0 kn 4,0 kn 2,0 kn 17,0 kn 10,0 kn mm 23,0 kn 23,0 kn 22,0 kn 22,0 kn 20,5 kn 8,0 kn 6,5 kn 4,5 kn 2,0 kn 18,0 kn 11,0 kn mm 27,0 kn 27,0 kn 24,5 kn 24,5 kn 23,0 kn 9,0 kn 7,5 kn 5,0 kn 2,5 kn 19,0 kn 12,0 kn mm 30,0 kn 30,0 kn 26,5 kn 26,5 kn 25,0 kn 10,0 kn 8,0 kn 5,5 kn 3,0 kn 20,0 kn 13,0 kn mm 32,5 kn 32,5 kn 28,0 kn 28,0 kn 26,0 kn 10,5 kn 8,5 kn 5,5 kn 3,0 kn 21,5 kn 14,0 kn mm 35,0 kn 35,0 kn 30,0 kn 30,0 kn 27,5 kn 11,0 kn 9,0 kn 6,0 kn 3,5 kn 22,5 kn 15,0 kn mm 37,5 kn 37,5 kn 31,5 kn 31,5 kn 29,0 kn 11,5 kn 9,5 kn 6,5 kn 3,5 kn 23,5 kn 16,5 kn mm 40,0 kn 39,5 kn 33,0 kn 33,0 kn 30,5 kn 12,5 kn 10,0 kn 6,5 kn 4,0 kn 24,5 kn 17,5 kn mm 42,5 kn 42,0 kn 34,5 kn 34,5 kn 32,0 kn 13,0 kn 10,5 kn 7,0 kn 4,0 kn 26,0 kn 18,5 kn mm 44,5 kn 44,5 kn 36,0 kn 36,0 kn 33,5 kn 13,5 kn 11,0 kn 7,5 kn 4,5 kn 27,0 kn 19,5 kn mm 46,5 kn 46,5 kn 37,5 kn 37,5 kn 35,0 kn 14,0 kn 11,5 kn 7,5 kn 4,5 kn 28,0 kn 20,5 kn mm 47,0 kn 47,0 kn 39,5 kn 39,5 kn 36,5 kn 14,5 kn 12,0 kn 8,0 kn 5,0 kn 28,5 kn 21,5 kn mm 47,0 kn 47,0 kn 40,0 kn 40,0 kn 37,5 kn 15,5 kn 12,5 kn 8,5 kn 5,0 kn 28,5 kn 22,0 kn mm 47,5 kn 47,5 kn 40,5 kn 40,5 kn 37,5 kn 16,0 kn 13,0 kn 8,5 kn 5,5 kn 28,5 kn 22,0 kn mm 47,5 kn 47,5 kn 40,5 kn 40,5 kn 37,5 kn 16,5 kn 13,5 kn 9,0 kn 5,5 kn 29,0 kn 22,5 kn mm 48,0 kn 48,0 kn 40,5 kn 40,5 kn 38,0 kn 17,0 kn 14,0 kn 9,5 kn 6,0 kn 29,0 kn 22,5 kn mm 48,0 kn 48,0 kn 41,0 kn 41,0 kn 38,0 kn 17,5 kn 14,5 kn 9,5 kn 6,0 kn 29,0 kn 22,5 kn mm 48,0 kn 48,0 kn 41,0 kn 41,0 kn 38,0 kn 18,5 kn 15,0 kn 10,0 kn 6,5 kn 29,0 kn 22,5 kn mm 48,5 kn 48,5 kn 41,0 kn 41,0 kn 38,0 kn 19,0 kn 15,5 kn 10,5 kn 6,5 kn 29,0 kn 22,5 kn mm 48,5 kn 48,5 kn 41,5 kn 41,0 kn 38,5 kn 19,5 kn 16,0 kn 10,5 kn 7,0 kn 29,0 kn 22,5 kn mm 48,5 kn 48,5 kn 41,5 kn 41,5 kn 38,5 kn 20,0 kn 16,5 kn 11,0 kn 7,0 kn 29,5 kn 23,0 kn mm 49,0 kn 49,0 kn 41,5 kn 41,5 kn 38,5 kn 21,0 kn 17,0 kn 11,5 kn 7,5 kn 29,5 kn 23,0 kn mm 49,0 kn 49,0 kn 41,5 kn 41,5 kn 38,5 kn 21,5 kn 17,5 kn 11,5 kn 7,5 kn 29,5 kn 23,0 kn mm 49,0 kn 49,0 kn 42,0 kn 41,5 kn 38,5 kn 22,0 kn 18,0 kn 12,0 kn 8,0 kn 29,5 kn 23,0 kn mm 49,0 kn 49,0 kn 42,0 kn 42,0 kn 39,0 kn 22,5 kn 18,0 kn 12,5 kn 8,0 kn 29,5 kn 23,0 kn mm 49,0 kn 49,0 kn 42,0 kn 42,0 kn 39,0 kn 23,0 kn 18,5 kn 12,5 kn 8,5 kn 29,5 kn 23,0 kn 1) 적용가능분야참조 ( 페이지 ZB) / check availability (chapter ZB) 최대허용구동력 ZB-36 페이지설명참조. / Maximum permissible feed forces description see page ZB-36 Maße / Dimensions in mm ZB 41

217 랙과피니언구동 - 계산과선정 - 모듈 5 - 평기어 Rack and pinion drive calculation and selection module 5 straight tooth system 랙 / Rack UHPR HPR PR BR 품질 / Quality 랙 Rack 재질 / material C45 16MnCr5 C45 C45 C45 42CrMo4 C45 C45 열처리 인덕션하드닝 케이스하드닝 인덕션하드닝 인덕션하드닝 퀀칭 + 템퍼링 연강 인덕션하드닝 Heat Treatment ind. hardened case hardened induction hardened ind. hardened quenched + tempered soft induction hardened 피니언 Pinion 재질 / material 16MnCr5 16MnCr5 16MnCr5 16MnCr5 16MnCr5 16MnCr5 C45 16MnCr5 C45 16MnCr5 C45 열처리 케이스하드닝 케이스하드닝 케이스하드닝 케이스하드닝 케이스하드닝 케이스하드닝 인덕션하드닝 케이스하드닝 연강 케이스하드닝 인덕션하드닝 Heat Treatment case hardened case hardened case hardened case hardened case hardened case hardened ind. hardened case hardened soft case hardened ind. hardened 피니언잇수 1) PCD d 최대허용구동력 No. of pinion teeth 1) pitch circle dia. Maximum Feed Force mm 19,0 kn 19,0 kn 19,0 kn 19,0 kn 18,0 kn 8,5 kn 7,0 kn 5,0 kn 2,0 kn 17,5 kn 10,0 kn mm 23,0 kn 23,0 kn 23,0 kn 23,0 kn 21,5 kn 9,5 kn 7,5 kn 5,5 kn 2,5 kn 20,5 kn 12,0 kn mm 29,0 kn 29,0 kn 28,5 kn 28,5 kn 26,5 kn 11,0 kn 9,0 kn 6,0 kn 2,5 kn 23,5 kn 13,5 kn mm 31,5 kn 32,0 kn 31,5 kn 31,5 kn 29,0 kn 11,5 kn 9,5 kn 6,5 kn 3,0 kn 26,5 kn 15,5 kn mm 35,0 kn 37,0 kn 35,0 kn 35,0 kn 32,5 kn 13,0 kn 10,5 kn 7,0 kn 3,5 kn 28,0 kn 17,0 kn mm 39,5 kn 42,5 kn 39,5 kn 39,0 kn 36,5 kn 14,5 kn 12,0 kn 8,0 kn 4,0 kn 30,0 kn 19,0 kn mm 42,0 kn 47,0 kn 42,0 kn 42,0 kn 39,0 kn 15,5 kn 12,5 kn 8,5 kn 4,5 kn 31,5 kn 20,5 kn mm 44,5 kn 51,0 kn 44,5 kn 44,5 kn 41,0 kn 16,5 kn 13,5 kn 9,0 kn 5,0 kn 33,5 kn 22,5 kn mm 47,0 kn 55,0 kn 47,0 kn 47,0 kn 43,5 kn 17,5 kn 14,0 kn 9,5 kn 5,5 kn 35,0 kn 24,0 kn mm 49,5 kn 58,5 kn 49,5 kn 49,5 kn 45,5 kn 18,5 kn 15,0 kn 10,0 kn 6,0 kn 37,0 kn 25,5 kn mm 52,0 kn 62,5 kn 52,0 kn 52,0 kn 48,0 kn 19,5 kn 15,5 kn 10,5 kn 6,0 kn 39,0 kn 27,0 kn mm 54,5 kn 66,5 kn 54,5 kn 54,5 kn 50,5 kn 20,5 kn 16,5 kn 11,0 kn 6,5 kn 40,5 kn 29,0 kn mm 57,0 kn 70,5 kn 57,0 kn 57,0 kn 52,5 kn 21,5 kn 17,0 kn 11,5 kn 7,0 kn 42,5 kn 30,5 kn mm 59,5 kn 72,5 kn 59,5 kn 59,5 kn 55,0 kn 22,0 kn 18,0 kn 12,0 kn 7,5 kn 44,0 kn 32,0 kn mm 61,0 kn 73,0 kn 61,0 kn 61,0 kn 56,5 kn 23,0 kn 19,0 kn 12,5 kn 8,0 kn 44,5 kn 33,5 kn mm 61,5 kn 73,5 kn 61,0 kn 61,0 kn 56,5 kn 24,0 kn 19,5 kn 13,0 kn 8,0 kn 45,0 kn 35,0 kn mm 61,5 kn 74,0 kn 61,5 kn 61,5 kn 57,0 kn 25,0 kn 20,5 kn 13,5 kn 8,5 kn 45,0 kn 35,0 kn mm 62,0 kn 74,5 kn 61,5 kn 61,5 kn 57,0 kn 26,0 kn 21,0 kn 14,0 kn 9,0 kn 45,0 kn 35,0 kn mm 62,0 kn 75,0 kn 62,0 kn 62,0 kn 57,5 kn 27,0 kn 22,0 kn 14,5 kn 9,5 kn 45,5 kn 35,5 kn 1) 적용가능분야참조 ( 페이지 ZB) / check availability (chapter ZB) 최대허용구동력 ZB-36 페이지설명참조. / Maximum permissible feed forces description see page ZB-36 ZB 42 Maße / Dimensions in mm

218 랙과피니언구동 - 계산과선정 - 모듈 6 - 평기어 Rack and pinion drive calculation and selection module 6 straight tooth system 랙 / Rack UHPR HPR BR 품질 / Quality 랙 Rack 재질 / material C45 C45 C45 C45 C45 열처리 인덕션하드닝 인덕션하드닝 연강 인덕션하드닝 Heat Treatment ind. hardened induction hardened soft induction hardened 피니언 Pinion 재질 / material 16MnCr5 16MnCr5 16MnCr5 16MnCr5 C45 16MnCr5 C45 열처리 케이스하드닝 케이스하드닝 케이스하드닝 케이스하드닝 연강 케이스하드닝 인덕션하드닝 Heat Treatment case hardened case hardened case hardened case hardened soft case hardened ind. hardened 피니언잇수 1) PCD d 최대허용구동력 No. of pinion teeth 1) pitch circle dia. Maximum Feed Force mm 27,5 kn 27,5 kn 27,5 kn 7,5 kn 3,0 kn 25,5 kn 15,0 kn mm 33,5 kn 33,5 kn 33,5 kn 8,0 kn 3,5 kn 30,0 kn 17,5 kn mm 41,5 kn 41,5 kn 41,5 kn 8,5 kn 4,0 kn 34,5 kn 20,0 kn mm 46,0 kn 45,5 kn 45,5 kn 9,0 kn 4,5 kn 38,0 kn 22,5 kn mm 50,5 kn 50,5 kn 50,5 kn 10,0 kn 5,0 kn 40,5 kn 25,0 kn mm 56,5 kn 56,5 kn 56,5 kn 11,5 kn 6,0 kn 43,5 kn 27,5 kn mm 61,0 kn 61,0 kn 61,0 kn 12,5 kn 7,0 kn 46,0 kn 30,0 kn mm 64,5 kn 64,5 kn 64,5 kn 13,0 kn 7,5 kn 48,5 kn 32,5 kn mm 68,0 kn 68,0 kn 68,0 kn 14,0 kn 8,0 kn 51,0 kn 34,5 kn mm 71,5 kn 71,5 kn 71,5 kn 14,5 kn 8,5 kn 53,5 kn 37,0 kn mm 75,5 kn 75,0 kn 75,0 kn 15,5 kn 9,0 kn 56,0 kn 39,5 kn mm 79,0 kn 79,0 kn 78,5 kn 16,0 kn 9,5 kn 58,5 kn 42,0 kn mm 82,5 kn 82,5 kn 82,5 kn 17,0 kn 10,5 kn 61,0 kn 44,0 kn mm 86,0 kn 86,0 kn 86,0 kn 17,5 kn 11,0 kn 61,5 kn 46,5 kn mm 87,5 kn 87,5 kn 87,5 kn 18,5 kn 11,5 kn 62,0 kn 49,0 kn mm 88,0 kn 87,5 kn 87,5 kn 19,0 kn 12,0 kn 62,0 kn 50,0 kn mm 88,5 kn 88,0 kn 88,0 kn 20,0 kn 12,5 kn 62,5 kn 50,0 kn mm 88,5 kn 88,5 kn 88,5 kn 20,5 kn 13,0 kn 62,5 kn 50,5 kn mm 89,0 kn 89,0 kn 89,0 kn 21,5 kn 13,5 kn 63,0 kn 50,5 kn 1) 적용가능분야참조 ( 페이지 ZB) / check availability (chapter ZB) 최대허용구동력 ZB-36 페이지설명참조. / Maximum permissible feed forces description see page ZB-36 Maße / Dimensions in mm ZB 43

