Introduction Molex offers global manufacturing and design capabilities for a wide range of Solderless Terminals. This catalog covers those Solderless

Transcription

1 Solderless Terminals

2 Introduction Molex offers global manufacturing and design capabilities for a wide range of Solderless Terminals. This catalog covers those Solderless Terminals made by Molex Korea. Our capabilities in Korea include a full range of standard terminals such as ring and spade type, along with more specialized versions such as Circuit Breaker and Tapping Splices. A full range of Application tooling is available for all versions. Index Molex-ETC Beau Solderless Terminal Overview Solderless Terminal Overview Non-Insulated Solderless Terminals Ring Tongue Spade Tongue 9 Double-Hole 0 Circuit Breaker Terminal Wire Pin Terminal / with Insulation Cap Insulation Cap for Wire Pin Terminal Non-Insulated Splices Butt Splice / Parallel Splice Wire End Ferrule / Wire Range Cross 4 Insulated Connectors Closed-End Connector 5 Wire Range Cross 6 Insulated Solderless Terminals and Splices Ring Tongue, Vinyl 7 Ring Tongue, Nylon Spade Tongue, Vinyl 5 Spade Tongue, Nylon 7 Wire Pin Terminal 9 Butt Splice 0 Parallel Splice Tapping Splices Tapping Splice / Insulation Cover Wire Range Cross Vinyl Insulation Cap Vinyl Insulation Cap Application Tooling Hand Crimper 4 Hydraulic Hand Crimper 6 Hydraulic Tool (Head Separated ) 6 Electrically Operated Hydraulic Tool 7 Hydraulic Pump 7 Foot-Operated Pneumatic Tool 8 Semi-Automatic Terminator 8 Tool for Tapping Splice and Tubular Lug 9 Application Tooling Selection Guide 40 Molex-ETC Precision Engineered Terminals 4 Beau Terminal Blocks 4 Features and Benefits Terminal Naming Conventions Solderless Terminal Overview R.5 - /Shape Non-Insulated Solderless Terminals and Splices R RD CB Y A T B P E CE V Plating Brazing Insulation Name Ring Double-Hole Circuit Breaker Y Spade Wire Pin C Tapping Splice Insulators for Solderless Terminals and Splices Application General Transformer Distribution Board, Switch Board Control Panel, Breaker, Electric Meter Wire Branching ( ) Butt Splice Wire-to-Wire ( ) Parallel Splice Wire-to-Wire Wire End Ferrule Wire Closed End (non-insulated) ( ) Closed-End Wire Closed End (insulated) Insulation Cap Solderless Terminals KS, JIS, UL, CSA KS, JIS, UL, CSA JEMA*, UL, CSA UL, CSA UL, CSA JCMA** JIS, UL, CSA JIS, UL, CSA (short: ) PVC Insulators for crimp barrels provide less metal exposure and better protection against wire bending. The following two types of insulation material are used: Insulator Molex Korea solderless terminals are made of oxygen free high conductivity copper, and annealed with the best quality techniques to acquire excellent electrical performance and connectivity. High quality tin plating enables maximum corrosion resistance. Alloys such as silver solder and phosphor copper are used for excellent brazing and bonding characteristics. High temperature insulators are used in various color options. Applicable Wire Size (sq) Operating Temperature Screw Size Flammability PVC (Polyvinyl Chloride) -40~+75 C UL94V-O Nylon -40~+05 C UL94V- JIS JIS, UL, CSA JSIA***

3 Non-Insulated Solderless Terminals RRing Tongue RRing Tongue Non-Insulated Solderless Terminals KR9554 E496 LR KR9554 E496 LR95446 R0.- R0.- R0.-.5 R0.-4 R- R- R-.5 R-4 R-5 R.5- R.5- R.5-M R.5-V R.5-.5 R.5-S.5 R.5-M.5 R.5-4 R.5-S4 R.5-5 R.5-6 R.5-8 R.5-0 R- R-M R-L R-.5 R-M.5 R-L.5 R-4 R-S4 R-M4 R-S5 R-5 R-6 R-8 R-0 R- R.5- Dimension (mm) d B L F E D d R R R R R (t) Thickness Wire Range Solid (mm) Stranded(mm ) AWG (#) ~0.6 ~ ~.44 ~.8 ~ ~0. ~ ~.65 ~.6 ~ , , ,000 0,000 0,000 R5.5-S R8-4 R R5.5-M R5.5-S R5.5-M R R5.5-S R5.5-M R R5.5-S R5.5-L R R R R R R R R8-S R R8-S R8-L R R8-S R8-L R R R R R R R4-S R R4-S R R4-S R R R R R R Dimension (mm) d B L F E D d Thickness Wire Range Solid(mm) Stranded(mm ) AWG (#) ~.89 ~.65 ~ ~4 ~ ~ ,000 0,000 0,000,000,00 0,000,000,000 4

