CORROSION INSULATION THERMAL INSULATION AND CORROSION CONTROLS COATING KEVIN KIM Technical Sales Director 53235, R/No.401, B&B, JaeSan-Ro, 4-2, Geojae-si, KyeongNam, SouthKorea. www.spiinkorea.co.kr codiline80@gmail.comcom Superior Products International In KOREA CO.,LTD. Superior Products for Superior Results Copyright 2012 Superior Products International II All rights reserved.
CORROSION INSULATION WHO IS SPI KOREA? SPI KOREA 미국본사설립 1989 본사 : 미국켄자스위치 대표제품 SUPER THERM, HPC, HT, RUST GRIP, ENAMO GRIP 아시아지사 : 경남거제 NASA 공동세라믹공동과제개발참여 WHAT DOES SPI DO? 부식방지페인트개발공급 단열, 차열방지페인트개발공급 유지보수절감대체페인트개발공급 보온제하부부식의근원이되는보온대체페인트개발공급
CORROSION INSULATION 차열, 차단특수도료공급 태양열 ( 복사, 대류, 전도 ) 의 HEAT CONTROL WHAT DOES SPI DO? 부식방지특수도료공급샌드블라스트없이원코팅 10년-15년내구성 내화특수도료공급 7 시간이상건축자재보호 유지보수비용절감도료공급보온제대체단열제 ( 에너지효율 에너지절감특수도료공급 20%-60% ( 평균 40% 절감 ) CUI 제거대체가능특수도료공급 보온제제거로 CUI( 보온제부식 ) 으로인한유지보수비절감
CORROSION INSULATION SPI KOREA PRODUCTS CORROSION OS O CONTROL PAINT RUST GRIP Moist Metal Grip Enamo Grip 5000 Lining Kote Enamo Grip HEAT BLOCK & FIRE CONTROL PAINT SUPER THERM Epoxotherm Omega Fire INSULATION CONTROL PAINT HPC HT/HPC Epoxotherm HSC Coating
CORROSION INSULATION PRODUCTS KEY FEATURES RUST GRIP 3코팅시스템을 1코팅시스템으로대체 작업성및경제적효과상승 (60%) 경화속도및빠른반응속도로작업성상승. 철판표면모공으로침투후팽창및화학적반응. 인장강도및강도증가 (6780psi 3주후). 와이트샌드블러스트불필요. 요구에따라하도및상도로도사용가능. SUPER THERM 높은차열효과로에너지절감. 탱크내부식유발될수있는증기및결로방지. 복사열흡수차단으로표면온도상승차단. 대류로인한실내온도상승저하. 공기와습도의차단으로부식방지. 최대 70% 에너지절감효과.
CORROSION INSULATION PRODUCTS KEY FEATURES HPC / HPC HT 보온제및자케팅대체가능 파이프, Heat Exchanger 등단가효과 보온제제거와같은업무불필요. 유지보수시셧다운이필요없음. 상온 650도씨까지적용가능. 보온제적용이불가한형태의적용가능. SAVES UP TO 80%
RUST GRIP CORRODED SURFACE 부식방지컨트롤도료제품군 RustGrip Moist Metal Grip Enamo Grip 5000 Lining Kote Enamo Grip
기존페인트산업의문제점 현산업에서 50년간지속된방식을고수. 샌드블라스트필수. 하도작업이수반. 1회도포또는여러번의도포필요. 기존방식의작업성에대한문제고려? 경화시간지연으로작업성저하 재도포시표면프로파일생성 ( 작업성저하 ) 기존페인트는단순표면접착 기존표면처리요구높음 (SSPC-SP10) (NACE 2 or S.A 2,1/2)