219 랙과피니언구동 - 계산과선정 - 모듈 8 - 평기어 Rack and pinion drive calculation and selection module 8 straight tooth system 랙 / Rack UHPR HPR BR 품질 / Quality 재질 / material C45 C45 C45 C45 C45 랙 Rack 열처리 인덕션하드닝 인덕션하드닝 연강 인덕션하드닝 Heat Treatment ind. hardened induction hardened soft induction hardened 피니언 Pinion 재질 / material 16MnCr5 16MnCr5 16MnCr5 16MnCr5 C45 16MnCr5 C45 열처리 케이스하드닝 케이스하드닝 케이스하드닝 케이스하드닝 연강 케이스하드닝 인덕션하드닝 Heat Treatment case hardened case hardened case hardened case hardened soft case hardened ind. hardened 피니언잇수 1) PCD d 최대허용구동력 No. of pinion teeth 1) pitch circle dia. Maximum Feed Force mm 49,5 kn 49,5 kn 49,5 kn 13,0 kn 5,5 kn 45,5 kn 26,5 kn mm 60,0 kn 60,0 kn 60,0 kn 14,5 kn 6,5 kn 53,5 kn 31,0 kn mm 74,5 kn 74,5 kn 74,5 kn 16,0 kn 7,5 kn 61,5 kn 35,5 kn mm 82,0 kn 82,0 kn 82,0 kn 16,5 kn 8,0 kn 68,0 kn 40,0 kn mm 90,5 kn 90,0 kn 90,0 kn 18,5 kn 9,5 kn 72,5 kn 44,5 kn mm 101,5 kn 101,5 kn 101,5 kn 21,0 kn 11,0 kn 77,5 kn 49,0 kn mm 109,0 kn 109,0 kn 109,0 kn 22,5 kn 12,5 kn 82,0 kn 53,5 kn mm 115,5 kn 115,5 kn 115,5 kn 23,5 kn 13,5 kn 86,5 kn 57,5 kn mm 121,5 kn 121,5 kn 121,5 kn 25,0 kn 14,5 kn 91,0 kn 62,0 kn mm 128,0 kn 128,0 kn 128,0 kn 26,5 kn 15,5 kn 95,5 kn 66,0 kn mm 134,5 kn 134,5 kn 134,5 kn 27,5 kn 16,5 kn 100,0 kn 70,5 kn mm 141,0 kn 141,0 kn 141,0 kn 29,0 kn 17,5 kn 104,5 kn 74,5 kn mm 147,5 kn 147,5 kn 147,5 kn 30,5 kn 18,5 kn 107,5 kn 79,0 kn mm 152,5 kn 152,5 kn 152,5 kn 31,5 kn 19,5 kn 108,0 kn 83,0 kn mm 153,5 kn 153,0 kn 153,0 kn 33,0 kn 20,5 kn 108,5 kn 87,0 kn mm 154,0 kn 154,0 kn 153,5 kn 34,5 kn 21,5 kn 109,0 kn 87,5 kn mm 154,5 kn 154,5 kn 154,5 kn 35,5 kn 22,5 kn 109,5 kn 88,0 kn mm 155,0 kn 155,0 kn 155,0 kn 37,0 kn 23,5 kn 110,0 kn 88,5 kn mm 156,0 kn 155,5 kn 155,5 kn 38,5 kn 24,5 kn 110,0 kn 88,5 kn 1) 적용가능분야참조 ( 페이지 ZB) / check availability (chapter ZB) 최대허용구동력 ZB-36 페이지설명참조. / Maximum permissible feed forces description see page ZB-36 ZB 44 Maße / Dimensions in mm

220 랙과피니언구동 - 계산과선정 - 모듈 10 - 평기어 Rack and pinion drive calculation and selection module 10 straight tooth system 랙 / Rack UHPR HPR BR 품질 / Quality 랙 Rack 재질 / material C45 C45 C45 C45 열처리 인덕션하드닝 인덕션하드닝 연강 인덕션하드닝 Heat Treatment ind. hardened ind. hardened soft induction hardened 피니언 Pinion 재질 / material 16MnCr5 16MnCr5 16MnCr5 C45 16MnCr5 C45 열처리 케이스하드닝 케이스하드닝 케이스하드닝 연강 케이스하드닝 인덕션하드닝 Heat Treatment case hardened case hardened case hardened soft case hardened ind. hardened 피니언잇수 1) PCD d 최대허용구동력 No. of pinion teeth 1) pitch circle dia. Maximum Feed Force mm 78,0 kn 77,5 kn 21,0 kn 8,5 kn 71,5 kn 41,5 kn mm 94,0 kn 94,0 kn 22,5 kn 10,0 kn 84,0 kn 49,0 kn mm 117,0 kn 117,0 kn 25,0 kn 11,5 kn 96,0 kn 56,0 kn mm 128,5 kn 128,5 kn 26,5 kn 13,0 kn 107,0 kn 63,0 kn mm 141,5 kn 141,5 kn 29,0 kn 15,0 kn 114,0 kn 70,0 kn mm 159,5 kn 159,5 kn 33,0 kn 17,5 kn 121,0 kn 77,0 kn mm 171,0 kn 171,0 kn 35,0 kn 19,5 kn 128,0 kn 83,5 kn mm 181,0 kn 180,5 kn 37,0 kn 21,0 kn 135,5 kn 90,5 kn mm 191,0 kn 191,0 kn 39,5 kn 22,5 kn 142,5 kn 97,0 kn mm 201,0 kn 201,0 kn 41,5 kn 24,5 kn 149,5 kn 104,0 kn mm 211,0 kn 211,0 kn 43,5 kn 26,0 kn 156,5 kn 110,5 kn mm 221,0 kn 221,0 kn 45,5 kn 27,5 kn 163,5 kn 117,0 kn mm 231,0 kn 231,0 kn 47,5 kn 29,0 kn 165,0 kn 123,5 kn mm 234,0 kn 234,0 kn 49,5 kn 31,0 kn 166,0 kn 130,0 kn 1) 적용가능분야참조 ( 페이지 ZB) / check availability (chapter ZB) 최대허용구동력 ZB-36 페이지설명참조. / Maximum permissible feed forces description see page ZB-36 Maße / Dimensions in mm ZB 45

221 랙과피니언구동 - 계산과선정 - 모듈 12 - 평기어 Rack and pinion drive calculation and selection module 12 straight tooth system 랙 / Rack UHPR HPR 품질 / Quality 4 6 랙 Rack 재질 / material C45 C45 열처리 인덕션하드닝 인덕션하드닝 Heat Treatment ind. hardened ind. hardened 피니언 Pinion 재질 / material 16MnCr5 16MnCr5 열처리 케이스하드닝 케이스하드닝 Heat Treatment case hardened case hardened 피니언잇수 1) PCD d 최대허용구동력 No. of pinion teeth 1) pitch circle dia. Maximum Feed Force mm 111,0 kn 111,0 kn mm 134,5 kn 134,0 kn mm 167,0 kn 167,0 kn mm 183,5 kn 183,5 kn mm 204,0 kn 203,5 kn mm 225,5 kn 225,5 kn mm 244,0 kn 243,5 kn mm 258,0 kn 258,0 kn mm 272,5 kn 272,0 kn mm 286,5 kn 286,5 kn mm 301,0 kn 300,5 kn mm 315,5 kn 315,0 kn mm 329,5 kn 329,5 kn mm 333,5 kn 333,0 kn 1) 적용가능분야참조 ( 페이지 ZB) / check availability (chapter ZB) 최대허용구동력 ZB-36 페이지설명참조. / Maximum permissible feed forces description see page ZB-36 ZB 46 Maße / Dimensions in mm

222 LM 조합형랙의개요 Overview of integrated rack 90 타입 / 90 arrangement 타입 / 180 arrangement - 랙과 LM간의조정이필요없습니다. - 여유있는공간확보와효율최적설계가가능합니다 - 다양한형태의랙적용가능 - 랙과 LM을기계바깥쪽으로배치가능 - 랙과 LM의조립된면에장치와일치하여연결 - 랙과 LM을연속적으로연결가능 - 추가사항 : 90 로배열할경우 LM에탭을내야함 Adjusting between rack and rail not necessary Space-saving and performance-optimized design can be realized Different types of integrated racks allows best priceperformance-ratio Allows assembling of integrated rack and rail outside the machine On-site mounting of integrated rack and rail with corresponding device Continuous linking of the integrated rack with rails Additional demand: threads in the rail for the 90 arrangement 헬리컬랙과 LM 의조합 / Survey of helical integrated rack to rail 등급 품질 모듈 토탈 잇두께 최대. 피니언접촉시 적용분야 등급 피치 공차 길이 허용구동력 에러 Class Quality Module Total Tooth thickness max. Feed force per Applications (examples) pitch tolerance length pinion contact/ error tooth wide (µm/m) (µm) (mm) kn/(breite/width) HPIR High Precision Integrated Rack BIR Basic Integrated Rack ,8/24 공작기계, 나무, 플라스틱, ,0/29 가공기계 ,5/39 Machine tools, wood, plastic working machines ,8/25 일반갠트리및주행장치 ,0/30 Pick and place applicaions ,0/40 평기어랙과 LM 의조합 / Survey of straight integrated rack to rail 등급 품질 모듈 토탈 잇두께 최대. 피니언접촉시 적용분야 등급 피치 공차 길이 허용구동력 에러 Class Quality Module Total Tooth thickness max. Feed force per Applications (examples) pitch tolerance length pinion contact/ error tooth wide (µm/m) (µm) (mm) kn/(breite/width) HPIR High Precision Integrated Rack BIR Basic Integrated Rack /24 공작기계, 나무, 플라스틱, /29 가공기계 13, /39 Machine tools, wood, plastic working machines ,5/25 일반갠트리및주행장치 ,5/30 Pick and place applications 13, ,5/40 Maße / Dimensions in mm ZC 1

223 LM 조합랙의개요 Overview of integrated rack 시리즈 평기어 / 헬리컬 모듈 열처리 기어등급 페이지 Series straight/helical Module heat-treatment of teeth Tolerance of teeth Page HPIR BIR 헬리컬 1) 2; 3; 4 인덕션하드닝 6 h 25 ZC-4/5 helical 1) induction-hardened 평기어 5, 10, 13,33 mm 인덕션하드닝 6 h 25 ZC-8/9 straight induction-hardened 헬리컬 1) 2; 3; 4 연강 9 e 27 ZC-6/7 helical 1) soft 평기어 5, 10, 13,33 mm 연강 9 e 27 ZC-10/11 straight soft 마운팅가이드의 90 Version Mounting guide for 90 version ZC-12 마운팅가이드의 180 Version Mounting guide for 180 version ZC-13 선정및부하표 ZC Selection and load tables 전자제어윤활장치, 슬라이딩타입윤활브러쉬와호스연결세트 ZE-2 6 Electronically controlled lubricators, sliding-type lubricating brushes and hose-connection sets 펠트기어마운팅샤프트 ZE Felt gear and mounting shaft 마운팅 ZF - 9 Mounting 1) 모든헬리컬랙은오른나사치형을하고있습니다. ( 연결용랙은왼나사타입 ) 1) All our helical racks are right hand toothed, except the companion racks, which are left hand toothed! ZC 2 Maße / Dimensions in mm

224 피치피니언의개요 Overview of gears with metric-pitch 시리즈 피치 열처리치형 기어등급 페이지 Series Pitch Heat-treatment of teeth Tolerance of teeth Page , 10, 13,33 케이스하드닝 6 e 25 ZC-14 case-hardened , 10 연강 8 e 25 ZC-14 soft 선정및부하표 ZC Selection and load tables 전자제어윤활장치, 슬라이딩타입윤활브러쉬와호스연결세트 ZE-2 6 Electronically controlled lubricators, sliding-type lubricating brushes and hose-connection sets 펠트기어, 마운팅샤프트 ZE Felt gear and mounting shaft 마운팅 ZF - 9 Mounting 헬리컬피니언의적합한조합은 ZA-4 및관련페이지참조 Suitable helical pinions are shown at page ZA 14 and following pages. Maße / Dimensions in mm ZC 3

225 HPIR 랙모듈 2-4 HPIR integrated rack module 2 4 Q 6 급 90 버전 Quality 6 90 version b fx45 h h 0 h k d 1 d 2 d 3 L 1 l l l t a a 1 l l l h fx '42" 주문코드 모듈 잇수 취부홀수 Order code Module L 1 L 2 N of teeth b h k h o f a I N of holes h d 1 d 2 t a 1 d , ,50 17, ,5 4,5 7,5 5,3 30 4,5 2, , ,50 17, ,5 4,5 7,5 5,3 30 4,5 1, , ,50 22, ,0 6,0 9,5 8,5 30 6,0 4, , ,50 22, ,0 6,0 9,5 8,5 30 6,0 2, , ,75 26, ,5 7,0 11,0 9,0 30 7,0 5, , ,75 26, ,5 7,0 11,0 9,0 30 7,0 2, , ,75 35, ,0 10,0 15,0 9, ,0 10, , ,75 35, ,0 10,0 15,0 9, ,0 5, , ,75 44, ,0 10,0 15,0 9, ,0 13, , ,75 44, ,0 10,0 15,0 9, ,0 6, , ,00 54, ,5 14,0 20,0 13, ,0 17,3 토탈피치에러 GT f /1000 0,048 mm. Total pitch error GT f /1000 0,048 mm. 인덕션하드닝과치면연마 재질 C45 하드닝후모든면연마처리함 Teeth induction-hardened and ground material C45 ground on all sides after hardening 랙의설치는 ZF-2 페이지를참조하십시오. Mounting racks, see page ZF-2. 랙의정밀한연결을위해 ZF-4 페이지나와있는조립용키트랙을사용하실것을권장합니다. To achieve precision rack joints, we recommend our patented rack assembly kit, see page ZF-4. 랙과피니언의윤활에있어 ZE-1 페이지에나와있는자동윤활장치를사용하실것을권장합니다. For lubrication of racks & pinions, we recommend our automatic lubrication systems, see page ZE-1. 랙과피니언선정및계산은 ZD-1 페이지를참조하십시오. For the calculation and selection of the rack & pinion drive, see page ZD-1. ZC 4 Maße / Dimensions in mm

226 HPIR 랙모듈 2-4 HPIR integrated rack module 2 4 Q 6 급 180 버전 Quality version b fx45 t 3 h 0 h k d 1 d 2 m 3 h 3 L 2 a a 1 l l l l L 1 l l l l l l t h fx '42" 주문번호. 모듈잇수취부홀수. Order code Module L 1 L 2 N of teeth b h k h o f a I N of holes h d 1 d 2 t a 1 m 3 h 3 t , ,50 17, ,5 5, M4 7,5 8,0 2, , ,50 22, ,0 7, M5 10,0 11,0 4, , ,75 26, ,5 10, M6 11,5 13,5 5, , ,75 35, ,0 12, M8 14,0 16,0 10, , ,75 44, ,0 12, M8 17,0 16,0 13, , ,00 54, ,5 14, M12 22,5 25,0 17,3 토탈피치에러 GT f /1000 0,048 mm. Total pitch error GT f /1000 0,048 mm. 인덕션하드닝과치면연마 재질 C45 하드닝후모든면연마처리함 Teeth induction-hardened and ground material C45 ground on all sides after hardening 랙의설치는 ZF-2 페이지를참조하십시오. Mounting racks, see page ZF-2. 랙의정밀한연결을위해 ZF-4 페이지나와있는조립용키트랙을사용하실것을권장합니다. To achieve precision rack joints, we recommend our patented rack assembly kit, see page ZF-4. 랙과피니언의윤활에있어 ZE-1 페이지에나와있는자동윤활장치를사용하실것을권장합니다. For lubrication of racks & pinions, we recommend our automatic lubrication systems, see page ZE-1. 랙과피니언선정및계산은 ZD-1 페이지를참조하십시오. For the calculation and selection of the rack & pinion drive, see page ZD-1. Maße / Dimensions in mm ZC 5

227 BIR 랙모듈 2 4 BIR integrated rack module 2 4 Q 9 급 90 버전 Quality 9 90 version fx45 b h h 0 h k d 1 d 2 d 3 L 2 a a 1 l l l l L 1 l l l l l l t h fx '42" 주문코드 모듈 잇수 취부홀수 Order code Module L 1 L 2 N of teeth b h k h o f a I N of holes h d 1 d 2 t a 1 d , ,50 17, ,5 4,5 7,5 5,3 30 4,5 5, , ,50 22, ,0 6,0 9,5 8,5 30 6,0 8, , ,75 26, ,5 7,0 11,0 9,0 30 7,0 11, , ,75 35, ,0 10,0 15,0 9, ,0 21, , ,75 44, ,0 10,0 15,0 9, ,0 29,9 토탈피치에러 GT f /1000 0,150 mm. Total pitch error GT f /1000 0,150 mm. 가공된치형 재질 C45 브라이트스틸 Milled teeth material C45 bright steel 랙의설치는 ZF-2 페이지를참조하십시오. Mounting racks see page ZF-2. 랙의정밀한연결을위해 ZF-4 페이지나와있는조립용키트랙을사용하실것을권장합니다. To achieve precision rack joints, we recommend our patented rack assembly kit, see page ZF-4. 랙과피니언의윤활에있어 ZE-1 페이지에나와있는자동윤활장치를사용하실것을권장합니다. For lubrication of racks & pinions, we recommend our automatic lubrication systems, see page ZE-1. 랙과피니언선정및계산은 ZD-1 페이지를참조하십시오. For the calculation and selection of the rack & pinion drive, see page ZD-1. ZC 6 Maße / Dimensions in mm