4 Non-Insulated Solderless Terminals RRing Tongue RRing Tongue Non-Insulated Solderless Terminals Dimension (mm) d B L F E D d R-5 R-S5 R-6 R-S6 R-8 R-S8 R-M R-0 R-S R R R-4 R-6 R R R8-S R8-6 R8-S6 R8-8 R8-S R R8-S R8- R8- R8-4 R8-6 R8-0 R-6 R R R R R R R R R R R R R R R R R R R KR9554 E496 LR KR9554 E496 LR Wire Range Thickness Stranded(mm ) AWG (#) ~5.8 ~7.4 ~8.6 ~ ~6 ~4.4 ~67 ~ /0 / , ,000,00,000,00,000, R R R80-L R R80-L R R R80-L R R R R R R R R00-L R R00-L R R R00-L R R R R R R R R50-L R R50-S R50-L R R R50-S R50-L R R50-S R R50-S R50-L R R R R R R R R R Dimension (mm) d B L F E D d Thickness Wire Range Solid (mm) Stranded(mm ) AWG (#) ~0.4 ~.68 ~.8 ~ ~96. ~7. ~5 ~5.05 /0 4/

5 Non-Insulated Solderless Terminals RRing Tongue RRing Tongue Non-Insulated Solderless Terminals R80-8 R00-8 R R80-L R R80-L R R R80-L R R80-L R R80-L R R R R R R00-L R R00-S R00-L R R R00-S R00-L R R00-S R00-L R R00-S R00-L R R R R R R R R R Dimension (mm) d B L F E D d KR9554 E496 LR KR9554 E496 LR Thickness Wire Range Solid (mm) Stranded(mm ) AWG (#) ~5.6 ~7.5 ~ ~9.6 ~ R R5-L R R5-L R R R5-L R R5-L R R5-S R5-L R R5-M R R R R Dimension (mm) d B L F E D d Wire Range Thickness Stranded(mm ) AWG (#) 7.5 ~ ~

6 Non-Insulated Solderless Terminals YSpade Tongue RDDouble-Hole Non-Insulated Solderless Terminals Y- Y- Y-.5 Y-4 Y-5 Y.5- Y.5-S Y.5-.5 Y.5-.5L Y.5-4 Y.5-4S Y.5-4L Y.5-5 Y.5-6 Y- Y-.5 Y-.5L Y-4 Y-4S Y-4L Y-5 Y-6 Y.5-4 Y.5-5 Y5.5-4 Y5.5-4S Y5.5-5 Y Y.5-.5SS Y-.5SS Contact Molex Dimension (mm) d B L F E D d Wire Range Thickness Stranded(mm ) AWG (#) ~ ~.4 ~.8.8 ~.4 ~ E496 ~ ~.65 ~.6.6 ~4.6 ~ LR ,000 0,000 0,000 0,000,00 RD8-0 RD8- RD8-X RD-0 RD- RD-4 RD-X RD RD RD70-X RD RD RD RD80-X RD RD RD RD00-X RD RD RD50-X RD RD RD80-X RD RD RD00-X RD RD RD50-X RD RD RD5-X Dimension (mm) d B L A F E D d KR9554 E496 LR Wire Range Thickness Stranded(mm ) AWG (#) ~7.4 ~8.6 ~9.7 ~0.4 ~.68 ~.8 ~5.6 ~7.5 ~7.5 ~ ~4.4 ~76.8 ~ ~9.6 ~4.7 ~ ~67 ~96. ~7. ~5.0 /0 /0 /0 4/

7 Non-Insulated Solderless Terminals CBCircuit Breaker Terminal AWire Pin Terminal Non-Insulated Solderless Terminals I I I CB8-5S CB8-6S CB8-6N CB-6S CB CB-8S CB-0S CB CB80-8S CB CB80-0S CB80-S CB CB00-8S CB CB00-0S CB00-S CB CB50-8S CB CB50-0S CB50-S CB00-0S CB00-S CB CB5-0S CB CB5-S ~7.4 ~8.6 ~0.4 ~.68 ~ ~ ~ ~4.4 ~ ~ ~96. ~7. ~5.05 ~5.0 E496 Dimension (mm) Wire Range d B L F S E D d Thickness Stranded(mm ) AWG (#) CB-5S CB-6S ~5.8 ~6 CB-8S /0 /0 4/ LR95446,00, A-.5 Contact Molex. Wire Pin Terminal with Insulation Cap A-.5-CP A--CP A-5.5-CP A-8-CP A-.5LB A- A-LB A-5.5 A-8 A-4 A-4S A- A-S B A A-4-CP Contact Molex.,000 Insulation Cap for Wire Pin Terminal.7 H Dimension (mm) L 00 F E D d A-4S-CP A--CP A-S-CP A-8-CP ~ ~ ~4.6 ~5.8.6 ~4 4 ~ ~ ~6 E496 Wire Range Thickness Stranded(mm ) AWG (#) ~.44 ~ ~ ~.65 ~.6 6 ~ LR ,000 0,000,00, Contact Molex. CA CA-4 CA- CA d Dimension (mm) E.5 F.5 L Applicable Terminal CA-.5 / A-.5, A-.5LB, A-, ALB CA A-5.5 A-8 A-4, A-4S A-, A-S A-8,000 00