1 1 1 1 RUST GRIP 특징 녹슨금속표면에녹제거가필요없는부식방지도료 내구성, 내부식성 15 년이상의내구성 (Enamo Grip 상도와사용시 20+) 미국교통국시험결과 : 염수분무시험 1,500hrs 통과 / 필드테스트 20 years 검증 공인미국테스트인정기관만점 10점획득 ( 유사환경 30년만족 ) 안전성 미국농무성식품안전위생검사부의승인 식품위생상전혀문제가없어식품공장, 유제품공장과축산시설등의내벽에도사용가능납성분이없을뿐아니라기존코팅된납성분도료위에직접적용가능, EPA 규정에부합비용절감을위한새로운개념의부식방지도료 뛰어난접착력 부착력테스트 ISO 9001, ISO 10012 1, MIL STD 45662A, 미국특허제품 PULL OFF TEST : 2,915psi (20 Mpa) 표면의기공속에침투, 내부잠금구조형성 1 Grit Blast 불필요, 유지보수도장작업용이 / 녹의하층부기공까지침투안착하여내구성및강도상승 국제선급인증 노르웨이 (DNV), 미국 ABS 선급취득 1 IMO 인증 International Marine Organization 인증 IMO A. 653 (16) - Flame Spread Test for Bulkhead, Wall, and Ceiling Linings MSC.41 (64) - Toxic Gas Generation, Used Colorimetric Gas Detector Tubes, Met All Toxic Gas Requirements IMO Res.MSC.61(67) Parts 2 & 5, IMO Res.MSC.41(64), IMO Res.A.653(16)
RUST GRIP 특징 1 1 1 1 1 뛰어난인장강도 476 kgf/cm2(6,780 psi : 3주후 / 12,000 psi : 완전경화시 ) 일반적인강도는 1,000 2,000psi 정도 유지보수비절감 최소표면처리 내충격성 Grit Blast 불필요, 부분 / 보수도장작업용이 WATER JETTING(NACE No.6 / sspc sp12) 정면 14.1kgf/cm2, 1kgf/cm2 측면 11.3kgf/cm2 자외선안정성 UV/Weathering Test 2,000 hrs( 일반기후조건 12.5 년 ) DRY SUN CYCLES : ASTM D5894 뛰어난방수및작업성 작업성의향상으로경비절감. ( 기존방식보다최소 60% 이상절감 ) 하도와상도의기능가능 FAA (Federal Aviation Administration facilities) 미연방항공기관승인 스프레이또는롤러작업이가능한일액형도료 납성분및석면성페인트제거없이 OVERLAPPING 가능 표면방청은최고의 RUSTGRIP 의부착력을더욱증대. 에폭시도료위도포시기본프로파일생성권고.
RUST GRIP PENETRATION 125 DFT 두께의 도막으로 6.35 두께 보드를 도료 했을때 확대 이미지비교 ¼ ¼ Cement Board with 18 coats of oil based paint, paint 125 micron DFT Rust Grip
RUST GRIP 오버코트타임테이블
INSULATION CONTROL COATINGS SPI CERTIFICATES Approved and accepted as an energy star partner for saving energy The Florida Department of Environmental Protection is the state s National Aeronautics & Space Administration United States Department of Agriculture GOVERNMENT OF SOUTH AUSTRALIA American Society for Testing and Materials FACTORY MUTUAL APPROVAL State of California bureau of Home Furnishing and Thermal Insulation CRRC(Cool Roof Rating Council) American Bureau of fshippingi SBCCI (Southern Building Code Congress International ECAP CUL 1 03 ENERGY CONSERVATION ASSISTANCE PROGRAM ECAP CUL 1 03 ENERGY CONSERVATION ASSISTANCE PROGRAM ICC consolidates approvals MBDC Cradle to Cradle GOLD CERTIFICATION DNV AUDIT AND DNV COMPLIANT Leadership in Energy & Environmental Design Canadian Food Inspection Agency International Conference of Building Officials China Center for Technical Testing of Non Metallic Materials for Ship Building, China Ship Building Corporation.