228 BIR 랙모듈 2-4 BIR integrated rack module 2 4 Q 9 급 180 버전 Quality version fx45 b t 3 h 0 h k d 1 d 2 h m 3 h 3 L 2 a l l L 1 l l l t fx45 a 1 l l l l l 19 31'42" 주문코드. 모듈잇수취부홀수. Order code Module L 1 L 2 N of teeth b h k h o f a I N of holes h d 1 d 2 t a 1 m 3 h 3 t , ,50 17, ,5 5, M4 7,5 8,0 5, , ,50 22, ,0 7, M5 10,0 11,0 8, , ,75 26, ,5 10, M6 11,5 13,5 11, , ,75 35, ,0 12, M8 14,0 16,0 21,5 토탈피치에러 GT f /1000 0,150 mm. Total pitch error GT f /1000 0,150 mm. 가공된치형 재질 C45 브라이트스틸 Milled teeth material C45 bright steel 랙의설치는 ZF-2 페이지를참조하십시오. Mounting racks see page ZF-2. 랙의정밀한연결을위해 ZF-4 페이지나와있는조립용키트랙을사용하실것을권장합니다. To achieve precision rack joints, we recommend our patented rack assembly kit, see page ZF-4. 랙과피니언의윤활에있어 ZE-1 페이지에나와있는자동윤활장치를사용하실것을권장합니다. For lubrication of racks & pinions, we recommend our automatic lubrication systems, see page ZE-1. 랙과피니언선정및계산은 ZD-1 페이지를참조하십시오. For the calculation and selection of the rack & pinion drive, see page ZD-1. Maße / Dimensions in mm ZC 7

229 HPIR 피치랙 5, 10, HPIR integrated rack pitch 5, 10, 13,33 Q6 급 - 90 버전 Quality 6 90 version L 1 b a l l l l l fx45 h 0 h k d 1 d 2 d 3 h a 1 l l l l l h fx45 t 주문코드 피치 잇수 취부홀수 Order code Pitch L 1 N of teeth b h k h o f a I N of holes h d 1 d 2 t a 1 d ,50 17, ,5 4,5 7,5 5,3 30 4,5 2, ,50 22, ,0 6,0 9,5 8,5 30 6,0 4, ,75 26, ,5 7,0 11,0 9,0 30 7,0 5, , ,75 35, ,0 10,0 15,0 9, ,0 10,5 토탈피치에러 GT f /1000 0,048 mm. Total pitch error GT f /1000 0,048 mm. 인덕션하드닝과치면연마 재질 C45 하드닝후모든면연마처리함 Teeth induction-hardened and ground material C45 ground on all sides after hardening 랙의설치는 ZF-2, ZF-4-5 페이지를참조하십시오. Mounting racks see page ZF-2 and ZF-4-5. 랙의정밀한연결을위해 ZF-4 페이지나와있는조립용키트랙을사용하실것을권장합니다. To achieve precision rack joints, we recommend our patented rack assembly kit, see page ZF-4. 랙과피니언의윤활에있어 ZE-1 페이지에나와있는자동윤활장치를사용하실것을권장합니다. For lubrication of racks & pinions, we recommend our automatic lubrication systems, see page ZE-1. 랙과피니언선정및계산은 ZD-1 페이지를참조하십시오. For the calculation and selection of the rack & pinion drive, see page ZD-1. ZC 8 Maße / Dimensions in mm

230 HPIR 피치랙 5, 10, HPIR integrated rack pitch 5, 10, 13,33 Q6 급 180 버전 Quality version L 1 b a l l l l l fx45 t 3 h 0 d 1 h k d 2 h m 3 h 3 a 1 l l l l l t fx45 주문코드 피치 잇수 취부홀수 Order code Pitch L 1 N of teeth b h k h o f a I N of holes h d 1 d 2 t a 1 m 3 h 3 t ,50 17, ,5 5, M4 7,5 8,0 2, ,50 22, ,0 7, M5 10,0 11,0 4, ,75 26, ,5 10, M6 11,5 13,5 5, , ,75 35, ,0 12, M8 14,0 16,0 10,5 토탈피치에러 GT f /1000 0,048 mm. Total pitch error GT f /1000 0,048 mm. 인덕션하드닝과치면연마 재질 C45 하드닝후모든면연마처리함 Teeth induction-hardened and ground material C45 ground on all sides after hardening 랙의설치는 ZF-2, ZF-4-5 페이지를참조하십시오. Mounting racks see page ZF-2 and ZF-4-5. 랙의정밀한연결을위해 ZF-4 페이지나와있는조립용키트랙을사용하실것을권장합니다. To achieve precision rack joints, we recommend our patented rack assembly kit, see page ZF-4. 랙과피니언의윤활에있어 ZE-1 페이지에나와있는자동윤활장치를사용하실것을권장합니다. For lubrication of racks & pinions, we recommend our automatic lubrication systems, see page ZE-1. 랙과피니언선정및계산은 ZD-1 페이지를참조하십시오. For the calculation and selection of the rack & pinion drive, see page ZD-1. Maße / Dimensions in mm ZC 9

231 BIR 피치랙 5, 10, BIR integrated rack pitch 5, 10, 13,33 Q9 급 90 버전 Quality 9 90 version a l l l L 1 l l fx45 b h 0 h k d 1 d 2 h d 3 h a 1 l l l l l fx45 t 주문코드. 피치 잇수 취부홀수. Order code Pitch L 1 N of teeth b h k h o f a I N of holes h d 1 d 2 t a 1 d ,50 17, ,5 4,5 7,5 5,3 30 4,5 5, ,50 22, ,0 6,0 9,5 8,5 30 6,0 8, ,75 26, ,5 7,0 11,0 9,0 30 7,0 11, , ,75 35, ,0 10,0 15,0 9, ,0 21,5 토탈피치에러 GT f /1000 0,150 mm. Total pitch error GT f /1000 0,150 mm. 가공된치형 재질 C45 브라이트스틸 Milled teeth material C45 bright steel 랙의설치는 ZF-2, ZF-4-5 페이지를참조하십시오. Mounting racks see page ZF-2 and ZF-4-5. 랙의정밀한연결을위해 ZF-4 페이지나와있는조립용키트랙을사용하실것을권장합니다. To achieve precision rack joints, we recommend our patented rack assembly kit, see page ZF-4. 랙과피니언의윤활에있어 ZE-1 페이지에나와있는자동윤활장치를사용하실것을권장합니다. For lubrication of racks & pinions, we recommend our automatic lubrication systems, see page ZE-1. 랙과피니언선정및계산은 ZD-1 페이지를참조하십시오. For the calculation and selection of the rack & pinion drive, see page ZD-1. ZC 10 Maße / Dimensions in mm

232 BIR 피치랙 5, 10, BIR integrated rack pitch 5, 10, 13,33 Q9 급 180 버전 Quality version a l l l L 1 l l fx45 b t 3 h 0 h k d 1 d 2 h m 3 h 3 a 1 l l l l l t fx45 주문코드 피치 잇수 취부홀수 Order code Pitch L 1 N of teeth b h k h o f a I N of holes h d 1 d 2 t a 1 m 3 h 3 t ,50 17, ,5 5, M4 7,5 8,0 5, ,50 22, ,0 7, M5 10,0 11,0 8, ,75 26, ,5 10, M6 11,5 13,5 11, , ,75 35, ,0 12, M8 14,0 16,0 21,5 토탈피치에러 GT f /1000 0,150 mm. Total pitch error GT f /1000 0,150 mm. 가공된치형 재질 C45 브라이트스틸 Milled teeth material C45 bright steel 랙의설치는 ZF-2, ZF-4-5 페이지를참조하십시오. Mounting racks see page ZF-2 and ZF-4-5. 랙의정밀한연결을위해 ZF-4 페이지나와있는조립용키트랙을사용하실것을권장합니다. To achieve precision rack joints, we recommend our patented rack assembly kit, see page ZF-4. 랙과피니언의윤활에있어 ZE-1 페이지에나와있는자동윤활장치를사용하실것을권장합니다. For lubrication of racks & pinions, we recommend our automatic lubrication systems, see page ZE-1. 랙과피니언선정및계산은 ZD-1 페이지를참조하십시오. For the calculation and selection of the rack & pinion drive, see page ZD-1. Maße / Dimensions in mm ZC 11

233 LM 가이드와조합가능한 90 타입의랙 Mounting guide for 90 version integrated rack 현재사용되고있는모든 LM 레일에조합가능한랙이아래테이블에명시되어있으니참조하시기바랍니다. 랙의허용구동력또한체크하여야합니다. 공급자의사양에따라레일을선정하십시오. This table with the most usual rails enables (you) to select the rack suitable for the rail. The permissible feed force of the rack has to be checked, too. The rail has to be selected according to the supplier's specifications. LM가이드제조사 90` -조합 ( 레일에필요한탭추가 ) Racks from 90 assembly (Additional threads required in the rail) Atlanta HIWIN LGR 15R LGR 20R LGR 25R LGR 30R LGR 35R LGR 45R AGR 15U AGR 20R AGR 25R AGR 30U HGR 15Z HGR 20Z HGR 25Z HGR 30Z HGR 35Z HGR 45Z IKO LWL 20 LWH 15 LWH 20 LWH 25 LWH 30 LWH 35 LWH 45 LRX 15 LRX 20 LRX 25 LRX 30 LRX 35 LRX 45 INA KUSE 20 KUSE 25 KUSE 30 KUSE 35 KUSE 45 KUVE 15 KUVE 20 KUVE 25 KUVE 30 KUVE 35 KUVE 45 KUE 15 KUE 20 KUE 25 KUE 30 KUE 35 NSK L1H 15 L1H 20 L1H 25 L1H 30 L1H 35 L1H 45 L1S 15T L1S 20 L1S 25 L1S 30 L1S 35 LY 15 LY 20 LY 25 LY 30 LY 35 LY 45 LA 25 LA 30 LA 35 LA 45 Schneeberger BM 15 BM 20 BM 25 BM 30 BM 35 BM 45 SKF LLBHS 15 LLBHS 20 LLBHS 25 LLBHS 30 LLBHS 35 LLBHS 45 LLBUS 20 LLBUS 25 LLBUS 35 Star 1605-G G G G G G G G G G G G G G G G G G45 THK SSR15 SSR20 SSR25 SSR30 SSR35 SHS15 SHS20 SHS25 SHS30 SHS35 SHS45 SR15 SR20 SR25 SR30 SR35 SR45 HSR15 HSR20 HSR25 HSR30 HSR35 HSR45 CSR15 CSR20 CSR25 CSR30 CSR35 CSR45 GSR15 GSR20 GSR25 GSR30 NSR20TBC 마운팅장치 / Mounting device 주문번호 Order code LM 과랙을조립하기위한특별마운팅장치 ( 특허 ) 를이용하십시오. The device for mounting racks on rails (patented), is available upon request. ZC 12 Maße / Dimensions in mm

234 LM 가이드와조합가능한 180 타입의랙 Mounting guide for 180 version integrated rack 현재사용되고있는모든 LM 레일에조합가능한랙이아래테이블에명시되어있으니참조하시기바랍니다. 랙의허용구동력또한체크하여야합니다. 공급자의사양에따라레일을선정하십시오. This table with the most usual rails enables (you) to select the rack suitable for the rail. The permissible feed force of the rack has to be checked, too. The rail has to be selected according to the supplier's specifications. LM가이드제조사 Racks from 180 -조합 180 assembly Atlanta HIWIN LGR 15R LGR 20R LGR 25R LGR 30R LGR 35R LGR 45R AGR 15U AGR 20R AGR 25R AGR 30U HGR 15R HGR 20R HGR 25R HGR 30R HGR 35R HGR 45R IKO LWL 20 LWH 15 LWH 20 LWH 25 LWH 30 LWH 35 LWH 45 LRX 15 LRX 20 LRX 25 LRX 30 LRX 35 LRX 45 INA KUSE 20 KUSE 25 KUSE 30 KUSE 35 KUSE 45 KUVE 15 KUVE 20 KUVE 25 KUVE 30 KUVE 35 KUVE 45 KUE 15 KUE 20 KUE 25 KUE 30 KUE 35 NSK L1H 15 L1H 20 L1H 25 L1H 30 L1H 35 L1H 45 L1S 15T L1S 20 L1S 25 L1S 35 LY 15 LY 20 LY 25 LY 30 LY 35 LY 45 LA 25 LA 30 LA 35 LA 45 Schneeberger BM 15 BM 20 BM 25 BM 30 BM 35 BM 45 SKF LLBHS 15 LLBHS 20 LLBHS 25 LLBHS 30 LLBHS 35 LLBHS 45 LLBUS 20 LLBUS 25 LLBUS 35 Star 1605-G G G G G G G G G G G G G G G G G G45 THK SSR15 SSR20 SSR25 SSR35 SHS15 SHS20 SHS25 SHS30 SHS35 SHS45 SR20 SR25 SR35 SR45 HSR15 HSR20 HSR25 HSR30 HSR35 HSR45 CSR15 CSR20 CSR25 CSR30 CSR35 CSR45 GSR15 GSR20 GSR25 GSR30 RSR20 마운팅장치 / Mounting device 주문번호 Order code LM 과랙을조립하기위한특별마운팅장치 ( 특허 ) 를이용하십시오. The device for mounting racks on rails (patented), is available upon request. Maße / Dimensions in mm ZC 13

235 t 피치타입피니언 - 피치 5, 10, mm Gearwheels pitch 5, 10, 13,33 mm 평기어, 기어연마 Straight tooth system, ground teeth u b 1 b 2 16MnCr5, 케이스하드닝 case-hardened d k d d Nh8 기어등급 Gearing grade 6 e 25 d 1 주문번호모듈잇수 Order code Module N of teeth z d d k d H6 1 d N b 1 b 2 u t 슈링크디스크페이지 GH-1 shrink-disc on page GH-1 피치 / Pitch 5 mm , ,79 42, ,3 0, , ,75 50, ,8 0, , ,66 66, ,3 0, 피치 / Pitch 10 mm , ,66 70, ,8 0, , ,58 85, ,3 1, , ,58 85, ,3 1, 피치 / Pitch 13,33 mm , ,89 93, ,3 2, , ,10 114, ,3 2, 평기어, 가공된치형 Straight tooth system, milled teeth d N d 1 b 2 b 1 d d k 연강 / soft Ck 기어등급 Gearing grade 8 e 25 주문코드 모듈 취부홀수 Order code Module N of teeth m z d d k d 1 d N b 1 b 2 피치 / Pitch 5 mm , ,1 22, , , ,9 27, , , ,6 31, , , ,8 35, , , ,8 43, , , ,7 50, , , ,6 66, , , ,6 82, , , ,5 98, ,82 피치 / Pitch 10 mm , ,2 44, , , ,7 54, , , ,3 63, , , ,7 70, , , ,6 85, , , ,5 101, , , ,3 133, ,68 추가정삭가공 ( 내경선삭, 키홈파기, 나사내기등 ) 이단시간내에가능합니다. Further finishing (turning bores, keywaying, threading, etc.) is possible within short time. ZC 14 Maße / Dimensions in mm