8 BButt Splice Non-Insulated Splices Non-Insulated Splice EWire End Ferrule KR9997 In Process Request KR9997 Dimension (mm) L d D B B B Thickness Wire Range Stranded(mm ) AWG (#) 7.44 ~ , 0.9.4~.8.04~ , ,.0.8~.89.6~ , 0,000 E -(Small) E-( M e d i u m ) E-( L a r g e ) Dimension (mm) L d D Thickness (A) (sq) Current Cross-Sectional Area ,000 B B B B B B B B B B B B ~.65 4~ , ~ ~ ~7.4 ~ ~6 6~ , , , , , ,,00, ~ ~67 / , , , , , ~9.7 67~76.8 / , ~ ~96. / , ~ ~7. 4/ ,.45.68~.8 7.~ ~ ~ ~ ~ ~0. 4.7~ PParallel Splice Wire Range Cross PParallel Splice EWire End Ferrule mm AWG ( #) P P E -(Small) Number of Wires.6mm.0mm.6mm - - Wire Combinations (mm) mm mm P P P P P P P P P P P P P P P Dimension (mm) L d D Wire Range Thickness Stranded(mm) AWG (#) 7~.44 ~ , ~.8.04~ , ,.0.8~.89.6~ ,.5.89~.65 4~ ~4.6 ~ , , , ,.8 4.6~ ~ , , ~ ~67 / , , , , ,. 8.6~9.7 67~76.8 / ,.5 9.7~ ~ ~7.4.68~.8.8~ ~ ~0. 6~ ~ ~7. 7.~ ~ ~ ~5.0 /0 4/ KR , , In Process Request 0,000,00, P P P P P P P P P-80 P-00 P-50 P-80 P-00 P /0 /0+/0 /0+/0 /0+/0 4/0+4/ E-( M e d i u m ) E-( L a r g e ) ~4-5~6 ~ ~.0+.6~5.0+.6~ ~.6+.0~ ~

9 Insulated Connectors CEClosed-End Connector: CE Insulated Connectors CE Wire Range Cross for CE CD Please refer Molex sales drawing for CD. Wire Range mm /AWG(#) Main Wire mm (AWG) 0. () ~ mm (AWG)... Associated Wire mm (AWG)...Number of Wires (0) 0.75 (8).5 (6).0 (4).5 () 5.5 (0) ~ ~ 0. () ~ a CE CE CE CE CE CE CE CE d E Dimension (mm) t B D.0.0 L.0.0 F.0.0 T Wire Range AWG (#) ~ ~ ~ ~ 0-8 ~ ~ ~ ~ 0-8 KR9998 E Copper, Tin Nylon Plating In Process Request, , CE- CE- ~.75 (~6).0~.0 (6~) (0) 0.75 (8).5 (6) 0. () (0) 0.75 (8).5 (6).0 (4) ~ ~ ~ ~ 7 ~ 6 ~ 5 ~ 4 ~ 5 ~ 4 ~ ~ 4 ~ 7 ~ 9 ~ 4 ~ ~ ~ 4 ~ ~ ~ 5 ~ 9 ~ ~ ~ ~ ~ ~ ~ ~ ~ 6 ~ ~ ~ 0. () 4 ~ 8 ~ 6 ~ 4 ~ 7 ~ 5 7 ~ 8 4 ~ 7 ~ 5 ~ ~ (0) 5 ~ 7 ~ 4 ~ ~ ~ 5 ~ ~ ~ CE-5.5~6.0 (4~0) 0.75 (8) 6 ~ 8 4 ~ 6 4 ~ 7 ~ 5 ~ 4 ~ ~ ~ ~ CDClosed-End Connector: CD ~ 5 5 ~ 8 ~ ~ 4 ~ 4 ~ ~ ~.5 (6) ~ 6 ~ ~ ~ 5 ~ ~.0 (4) ~ 7 ~ 4 ~ 4 ~ ~.5 () ~ 6 ~ 4 ~ 7 ~ 5 ~ 8 ~ 4 ~ ~ 4 ~ 7 ~ 4 ~ ~ (0) 4 4 ~ 7 ~ 6 ~ 4 ~ ~ CD- NC - 4 CD- Dimension (mm) Wire Range D D d E L AWG (#) NC - CD-5 NC - Please refer to Molex sales drawing for wire range cross reference ~..~.08 ~ E44 LR8689 Copper,Tin Nylon 66 Plating, CE-8 ~ (0~8) 0.75 (8).5 (6) ~ 5 ~ 0 4 ~ 9 ~ 8 ~ 6 7 ~ 5 ~ 0 ~ 7 ~ 6 ~ 5 ~ 4 5 ~ 8 4 ~ 8 ~ 6 ~ 4 ~ ~ ~ ~ 4 ~ 4 ~ ~ ~ ~ 4 ~ ~ ~ ~ ~ ~ ~ ~ ~ 7 ~ 0 ~ 7 ~ 4 ~.0 (4) ~ 8 ~ 4 ~ ~ 5 ~ ~.5 () ~ 8 ~ ~ 5 ~ ~ 5.5 (0) ~ ~ 5 ~ 4 ~ CE The main and associated wires should be properly combined for use with our CE connectors. e.g. You can combine up to three associated wires with one 0.mm main wire for use with our CE- connector. 5 6

