Introduction Molex offers global manufacturing and design capabilities for a wide range of Solderless Terminals. This catalog covers those Solderless



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Transcription:

Solderless Terminals

Introduction Molex offers global manufacturing and design capabilities for a wide range of Solderless Terminals. This catalog covers those Solderless Terminals made by Molex Korea. Our capabilities in Korea include a full range of standard terminals such as ring and spade type, along with more specialized versions such as Circuit Breaker and Tapping Splices. A full range of Application tooling is available for all versions. Index Molex-ETC Beau Solderless Terminal Overview Solderless Terminal Overview Non-Insulated Solderless Terminals Ring Tongue Spade Tongue 9 Double-Hole 0 Circuit Breaker Terminal Wire Pin Terminal / with Insulation Cap Insulation Cap for Wire Pin Terminal Non-Insulated Splices Butt Splice / Parallel Splice Wire End Ferrule / Wire Range Cross 4 Insulated Connectors Closed-End Connector 5 Wire Range Cross 6 Insulated Solderless Terminals and Splices Ring Tongue, Vinyl 7 Ring Tongue, Nylon Spade Tongue, Vinyl 5 Spade Tongue, Nylon 7 Wire Pin Terminal 9 Butt Splice 0 Parallel Splice Tapping Splices Tapping Splice / Insulation Cover Wire Range Cross Vinyl Insulation Cap Vinyl Insulation Cap Application Tooling Hand Crimper 4 Hydraulic Hand Crimper 6 Hydraulic Tool (Head Separated ) 6 Electrically Operated Hydraulic Tool 7 Hydraulic Pump 7 Foot-Operated Pneumatic Tool 8 Semi-Automatic Terminator 8 Tool for Tapping Splice and Tubular Lug 9 Application Tooling Selection Guide 40 Molex-ETC Precision Engineered Terminals 4 Beau Terminal Blocks 4 Features and Benefits Terminal Naming Conventions Solderless Terminal Overview R.5 - /Shape Non-Insulated Solderless Terminals and Splices R RD CB Y A T B P E CE V Plating Brazing Insulation Name Ring Double-Hole Circuit Breaker Y Spade Wire Pin C Tapping Splice Insulators for Solderless Terminals and Splices Application General Transformer Distribution Board, Switch Board Control Panel, Breaker, Electric Meter Wire Branching ( ) Butt Splice Wire-to-Wire ( ) Parallel Splice Wire-to-Wire Wire End Ferrule Wire Closed End (non-insulated) ( ) Closed-End Wire Closed End (insulated) Insulation Cap Solderless Terminals KS, JIS, UL, CSA KS, JIS, UL, CSA JEMA*, UL, CSA UL, CSA UL, CSA JCMA** JIS, UL, CSA JIS, UL, CSA (short: ) PVC Insulators for crimp barrels