236 LM 조합형랙과피니언의구동 - 계산과선정 - 모듈 2 - 헬리컬타입 Integrated rack and pinion drive calculation and selection module 2 helical tooth system 랙 / Rack HPIR HPIR BIR BIR 품질 Quality 폭 / width 19 mm 폭 / width 24 mm 폭 / width 20 mm 폭 / width 25 mm 재질 / material 16MnCr5 16MnCr5 C45 C45 랙 Rack 열처리 인덕션하드닝 인덕션하드닝 연강 연강 Heat Treatment induction hardened induction hardened soft soft 재질 / material 16MnCr5 16MnCr5 16MnCr5 C45 16MnCr5 C45 피니언 Pinion 열처리 케이스하드닝 케이스하드닝 케이스하드닝 인덕션하드닝 케이스하드닝 인덕션하드닝 Heat Treatment case hardened case hardened case hardened ind. hardened case hardened ind. hardened 피니언잇수 1) PCD d 최대허용구동력 No. of pinion teeth 1) pitch circle dia. Maximum Feed Force 20 42,44 5,0 kn 6,0 kn 1,0 kn 0,8 kn 1,25 kn 1,00 kn 25 53,05 5,4 kn 6,7 kn 1,0 kn 0,9 kn 1,25 kn 1,10 kn 28 59,42 5,4 kn 6,7 kn 1,0 kn 1,0 kn 1,25 kn 1,25 kn 32 67,91 5,5 kn 6,8 kn 1,5 kn 1,0 kn 1,80 kn 1,25 kn 36 76,39 5,5 kn 6,8 kn 1,5 kn 1,0 kn 1,80 kn 1,25 kn 1) 적용가능분야참조 (chapter ZA) / check availability (chapter ZA) 허용구동력 1)in kn 충분한그리스급유와 ( ZE-2/3 페이지의자동급유기를사용하거나최소 1 회 / 일수동급유한경우 ), 속도 V= 1.5m/s, 부하계수 1 인상태에서의안전율 1 적용시의최대허용구동력을나타낸것으로참고치입니다. 어플리케이션과배열의계산은때에따라필요합니다. 계산식과예시를참조하십시오.( 페이지 D-2) 1) 키홈에의한토크전달력은별도의계산식의사용을참조하십시오. 슈링크디스크타입은 GH-1 참조 Maximum permissible feed forces 1) in kn which are achieved with good grease lubrication (i.e. use of the electronic lubricator described on page ZE-2/3 or manual lubrication at least once a day) and v=1.5 m/s, S B =1.0 as well as a linear load distribution factor L KHß of 1.0. The values in the load tables are maximum values under perfect conditions and is a guide value. A calculation of the application and configuration is in any cases needed. Calculation and example see page ZD-1. 1) For keyway transmission make a separate calculation, torque with shrink disc see on page GH-1. Maße / Dimensions in mm ZC 15

237 LM 조합형랙과피니언의구동 - 계산과선정 - 모듈 3 - 헬리컬타입 Integrated rack and pinion drive calculation and selection module 3 helical tooth system 랙 / Rack HPIR BIR 품질 6 9 Quality 폭 / width 29 mm 폭 / width 30 mm 재질 / material 16MnCr5 C45 랙 Rack 열처리 인덕션하드닝 연강 Heat Treatment induction hardened soft 재질 / material 16MnCr5 16MnCr5 C45 피니언 Pinion 열처리 케이스하드닝 케이스하드닝 인덕션하드닝 Heat Treatment case hardened case hardened induction hardened 피니언잇수 1) PCD d 최대허용구동력 No. of pinion teeth 1) pitch circle dia. Maximum Feed Force 20 63,66 12,0 kn 1,5 kn 1,5 kn 22 70,03 12,0 kn 1,5 kn 1,5 kn 25 79,58 12,0 kn 2,5 kn 1,5 kn 30 95,49 12,0 kn 3,0 kn 2,0 kn 1) 적용분야참조 / check availability (chapter ZC) 최대허용구동력의자세한내용은 ZC-15 참조 / Maximum permissible feed forces description see page ZC-15 ZC 16 Maße / Dimensions in mm

238 LM 조합형랙과피니언의구동 - 계산과선정 - 모듈 4 - 헬리컬타입 Integrated rack and pinion drive calculation and selection module 4 helical tooth system 랙 / Rack HPIR BIR 품질 6 9 Quality 폭 / width 39 mm 폭 / width 40/41 mm 재질 / material 16MnCr5 C45 랙 Rack 열처리 인덕션하드닝 연강 Heat Treatment induction hardened soft 재질 / material 16MnCr5 16MnCr5 C45 피니언 Pinion 열처리 케이스하드닝 케이스하드닝 인덕션하드닝 Heat Treatment case hardened case hardened induction hardened 피니언잇수 1) PCD d 최대허용구동력 No. of pinion teeth 1) pitch circle dia. Maximum Feed Force 15 63,66 21,0 kn 2,5 kn 1,4 kn 20 84,88 21,0 kn 3,5 kn 2,5 kn 21 89,13 22,0 kn 3,5 kn 2,5 kn ,86 22,5 kn 4,5 kn 3,0 kn ,10 23,5 kn 5,0 kn 4,0 kn 1) 적용분야참조 / check availability (chapter ZC) 최대허용구동력의자세한내용은 ZC-15 참조 / Maximum permissible feed forces description see page ZC-15 Maße / Dimensions in mm ZC 17

239 LM 조합형랙과피니언의구동 - 계산과선정 - 피치 5 - 평기어시스템 Integrated rack and pinion drive calculation and selection pitch 5 straight tooth system 랙 / Rack HPIR HPIR BIR BIR 품질 Quality 폭 / width 19 mm 폭 / width 24 mm 폭 / width 20 mm 폭 / width 25 mm 재질 / material 16MnCr5 16MnCr5 C45 C45 랙 Rack 열처리 인덕션하드닝 인덕션하드닝 연강 연강 Heat Treatment induction hardened induction hardened soft soft 재질 / material 16MnCr5 16MnCr5 C45 C45 피니언 Pinion 열처리 케이스하드닝 케이스하드닝 인덕션하드닝 인덕션하드닝 Heat Treatment case hardened case hardened induction hardened induction hardened 피니언잇수 1) PCD d 최대허용구동력 No. of pinion teeth 1) pitch circle dia. Maximum Feed Force 15 23,87 0,8 kn 0,9 kn 0,25 kn 0,3 kn 20 31,83 2,6 kn 2,9 kn 0,5 kn 0,6 kn 25 39,79 3,5 kn 4,0 kn 0,6 kn 0,7 kn 30 47,75 3,7 kn 4,3 kn 0,8 kn 0,9 kn 40 63,66 4,4 kn 5,0 kn 1,0 kn 1,2 kn 1) 적용분야참조 / check availability (chapter ZC) 최대허용구동력의자세한내용은 ZC-15 참조 / Maximum permissible feed forces description see page ZC-15 ZC 18 Maße / Dimensions in mm

240 LM 조합형랙과피니언의구동 - 계산과선정 - 피치 10 - 평기어시스템 Integrated rack and pinion drive calculation and selection pitch 10 straight tooth system 랙 / Rack HPIR BIR 품질 6 9 Quality 폭 / width 29 mm 폭 / width 30 mm 재질 / material 16MnCr5 C45 랙 Rack 열처리 인덕션하드닝 연강 Heat Treatment induction hardened soft 랙 / material 16MnCr5 16MnCr5 C45 C45 피니언 Pinion 열처리 케이스하드닝 케이스하드닝 인덕션하드닝 연강 Heat Treatment case hardened case hardened induction hardened soft 피니언잇수 1) PCD d 최대허용구동력 No. of pinion teeth 1) pitch circle dia. Maximum Feed Force 15 47,75 3,6 kn 2,0 kn 1,5 kn 0,5 kn 20 63,66 6,7 kn 2,4 kn 2,0 kn 1,4 kn 25 79,58 11,0 kn 3,5 kn 2,5 kn 2,0 kn 30 95,49 11,0 kn 4,0 kn 3,0 kn 2,5 kn ,32 12,0 kn 5,5 kn 4,0 kn 4,0 kn 1) 적용분야참조 / check availability (chapter ZC) 최대허용구동력의자세한내용은 ZC-15 참조 / Maximum permissible feed forces description see page ZC-15 Maße / Dimensions in mm ZC 19

241 LM 조합형랙과피니언의드라이브 - 계산과선정 - 피치 평기어시스템 Integrated rack and pinion drive calculation and selection pitch 13,33 straight tooth system 랙 / Rack HPIR BIR 품질 6 9 Quality 폭 / width 39 mm 폭 / width 40 mm 재질 / material 16MnCr5 C45 랙 Rack 열처리 인덕션하드닝 연강 Heat Treatment induction hardened soft 재질 / material 16MnCr5 16MnCr5 C45 C45 피니언 Pinion 열처리 케이스하드닝 케이스하드닝 인덕션하드닝 연강 Heat Treatment case hardened case hardened induction hardened soft 피니언잇수 1) PCD d 최대허용구동력 No. of pinion teeth 1) pitch circle dia. Maximum Feed Force 20 84,88 23,0 kn 5,0 kn 3,5 kn 3,0 kn ,10 23,0 kn 6,5 kn 4,5 kn 4,0 kn 1) 적용분야참조 / check availability (chapter ZC) 최대허용구동력의자세한내용은 ZC-15 참조 / Maximum permissible feed forces description see page ZC-15 ZC 20 Maße / Dimensions in mm

242 랙과피니언구동 - 계산과선정 Rack and pinion drive calculation and selection 페이지 Chapter 헬리컬랙 m = 1,5 ZA-30 Racks helical m = 2 ZA-31 m = 3 ZA-32 m = 4 ZA-33 m = 5 ZA-34 m = 6 ZA-35 m = 8 ZA-36 m = 10 ZA-37 m = 12 ZA-38 평기어랙 m = 1 ZB-36 Racks straight m = 1,5 ZB-37 m = 2 ZB-38 m = 2,5 ZB-39 m = 3 ZB-40 m = 4 ZB-41 m = 5 ZB-42 m = 6 ZB-43 m = 8 ZB-44 m = 10 ZB-45 m = 12 ZB-46 LM조합형랙 m = 2 ZC-15 Integrated racks m = 3 ZC-16 m = 4 ZC-17 p = 5 mm ZC-18 p = 10 mm ZC-19 p = 13,33 mm ZC-20 계산, 설명 Calculation, Instruction ZD-2 계산예 주행구동 / Travelling operation ZD-3 Calculation example 상하구동 / Lifting operation ZD-4 랙의실제모듈별크기 DIN 867 Actual size of modular gearing according to DIN 867 ZD-5 Maße / Dimensions in mm ZD 1

243 랙과피니언구동 - 계산과선정 Rack and pinion drive - calculation and selection 테이블에주어진값들은균일한하중과, 부드러운주행및윤활작용하에서나온것입니다. 실제로어플리케이션은다양하며, 적절한 factor (S B, K A, L KHß ) 를사용하며각조건을고려하는것이중요합니다. The values given in the load table are based upon uniform, smooth operation, K Hß =1,0 and reliable grease lubrication. Since, in practice, the applications are very diverse, it is important to consider the given conditions by using appropriate factors S B, K A, L KHß and f n (see below). Torque를구하기위한식 ν a = [m/s²] t b F u = m g + m a ( 상하운동시 ) [kn] 1000 F u = m g µ + m a ( 주행운동시 ) 1000 [kn] F u perm. = F u Tab [kn] K A S B f n L KHß 계산식에대한내용은 ZD-3 참조하십시오 Formulas for determining the tangential force ν a = [m/s²] F u = F u = t b m g + m a (for lifting axle) 1000 m g µ + m a (for driving axle) 1000 F u tab [kn] [kn] F u perm. = [kn] K A S B f n L KHß Formula dimensions see page ZD-3 F u < F u perm. 반드시충족되어야합니다.. The condition F u < F u perm. must be fulfilled. 부하계수 K A ` 구동 구동되는기계쪽의하중균일한하중중간정도의충격심한충격 균일한구동 1,00 1,25 1,75 가벼운급가 ( 감 ) 속 1,25 1,50 2,00 심한급가 ( 감 ) 속 1,50 1,75 2,25 Load factor K A Drive Type of load from the machines to be driven uniform medium shocks heavy shocks uniform 1,00 1,25 1,75 light shocks 1,25 1,50 2,00 medium shocks 1,50 1,75 2,25 안전계수 S B 안전계수는경험치에따라정해져야합니다. (S B = 1,1 1,4). 수명계수 f n 피니언의구동속도와윤활을고려하여야합니다. 윤활연속. 매일. 매월. 구동속도 m/sec m/min 0,5 30 0,85 0,95 1,0 60 0,95 1,10 von 1,5 90 1,00 1,20 3 2, ,05 1,30 bis 3, ,10 1, , ,25 1,90 Safety coefficient S B The safety coefficient should be allowed for according to experience (S B = ). Life-time factor f n considering of the peripheral speed of the pinion and lubrication. Lubrication contin. daily monthly Peripheral speed of gearing m/sec m/min 0,5 30 0,85 0,95 1,0 60 0,95 1,10 von 1,5 90 1,00 1,20 3 2, ,05 1,30 bis 3, ,10 1, , ,25 1,90 하중분포계수 L KHß 하중분포계수는응력과관련이있으나, 치형의전체너비에있어하중분포는일치하지않을수있습니다. (L KHß = K Hß ). L KHß = 1.1, 토크지지대등의카운터베어링 = 1.2, Ht-, Hp-, E- 서보기어박스, BG- 베벨기어박스와같이출력축샤프트의예압베어링사용시 = 1.5, B- 서보웜기어박스와같은출력축샤프트의예압이없는베어링사용시 Linear load distribution factor L KHß The linear load distribution factor considers the contact stress, while it describes unintegrated load distribution over the tooth width (L KHß = K Hß ). L KHß = 1,1 for counter bearing, e.g. Torque Supporter = 1,2 for preloaded bearings on the output shaft e.g. Atlanta Ht-, HP- and E-servo worm gear unit, BG-bevel gear unit = 1,5 for unpreloaded bearings on the output shaft e.g. Atlanta B-servo worm gear unit ZD 2 Maße / Dimensions in mm