10 Insulated Solderless Terminals and Splices RAV R Ring Tongue, Vinyl: Straight Insulated Solderless Terminals and Splices RAV R Ring Tongue, Vinyl: Straight RAV0.- RAV0.- RAV0.-.5 RAV0.-4 RAV- RAV- RAV-.5 RAV-4 RAV-5 RAV.5- RAV.5- RAV.5-M RAV.5-V RAV.5-.5 RAV.5-S.5 RAV.5-M.5 RAV.5-4 RAV.5-S4 RAV.5-5 RAV.5-6 RAV.5-8 RAV.5-0 RAV- RAV-M RAV-L RAV-.5 RAV-M.5 RAV-L.5 RAV-4 RAV-S4 RAV-M4 RAV-5 RAV-S5 RAV-6 RAV-8 RAV-0 RAV- RAV.5- RAV.5-4 RAV.5-5 RAV.5-6 RAV.5-8 RAV.5-0 Dimension (mm) Wire Range d B L F d Thickness Stranded(mm ) AWG (#) ~0.6 ~ , ~ ~ , , ~.44 ~ KR9554 E496 LR ~.8.8 ~ ~.6 ~ ,00,00 RAV5.5-S RAV5.5-M RAV5.5-S.5 RAV5.5-M.5 RAV5.5-4 RAV5.5-S4 RAV5.5-M4 RAV5.5-5 RAV5.5-S5 RAV5.5-L5 RAV5.5-6 RAV5.5-8 RAV5.5-0 RAV5.5- RAV5.5-4 RAV5.5-6 RAV5.5-0 Dimension (mm) d B L F d KR9554 E496 LR95446 Wire Range Thickness Stranded(mm ) AWG (#). 0.8 ~.89.6 ~ ,00,

11 Insulated Solderless Terminals and Splices RBV R Ring Tongue, Vinyl: Flared Insulated Solderless Terminals and Splices RBV R Ring Tongue, Vinyl: Flared RBV0.- RBV0.- RBV0.-.5 RBV0.-4 RBV- RBV- RBV-.5 RBV-4 RBV-5 RBV.5- RBV.5- RBV.5-M RBV.5-V RBV.5-.5 RBV.5-S.5 RBV.5-M.5 RBV.5-4 RBV.5-S4 RBV.5-5 RBV.5-6 RBV.5-8 RBV.5-0 RBV- RBV-M RBV-L RBV-.5 RBV-M.5 RBV-L.5 RBV-4 RBV-S4 RBV-M4 RBV-5 RBV-S5 RBV-6 RBV-8 RBV-0 RBV- RBV.5- RBV.5-4 RBV.5-5 RBV.5-6 RBV.5-8 RBV.5-0 Dimension (mm) Wire Range d B L F d Thickness Stranded(mm ) AWG (#) ~0.6 ~ , ~ ~ , , ~.44 ~ KR9554 E496 LR ~.8.8 ~ ~.6 ~ ,00,00 RBV5.5-S RBV5.5-M RBV5.5-S.5 RBV5.5-M.5 RBV5.5-4 RBV5.5-S4 RBV5.5-M4 RBV5.5-5 RBV5.5-S5 RBV5.5-L5 RBV5.5-6 RBV5.5-8 RBV5.5-0 RBV5.5- RBV5.5-4 RBV5.5-6 RBV5.5-0 Dimension (mm) d B L F d KR9554 E496 LR95446 Wire Range Thickness Stranded(mm ) AWG (#).0.8 ~.89.6 ~ ,00,

12 Insulated Solderless Terminals and Splices RAP R Ring Tongue, Nylon: Straight Insulated Solderless Terminals and Splices RAP R Ring Tongue, Nylon: Straight RAP0.- RAP0.- RAP0.-.5 RAP0.-4 RAP- RAP- RAP-.5 RAP-4 RAP-5 RAP.5- RAP.5- RAP.5-M RAP.5-V RAP.5-.5 RAP.5-S.5 RAP.5-M.5 RAP.5-4 RAP.5-S4 RAP.5-5 RAP.5-6 RAP.5-8 RAP.5-0 RAP- RAP-M RAP-L RAP-.5 RAP-M.5 RAP-L.5 RAP-4 RAP-S4 RAP-M4 RAP-5 RAP-S5 RAP-6 RAP-8 RAP-0 RAP- RAP.5- RAP.5-4 RAP.5-5 RAP.5-6 RAP.5-8 RAP.5-0 Dimension (mm) Wire Range d B L F d Thickness Stranded(mm ) AWG (#) ~0.6 ~ , ~ ~ , , ~.44 ~ KR9554 E496 LR KR9554 E496 LR ~.8.8 ~.4 Contact Molex ~.6 ~ ,00,00 RAP5.5-S RAP5.5-M RAP5.5-S.5 RAP5.5-M.5 RAP5.5-4 RAP5.5-S4 RAP5.5-M4 RAP5.5-5 RAP5.5-S5 RAP5.5-L5 RAP5.5-6 RAP5.5-8 RAP5.5-0 RAP5.5- RAP5.5-4 RAP5.5-6 RAP5.5-0 Dimension (mm) d B L F d Wire Range Thickness Stranded(mm ) AWG (#). 0.8 ~.89 Contact Molex..6 ~ ,00,000

