MANUFACTURINGTHEFUTURE Evolution of 3D Printing Solution 백소령 부장, 3D 프린팅 사업부, 3D Systems Korea. WWW.3DSYSTEMS.COM NYSE:DDD
3 rd Industrial Revolution? 산업 혁명: 기획, 디자인, 제조, 생산, 유통 및 사용에 이르는 전 생애 주기에 활용되어 사회 전반에 혁신적인 변화를 초래. 1차 산업혁명(1700~1850):농업의 자동화, 자동 방직기, 역직기 등으로 가내 수공 업의 자동화 및 공장화, 생산성 향상 및 무역의 활성화 2차 산업혁명(1850~ 1차 WWI) : 증기기관,내연기관,전기장치 ( 에너지원)과 이를 이용한 기계 자동화 및 운송 및 교통 수단의 발명,대량생산, 화학산업, 석유정제, Bessemer Process 를 이용한 철강의 대량 생산 3차 산업 혁명 (1980~?) : 컴퓨터,인터넷, 통신, 소셜 커뮤니티의 발달, 가상 공간과 물리적 공간의 동기화, 물리적 & 디지털 데이터간 커뮤니케이션. 설계 & 제조 공정의 디지털화, 설계 & 제조 장비의 대중화, 2
Digital Manufacturing 사후 지원 품질 검사 Conventional D&M. Process 조립 설계 부품 생산 시제 품 제작 설계 검증 시험 생산 금형 제작 Optimized D&M Process 설계 Digital manufacturing enables us to control Data, Quality, Process& Cost 제조 3
Expansion of Diverse Printing Methods 1986 & Materials Shape representation 3D Printing 3D Printing, Additive manufacturing Direct manufacturing Rapid Prototyping Invention of 3D Printing : S.L.A. by Charles Chuk Hull 2013 IT컨퍼런스 06 ~ ULSAN 발표자료 2K Reprap,.. Cube, Makerbot EBM,DMLS, MJM, PJ 90 FDM, LOM SLS,3DP,DLP BPM,SGC, 4
3D Printing : Design to Manufacturing Scanned Data Manufacturing CAD Design Printing Diverse Designing (iteration _Test & Validation) 5
Sweet Advantage by 3D Printing 1. Variety & Complexity is free 2. No assembly required 3. Unlimited design space 4. Compact, portable manufacturing 5. Zero lead time 6. High/Mass customization production 7. Low volume production 8. Less waste by-product 9. Infinite shades of materials 10. Precise physical replication Less than 10.000 pieces (?) are economic by 3D printer than other manufacturing 6
Diverse Materials by 3D Systems 7
Various Print Engine by 3D Systems 8
PERSONAL Price: $1,300 - $30,000 Unmatched 3D Printer Portfolio One Printer = All Applications, Future? Modeling & Design PROFESSIONAL & PRODUCTION GRADE Price: $60,000 - $300,000 Price: $250,000 - $1.3 M Prototyping & Production 9
Total Solutions for ideation to production Materials 10
produce the end parts 363,000 cases in 2012. Approx. 48 models per case Up to 17 million models in 2012 Reaching 100mil. Total printed parts in 2013. More than 40,000 models per day Complete production solution Patient specific appliances Digital manufacturing 11
Breakdown of 3D Printing use 12
3D Printing Applications Today Model(C.D) Prototype Cast(Pattern) Tool (Spare) Part 13
High print speed Low part cost Life-like parts Concept Models
COLOR Communication = Communication Plant model courtesy of Shinryo and Team-S, Japan 15
Lotus F1 Research Centre Testing 600 parts per week Extremely rapid cycle time Parts are created at night while the designers sleep, and then tested the next day. Rapid Prototype 16
Exceed injection mold quality Validate CAD data Material characteristics matched to application Validation Test functionality Identify functional design revisions early Test form, fit and assembly Hands-on feedback Prove design theories through practical application
Validation Automotive Applications Airflow Testing Investment casting Fluid flow analysis Prototype parts 18
Casting, Patterns & Molds 19
Pump Impeller casting Casting, Patterns & Molds 20
Accelerate manufacturing start-up Protect increased investment Rapid tooling verification First run jigs & fixtures Confidence to make supply-chain commitments Support product launch activities First article functional products Final testing Early customer placements Pre-Production
Digital Manufacturing High accuracy and precision with unlimited geometries Reduction of lead times Mass customization Rapid metal parts 22
Direct Manufacturing 23
Honeywell's T-Hawk UAV 46mins Fly time 1Kg Payload 8Kg Flight weight. Max Altitude 3000 meters Touch Screen Controller Fully Operational Cost: US$200K Direct Manufacturing Over 1000 units Manufactured to date. Over 30,000 AM components assembled. 24
3D Printing for Advanced Technology Heat dissipation surfaces 25
3D Printing 2014 for the people 26
3D Printing 2014. Enter analyst Gartner with a new report, which predicts worldwide shipments of sub-$100,000 3D printers will grow 49% this year, to reach a total of 56,507 units. That rate of growth is forecast to rise to 75% in 2014, fuelling shipments of 98,065 units. It s the first time Gartner has put together a forecast for the sub-$100,000 3D printer market so that s something of a rite of passage for the technology too. 27
3D Printing 2014. Gartner noted that current enterprise uses of 3D technology focus on one-off or small-run models for product design and industrial prototyping, jigs and fixtures used in manufacturing processes and mass customisation of finished goods. But as advances in 3D printers, scanners, design tools and materials reduce the cost and complexity of creating 3D printed items, it said applications of 3D printing technology will expand further drawing in other areas such as architecture, defence, medical products and jewellery design. The analyst expects 3D printers to have the biggest impact on industries, including consumer products, industrial and manufacturing, and a medium impact on construction, education, energy, government, medical products, military, retail, telecommunications, transportation and utilities. Low impact industries include banking and financial services and insurance. 28
3D Printing future Nasa plans first 3D printer space launch in 2014 29
3D Printing future 30
Questions? 31
백소령 부장 3D Systems 프린터 사업부 Michelle.Baek@3dsystems.com 02.6262.9929 www.3dsystems.com www.cubify.com www.quickparts.com www.bespokeinnovations.com www.rapidform.com Copyright 3D Systems Corporation. All rights reserved.