244 랙과피니언구동 - 계산과선정 Rack and pinion drive - calculation and selection 계산예제 Calculation example 주어진값 Values given 주행작업시 travelling operation 질량 m = 820 kg mass to be moved 속도 v = 2 m/s speed 가속시간 t b = 1 s acceleration time 중력가속도 g = 9,81 m/s 2 acceleration due to gravity 마찰계수 µ = 0,1 coefficient of friction 부하계수 K A = 1,5 load factor 수명계수 f n = 1,05 life-time factor (cont. lubrication) 안전계수 S B = 1,2 safety coefficient 하중분포계수 L KHß = 1,5 linear load distribution factor 직접계산해보십시오. Your calculation 주어진값 Values given 주행작업시 travelling operation 질량 m = kg mass to be moved 속도 v = m/s speed 가속시간 t b = s acceleration time 중력가속도 g = 9,81 m/s 2 acceleration due to gravity 마찰계수 µ = coefficient of friction 부하계수 K A = load factor 수명계수 f n = life-time factor 안전계수 S B = safety coefficient 하중분포계수 L KHß = linear load distribution factor 계산과정 Calculation process 결과 Results a = ν a = 2 = 2 m/s 2 1 t b F u = m g µ+m a 1000 F u = 820 9,81 0, = 2,44 kn 1000 이송력가정 : C45 랙, 인덕션하드닝, 평기어, 모듈 3, 16MnCr5, 피니언, 케이스하드닝, 잇수 20, 일때페이지 ZB-40 에서와같이 F utab = 11.5kN 입니다. assumed feed foce: rack C45, ind. hardende, straight tooth, module 3, pinion 16MnCr5, case hardened, 20 teeth, page ZB-40 with F utab = 11.5kN F utab F u zul./per. = K ; A S B f n L KHß 계산과정 결과 Calculation process Results ν a = a = = m/s 2 t b F u = m g µ+m a ; F u = = kn 허용기어구동력 F u Tab permissible feed force F u Tab F u Tab F u per. = ; K A S B f n L KHß F u zul./per. = 11,5 kn 1,5 1,2 1,05 1,5 = 4,05 kn F u zul. /per. = = kn 조건 Condition F u per. > F u ; 4,05 kn > 2,44 kn = > 조건만족 fulfilled 조건 Condition F u per. > F u ; kn > kn = > 조건만족 fulfilled 결과 : 랙 페이지 ZB-13 Result Rack Page ZB-13 피니언 페이지 ZB-23 Pinion Page ZB-23 케이스하드닝 Maße / Dimensions in mm ZD 3

245 랙과피니언구동 - 계산과선정 Rack and pinion drive - calculation and selection 계산예제 Calculation example 주어진값 Values given x 상하운동시 lifting operation 질량 mass to be moved m = 300 kg 속도 v = 1,08 m/s speed 가속시간 acceleration time 중력가속도 acceleration due to gravity t b = 0,27 s g = 9,81 m/s² 부하계수 K A = 1,2 load factor 수명계수 life-time factor 안전계수 S B = 1,2 safety coefficient 하중분포계수 L KHb = 1,2 linear load distribution factor f n = 1,1 (tagl. Schmierung) (cont. lubrication) 직접계산해보십시오. Your calculation 주어진값 Values given 상하운동시 lifting operation 질량 m = kg mass to be moved 속도 v = m/s speed 가속시간 t b = s acceleration time 중력가속도 g = 9,81 m/s² acceleration due to gravity 부하계수 K A = load factor 수명계수 f n = life-time factor 안전계수 S B = safety coefficient 하중분포계수 L KHb = linear load distribution factor 계산과정 결과 Calculation process Results a ν 1,08 = a = t b 0,27 = 4 m/s² F u = m g+m a F u = 300 9, = 4,1 kn 계산과정 결과 Calculation process Results ν a = a = = m/s² t b F u = m g+m a F u erf./req. = = kn 이송력가정 : C45 랙, 인덕션하드닝, 헬리컬, 모듈 2, 16MnCr5, 피니언, 케이스하드닝, 잇수 20, 일때페이지 ZA-31 에서와같이 F utab = 12kN 입니다. assumed feed force: rack C45, ind. hardened, helical, module 2, pinion 16MnCr5, case hardened, 20 teeth, page ZA-31 with F utab = 12 kn 허용구동력 F u tab permissible feed force F u tab F u Tab F u per. = ; F u per. = K A S B f n L KHß 11,5 kn 1,2 1,2 1,1 1,2 = 5,9 kn F u Tab F u per. = ; F u per. = = kn K A S B f n L KHß 조건 Condition F u per. > F u ; 6,0 kn > 4,1 kn => 조건만족 fulfilled 조건 Condition F u per. > F u ; kn > kn => 조건만족 fulfilled 결과 : 랙 페이지 ZA-7 Result Rack Page ZA-7 피니언 페이지 ZA-24 Pinion Page ZA-24 ZD 4 Maße / Dimensions in mm

246 랙의모듈별실제크기 (DIN 867) Actual size of modular gearing according to DIN 867 모듈 / Modul 1,0 모듈 / Modul 1,25 모듈 / Modul 1,5 모듈 / Modul 2,0 모듈 / Modul 2,5 모듈 / Modul 3,0 모듈 / Modul 4,0 모듈 / Modul 5,0 모듈 / Modul 6,0 모듈 / Modul 8,0 모듈 / Modul 10,0 모듈 / Modul 12,0 Maße / Dimensions in mm ZD 5

247

248 윤활 Survey of lubrication Chapter 윤활장치 125 cm 3 Lubricator 125 cm 3 ZE-2 윤활장치 475 cm 3 Lubricator 475 cm 3 ZE-3 랙구동에따른윤활제선정 Selection of the lubrication for rack drives ZE-4 윤활시스템 Lubrication system ZE-5 6 펠트기어 Felt gear ZE-7 8 윤활장비, 악세사리 Lubrication equipment, accessories ZE-9 Maße / Dimensions in mm ZE 1

249 랙 & 피니언구동 - 윤활장치, 악세사리 Rack and pinion drives Lubricating equipment, Accessories 전자제어윤활장치 125cm 3 Electronically controlled lubricators 125 cm 3 95 Ø 79 Ø 6, , dick/ thickness dick/ thickness 60 95,2 SW 17 그림 /Fig. 1 G1/8" Ø 그림 /Fig. 2 그림 /Fig. 3 그림 /Fig. 4 15,2 그림 /Fig. 5 79,5 그림 /Fig. 6 주문코드 그림개요 Description Order code Fig 윤활장치, 설치준비완료상태, 특수구리스 (Kluber Lubricator, completely ready for mounting, filled with special Microlube GB0) 로채워져있음. 윤활장치와레듀서에 grease Klüber Microlube GB0, including pipe clamp for attaching G1/4" ~ G1/8" 를붙이기위한파이프클램프포함 it and reducer G1/4 to G1/8 0, ) 1 윤활장치, 설치준비완료상태, 특수구리스 (Kluber Lubricator, completely ready for mounting, filled with special grease Structovis AHD) 로채워져있음. 윤활장치와레듀서에 Klüber Structovis AHD, including pipe clamp for attaching G1/4" ~ G1/8" 를붙이기위한파이프클램프포함 it and reducer G1/4 to G1/8 0, 윤활장치, 설치준비완료상태, 특수구리스 (Kluber Lubricator, completely ready for mounting, filled with spezial Microlube GB0) 로채워져있음. 윤활장치와레듀서에 grease Klüber Microlube GB0, including pipe clamp for attaching G1/4" ~ G1/8" 를붙이기위한파이프클램프포함 it and reducer G1/4 to G1/8 with ATEX-conformity, without synchronization 0, 윤활장치, 설치준비완료상태구리스없음, 윤활장치와 Lubricator, completely ready for mounting, without grease, 레듀서에 G1/4" ~ G1/8" 를붙이기위한파이프클램프포함 including pipe clamp for attaching it and reducer G1/4 to G1/8 0, 윤활장치, 설치준비완료상태, 특수구리스 Lubricator, completely ready for mounting, filled with special grease (Kluber Microlube GBO) 로채워져있음. 전기적으로엔드 Klüber Microlube GB0, with electr. detection of end position, 포지션감지기포함. 기계작동시간을동기화하기위한 with contact cable for synchronization of machine 5M 연결케이블포함. 윤활장치와레듀서에 G1/4" ~ G1/8" operating time, incl. pipe clamp for attaching it, and reducer 를붙이기위한파이프클램프포함 G1/4" to G1/8" 0, ) 2 윤활장치, 설치준비완료상태, 특수구리스 (Kluber Lubricator, completely ready for mounting, filled with special grease Structovis Structovis AHD) 로채워져있음. 전기적으로 Klüber Structovis AHD, with electr. detection of end position, 엔드포지션감지기포함기계작동시간을동기화하기위한 with contact cable for synchronization of machine 5M 연결케이블포함윤활장치와레듀서에 G1/4" ~ G1/8" operating time, incl. pipe clamp for attaching it, and reducer 를붙이기위한파이프클램프포함 G1/4" to G1/8" 0, 윤활장치, 설치준비완료상태, 구리스없음. 전기적으로엔드 Lubricator, completely ready for mounting, without grease, with 포지션감지기포함. 기계작동시간을동기화하기위한 5M electr. detection of end position, with contact cable for 연결케이블포함. 윤활장치와레듀서에 G1/4" ~ G1/8" 를 synchronization of machine operating time, incl. pipe clamp 붙이기위한파이프클램프포함. for attaching it, and reducer G1/4" to G1/8" 0, 윤활장치, 설치준비완료상태, 전기적으로엔드 Lubricator, completely ready for mounting, filled with special grease (Kluber Microlube GBO) 포지션감지기포함. 기계작동 Klüber Microlube GB0, with external power supply, with electr. 시간을동기화하기위한 5M연결케이블포함. 윤활장치와 detection of end position, with 5 m connecting cable for 레듀서에 G1/4" ~ G1/8" 를붙이기위한파이프클램프포함 synchronization of machine operating time, incl. pipe clamp for attaching it, and reducer G1/4" to G1/8" 0, 윤활장치, 설치준비완료상태, 특수구리스 (Kluber Lubricator, completely ready for mounting, filled with spezial Structovis AHD) 로채워져있음. 포지션감지기포함. grease Klüber Structovis AHD, with external power supply, 기계작동시간을동기화하기위한 5M연결케이블포함. with electr. detection of end position, with 5 m connecting cable 윤활장치와레듀서에 G1/4" ~ G1/8" 를위한파이프 for synchronization of machine operating time, incl. pipe clamp 클램프포함` for attaching it, and reducer G1/4 to G1/8 0, 그리스재충진을위한질소압력장치 ( 배터리포함 ) 예비부품 Nitrogen pressure chamber for replacement filling (with batteries) as spare part 0, 주문코드 /004/009 용으로써기계작동시간 Contact cable 0,15 m for synchronization with machine 동기화를위한접촉케이블 operating time for order code /004/009 0, 윤활장치를열기위한렌치 Assembly wrench for opening the lubricator 0, 윤활장치를열기위한설치플레이트 Mounting late for opening the lubricator 0,15 1) AHD 를사용할경우, 윤활장치를윤활지점보다낮게위치시키거나체크밸브 를사용하기를권장합니다. 1) lower than the lubrication point or to use the check valve 그리스가나오게하는방법은다음과같습니다작동을시작한후에질소가스가전기적으로발생되고, 이가스가피스톤을움직여 125cm 3 의구리스가고르게일정한압력으로정해진양만큼나오도록해줍니다. 사용환경에따라 또는 18 개월간계속지속되도록마이크로스위치를이용하여설정할수있습니다. 심지어는작동을시작한후에도구리스양을조절하는것이가능합니다. 설치와작동에대한자세한방법은납품시함께첨부됩니다. 어느위치에서도설치될수있는투명한하우징을통하여언제든육안으로, 사용가능한구리스양을확인할수있습니다. 완전히소모된경우, 다시채워서재사용할수있습니다. 하지만, nitrogen chamber( 그림 3-cm 3, 그림 9-475cm 3 ) 와배터리는교환해주어야합니다. 1.5V 배터리를사용하며영구적인사용이가능한램프를통하여윤활장치의작동여부를확인할수있습니다. 연결케이블은기계작동시간을동기화합니다 윤활장치를사용할경우, 연결케이블로 3V DC 의파워를부가적으로얻을수있습니다. 최대 200mA, 30V DC 의파워를마그네틱센서에 ( 그림.2-125cm 3, 그림 8-475cm 3 ) 공급하여, end position indication 이센서에노란 LED 로직접적으로표시되거나외부적으로신호가표시되는컨트롤유닛으로전달됩니다. ZE 2 Maße / Dimensions in mm

250 랙 & 피니언구동 - 윤활장치, 악세사리 Rack and pinion drives Lubricating equipment, Accessories 전자제어윤활장치 475cm 3 Electronically controlled lubricators 475 cm 3 Ø Ø130 Ø Ø 8,5 Ø120 Ø dick/ thickness 135 그림 /Fig. 7 SW27 8 G1/4" Ø104 그림 /Fig. 8 그림 /Fig dick/ thickness 그림 /Fig. 10 그림 /Fig. 11 주문코드 그림개요 Description Order code Fig 윤활장치, 설치준비완료상태, 특수구리스 (Kluber Microlube Lubricator, completely ready for mounting, filled with special GB0) 로채워져있음. 윤활장치와레듀서에 G1/4" ~ G1/8" 를 grease Klüber Microlube GB0, including pipe clamp for 붙이기위한파이프클램프포함 attaching it and reducer G1/2 to G1/4 0, ) 7 윤활장치, 설치준비완료상태, 특수구리스 (Kluber Structovis Lubricator, completely ready for mounting, filled with special AHD) 로채워져있음. 윤활장치와레듀서에 G1/4" ~ G1/8" 를 grease Klüber Structovis AHD, including pipe clamp for 붙이기위한파이프클램프포함 attaching it and reducer G1/2 to G1/4 0, 윤활장치, 설치준비완료상태구리스없음, 윤활장치와- Lubricator, completely ready for mounting, without grease, 레듀서에 G1/4" ~ G1/8" 를붙이기위한파이프클램프포함 including pipe clamp for attaching it and reducer G1/2 to G1/4 0, 윤활장치, 설치준비완료상태, 특수구리스 (Kluber Microlude Lubricator, completely ready for mounting, filled with special GBO) 로채워져있음. 기계작동시간을동히화하기위한 5M 연결 grease Klüber Microlube GB0, with 5 m connecting cable for 케이블윤활장치와레듀서어 G1/2" ~ G1/4" 를붙이기위한파이프 synchronization of machine operating time, incl. pipe clamp 클램프포함. for attaching it, and reducer G1/2" to G1/4" 1, 윤활장치, 설치준비완료상태, 특수구리스 (Kluber Strutovis Lubricator, completely ready for mounting, filled with special GBO) 로채워져있음. 전기적으로엔드포지션감지기포함. 기계 grease Klüber Microlube GB0, with electr. detection of end 작동시간을동기화하기위한 5m 연결케이블포함. 윤활장치와 position, with 5 m connecting cable for synchronization of 레듀서어 G1/2" ~ G1/4" 를붙이기위한파이프클램프포함 machine operating time, incl. pipe clamp for attaching it, and reducer G1/2" to G1/4" 1, 윤활장치, 설치준비완료상태, 특수구리스 (Kluber Strutovis Lubricator, completely ready for mounting, filled with special GBO) 로채워져있음. 외부전원포함. 전기적으로엔드포지션 grease Klüber Microlube GB0, with external power supply, 감지기포함. 기계작동시간을동기화하기위한 5m 연결케이블 with electr. detection of end position, with 5 m connecting 포함윤활장치와레듀서어 G1/2" ~ G1/4" 를붙이기위한파이프 cable for synchronization of machine operating time, incl. 클램프포함 pipe clamp for attaching it, and reducer G1/2" to G1/4" 1, 윤활장치, 설치준비완료상태, 특수구리스 (Kluber Strutovis Lubricator, completely ready for mounting, filled with spezial AHD) 로채워져있음. 외부전원포함. 전기적으로엔드포지션 grease Klüber Structovis AHD, with external power supply, 감지기포함. 기계작동시간을동기화하기위한 5m 연결케이블 with electr. detection of end position, with 5 m connecting cable 포함윤활장치와레듀서어 G1/2" ~ G1/4" 와 G1/8" 를붙이기위한 for synchronization of machine operating time, incl. pipe clamp 파이프클램프포함. for attaching it, and reducer G1/4 to G1/8 0, 윤활장치, 설치준비완료상태. 구리스가없음. 외부전원 Lubricator, completely ready for mounting, without grease, 포함. 전기적으로엔드포지션감지기포함. 기계작동시간을 동기화하기위한 5m 연결케이블포함. 윤활장치와레듀서 어 G1/2" ~ G1/4" 를붙이기위한파이프클램프포함. with external power supply, with electr. detection of end position, with 5 m connecting cable for synchronization of machine operating time, incl. pipe clamp for attaching it, and reducer G1/2 to G1/4 1, 그리스재충진을위한질소압장치 ( 배터리포함 ) 예비부품 Nitrogen pressure chamber for replacement filling (with batteries) as spare part 0, 윤활장치를열기위한렌치 Assembly wrench for opening the lubricator 0, 윤활장치를열기위한설치플레이트 Mounting plate for opening the lubricator 0,30 1) When using Structovis AHD, we recommend to position the lubricator lower than the lubrication point or to use the check valve The function is based upon the grease gun principle. After starting the operation, a nitrogen gas is generated electronically which by means of a highly functional construction moves a piston causing the grease filling of 125 cm 3 resp. 475 cm 3 to emerge uni-formly (not pulsatingly) at a constant pressure set to the desired dosage. Depending on the individual requirements, an emptying time of or 18 months can be set by means of a micro-switch. It is possible to adjust the grease quantity even after starting the operation by changing the micro-switch position accordingly. Detailed mounting and operating instructions come with every shipment. The transparent housing, which can be mounted in any position, permits the visual inspection of the available grease filling at any time. When completely empty, it can be refilled and used again. Only the nitrogen chamber (Fig cm 3, Fig cm 3 ) and the batteries need to be replaced. A permanent signal lamp powered by 2 (125 cm 3 ) resp. 4 (475 cm 3 ) standard 1.5 V batteries confirms the activation of the lubricator. The contact cable - connected to a potential-free limit switch or contactor (no external power supply required) - permits synchronization with the machine operating time. When using the lubricator (125 cm 3 ) resp (475 cm 3 ), the connecting cable additionally permits external power supply with 3 V DC. By powering a magnetic sensor (Fig cm 3, Fig cm 3 ) with max. 200 ma at 30 V DC the end position (empty condition) indication is transmitted to a yellow LED directly at the sensor or externally to a signal indicator or to your control unit. Maße / Dimensions in mm ZE 3