13 Insulated Solderless Terminals and Splices RBP R Ring Tongue, Nylon: Straight Insulated Solderless Terminals and Splices RBP R Ring Tongue, Nylon: Straight RBP0.- RBP0.- RBP0.-.5 RBP0.-4 RBP- RBP- RBP-.5 RBP-4 RBP-5 RBP.5- RBP.5- RBP.5-M RBP.5-V RBP.5-.5 RBP.5-S.5 RBP.5-M.5 RBP.5-4 RBP.5-S4 RBP.5-5 RBP.5-6 RBP.5-8 RBP.5-0 RBP- RBP-M RBP-L RBP-.5 RBP-M.5 RBP-L.5 RBP-4 RBP-S4 RBP-M4 RBP-5 RBP-S5 RBP-6 RBP-8 RBP-0 RBP- RBP.5- RBP.5-4 RBP.5-5 RBP.5-6 RBP.5-8 RBP.5-0 Dimension (mm) Wire Range d B L F d Thickness Stranded(mm ) AWG (#) ~0.6 ~ , ~ ~ , , ~.44 ~ KR9554 E496 LR KR9554 E496 LR ~.8.8 ~.4 Contact Molex ~.6 ~ ,00,00 RBP5.5-S RBP5.5-M RBP5.5-S.5 RBP5.5-M.5 RBP5.5-4 RBP5.5-S4 RBP5.5-M4 RBP5.5-5 RBP5.5-S5 RBP5.5-L5 RBP5.5-6 RBP5.5-8 RBP5.5-0 RBP5.5- RBP5.5-4 RBP5.5-6 RBP5.5-0 Dimension (mm) Wire Range d B L F d Thickness Stranded(mm ) AWG (#) ~.89 ~ Contact Molex ,00,000 4

14 Insulated Solderless Terminals and Splices VSY Y Spade Tongue, Vinyl: Straight Insulated Solderless Terminals and Splices VFY Y Spade Tongue, Vinyl: Flared VSY- VSY- VSY-.5 VSY-4 VSY-5 VSY.5- VSY.5-S VSY.5-.5 V S Y L VSY.5-4 VSY.5-4S VSY.5-4L VSY.5-5 VSY.5-6 VSY- VSY-.5 VSY-.5L VSY-4 VSY-4S VSY-4L VSY-5 VSY-6 VSY.5-4 VSY.5-5 VSY5.5-4S VSY5.5-4 VSY5.5-5 VSY5.5-6 Dimension (mm) d B L F d Thickness Color Yellow Wire Range Stranded(mm ) AWG (#) ~ 7 Red ~.4.4 Blue ~.8.8 Yellow ~.4.8 Yellow ~ ~ ~.65 ~.6.6 ~4.6.6 ~4 E , LR ,000,00,00,00 VFY- VFY- VFY-.5 VFY-4 VFY-5 VFY.5- VFY.5-S VFY.5-.5 VFY.5-.5L VFY.5-4 VFY.5-4S VFY.5-4L VFY.5-5 VFY.5-6 VFY- VFY-.5 VFY-.5L VFY-4 VFY-4S VFY-4L VFY-5 VFY-6 VFY.5-4 VFY.5-5 VFY5.5-4S VFY5.5-4 VFY5.5-5 VFY5.5-6 Dimension (mm) d B L F d Thickness Color Yellow Wire Range Stranded(mm ) AWG (#) ~ 7 Red ~.4.4 Blue ~.8.8 Yellow ~.4.8 Yellow ~ ~ ~.65 ~.6.6 ~4.6.6 ~4 E LR ,000 0,000,00,00,00 5 6

15 Insulated Solderless Terminals and Splices APF Y Spade Tongue, Nylon: Straight Insulated Solderless Terminals and Splices BPF Y Spade Tongue, Nylon: Flared APF- APF- APF-.5 APF-4 APF-5 APF.5- APF.5-S APF.5-.5 APF.5-.5L APF.5-4 APF.5-4S APF.5-4L APF.5-5 APF.5-6 APF- APF-.5 APF-.5L APF-4 APF-4S APF-4L APF-5 APF-6 APF.5-4 APF.5-5 APF5.5-4 APF5.5-4S APF5.5-5 APF5.5-6 Dimension (mm) d B L F d Thickness Color Yellow Wire Range Stranded(mm ) AWG (#) ~ Red ~.44.4 Blue ~.8.8 Yellow ~.4.8 Yellow ~ ~ ~.65 ~.6.6 ~4.6.6 ~4 E Contact Molex LR ,000 0,000,00,00,00 BPF- BPF- BPF-.5 BPF-4 BPF-5 BPF.5- BPF.5-S BPF.5-.5 BPF.5-.5L BPF.5-4 BPF.5-4S BPF.5-4L BPF.5-5 BPF.5-6 BPF- BPF-.5 BPF-.5L BPF-4 BPF-4S BPF-4L BPF-5 BPF-6 BPF.5-4 BPF.5-5 BPF5.5-4 BPF5.5-4S BPF5.5-5 BPF5.5-6 Dimension (mm) d B L F d Thickness Color Yellow Wire Range Stranded(mm ) AWG (#) ~ Red ~.44.4 Blue ~.8.8 Yellow ~.4.8 Yellow ~ ~ ~.65 ~.6.6 ~4.6.6 ~4 E Contact Molex LR ,000 0,000,00,00,00 7 8