CERTIFICATIONS AND REGISTRATIONS 테스트및인증기관
RUST GRIP 테스트인증 ** 별첨자료참조 No. 테스트항목테스트기준인증관련인증기관 1 노르웨이선급 Protective Coat' Material NEW 001 DNV 2 피막, 마찰강도시험 ASTM Cycling 20,000 Vtech Lab Inc.N.Y. 3 내증류수시험 ASTM D1308 Passed Vtech Lab Inc.N.Y. 4 증기통과시험 ASTM D1653 Passed Vtech Lab Inc.N.Y. 5 점도탄성시험 ASTM D2370 Passed Vtech Lab Inc.N.Y. 6 V. O. C. 시험 ASTM D2369 414 g/l Vtech Lab Inc.N.Y. 7 내곰팡이성시험 ASTM D3273 4 Passed Vtech Lab Inc.N.Y. 8 내마찰성시험 ASTM D24868 12 Cycles Vtech Lab Inc.N.Y. 9 내충격성시험 ASTM D2794 Passed Vtech Lab Inc.N.Y. 10 내화학성 ASTM E1795 Passed DL LAB 11 내수성 ASTM D1308 24시간 Vtech Lab Inc.N.Y. 12 표면소각시험 ASTM E84 Passed Vtech Lab Inc.N.Y. 13 저온굴곡시험 ASTM D522 Passed Vtech Lab Inc.N.Y. 14 부착력, 침투시험 ASTM D3359 접착력감소없음 Vtech Lab Inc.N.Y. 15 147도씨고온시험 ASTM C411 96시간 Vtech Lab Inc.N.Y. 16 내마모성시험 ASTM D4060 18mg Vtech Lab Inc.N.Y. 17 표면부착력시험 ASTM D4541 1,467 psi Vtech Lab Inc.N.Y. 18 UV Resistance 일반기후조건 12.5년 2000시간 Vtech Lab Inc.N.Y. 20 염소스프레이 ASTM D117 15,000 시간 Vtech Lab Inc.N.Y.
RUST GRIP Specifications and Testing ASTM B117 ASTM D5894 UV TEST 염소분무 스프레이 테스트 DRY SUN CYCLES : U/V TEST 통과 스코어 10만점에 10점 (150 microns DFT) 실환경 30 years과 동일 15,000 Hours (625 DAYS) 스코어 10만점에 10점 (150 ( microns DFT)) ASTM E1795 표면접착력 5A. 인장강도 6780 psi 내화 등급 5 연신율 10% 수분투과도 0.22 perms 충격테스트 90 in. lbs 부착력 시험 - 최대 4600 psi 500 Hour w/ Scribe 32 C Temperature
SPI 제품 VS 타제품비교 구분 SPI 타제품 EPOXY 타제품 URETHANE TEST 방법비고 도료유형 polyurethane 화합물 포장단위 (Litter) 19 주제 : 경화제 일액형 ( 하도 ) 3:1( 상도 ) 도장횟수 2-3회 3-4회 3-4회 추천도막두께 02-0.25mm 2.0-5.0mm 3.0-5.0mm 가사시간 (25 도 ) 4-5시간 4-5시간 40-60분 경화시간 (25도) 1-2시간 24시간 24시간 지촉건조시간 완전경화시간 (25도) 7일 7일 7일 함수율 8% 이하 6% 이하 6% 이하 인장강도 (kgf/cm2) 476이상 230 40-45 ASTM 1795 내마모성 18mg 이하 20mg 이하 100mg 이하 ASTM D4060 1kg하중 / 1,000cycle CS-17 Wheel 충격강도 (kgf/cm2) 14.1 - - ASTM D2794 Direct Impact Test 등급 : 1-5 표면부착력 5A( 전처리없음 ) 전처리후양호 전처리후양호 ASTM D3359 금속, 콘크리트 나무, 유리섬유 내수성 양호양호양호 ASTM D1308 증류수침전시험양호 X X GB/T 1733-93 8시간침적시험 중금속함유 없음 X X WINDOW-CYCLING TEST EPA Certificate 내화학성 O X X ASTM E1795 EPA Certificate DNV( 노르웨이선급 ) O X X ABS( 미연방해양국 ) O X X IMO( 국제해양연맹 ) O X X EPA( 미환경보호국 ) O X X USDA( 미농무부 ) O X X Passed 15,000 hours (625 days) of UV, Salt Spray and Weathering cycles without dropping from a perfect 10 score. Single coat at 150 microns (6 mils) dry thickness
APPLICATION INSTRUCTION SURFACE PREPARATION 표면처리 TSP (tri sodium phosphate), 또는시트러스로표면클린링 WATER JETTING(NACE No.6 / sspc sp12) @ 3500 psi 100%^ Dry : RUSTGRIP 제품 WET 표면 : MOITURE RUSTGRIP 제품 기존도장의표면도포시 glossed or shiny 의표면은샌딩작업으로기본적인프로파일을생성하고도포하여야만한다. Mil scale : SSPC SP6 or SP11 정도의표면처리로는반드시제거되어야한다. (=SA2, Nace No.3) POT LIFE 4 7hr at 70 F (21 C) at 60%(RH) HARD CURE TIME Tack free 30 60 minutes to : (21 C) at 40% RH Fully cures in 30days : (21 C) at 40% RH APPLICATION (1.5 gallons/minute at 3,300 psi) : TIP 0.013 0.017 tip Overcoat : within 1 to 2 hours after reaching the dry to touch stage Max Temp : 163 도