251 랙 & 피니언구동 - 윤활장치, 악세사리 Rack and pinion drives Lubricating equipment, Accessories 랙과피니언구동의윤활랙과피니언구동시펠트기어와전자제어윤활장치로윤활시킬때, 최적의구리스공급량은아래그래프를통하여알수있습니다. Lubrication of rack and pinion drives When lubricating rack and pinion drives by means of a felt gearwheel and electronically controlled lubricator the optimal grease supply can be seen from the diagram below. 펠트기어윤활을통한구리스공급 / Grease supply for felt-gearwheel lubrication 슬라이딩브러쉬로윤활을할경우에는윤활유공급속도가한단계더빠른스위치포지션을사용하십시오. 예를들어펠트기어휠윤활을위해마이크로스위치 4 를선택하면, 슬라이딩브러쉬는같은모듈과스피드에서마이크로스위치를 3 번을선택하십시오. For lubrication with sliding brush use the next higher switch position. If, for example, micro-switch position 4 is chosen for felt-gearwheel lubrication, choose 3 for sliding-brush lubrication at the same speed and with the same module. 압력공급준비모든스위치를 ON으로맞추십시오 Pressure build-up 시간은 6-8 시간입니다. 그리고원하는시간을설정하십시오. 마이크로스위치7 은항상 on 상태를유지하십시오윤활장치를작동시키기전에펠트기어휠과윤활유공급장치사이의연결호스는모두구리스로채워져있어야하고, 펠트기어는구리스를머금고있어야합니다. Pressure build-up Set all micro-switches to ON. Pressure build-up time 6-8 hours. Then set the desired time. The micro-switch 7 must be always on. Before starting up the lubricator the connecting hose between felt wheel and lubricator should be filled and the felt wheel soaked with grease. 배터리교환배터리의보장된수명은 1년입니다. 그후에는배터리를교환해야합니다. 컨트롤램프가깜빡거리면배터리용량이줄었음을나타냅니다. 윤활유공급장치는중계기로대체하여외부전원에의해작동될수도있습니다. Battery exchange The guaranteed service life of the battery is 1 year. Then the battery should be replaced. Although the control lamp may still flash it is possible that the battery capacity has already decreased. The lubricator can also be operated by means of external power supply via an intermediate relay. 랙구동에따른권장윤활유 펠트기어윤활 : Kluber Microlube GB 0 Bestell-Nr (1 kg) Kluber Structovis AHD Bestell-Nr (1 kg) Kluber Microlube GB 0 Bestell-Nr (1 kg) 다음의윤활유는테스트에서좋은결과를나타냈습니다. Oest Langzeitfett LT 200 BP Energrease LS EP 00 DEA Glissando 6833 EP 00 Fuchs Lubritech Gearmaster ZSA Molykote G-Rapid plus 3694 Recommended lubricants for rack drives: Felt-gear lubrication: Klüber Microlube GB 0 Order code (1 kg) Klüber Structovis AHD Order code (1 kg) Klüber Microlube GB 0 Order code (1 kg) Furthermore the following lubricants have been tested with good results. Oest Langzeitfett LT 200 BP Energrease LS EP 00 DEA Glissando 6833 EP 00 Fuchs Lubritech Gearmaster ZSA Molykote G-Rapid plus 3694 ZE 4 Maße / Dimensions in mm

252 랙 & 피니언구동 - 윤활장치, 악세사리 Rack and pinion drives - Lubricating equipment, Accessories HT 서보웜기어박스용윤활장치 Lubrication unit for HT-Servo Drive System with output shaft for clamp connection 호스연결세트윤활장치 브라켓 역류방지밸브 마운팅샤프트 펠트기어 주문코드 m z 기어 h h1 h2 h3 h4 b1 b2 s a b H B L kg Order code Tooth system a o = 평기어 / straight LU; RU RO; LO; RS; LS , 헬리컬 / helical LU; RU RO; LO; RS; LS , 평기어 / straight RS LU; RU RO; LO; LS , 헬리컬 / helical RS LU; RU RO; LO; LS , 평기어 / straight LU; RU RS RO; LO; LS , 헬리컬 / helical LU; RU RS RO; LO; LS ,54 a o = 평기어 / straight LU; RU RO; LO; RS LS , 헬리컬 / helical LU; RU RO; LO; RS LS , 평기어 / straight LU; RU; RS RO; LO; LS , 헬리컬 / helical LU; RU; RS RO; LO; LS ,00 a o = 평기어 / straight LU; RU LU*; RU* RO; LO; RS; LS RO*;LO*;RS*;LS* , 헬리컬 / helical LU; RU LU*; RU* RO; LO; RS; LS RO*;LO*;RS*;LS* , 평기어 / straight LU; RU RO; LO; RS; LS , 헬리컬 / helical LU; RU RO; LO; RS; LS , 평기어 / straight LU; RU RO; LO; RS; LS , 헬리컬 / helical LU; RU RO; LO; RS; LS ,80 a o = 평기어 / straight LU; RU RO; LO; RS; LS , 헬리컬 / helical LU; RU RO; LO; RS; LS , 평기어 / straight LU; RU RO; LO; RS; LS , 헬리컬 / helical LU; RU RO; LO; RS; LS , 평기어 / straight LU; RU RS RO; LO; LS , 헬리컬 / helical LU; RU RS RO; LO; LS ,30 다양한설치위치 / Units mounting possibilities * 피니언잇수 30 개인경우 / for pinion with z = 30 주문예제 : a = 80; m = 4 헬리컬기어 ; 그림 LO ( 취부면의외형치수 h2=85에따른펠트기어조립상태 ). Ordering example: a = 80; m = 4 helical tooth system, Fig. LO (Felt gear assembled according to the dimension h2 = 85 of the mounting surface). Maße / Dimensions in mm ZE 5

253 랙 & 피니언구동 - 윤활장치, 악세사리 Rack and pinion drives - Lubricating equipment, Accessories HP, E, B 서보웜기어박스용윤활장치 / Lubrication Unit for HP-/E-/B-Servo Drive System 호스연결세트 윤활장치 윤활장치 브라켓 역류방지밸브 마운팅샤프트 펠트기어 주문코드 m z 기어 h h1 h2 h3 h4 b1 s a b H B L kg Order code Tooth system a o = 평기어 / straight LU; RU; LS RO; LO; RS , 헬리컬 / helical LU; RU; LS RO; LO; RS , 평기어 / straight RS LU; RU RO; LO; LS , 헬리컬 / helical RS LU; RU RO; LO; LS ,44 a o = 평기어 / straight LU; RU RO; LO; RS LS , 헬리컬 / helical LU; RU RO; LO; RS LS , 평기어 / straight RS LU; RU RO; LO; LS , 헬리컬 / helical RS LU; RU RO; LO; LS , 평기어 / straight LU; RU RS RO; LO; LS , 헬리컬 / helical LU; RU RS RO; LO; LS ,90 a o = 평기어 / straight LU; RU RO; LO; RS; LS , 헬리컬 / helical LU; RU RO; LO; RS; LS , 평기어 / straight LU; RU RS RO; LO; LS , 헬리컬 / helical LU; RU RS RO; LO; LS ,50 a o = 평기어 / straight LU; RU; RS RO; LO; LS; LU*; RU* RS* RO*;LO*;LS* , 헬리컬 / helical LU; RU; RS RO; LO; LS; LU*; RU* RS* RO*;LO*;LS* , 평기어 / straight LU; RU RS RO; LO; LS , 헬리컬 / helical LU; RU RS RO; LO; LS ,30 a o = 평기어 / straight LU; RU RO; LO; RS; LS , 헬리컬 / helical LU; RU RO; LO; RS; LS , 평기어 / straight RS LU; RU RO; LO LS , 헬리컬 / helical RS LU; RU RO; LO LS ,88 * 피니언잇수 30개인경우 / for pinion with z = 30 다양한설치위치 / Units mounting possibilities 주문예제 : a = 80; m = 4 헬리컬기어 ; 그림 LO ( 취부면의외형치수 h3=57에따른펠트기어조립상태 ). Ordering example: a = 80; m = 4 helical tooth system, Fig. LO (Felt gear assembled according to the dimension h3 = 57 of the mounting surface). ZE 6 Maße / Dimensions in mm

254 랙 & 피니언구동 - 펠트기어와마운팅샤프트 Rack and pinion drives Felt gear and mounting shaft D G d 1 그림 /Fig. 4 d 1 d d k d 1 d d k d 1 d d k l b 1 b 1 b 1 D G d 1 M4 그림 /Fig. 5 기어와피니언용 for gears and pinions 랙용 for racks G 1 / 4 " b 1 그림 /Fig. 1 그림 /Fig. 2 그림 /Fig. 3 L 주문코드그림개요 모듈 z d d k d 1 D b 1 L l G Order code Fig. Description Module 펠트기어, 평기어 / felt gear, straight-tooth system , , 마운팅샤프트 / mounting shaft M 펠트기어, 평기어 / felt gear, straight-tooth system 1, , , 펠트기어, 헬리컬기어,RH / felt gear, helical-tooth system,rh 1, , , 펠트기어, 헬리컬기어,LH / felt gear, helical-tooth system,lh 1, , , 마운팅샤프트 / mounting shaft 1, M 펠트기어, 평기어 1) / felt gear, straight-tooth system 1, ,2 41, , 마운팅샤프트 1) / mounting shaft 1, M 펠트기어, 평기어 / felt gear, straight-tooth system , 펠트기어, 헬리컬기어,RH / felt gear, helical-tooth system,rh , 펠트기어, 헬리컬기어,LH / felt gear, helical-tooth system,lh , 마운팅샤프트 / mounting shaft M 마운팅샤프트 / mounting shaft M 마운팅샤프트 / mounting shaft M 펠트기어, 평기어 / felt gear, straight-tooth system 2, , 마운팅샤프트 / mounting shaft 2, M 마운팅샤프트 / mounting shaft 2, M 마운팅샤프트 / mounting shaft M 펠트기어, 평기어 / felt gear, straight-tooth system , 펠트기어, 헬리컬기어,RH / felt gear, helical-tooth system,rh , 펠트기어, 헬리컬기어,LH / felt gear, helical-tooth system,lh , 마운팅샤프트 / mounting shaft M 마운팅샤프트 / mounting shaft M 마운팅샤프트 / mounting shaft M 펠트기어, 평기어 2) / felt gear, straight-tooth system 3, ,3 63, 마운팅샤프트 2) / mounting shaft 3, M 마운팅샤프트 2) / mounting shaft 3, M 마운팅샤프트 / mounting shaft M 펠트기어, 평기어 / felt gear, straight-tooth system , 펠트기어, 헬리컬기어,RH / felt gear, helical-tooth system,rh , 펠트기어, 헬리컬기어,LH / felt gear, helical-tooth system,lh , 마운팅샤프트 / mounting shaft M 마운팅샤프트 / mounting shaft M 마운팅샤프트 / mounting shaft M 펠트기어, 헬리컬기어,LH / felt gear, helical-tooth system,lh , 펠트기어, 평기어 / felt gear, straight-tooth system , M 펠트기어, 헬리컬기어,RH / felt gear, helical-tooth system,rh , 마운팅샤프트 / mounting shaft M 마운팅샤프트 / mounting shaft M 마운팅샤프트 / mounting shaft M 펠트기어, 헬리컬기어,LH / felt gear, helical-tooth system,lh , 펠트기어, 평기어 / felt gear, straight-tooth system , 펠트기어, 헬리컬기어,RH / felt gear, helical-tooth system,rh , 마운팅샤프트 / mounting shaft M 마운팅샤프트 / mounting shaft M 마운팅샤프트 / mounting shaft M 펠트기어, 헬리컬기어,LH / felt gear, helical-tooth system,lh , 펠트기어, 평기어 / felt gear, straight-tooth system , 펠트기어, 헬리컬기어,RH / felt gear, helical-tooth system,rh , 마운팅샤프트 / mounting shaft M 마운팅샤프트 / mounting shaft M 마운팅샤프트 / mounting shaft M ) 피치 5 mm 2) 피치 10 mm 1) Pitch 5 mm 2) Pitch 10 mm Maße / Dimensions in mm ZE 7