16 Insulated Solderless Terminals and Splices AWire Pin Terminal: Straight BButt Splice: Straight Insulated Solderless Terminals and Splices AVA Vinyl AVA-.5 AVA-.5LB AVA- AVA-LB AVA APA Nylon APA-.5 APA-.5LB APA- APA-LB APA Dimension (mm) AWire Pin Terminal: Flared B B H L d Dimension (mm) H L d Thickness 0. 8 Color Red Blue Yellow Thickness 0. 8 Color Red Blue Yellow Wire Range Stranded(mm ) AWG (#) ~.44 ~ ~.8.04~ ~.89.6~ , Wire Range Stranded(mm ) AWG (#) ~.44.4~.8.8~.89 ~.65.04~.6.6~4 E496 E ,000, , Contact Molex. LR95446 LR ,000,00 AVB Vinyl AVB-.5 AVB- AVB-5.5 APB-.5 APB- APB APB Nylon BButt Splice: Flared Dimension (mm) L d Color Wire Range Stranded(mm ) AWG (#) ~.44 ~ ~.8.04~ ~.89.6~ Dimension Wire Range L d Color Stranded(mm ) AWG (#). ~.44 ~ ~.8.04~ KR9997 KR9997.8~.89.6~ In Process Request 0,000,00 In Process Request 0,000,00 BVA Vinyl 9 BVA-.5 BVA-.5LB BVA- BVA-LB BVA BPA Nylon BPA-.5 BPA-.5LB BPA- BPA-LB BPA B B Dimension (mm) H L d Dimension (mm) H L d Thickness 0. 8 Color Red Blue Yellow Thickness 0. 8 Color Red Blue Yellow Wire Range Stranded(mm ) AWG (#) ~.44 ~ ~.8.04~ ~.89.6~ , Wire Range Stranded(mm ) AWG (#) ~.44 ~ ~.8.04~ E496 E496.8~.89.6~ , Contact Molex. LR ,000,00 LR ,000,00 BVB Vinyl BVB-.5 BVB- BVB-5.5 BPB-.5 BPB- BPB BPB Nylon Dimension Wire Range L d Color Stranded(mm ) AWG (#) 4. ~.44 ~ ~.8.04~ KR9997.8~.89.6~ KR9997 Dimension Wire Range L d Color Stranded(mm ) AWG (#) 4. ~.44 ~ ~.8.04~ ~.89.6~ Contact Molex. In Process Request 0,000,00 In Process Request 0,000,00 0

17 Insulated Solderless Terminals and Splices PParallel Splice: Straight C Tapping Splices AVPVinyl AVP-.5 AVP- AVP APP Nylon APP-.5 APP- APP-5.5 PParallel Splice: Flared BVP Vinyl BVP-.5 BVP- BVP BPP Nylon BPP-.5 BPP- BPP Dimension (mm) L d Dimension (mm) L d Dimension (mm) L d Color Wire Range Stranded(mm ) AWG (#) ~.44 ~ ~.8.04~ ~.89.6~ Color Wire Range Stranded(mm ) AWG (#) ~.44 ~ ~.8.04~ ~.89.6~ Color Wire Range Stranded(mm ) AWG (#) ~.44 ~ ~.8.04~ ~.89.6~ Dimension Wire Range L d Color Stranded(mm ) AWG (#) 4. ~.44 ~ ~.8.04~ ~.89.6~4-0 KR9997 KR9997 KR9997 KR Contact Molex In Process Request 0,000,00 In Process Request 0,000,00 In Process Request 0,000,00 In Process Request 0,000,00 H T T T T-6 T-44 T- T-76 T-98 T- T-54 T-90 T-40 T-88 T-65 T-450 T-5 T-700 T-450H T-5H T-700H Applicable Splice A H T-0, T-6, T-44 T-0, T-6, T-44 Dimension (mm) W L T B (T-54~T-700) Number of Times Crimped/Position Number of Times S Wire Range 7.5~.5~6 4~0 ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~5 Insulation Cover ~700 Wire Range Cross mm mm Branch Main 5.5(.9) B C 6 Dimension (mm) D E&F T T T T T T T T G H I 8 4 T T T T ,

18 Vinyl Insulation Cap Application Tooling Molex's Application Tooling for Solderless Terminals includes hand crimpers, and pneumatic and electrically operated tools. For operation details, please see the Users Guides for each tool. Hand Crimper... 4 Hydraulic Pump... 7 Hydraulic Hand Crimper... 6 Foot-Operated Pneumatic Tool... 8 V-.5 () V-() V-.5() V-5.5() V-8() V-4() V-() V-8() V-() V-80() V-00 () V-50 () V-00 () V-50 () V-5 () D D Dimension (mm) D L L L Thickness Contact Molex , Hydraulic Tool (Head Separated ) Electrically Operated Hydraulic Tool Semi-Automatic Terminator Tool for Tapping Splice and Tubular Lug Hand Crimper For Non-Insulated Solderless Terminals and Splices Product Number : Wire Range : 0., mm / Overall Length/Weight : 75mm/40g Product Number : Wire Range :.5, mm / Overall Length/Weight : 85mm/0g : JIS C97 : JIS C97 Product Product Number : Wire Range :,.5, 5.5, 8, 4mm / Overall Length/Weight : 97mm/550g : JIS C97 : JIS C97 Product Product Number : Wire Range :.5,..5, 5.5, 8mm / Overall Length/Weight : 75mm/40g : JIS C97 : JIS C97 Product Product Number : Applicable Range / Overall Length/Weight : E -,, : E - Large, Medium, Small : 90mm/490g : JIS C97 : JIS C97 Product 4