provide less metal exposure and better protection against wire bending. The following two types of insulation material are used: Insulator Molex Korea solderless terminals are made of oxygen free high conductivity copper, and annealed with the best quality techniques to acquire excellent electrical performance and connectivity. High quality tin plating enables maximum corrosion resistance. Alloys such as silver solder and phosphor copper are used for excellent brazing and bonding characteristics. High temperature insulators are used in various color options. Applicable Wire Size (sq) Operating Temperature Screw Size Flammability PVC (Polyvinyl Chloride) -40~+75 C UL94V-O Nylon -40~+05 C UL94V- JIS JIS, UL, CSA JSIA***

Non-Insulated Solderless Terminals RRing Tongue RRing Tongue Non-Insulated Solderless Terminals 98-046 KR9554 E496 LR95446 98-046 KR9554 E496 LR95446 R0.- R0.- R0.-.5 R0.-4 R- R- R-.5 R-4 R-5 R.5- R.5- R.5-M R.5-V R.5-.5 R.5-S.5 R.5-M.5 R.5-4 R.5-S4 R.5-5 R.5-6 R.5-8 R.5-0 R- R-M R-L R-.5 R-M.5 R-L.5 R-4 R-S4 R-M4 R-S5 R-5 R-6 R-8 R-0 R- R.5- Dimension (mm) d B L F E D d 5085-70 5085-7 5085-7 5085-7 5085-7 5085-7 5085-7 5085-74 5085-75 5059-705 504-7 5059-75 5059-75 504-7 5059-75 5059-745 504-7 5059-755 504-74 5059-765 5059-775 5059-785 5040-705 5040-75 5040-75 505-7 5040-75 5040-745 505-7 5040-755 5040-765 5040-775 505-7 505-74 5040-785 5040-795 5040-706 50855-70 R.5-4 50855-7 R.5-5 50855-7 R.5-6 50855-7 R.5-8 50855-74 R.5-0 50855-75.....5...8 5..0 4.9 6. 6 5.0 7. 5..5 5.9 5.5 5.5 5.0 4.4 5.7 4.4 5.4..8 4.4.5.6 5.5.0.8 4.4 7.7 4.8.0 4.8.8 5.7 0. 7. 7. 0.0.8.4.9 4.6 5. 5.8.9 5.4.0. 4.4.0 4.5 6.0 8. 6.0 4.4 6.7.7 6.9 7.8.0 4.5 6.7 7.7.8 5.0 8. 7.8 7....9 8..5 5.0... 4.5.4.7 4.5 4.8 4. 4. 5.0..4.0 (t) Thickness 0.65 0.75 0.75 0.75 0.75.0 Wire Range Solid (mm) Stranded(mm ) AWG (#) 0. 7.4.8 ~0.6 ~ ~.44 ~.8 ~.40 0. 0..04.6 ~0. ~ ~.65 ~.6 ~4. 6-4 4-0 -6 6-4 574-500 0,000 574-500 0,000 5757-5000 574-500 5757-5000 574-500 5757-5000 0,000 0,000 0,000 R5.5-S R8-4 R4-5 50856-70 R5.5-M 50856-7 R5.5-S.5 50856-7 R5.5-M.5 50856-7 R5.5-4 506-7 R5.5-S4 50856-705 R5.5-M4 50856-74 R5.5-5 506-7 R5.5-S5 50856-75 R5.5-L5 50856-76 R5.5-6 506-7 R5.5-8 506-74 R5.5-0 50856-75 R5.5-50856-75 R5.5-4 50856-77 R5.5-6 50856-78 R5.5-0 50856-79 50555-74 R8-S4 50555-77 R8-5 50555-70 R8-S5 50555-78 R8-L5 50555-76 R8-6 50555-7 R8-S6 50857-70 R8-L6 50555-75 R8-8 50555-7 R8-0 50555-7 R8-50555-79 R8-4 50857-7 R8-6 50857-7 R8-0 50857-7 50556-70 R4-S5 50556-77 R4-6 50556-7 R4-S6 50556-78 R4-8 50556-7 R4-S8 50556-75 R4-0 50556-7 R4-50556-76 R4-50556-74 R4-4 50858-7 R4-6 50858-7 R4-0 50858-70 Dimension (mm) d B L F E D d. 4.4 5.4.0 5.0.0 4.4 5.4 5.4 0.6. 