255 랙 & 피니언구동 - 펠트기어와마운팅샤프트 Rack and pinion drives Felt gear and mounting shaft ㄱㅇ D G d 1 그림 /Fig. 4 d 1 d d k d 1 d d k d 1 d d k l b 1 b 1 b 1 D G d 1 M4 그림 /Fig. 5 기어와피니언용 for gears and pinion 랙용 for racks G 1 / 4 " b 1 그림 /Fig. 1 그림 /Fig. 2 그림 /Fig. 3 L 주문코드그림개요모듈 z d d k d 1 D b 1 L l G Order code Fig. Description Module 펠트기어, 헬리컬기어,LH / felt gear, helical-tooth system,lh , 펠트기어, 평기어 / felt gear, straight-tooth system 펠트기어, 헬리컬기어,RH / felt gear, helical-tooth system,rh , 마운팅샤프트 / mounting shaft M 마운팅샤프트 / mounting shaft M 펠트기어, 헬리컬기어,LH / felt gear, helical-tooth system,lh , 펠트기어, 평기어 / felt gear, straight-tooth system 펠트기어, 헬리컬기어,RH/ felt gear, helical-tooth system,rh , 마운팅샤프트 / mounting shaft M 마운팅샤프트 / mounting shaft M8 810 펠트기어는윤활이어려운부분의윤활에적합하며어느위치에도설치가능합니다. 펠트기어의헬리컬방향은출력샤프트와연마기어에맞도록만들어져있습니다. 윤활유는마운팅샤프트의중앙보어를통하여공급됩니다. 호스는윤활장치와연결시키기위해제공됩니다. 컵에서윤활지점까지구리스 / 오일을공급하기위해 6~8mm 지름의최대길이 1.5m 인호스는구리스용으로, 2~6mm 지름의최대길이 5m 인호스는오일용으로사용될수있습니다. 1 개의구리스컵에서 4 개의윤활지점까지구리스공급이가능합니다. NLGI 00 ~ NLGI 0 인구리스는측정가능합니다. 오일은단지약간의저항이있으므로 0.2bar 의압력을가진 check valve 를사용하기를권장합니다. 이것은별도의주문사항입니다. The felt gear is suitable for lubricating even in places which are difficult to get at. It can be mounted in any position. The direction of the helix is matched to the engagement with our output shafts (GG-1 GG-7) and the gear wheels. The lubricant is supplied through the central bore of the mounting shaft. The hose-connection is provided for making the connection to the lubricator. For feeding the grease/oil from the cup to the lubrication point, hoses with a max. length of 1.5 m can be used for grease and hoses with a max. length of 5 m for oil. Greases from NLGI 00 to NLGI 0 can be measured out. Since oil offers only little resistance, we recommend to use the check valve with 0.2 bar. It is available upon request. 윤활장치를작동시키기전에펠트기어휠과윤활유공급장치사이의연결호스는모두구리스로채워져있어야하고, 펠트기어는구리스를머금고있어야합니다. Before starting up the lubricator the connecting hose between felt wheel and lubricator should be filled and the felt wheel soaked with grease. ZE 8 Maße / Dimensions in mm

256 랙과피니언구동 - 윤활장치, 악세사리 Rack and pinion drives Lubricating equipment, Accessories 슬라이딩브러쉬윤활 Sliding brush lubrication 레듀서 Reducer G 1 / 8 Ø25 Ø16 G 1 / 4 25 SW 그림 /Fig. 1 그림 /Fig. 2 G 1 / 8 주문코드 그림 개요 Order code Fig. Description 내부나사로이루어진라운드형태의슬라이딩타입 Sliding-type lubricating brush, 17 round, with internal thread 레듀서어 Reducer 슬라이딩브러쉬로랙이나피니언을윤활시키기위해서는아틀란타의윤활장치와결합되어사용되어야합니다. 슬라이딩브러쉬를 125 cm³ 크기의윤활장치에결합시키는동안기존의윤활장치레듀서어 ( 그림.2) 를사용해야합니다. 475 cm³ 크기의윤활장치를사용할때는기존의윤활장치레듀서어는그림 2 의레듀서어와결합되어사용되어야합니다. The sliding brush (of M S with sturdy Nylon bristles) can be used in combination with our lubricators for lubricating either the rack or the pinion. During the assembly of the sliding brush onto the lubricator with 125 cm³, the existing lubricator reducer (Fig. 2) must be used. Using the lubricator with 475 cm³ the existing lubricator reducer must be used in combination with the reducer out of Fig. 2. 호스연결셋트 Hose-connection set 역류방지밸브 Non-return valve 11 SW 17 6 G ¼ SW17 25 R ¼ G ¼ Ø16,8 27 SW17 G ¼ 13 그림 /Fig 그림 /Fig. 4 주문코드 그림 개요 Order code Fig. Description 호스연결세트 Hose-connection set comprising: 25 2m 플라스틱호스 2 m plastic hose 내부나사를가진알루미늄호스커플링 Alumin. hose coupling with inside thread 내부나사를가진알루미늄호스커플링 Alumin. hose coupling with inside thread 호스연결세트 Hose-connection set comprising: 25 2m 플라스틱호스와가득채운 GBO 2 m plastic hose filled with GB0 내부나사를가진알루미늄호스커플링 Alumin. hose coupling with inside thread 내부나사를가진알루미늄호스커플링 Alumin. hose coupling with inside thread 역류방지밸브 Non-return valve 주석 : 윤활장치를이용한윤활을시작하기전에호스연결세트는윤활유로채워져있어야합니다. ZE-4 페이지를참조하시기바랍니다. Remark: Before starting the hose-connection set must be filled up with lubricant. Lubrication see on page ZE-4. Maße / Dimensions in mm ZE 9

257

258 기술지원 Technical aids 페이지 조립용랙 Companion racks ZF-2 랙마운팅 Rack mounting ZF-3 랙조립키트 Rack assembly kit ZF-4 TR-피니언 개요 ZF-11 TR pinion Short description TR-피니언 계산예제 / 장점 ZF-12 TR pinion Calculation example / Advantages TR-피니언 취부설명서 ZF-13 TR pinion Mounting instructions Maße / Dimensions in mm ZF 1

259 조립용랙 Companion racks 평기어조립용랙 Companion racks for straight tooth system 주문코드 모듈 잇수 Order code Module L 1 L 2 N o of teeth b h k h o ,5 141, ,5 0, , ,0 0, , ,0 1, , ,0 2, , ,0 3, , ,0 4, , ,0 11, , ,0 10, , ,0 18,10 헬리컬조립용랙 Companion racks for helical tooth system 주문코드 모듈 잇수 Order code Module L 1 L 2 N o of teeth b h k h o ,5 155,60 5, ,5 0, ,00 8, ,0 0, ,00 10, ,0 1, ,00 13, ,0 2, ,00 17, ,0 3, ,00 20, ,0 4, ,33 28, ,0 9, ,30 28, ,0 9, ,00 35, ,0 19,20 인덕션하드닝과연마된기어 재질 C45. 오른나사랙조립을위한왼나사조립용랙 Teeth induction-hardened and ground, material C45. Companion racks left-hand for right-hand racks. ZF 2 Maße / Dimensions in mm

260 랙마운팅 Rack mounting 주문코드 볼트 핀 랙 Order code Screws Pin Rack M5 x 20 D6 m6 x 24 모듈 / module 1,5/47.15.xxx M6 x 20 D6 m6 x 28 모듈 / module 1, M6 x 25 D6 m6 x 30 모듈 / module M8 x 25 D10 m6 x 36 모듈 / module 2/Strongline M8 x 30 D8 m6 x 40 모듈 / module M10 x 35 D12 m6 x 45 모듈 / module 3/Strongline M8 x 40 D8 m6 x 50 모듈 / module 4/xx.40.xxx M14 x 45 D16 m 6 x 60 모듈 / module 4/Strongline M12 x 45 D12 m6 x 55 모듈 / module 4/xx.42.xxx M12 x 55 D12 m6 x 70 모듈 / module M16 x 55 D16 m6 x 70 모듈 / module 5/Strongline M16 x 65 D16 m6 x 80 모듈 / module M20 x 90 D20 m6 x 100 모듈 / module M30 x 110 D20 m6 x 120 모듈 / module M36 x 130 D20 m6 x 140 모듈 / module 12 구성품 : 8 볼트 + 2 핀 ^= 1 meter of rack 볼트 : DIN EN ISO 핀 : DIN 7979 (ISO 8735-A) Content of bag: 8 Screws + 2 pins ^= 1 meter of rack Screws: DIN EN ISO Pins: DIN 7979 (ISO 8735-A) Maße / Dimensions in mm ZF 3

261 조립키트 Assembly kit Deutsches Patent Nr 주문코드개요모듈관련제품번호 / Relative item no. Order code Description Module 헬리컬 / helical 평기어 / straight 조립키트, 구성품 / Assembly kit, comprising: xxx xxx 0,40 1 x 조정장치 / Adjusting device xxx xxx 3 x 자석달린롤러게이지 / Gauging roller with magnet xxx xxx 1 x 게이지측정기구 / Measuring bridge with dial gauge xxx xxx 조립키트, 구성품 / Assembly kit, comprising: xxx xxx 0,44 1 x 조정장치 / Adjusting device xxx xxx 3 x 자석달린롤러게이지 / Gauging roller with magnet xxx xxx 1 x 게이지측정기구 / Measuring bridge with dial gauge xxx xxx ) 조립키트, 구성품 / Assembly kit, comprising: xxx xxx 0,55 1 x 조정장치 / Adjusting device xxx xxx 3 x 자석달린롤러게이지 / Gauging roller with magnet xxx xxx 1 x 게이지측정기구 / Measuring bridge with dial gauge xxx xxx 조립키트, 구성품 / Assembly kit, comprising: xxx xxx 0,8 1 x 조정장치 / Adjusting device xxx xxx 3 x 자석달린롤러게이지 / Gauging roller with magnet xxx xxx 1 x 게이지측정기구 / Measuring bridge with dial gauge xxx 조립키트, 구성품 / Assembly kit, comprising: xxx xxx 0,90 1 x 조정장치 / Adjusting device xxx xxx 3 x 자석달린롤러게이지 / Gauging roller with magnet xxx 1 x 게이지측정기구 / Measuring bridge with dial gauge 조립키트, 구성품 / Assembly kit, comprising: xxx 1,35 1 x 조정장치 / Adjusting device 헬리컬 xxx 3 x 자석달린롤러게이지 / Gauging roller with magnet helical 1 x 게이지측정기구 / Measuring bridge with dial gauge 조립키트, 구성품 / Assembly kit, comprising: xxx 1,15 1 x 조정장치 / Adjusting device 평기어 3 x 자석달린롤러게이지 / Gauging roller with magnet straight 1 x 게이지측정기구 / Measuring bridge with dial gauge 조립키트, 구성품 / Assembly kit, comprising: xxx xxx 1,40 1 x 조정장치 / Adjusting device xxx 3 x 자석달린롤러게이지 / Gauging roller with magnet x 게이지측정기구 / Measuring bridge with dial gauge 조립키트, 구성품 / Assembly kit, comprising: xxx xxx 1,50 1 x 조정장치 / Adjusting device x 자석달린롤러게이지 Gauging roller with magnet x 게이지측정기구 / Measuring bridge with dial gauge ) 랙 xx.42.xxx 를위한조정장치에대해서는문의바람. For racks xx.42.xxx please contact ATLANTA for information about adjusting device ZF 4 Maße / Dimensions in mm

262 조립키트 Assembly kit for StrongLine Deutsches Patent Nr 주문코드개요모듈관련제품번호 / Relative item no. Order code Description Module 헬리컬 / helical 평기어 / straight 조립키트, 구성품 / Assembly kit, comprising: xxx xxx 0,40 1 x 조정장치 / Adjusting device / Adjusting device x 자석달린롤러게이지 / Gauging roller with magnet x 게이지측정기구 / Measuring bridge with dial gauge 조립키트, 구성품 / Assembly kit, comprising: xxx xxx 0,44 1 x 조정장치 / Adjusting device x 자석달린롤러게이지 / Gauging roller with magnet x 게이지측정기구 / Measuring bridge with dial gauge 조립키트, 구성품 / Assembly kit, comprising: xxx xxx 0,55 1 x 조정장치 / Adjusting device x 자석달린롤러게이지 / Gauging roller with magnet x 게이지측정기구 / Measuring bridge with dial gauge 조립키트, 구성품 / Assembly kit, comprising: xxx xxx 0,8 1 x 조정장치 / Adjusting device x 자석달린롤러게이지 / Gauging roller with magnet x 게이지측정기구 / Measuring bridge with dial gauge Maße / Dimensions in mm ZF 5

263 기어에고정시키기위해자석을이용한게이지롤러 Gauging rollers with magnets to hold them in place in the teeth Deutsches Patent Nr 주문코드 개요 모듈 Order code Description Module L l D x 마그네틱게이지롤러 / 3 x gauging roller with magnet , x 마그네틱게이지롤러 / 3 x gauging roller with magnet x 마그네틱게이지롤러 / 3 x gauging roller with magnet x 마그네틱게이지롤러 / 3 x gauging roller with magnet x 마그네틱게이지롤러 / 3 x gauging roller with magnet x마그네틱게이지롤러 / 3 x gauging roller with magnet x마그네틱게이지롤러 / 3 x gauging roller with magnet x마그네틱게이지롤러 / 3 x gauging roller with magnet 재질 : 강화스틸 개요 : 게이지롤러는이미조립된랙의양쪽치홈과연결부위치홈에놓습니다. 플레이트또는다른표면을이용하여측정기구를 0 으로조정하시오. 측정장치를결합하시오. Bridge 와측정장치의값을측정하여이를갖고조립되어야할랙의이동시키면서이상적인피치를조절하게하는것이가능합니다. 다이얼게이지의포인터는가능하다면, " 0 " 에항상맞추십시요 Material: Hardened steel. Description: The gauging rollers (patent) are placed in the tooth gaps of the already mounted rack, of the rack to be mounted, and in the gap at the joint. Adjust the measuring bridge on a measuring plate or other level surface to zero. Mount the adjusting device. By means of the measuring bridge and the adjusting device it is now possible to adjust the optimal pitch by moving the racks to be assembled. The pointer of the dial gauge should, if possible, reach the pre-set zero value. 측정기구 / Measuring bridge 주문코드 개요 Order code Description 모듈 / Modulde L b H D 측정기구 / Measuring bridge 측정기구 / Measuring bridge ZF 6 Maße / Dimensions in mm

264 랙조정장치 Rack Adjusting Device SW 주문코드개요 SW 모듈관련제품번호 / Relative item no. Order code Description Module 헬리컬기어 / helical 평기어 / straight 조정장치 / xxx xxx 0,12 Adjusting device xxx xxx xxx xxx xxx xxx StrongLine 조정장치 / xxx xxx 0,12 Adjusting device 조정장치 / xxx xxx 0,14 Adjusting device xxx xxx xxx xxx xxx xxx xxx xxx xxx xxx xxx xxx xxx xxx StrongLine 조정장치 / xxx xxx 0,14 Adjusting device StrongLine 조정장치 / xxx xxx 0,03 Adjusting device xxx xxx 조정장치 / xxx xxx 0,3 Adjusting device xxx xxx xxx xxx xxx 조정장치 / xxx xxx 0,44 Adjusting device xxx xxx xxx 조정장치 / xxx xxx 0,82 Adjusting device xxx xxx xxx 조정장치 / xxx 0,46 Adjusting device 평기어 /straight 치면이있는랙의핀구멍에조정장치를맞추고스크류를돌리면서둘다같은축방향으로조립할랙을이동시키는것이가능합니다. 이것은랙결합부위에정확한피치와롤러위에올바른치수를조정하는것을가능케합니다. 조정장치는어느결합위치에서도사용가능하고자석의힘으로랙위에위치됩니다. 렌치크기모듈 6 까지는랙조립볼트와일치합니다. By fitting the adjusting device (patent pending) in the pinholes of the toothed rack it is possible to move the rack to be assembled axially in both directions by turning the screw. This permits to adjust the correct dimension over rollers and the accurate pitch at the rack joint. The adjusting device is held in place on the rack by means of magnetic force and can be used in any mounting position. Up to module 6 the wrench sizes correspond to the rack mounting screws. Maße / Dimensions in mm ZF 7