19 Application Tooling Application Tooling Hand Crimper For Insulated Solderless Terminals and Splices Hydraulic Hand Crimper For Non-Insulated Solderless Terminals and Splices Product Number : Wire Range :.5, 5.5mm / Overall Length/Weight : 5mm/90g Product Number : Wire Range :.5, mm / Overall Length/Weight Product Number : Wire Range : 0., mm / Overall Length/Weight : 70mm/490g : 65mm/500g Product Number : Tonnage : 54kN(5.5tonf) Wire Range : 4~mm / Overall Length/Weight Dies :(Male) 4-8, (Female) 4,, 8, : 64mm/.kg : JIS C97, : JIS C97 Product (with plastic carrying case) Product Number : Tonnage : 8kN(tonf) Wire Range : 4~50mm / Overall Length/Weight : 508mm/4.kg Dies :(Male) 4,, 8-70, (Female) :JIS C97, : JIS C97 Product (with plastic carrying case) Product Number : Wire Range :.5, mm / Overall Length/Weight : 95mm/50g :, / : Applicable for Insulated and Non-Insulated Solderless Terminals (Die needs to be changed in each case) Hydraulic Tool (Head Separated ) For Non-Insulated Solderless Terminals and Splices For Insulated Connectors Product Number : Wire Range :.5,, 5.5mm / Overall Length/Weight : 50mm/50g :, / : Applicable for Insulated/Non-Insulated Solderless Terminals and Splices (Die needs to be changed in each case.) Product Number : Wire Range / Overall Length/Weight : CE-,CE-,CE-5,CD-, CD-, CD-5 : 75mm/440g : JIS C807 CE : Applicable for JIS C807 compliant Closed-End connectors Product Number : Wire Range / Overall Length/Weight : CE-, CE-5, CE-8, CD-, CD-5 : 5mm/g : JIS C807 CE : Applicable for JIS C807 compliant Closed-End connectors Product Number : Tonnage : 6kN(tonf) Wire Range : 4.4~5mm Norminal : ~5 / Overall Length/Weight : 0mm/7.5kg Dies :(Male) -, 70-00, 50-5 (Female), 80, 00, 50, 80, 00, 5 : 85 cc, JIS C97, : Oil level 85cc JIS C97 Product (with metal carrying case) Product Number : Tonnage : 6kN(tonf) Wire Range : 4.4~5mm Norminal : ~5 / Overall Length/Weight : 80mm/9.kg Dies :(Male) -, 70-00, 50-5 (Female), 80, 00, 50, 80, 00, 5 : 85 cc, JIS C97, : Oil level 85cc JIS C97 Product (with metal carrying case) 5 6

20 Application Tooling Electrically Operated Hydraulic Tool Application Tooling Foot-Operated Pneumatic Tool Product number : Wire Range : 4~mm Tonnage Power Supply Size Weight Crimp Cycles Accessories : 54kN(5.5tonf) : 4.4V DC Motor : 4070mm :.5kg ( Excluding battery's weight) : 80(mm ) ~ 40(4mm ) ( ) : JIS C97 : (.Ah, ),, (4-8, mm ), (4//8, mm ) : 80 (mm wire) to 40 (4mm wire), with a fully-charged battery pack : JIS C97 Product : Battery pack (rated capacity:.ah, recharge time: minutes) Battery charger, Carrying case Male die (4-8, mm ), Female die (4//8, mm ) Product Number : Air Pressure : 5~6kgf/cm / Size/Weight : 0kgf/cm : 90999mm/.9kg : 4 /min ( 0 ) : :. m, m Air Consumption: 4 /min (in case of 0 crimping actions per minute) Hose Operation style : 0kgf/cm high pressure type with PT /4 mouth piece : Foot pedal : Head should be ordered separately Hose Length: m from air Joint to foot pedal, m from foot pedal to tool body. Hydraulic Pump Product number : Wire Range : 4~50mm Tonnage Power Supply Size Weight Crimp Cycles Accessories : 98kN(0tonf) : 4.4V DC Motor : mm : kg ( Excluding battery's weight) : 0(50mm ) ~ 50(4mm ) ( ) : JIS C97,, (LED ) : (.Ah, 5),, (4-50mm ) : 80 (mm wire) to 40 (4mm wire), with a fully-charged battery pack : JIS C97 Product : Battery pack (rated capacity:.ah, recharge time: minutes) Battery charger, Carrying case, Male/Female die (4-50mm ) :. Note: Crimp cycles vary depending on the condition of recharge and the aging deterioration of battery performance. Product number : / Oil Level/Weight Size Power Supply Hose : liter/0kg : mm : 00V 550W : Order separately : 68MPa (700kgf/cm ) MPa (0kgf/cm ) : 0.6 /min.6 /min, : JIS C97, 5 m, m Setting Pressure: High 68MPa (700kgf/cm ) Low MPa (0kgf/cm ) with pressure controller Oil Discharge: High 0.6 liter per minute, Low.6 liter per minute Two-stage pressure type : JIS C97 Product Length of remote controller cable = 5m Length of power cable = m Head s Semi-Automatic Terminator Product Number Tooling Dies Product Number : Crimping Speed : 0.4 sec Stroke : 0 m/m, 8 m/m (optional) / Size/Weight Power Motor Head s.5~5.5mm.5mm mm 5.5mm CE-, CE-5 CE-, CE-8 : 70Lx4Wx490H (mm) 90kg : 0V Hz, 0V 50/ Hz (optional) : /4 Hp Crimp Range Non-Insulated Solderless Terminals Insulated Solderless Terminals Insulated Closed-End Connector 7 8