5.0.0 5.4 7. 7. 7. 7. 7. 7..0 5.0 0.0.0.0.0 0.0 5.0.0 0.0 5.0 0.0.0.0 0.0 0.6.6. 5..0 0.0 5.8 8. 5.8 8. 9.7 5.8 8. 9.7 8.8.5 7..0 5.9 5.9 5.9 0. 0.0.5 5.7 4 5.7.5.5 9. 0.7 9. 0. 9. 0. 5.7 6.0.6.0 6.0.0 50.0 5.7.6 7. 0.0 4.0.5 4.5.5 4.5 4.6.5 4.6 0.0 6.7 8. 0.0 5.6.5.0 9. 4.5 Thickness. 5.8.6.8.89.65 Wire Range Solid(mm) Stranded(mm ) AWG (#) ~.89 ~.65 ~4.6.6 4 ~4 ~ ~6.78-0 6 5757-5000 8 5757-5000 574-5004 574-50 574-50 574-900 0,000 0,000 0,000,000,00 0,000,000,000 4

Non-Insulated Solderless Terminals RRing Tongue RRing Tongue Non-Insulated Solderless Terminals Dimension (mm) d B L F E D d R-5 R-S5 R-6 R-S6 R-8 R-S8 R-M8 50557-74 50859-7 50557-70 50859-7 50557-7 50859-7 50557-70 5.4.0.0.0.4 5.5 5.5 5.5 R-0 R-S0 50557-7 50557-75 0.6 7.5 7..4 6.9 R- 50557-76.6 R- 50557-7..0 4.8 9. R-4 R-6 R-0 50557-77 50557-78 50557-79 5. 7.. 0.0 50.4.9 R8-5 50558-78.0 7.8 5.4 R8-S5 50558-75 6.0 6.8 R8-6 R8-S6 R8-8 R8-S8 50558-70 50558-76 50558-7 50558-7.0 6.0.0 6.0 7.8 6.8 7.8 6.8 R8-0 50558-7.0 7.8 0.6 R8-S0 50558-77 6.0 6.8 R8- R8- R8-4 R8-6 R8-0 R-6 R-8 50558-79 50558-74 508-70 508-7 508-7 5054-70 5054-75.6. 5. 7...0 0.0 5.0 7.8.5 R-0 5054-75.0 49.7 0.7 R- 5054-75.5 R- 5054-745.0 R-4 5054-755 5.0 R-6 5054-765 R-8 5054-775.0 57.5.5 R-0 5054-785.0 R-4 5054-795 5.0 R70-6 5086-705 R70-8 5086-75 R70-0 5086-75 5.0 0.0 R70-5086-75.5 R70-5086-745.0 R70-4 5086-755 5.0 R70-6 5086-765 R70-8 5086-775.0 6.0 6.0 R70-0 5086-785.0 R70-4 5086-795 5.0 98-046 KR9554 E496 LR95446 98-046 KR9554 E496 LR95446.5.4.5.4.5.4.5..0.4 7.7.8. 5.5 7.5 9.4.4. Wire Range Thickness Stranded(mm ) AWG (#).8.0.0 4.6 5.8 7.4 8.6 ~5.8 ~7.4 ~8.6 ~9.7 6.78 6 4.4 67 ~6 ~4.4 ~67 ~76.8 4 /0 /0 574-50 574-50 574-900,000 574-50 574-50 574-900 574-50 574-50 574-900 574-900 574-900 574-50,000,00,000,00,000,00 800 800 0 400 400 00 R80-6 5054-705 R80-8 5054-75 R80-L8 5054-755 R80-0 5054-75 R80-L0 5054-765 R80-5054-75 R80-5054-745 R80-L 5054-775 R80-4 5054-785 R80-6 5054-795 R80-8 5054-706 R80-0 5054-76 R80-4 5054-76 R00-6 5054-705 R00-8 5054-75 R00-L8 5054-755 R00-0 5054-75 R00-L0 5054-765 R00-5054-75 R00-5054-745 R00-L 5054-775 R00-4 5054-785 R00-6 5054-795 R00-8 5054-706 R00-0 5054-76 R00-4 5054-76 R50-6 50544-705 R50-8 50544-75 R50-L8 50544-76 R50-0 50544-775 R50-S0 50544-75 R50-L0 50544-76 R50-50544-75 R50-50544-785 R50-S 50544-745 R50-L 50544-76 R50-4 50544-795 R50-S4 50544-755 R50-6 50544-706 R50-S6 50544-765 R50-L6 50544-746 R50-8 50544-756 R50-0 50544-766 R50-50544-776 R50-4 50544-786 R50-7 50544-796.5.0 5.0.0 5.0.5.0 5.0.0 5.0 R5-8 576-7 R5-0 576-7 R5-576-7 R5-6 576-74.0.5.0 5.0.0.0 5.0.0.0.0.0.0.0 6.0 Dimension (mm) d B L F E D d 54. 