TECHNICAL DATA DESCRIPTION 일핵형타입 MOISTURE CURE POLYURETHANE ( 대기중수분흡수로 CURING반응 ) TYPICAL USE 알카리저항성높음캡슐화코팅으로납성분도료나위험물질도포에가능 APPLICATION METHODS 20% 이하습도시 DRY TO TOUCH 는가능하나 GASSING OFF 되지못한다. PHYSICAL DATA VOLUME SOLIDS : By weight 62.2% / By volume 51.4% TO TACK FREE : 30 60분 (21 C) OVERCOAT WINDOW : three hours or less at 70 F (21 C) LEAD AND CHROMATE FREE HYGROSCOPIC : Cures by absorbing moisture in the air NET WEIGHT : 9.4 lbs. per gallon MOISTURE CURE POLYURETHANE SHELF LIFE : Up to 3 years ONE COMPONENT COATING ; No curing agent needed VOC LEVEL : 400 grams/liter SILVER GRAY IN COLOR ; not available in colors TEMPERATURE Resistant to most solvents, chemicals and some acids Maximum Surface Temperature when applying; 150 F (65 C) Minimum Surface Temperature when applying; 50 F (5 C) Maximum Surface Temperature after curing; 325 F (163 C)
RUST GRIP APPLICATION
RUST GRIP PROJECT 교량보수공사 BEFORE AFTER 하도 Rust Grip, 상도 Enamo Grip
RUST GRIP PROJECT STORAGE TANK 6/10/2019
SUNCOR ENERGY GRAND JUNCTION, CO PRODUCTS TERMINAL STORAGE TANK Tanks Painted with Rust Grip/Enamo Grip Colorado Buff Color RUST GRIP PROJECT Rust Grip was applied at 190sqft/gallon. (8.5 mils wet 4.25 mils dry) Enamo Grip Polyurethane was applied at 190sqft/gallon as well (8.5 mils wet 4.25 mils dry)
RUST GRIP PROJECT SEPARATION VESSELS SHIP REPAIR
RUST GRIP PROJECT CHEVRON PACIFIC INDONESIA, PT Completed OIL AND GAS REFINERY / OIL STORAGE TANKS Before Application Rust Grip Application Rust Grip and Enamo Grip 하도 Rust Grip, 상도 EnamoGrip NO SHUT DOWN 고온다습으로인한지속적유지보수필수, 심각한부식발생
RUST GRIP PROJECT CHEVRON PACIFIC INDONESIA, PT Completed GAS PELINE WAS APPROXIMATELY 700 KILOMETERS. Before Application Cleaning of Surfaces Application of Moist Metal Grip NO SHUT DOWN 고온다습환경에서심각한부식발생문제로유지보수측면에서의많은경비지출이되었음. Application of Enamo Grip (safety yellow)
RUST GRIP PROJECT Nigeria Offshore Applications ANTI CORROSION SYSTEM APPLIED ON UNDERWATER PIPES. Before Applying the RUST GRIP Primer MOIST METAL GRIP Applied top coat of ENAMO GRIP Offshore oil drilling 의해양기후의극조건에서의손상된해저파이프복원 ( 평균가동온도 40 도 250 도 )
RUST GRIP PROJECT Michigan City, Indiana / BLUE CHIP CASINO II ABOVE WATER COATING SYSTEM WALLS (HULL) / Deck Before Applying the RUST GRIP Primer Applied top coat of ENAMO GRIP Hull / Wall, Deck 코팅하도 RUST GRIP / 중도 SUPERTHERM / 상도 ENAMO GRIP Before
RUST GRIP PROJECT Michigan City, Indiana BLUE CHIP CASINO II / INSIDE THE BALLAST TANKS Before Applying the RUST GRIP Primer NO WHITE SANDBLAST 최대예산 2 MILLION DOLLARS ( $2,000,000.00 USD ) 의절감효과. 단순파워워시로표면처리후작업.