21 Application Tooling C Tool for Tapping Splice and Tubular Lug Product Number : Tonnage : 0kN(tonf) / Overall Length/Weight : 0mm/g Applicable Range : T-, T-6 : Dies : Fixed on ratchet Product Number : Tonnage : 58kN(6tonf) / Overall Length/Weight :4mm/.9kg Applicable Range :T-0~T- Dies : T-0, T-6, T-44, T-, T-76, T-98, T- : : With plastic carrying case Product Number : Tonnage :8kN(tonf) / Overall Length/Weight : mm/5.7kg Applicable Range : T-0~T-65 Dies : T-, T-6, T-0, T-6, T-44, T-, T-76, T-98. T-, T-54. T-90, T-40, T-88, T-65 :, : Tool kit with dies(t-0 to T-65) also available with metal carrying case Product Number : Tonnage : 8kN(tonf) / Overall Length/Weight :86mm/4.5kg Applicable Range :T-54~T- 65 Dies : T-54, T-90, T-40, T-88, T-65 : : With plastic carrying case Product Number : Tonnage : 94kN(0tonf) / Overall Length/Weight :80mm/7.kg Applicable Range : T-450~T-700 : 0cc,, : Oil level = 0cc, With metal carrying case (Order Separately) : Contact Molex 9 40

22 Molex-ETC TM Molex-ETC TM Precision Engineered Terminals Beau Beau Terminal Blocks Perma-Seal Butt Splice Single Row Barrier Terminal Strip Single Row Tri-Barrier Terminal Strip Eyelet Hook The insulation is a nylon shrink tubing with an inner wall of hot-melt adhesive. After the wire is crimped, heat is applied and the insulation shrinks and melts to give the crimp area a complete environmental seal. Wire range 0 to AWG (0.0 to 0mm ) This tongue type combines the security advantage of the ring with the easyhandling characteristics of the spade. Step Down Butt Splice Stripped wires are inserted from each end and b u t tin the center. Then a crimp at each end secures the connection. The Step Down Butt Splice is the perfect solution when wires need to be inserted in one end of a splice and a single wire in the other end. Our color-coded eyelet terminals can be used in place of standard compression terminals because they are deep drawn Funnel Entry Butt Splice from CDA-0 electrolytic tough pitch Copper stock and then Tin plated for corrosion resistance. In the past, the crimping of machine terminated butt splices has been difficult and nearly impossible if attempted on a piece of robotic equipment. Now, with our new Funnel Entry Butt Splice, the end that will be crimped by the crimping press is funneled to allow quick and easy wire insertion. Dual Level PCB Barrier Terminal Strip Double Row Barrier Terminal Strip Eurostyle Header Single Row Phenolic Riveted Quick Connect Assembly Pluggable Eurostyle Pluggable Euromate Parallel Splice Mylar Tape Carrier Avikrimp Butt Splice Most Molex-ETC terminals in the 4 to 6 AWG wire range and Fully Insulated Quick Disconnects can be tape-mounted and, when used with one of our air powered, automatic tape crimping presses, can deliver up to 0 crimps per hour. This carrier gives the most flexibility in the production area. Wire Tap Stripped wires lie side-by-side in the splice and are secured by a single crimp in the middle. With the extra metal sleeve and nylon insulation, these splices should be used when heavy vibration is anticipated and a strong strain relief is needed. Pluggable Eurostyle Locking Block and Header Eurostyle Two Screw Terminal Strip Eurostyle High Power (Fixed) Block Eurostyle Fixed Terminal Block Continuous Molded Strip The fully insulated line of Quick Disconnects is also available in easy-toidentify, color-coded, continuous molded nylon strips. When used with the Molex- Window Butt Splice ETC ACP-0 air powered crimping press, you can make up to 0 crimps per hour, greatly reducing your overall applied costs. The quick and easy way to splice into a wire. QPL d to Mil-T-798/5 Eurostyle Two Level (Fixed) Block Eurostyle Three Level (Fixed) Block 4 4

23 Te l : Fax : Te l : Fax : Te l : Fax : Te l : Fax : Te l : Fax : Americas Headquarters Lisle, Illinois 5 U.S.A. Tel: MOLEX Fax: Far East North Headquarters Yamato, Kanagawa, Japan Tel: Fax: Far East South Headquarters Jurong, Singapore Tel: Fax: European Headquarters Munich, Germany Tel: Fax: Corporate Headquarters Wellington Court Lisle, Illinois 5 U.S.A. Tel: Fax: KOR-005/Rev. Printed in Korea/K/KY/KY/ , Molex Korea