265 개요 Description 롤러위의치수편차 Deviation dimension over rollers 연결부위의피치에대한롤러공차의치수 Dimension-over-roller tolerances for pitches over the joint 랙품질 / Rack quality 아틀란타의랙은조립기구의도움으로정확한피치로조립할수있습니다. 랙을위치시킨후랙에볼트를끼우고손을이용하여가볍게돌려줍니다. 랙의다울핀홀에랙조정장치를위치시킵니다. 그장치는자석힘에의해랙의적당한위치에고정됩니다. 어느결합부위에서도가능합니다. Atlanta toothed racks can be assembled to the correct pitch by means of assembly aids. After positioning the racks for assembly insert the fixing screws of the rack and slightly turn them in by hand. Arrange the rack adjusting device in the existing pinholes of the racks. The device is held in position on the racks by magnetic force. Any mounting position is possible. 롤러게이지를근접한두개의랙연결부위의틈에넣습니다이것은자력으로기어홈사이에부착되므로, 랙을어떠한위치에취부하더라도사용이가능하며, 치면에서정확한위치를항상유지할수있습니다. 기어의사이에는어떠한이물질도없어야합니다. 플레이트또는다른표면을이용측정기구를 0 으로맞춤으로써롤러위로치수의변수를측정하는것이가능합니다. 연결부위의정확한피치는어떤방향이든지랙을움직여조정할수있습니다. 이그림은랙의연결부위의롤러로부터치수의변수에기반이되어얻은뛰어난치면품질을나타냅니다. 그러므로, 망치로쳐서랙을조절하는것은필요없습니다. 미세한예압을받고있던랙도올바른위치에놓고, 함께조을때까지위치를유지시켜줍니다. The gauging rollers are inserted in the two adjacent racks and in the gap at the joint. They, too, are held in place in the tooth space by magnetic force and can therefore be used in any mounting position of the racks. It is thus ensured that they are always accurately positioned on the tooth flanks. The tooth gaps must be free from residues or any other foreign matter. With the measuring bridge set to zero on a measuring plate or another level surface it is now possible to measure the variation of the dimension over the roller. The exact pitch at the joint can then be adjusted by movingg the rack with utmost precision in either direction. The sketch shows the excellent toothing quality obtained based on the variation of the dimension over rollers at the joint of the racks. It is therefore no longer necessary to adjust the rack by tapping with a hammer. The slightly prestressed rack is put in the correct position and held in this position until it is screwed together. ZF 8 Maße / Dimensions in mm

266 랙피니언구동의설치와유지보수 Mounting and maintenance of rack and pinion drives 설치방법 Mounting instructions 랙아틀란타의표준랙을원하는길이로연결시키기위해서기어이의각끝부분이기어이두께의반정도컷팅되어있습니다. 옆의그림은랙 1 과랙 2 를어떻게정확한피치포지션에위치시키는지를보여줍니다. 연결부품을반대방향으로잘린기어와맞추는것은헬리컬랙을연결할때와마찬가지입니다. ( 주문번호에대해서는각각의테이블을참조바랍니다.) 최상의설치를위해서는연결시조립용랙을이용설치후양쪽끝단부위의다울핀을이용모재와고정시킨후볼트를토크에맞춰체결하면됩니다. 이때렌치를이용하여표에따라 12.9 고강성볼트를체결하십시오. 0.5m 랙은필히핀톨에핀을박으시기바랍니다. 나사 Thread 연결식랙의조립방법 Companion rack for assembly 랙 1 Rack 1 랙 2 Rack 2 M5 M6 M8 M10 M12 M14 M16 M20 M30 M36 체결 토크 Nm Nm Nm Nm Nm Nm Nm Nm Nm Nm Tighten torque Racks To make it possible to link our standard racks to form any desired length, the teeth are cut so that there is half a tooth gap at each end of the rack. The opposite diagram shows how rack 1 and rack 2 can be brought into the correct pitch position. Fitting aids with teeth cut in the opposite direction are available for linking helical-tooth systems (for order codes please see the respec tive tables of dimensions). In order to ensure an optimal fit we recommend the assembly of racks with predrilled mounting holes in angle-profile sections and to copy the holes on assembly. The mounting screws are to be tightened to the torque of socket head cap screws 12.9 using a torque wrench and table. For the 0.5 m long racks it is absolute necessary to use the pin holes. 보다상세한자료가필요하실경우아래의사이트를참조하십시오. 기어와기어, 또는랙조합기어의경우에두개의피치라인과두개의샤프트는평행해야합니다. 중심축사이의거리와 center position tolerance 는 DIN 3964 의품질요건에부합하여야합니다. 랙구동의경우에백래쉬는두구동요소중하나에의해각각조절될수있습니다. 일반기어의백래쉬값은대략아래와같습니다. 모듈 1~2,5의작은기어모듈 3~4의중간사이즈기어모듈 5~12의큰사이즈기어 0.1 mm 0.2 mm 0.3 mm 고하중이걸리는경우양기어의접촉패턴을체크함으로써 ` 알수있습니다 Further information: Gear and/or rack pairing The two pitch lines, in the case of gears the two shafts, must be parallel. The centre distances and centre position tolerances are in conformity with the quality requirements of DIN The mode of operation and the determination of the flank backlash are decribed in DIN In the case of rack drives the flank backlash can be individually adjusted by adapting one of the two drive elements accordingly. The following reference values for the flank backlash are appli cable to hobbed gears: For the 0,5 m long racks it is absolutely necessary to use the pin holes. For small wheels and modules 1 to 2,5 0.1 mm For medium-sized wheels and modules 3 to mm For large wheels and modulees 5 to mm If high-load pairings are used, it is advisable to check the contact pattern under load. Maße / Dimensions in mm ZF 9

267 랙피니언구동의설치와유지보수 Mounting and maintenance of rack and pinion drives 안전지시사항아래와같은방지조치가필요합니다. 회전하는부품은 ( 예를들면출력샤프트, 스퍼휠, 랙 ) 손대지말아야하고기어박스용볼트가확실히조여져있는지확인하시오. 윤활유가묻은상태로는작업을피해야합니다. 데이타 sheet 를참조하시기바랍니다. Safety instructions The following preventive measures are necessary: Ensure there can be no contact with rotating parts (for example output shaft, spur wheel, rack) and gearbox-bolts are tight. Contact with lubricant must be avoided. Refer to data sheet. Finishing 기어주문번호 xxx / xxx는침탄과치면의열처리가되어있습니다. 고객의요청에따라가공할수있습니다. 모든일반기어 ( 주문번호 06/07/21/22/23) 는기본홀이나있으며필요한치수에맞춰가공 ( 홀확장, 키가공, 열처리등 ) 을할수있습니다. 스퍼기어의정상적인동작을위해서는기어의품질뿐만아니라조립홀의정밀도도매우중요합니다. 모든기어의가공시에는한번에기어와기본홀을가공하고있으므로그림과같이추가가공하시기바랍니다. 모든표준기어는 C45로제작하고있고높은강성이요구되면 Q.T or 열처리 ( 약 50HRC) 로할수도있습니다. 열처리후에는면처리를하여야하고열처리시에는많은주의가필요합니다. Finishing Gears serial no xxx/24.99.xxx are carburized and the teeth induction hardened. Finishing according to customers request is possible. Schlagfrei zur Bohrung True to bore All soft spur gears of our off-the-shelf program range with order code series 06/07/21/22 and 23 are prebored and thus can be finished by us or by the customer to the required mounting dimensions (turning of inside diameter, boring, keyseating, hardening, etc.). In order to ensure proper functioning of the finished spur gears it is important to consider not only the toothing quality but also the concentricity in relation to the mounting bore. This should be born in mind when choosing the appropriate machining process. Since the outside diameter of our standard gears is turned in one operation true to the mounting bore and/or hobbed when cutting the teeth, we recommend to proceed as shown on the opposite sketch. All standard spur gears with one-sided hub as well as certain plate wheels (for material, see the dimension tables) are manufactured from norma lized heat treatable steel C45 (Material No ). If a higher strength is required, these drive elements of C 45 can be quenched and tempered or optionally the teeth can be flame or induction hardened (approx. 50 HRC). Fitting surfaces should be finished only after inductionhardening. Be sure to observe the relevant regulations when flame- or induction-hardening our off-the-shelf standard gears. 피니언의최대직경을필요시문의하십시오, Maximum bore diameter of the pinion on request. ZF 10 Maße / Dimensions in mm

268 TR- 피니언 TR Pinion 헬리컬타입 TR 피니언페이지 ZA-14 ZA-18 Helical tooth TR pinion on page ZA-14 ZA-18 평기어타입 TR 피니언페이지 ZB-16 ZB-20 Straight tooth TR pinion on page ZB-16 ZB-20 간단한설명 아틀란타 TR pinions 은특히 EN ISO A 기준으로설계되었습니다. 다른모든아틀란타제품과마찬가지로재고를보유하고있습니다. TR 피니언은애틀랜타랙과함께매우정밀하고고성능구동을위해설계되었습니다. Short description ATLANTA TR pinions have been specially designed with an interface analogous to EN ISO A. Like all other ATLANTA catalogue items they are normally available from stock. TR pinions have been designed to achieve highly precise and highly dynamic linear drives in combination with ATLANTA toothed racks TR 피니언의최적크기로인해낮은구동토크로높은힘을구현하고있습니다. (TR 피니언 = 토크감소피니언 ), 이 TR피니언을이용. 좀더소형화되고저렴한기어유니트를만들수있습니다. 유닛을선택하기위해많은경우에가능합니다. 페이지 ZF-12에대한예제를참조하십시오모든피니언은기어등급 Q5 이내로제조하고있습니다. TR 피니언의기어는최적의최대하중지지력위해설계되었습니다. 해당랙에 ( 카탈로그서보드라이브시스템참조 ) 결합하는 TR 피니언은극히작은빽래쉬와함께매우조용하게구동이보장됩니다. Due to the compact dimensions of the TR pinions it is possible to attain very high peripheral forces at low driving torques. (TR pinion = torque reduction pinion). With these TR pinions it is in many cases possible to choose a smaller and cheaper gear unit see example on page ZF-12. All pinions are manufactured to meet gearing grade 5. The teeth of the TR pinions are optimally designed for maximum load-bearing capacity. In combination with the corresponding racks they ensure very quietly running drives with extremely small backlash. 낮은모멘트와최소한의원주백래쉬를포함한 TR 피니언의높은강성의결합은높은동력구동, 완고하게응답을구현할수있습니다. The combination of the high stiffness of the TR pinions with their low moments of inertia and minimal circumferential backlash makes it possible to realize very stiffly responding, highly dynamic drives. 평기어및헬리컬타입 TR 피니언의기어는중심거리조정이필요없이헬리컬타입과평기어타입을변경할수있게되어있습니다. 나사구조의플랜지는수리시매우쉽게교체가가능합니다. 펠트기어를이용한전기제어타입의윤활장치도 TR 피니언과랙구동시적용이가능합니다. 페이지 ZE-2 를참조하십시오. TR 피니언의필수기능요약 : 컴팩트한디자인 낮은구동토크에서의고성능구동 기어등급 Q5 이내 동심도체크를위한단제공 최대하중지지력에제공하는기어 교체하기쉬움 평기어과헬리컬기어시스템에동일한중심거리 The teeth of the TR pinions with straight or helical tooth systems are designed in such a way that it is possible to change between drives with straight tooth systems and drives with helical tooth systems without having to adjust the center distances. Due to the screwed flange design the pinions can be easily replaced in case of repair. A lubrication system with felt gear-wheels and electronically controlled lubricators is available to supply lubricant to the TR pinions and racks, see page ZE-2. Concise description of essential features of the TR pinions: compact design high peripheral forces at low driving torques gearing grade 5 reference collar to check concentric running gearing designed for max. load bearing capacity easy to replace equal center distances for versions with straight and helical tooth systems Maße / Dimensions in mm ZF 11

269 TR- 피니언 TR Pinion 계산예제 / 장점 다음예제는수평구동축에대한 2 가지피니언에대한설명입니다. 적합한유성기어박스를선택하여적용합니다. 기존아틀란타계산과유사합니다. 페이지 GF-2 를참조하십시오. Calculation example / Advantages The following example recalculates 2 pinions for a horizontal travelling operation axis. Further the suitable planetary gearboxes will be chosen. The example is similar to the calculation given in ATLANTA Servo Drive System catalogue p. GF-2. 계산과정 / Values given 이동질량 / mass to be moved m = kg 속도 / speed v = 0,7 m/s 가속시간 / acceleration time t b = 0,67 s 마찰효율 / efficient of friction µ = 0,05 모터 RPM / motor rpm n Mot = 1500 min -1 중력가속도 g = 9,81 m/s 2 하중계수 / load factor (1 ) K A = 1,25 안전계수 / safty coefficient (1) S = 1,3 수명계수 / operating time factor b B = 1,2 계산과정 / Calculation process 가속도 / acceleration 피니언원주힘 / peripheral force at the pinion v 0,7 a = = = 1,05m/s² t b 0,67 (1) 가이드값을아틀란타서보드라이브시스템페이지 ZH-9 를참조 / values see catalogue ATLANTA Servo-Antriebssystem page ZH-9 F u = m g µ + m a = ,81 0, ,05 = N 통상피니언 / conventionally pinion 모듈 / module m = 5 잇수 / No. of teeth z = 36 피치홀과피니언-ø / pitch-circle-ø of pinion d = 190,98 mm F u d ,98 T 2 req = = = 1470 Nm v 0,7 n pinion = = = 67,1 min π d π 198,98-1 T 2 Tab T 2 per = = = 1692 Nm K A S b B 1,25 1,3 1,2 n Motor 1500 i gearbox = = = 22,3 n pinion 67,1 => 유성치차감속기 / planetary-gearbox - 기어박스사이즈. / gearbox-size appr. ø250mm - 감속비 / ratio i=20 (2- 스테이지 / 2-stages) TR- 피니언 / TR Pinion 모듈 / Module m = 5 잇수 / No. of teeth z = 12 피치홀과피니언-ø / pitch-circle ø of pinion d = 63,66 mm F u d ,66 T 2req = = = 490 Nm v 0,7 n pinion = = = 210 min π d π 63,66-1 T 2 Tab T 2 per = = = 538 Nm K A S b B 1,25 1,3 1,2 n Motor 1500 i gearbox = = = 7,14 n pinion 210 => 유성치차감속기 / planetary-gearbox - 기어박스사이즈. / gearbox-size appr. ø200mm - 감속비 / ratio i=7 (1- 스테이지 / 1-stage) TR 피니언버전의장점 Advantages of the TR Pinion version - 저렴한유성기어박스 cheaper planetary gearbox - 좁은공간활용 smaller space requirements - 낮은중량 lower weight - 피니언교체가능 pinion can be replaced - 동심도조절 adjustable concentricity ZF 12 Maße / Dimensions in mm