6 54. 6 54. 6 55.6 6 55.6 6 55.6 6 0.7.0 0.7.0 0.7.0 0.4.0 0.4.0 0.4.0 66.0.0 66.0 66.0 6 66.0 6 66.0 6.0.0.0 6.0.0.0.0 6.0.0 6.0 0.0 4.5.5.0..65.5 6.0.5 4.5 4.5.5 Thickness.5 9.7 0.4.68.68 Wire Range Solid (mm) Stranded(mm ) AWG (#) ~0.4 ~.68 ~.8 ~.8 76.8 96. 7. 7. ~96. ~7. ~5 ~5.05 /0 4/0 50 50-00 574-50 574-900 574-900 574-50 574-900 574-900 574-50 574-900 574-900 574-50 574-900 574-900 50 00 00 0 0 0 0 5 6

Non-Insulated Solderless Terminals RRing Tongue RRing Tongue Non-Insulated Solderless Terminals R80-8 R00-8 R50-0 50866-705 R80-L8 50866-765 R80-0 50866-75 R80-L0 50866-775 R80-50866-75 R80-50866-75 R80-L 50866-785 R80-4 50866-745 R80-L4 50866-795 R80-6 50866-755 R80-L6 50866-706 R80-8 50866-76 R80-0 50866-76 R80-50866-76 R80-4 50866-746 R80-7 50866-756 50409-705 R00-L8 50409-706 R00-0 50409-765 R00-S0 50409-75 R00-L0 50409-76 R00-50409-75 R00-50409-775 R00-S 50409-75 R00-L 50409-76 R00-4 50409-785 R00-S4 50409-745 R00-L4 50409-76 R00-6 50409-795 R00-S6 50409-755 R00-L6 50409-746 R00-8 50409-756 R00-0 50409-766 R00-50409-776 R00-4 50409-786 R00-7 50409-796 50796-70 R50-50796-7 R50-4 50796-7 R50-6 50796-7 R50-0 50796-74 Dimension (mm) d B L F E D d.5.0 5.0.0.0 5.0.5.0 6 86.8 6 86.8 6 86.8 6 86.8 6 7 4 5.0.0.0 5.0.0 5.0.0 4.5 4.5 4.5 4.5 4.5 86.8 7 7 7 4 7 4.5 7.5 4.5 7.5 4.5 7.5 4.5 7.5 4.5 7.5 4.5 7.5 98-046 KR9554 E496 LR95446 98-046 KR9554 E496 LR95446.0.5.5.5 5.6 Thickness 6.0 4.5.8 5.6 5.6 Wire Range Solid (mm) Stranded(mm ) AWG (#) ~5.6 ~7.5 ~7.5 5.05 9.6 ~9.6 ~4.7 50 00-50 400 400 574-900 574-900 574-900 574-900 574-900 574-900 0 0 0 0 0 R5-8 504-705 R5-L8 504-785 R5-0 504-75 R5-L0 504-795 R5-504-75 R5-504-75 R5-L 504-706 R5-4 504-745 R5-L4 504-76 R5-6 504-765 R5-S6 504-755 R5-L6 504-76 R5-8 504-76 R5-M8 504-775 R5-0 504-746 R5-504-756 R5-4 504-766 R5-7 504-776.5.0 5.0.0.0 5.0 5 Dimension (mm) d B L F E D d 8 05.7 8 05.7 8 05.7 8 05.7 94. 8 05.7 94. 05.7.5 45.0.5 45.0.5 45.0.5 45.0.5 45.0.5 45.0 5.5 7.6 4. 5 Wire Range Thickness Stranded(mm ) AWG (#) 7.5 ~0. 4.7 ~5 500-0 574-900 574-900 7 8