RUST GRIP PROJECT IN BELGIUM Before Using RUST GRIP After Using RUST GRIP SHIP WINCH HOUSING AND DOCK TIE DOWN Before Using RUST GRIP After Using RUST GRIP
GDF SUEZ IN FRANCE / Application of protective and insulative coating on MDEA gas absorber vessel 1151 B on platform RUST GRIP PROJECT Application of RUST GRIP by roller and brush Vessel after removing the insulation material 1151 B MDEA gas absorber (upper right tower) RUST GRIP applied on heavily affected areas HOT SURFACE COATING AT 1.5MM K12 BP, GDF Suez. Vessel 프랑스플랫폼에서보온제부식이심감하게유발되어인슐레이션을제거하고복원작업완료.
GDF SUEZ IN FRANCE / Application of protective and insulation coating on T 1309 and V 1137 at PL Q13a PA RUST GRIP PROJECT V 1137 V 1137 after applying Rust Grip T 1309 T 1309 after applying Rust Grip T 1309 and V 1137 탱크및 Vessel 코팅처리 / 하도 : Rust Grip, 중도 : HSC, 상도 EnduRoof and TOP E
RUST GRIP PROJECT BUENOSAIRES,ARGENTINA / ACAPACITY OF 2319M WAND SUPPLY ELECTRIC ENERGY TO BUENOS AIRES AND SURROUNDINGS. BEFORE HPC AFTER Finally we applied two coats of Rust Grip HSC 300 HPC + SUPER THERM + RUST GRIP 파이프직경 4 5m, 길이 117미터 Gas 파이프의보온제제거후심각한부식으로인한복원작업하도 : HPC, 중도 : Super Therm, 상도 : Rust Grip
RUST GRIP PROJECT SUNOCO CHEMICAL OIL TANKS KENOVA, WV Neal Plant in Kenova, West Virginia coated with Rust Grip and Super Therm 탱크규격 Volume 30,000 gals. Length 75.20 ft. Outside Diameter 9.13 ft. Surface Area 2,156 sq.ft. Saddle Surface Area 100 sq.ft. Total Surface Area 2,256 sq.ft. 탱크차열목적과부식방청억제를위한작업
RUST GRIP PROJECT ALPHARD STAR VLCC(2011, 06) at ASRI DryDocks TOP DECKS OF ACCOMMODATION BLOCK MONKEY ISLAND, BRIDGE DECK PARTIAL D DECK 400M2 STOP RUST, BLOCK HEAT, AND PROVIDE SUPERIOR DURABILITY. 하도 : Rust Grip 중동 : Super Therm 상도 : Enamo Grip.
RUST GRIP HOOVER DAM PROJECT 6/10/2019 Gulf Silicone 36
RUST GRIP Bio-hazard Encapsulation 미국무부에시료및검증인증
RUST GRIP US Army Corps of Engineers 미국공병부대의시료및검증인증 뛰어난성능인증 뛰어난접착력인증 유사제품중같은성능의제품없음 3 코팅의작업성을한번으로완료
RUST GRIP LOR 미국유명오일회사 ENI 및할리버튼의추천장
RUST GRIP U.S. Patented 미국 RustGrip 특허 6/10/2019 Gulf Silicone 40
INSULATION CONTROL COATINGS SPI CLIENTS Top Companies using Rust Grip Halliburton Eni S.p.A. Pemex Oil Saipem S.p.A. Chevron Corp. Saudi Aramco Oil Gazprom Oil Shell Global ExxonMobil Rowan Companies, Inc. Drydocks World Ecopetrol Mubarak Marine
CORROSION INSULATION SUPERIOR PRODUCTS INTERNATIONAL IN KOREA CO.,LTD. KEVIN(KILJAE) ( ) KIM Technical Sales Director 53235, R/No.401, B&B, JaeSan-Ro, 4-2,Geojae-si, KyeongNam, SouthKorea. Office : +82 55 633 9992 / Fax : +82 55 633 6821 Mobile: +82(0)10 6327 2323 / Kakao ID : codiline80 Email : kevin@spiinkorea.com / codiline80@gmail.com Website : www.spiinkorea.com Genuine SPI COATING PRODUCTS can only be purchased from SPI Authorized Representatives displaying the SPI Authorized Logo. The Right Coating for Ultimate Protection Copyright 2012 Superior Products International II, Inc. All rights reserved.