Non-Insulated Solderless Terminals YSpade Tongue RDDouble-Hole Non-Insulated Solderless Terminals Y- Y- Y-.5 Y-4 Y-5 Y.5- Y.5-S Y.5-.5 Y.5-.5L Y.5-4 Y.5-4S Y.5-4L Y.5-5 Y.5-6 Y- Y-.5 Y-.5L Y-4 Y-4S Y-4L Y-5 Y-6 Y.5-4 Y.5-5 Y5.5-4 Y5.5-4S Y5.5-5 Y5.5-6 504-705 504-75 504-75 504-75 504-745 50-7 50-7 50-7 Y.5-.5SS 50-70 Y-.5SS 50-74 50-76 50-75 50-77 50-78 50-79 50-7 50-7 50-79 50-7 50-75 50-74 50-76 50-77 50-78 5089-7 5089-7 504-7 504-7 504-7 504-74 Contact Molex.... 7 4. 5... 7 4. 5. 6. 4.. 7 5. 6. 6 8. 0 5. 8 5. 7 6. 7. 0 6. 4 8. 0 9. 5.0 5. 9 6. 4 5. 7 6. 4 7. 0.5 5.0 6.0 5.0 6.0 6.0 0.0 5.8 6.0 5.8 6. 4 6.0 5. 6. 4 4. 5. 4. 5. 6. 4 8. 0 9. 5. 0 8. 0 9. 0 8. 4 9. 0.5 Dimension (mm) d B L F E D d 6.8 0.0 7.8 8. 5. 9 7. 7 7. 0 6. 6 5. 8 6. 6 7. 6. 6 7. 8. 6 6. 6 7. 6 7. 6. 6 7. 8. 6 7. 5 7. 5..0 4. 0.. 0. 5 4. 5 6. 5. 4 5. 6. 7 4. 5 4.. 4 5. 5. 0. 0.0 Wire Range Thickness Stranded(mm ) AWG (#). 5.0 7.4.8 ~ ~.4 ~.8.8 ~.4 ~.89 0. 0..04.6 E496 ~ ~.65 ~.6.6 ~4.6 ~4 4-0 574-500 -6 6-4 -0 5757-5000 574-500 5757-5000 574-500 5757-5000 574-5004 5757-5000 LR95446 0,000 0,000 0,000 0,000,00 RD8-0 RD8- RD8-X RD-0 RD- RD-4 RD-X 50869-705 50869-75 50869-75 5044-705 5044-75 5044-75 5044-75 RD70-0 5087-705 RD70-5087-75 RD70-X 5087-75 RD80-0 5044-705 RD80-5044-75 RD80-4 5044-75 RD80-X 5044-75 RD00-0 50444-705 RD00-50444-75 RD00-4 50444-75 RD00-X 50444-75 RD50-50445-705 RD50-4 50445-75 RD50-X 50445-75 RD80-50446-705 RD80-4 50446-75 RD80-X 50446-75 RD00-50447-705 RD00-4 50447-75 RD00-X 50447-75 RD50-50798-70 RD50-4 50798-7 RD50-X 50798-7 RD5-50448-705 RD5-4 50448-75 RD5-X 50448-75 Dimension (mm) d B L A F E D d.0.0 6.0.0.0 6.0.0 6.0 6.0 6.0 6.0 6.0.0 8.0.0.0.0 8 9 8.0 86.0 9 9 8 95.0 9 6.0 06.0.0 4.0 40.0 0.0.0 40.0.0 40.0.0.5 40.0.5.0 40.0 40.0 40.0 40.0 0.0.0..5.0..8.0. 9.4 5.5.4 7.5. 4.5..0 40.0.8 4. 5.6 6.0 98-046 KR9554 E496 LR95446. 40.0. 6.0 5 7.6 Wire Range Thickness Stranded(mm ) AWG (#).8. 0. 0.. 6.. 5 4. 0 4. 5 4. 5 5.8 7.4 8.6 9.7 0.4.68.8 5.6 5.6 7.5 ~7.4 ~8.6 ~9.7 ~0.4 ~.68 ~.8 ~5.6 ~7.5 ~7.5 ~0. 6 4.4 67 76.8 96. 7. ~4.4 ~76.8 ~5.05 5.05 9.6 9.6 ~9.6 ~4.7 ~4.7 4.7 ~67 ~96. ~7. ~5.0 /0 /0 /0 4/0 50-00 00-50 400 400 500-0 574-50 574-50 574-900 574-50 574-50 574-900 574-900 574-900 574-50 574-50 574-900 574-900 574-50 574-900 574-900 574-50 574-900 574-900 574-900 574-900 574-900 574-900 574-900 574-900 574-900 574-900 400 400 00 00 50 00 00 0 96 0 0 9 0

Non-Insulated Solderless Terminals CBCircuit Breaker Terminal AWire Pin Terminal Non-Insulated Solderless Terminals I I I CB8-5S 50450-705 CB8-6S 50450-75 CB8-6N 50450-75 CB-6S 5045-705 CB-8 5045-75 CB-8S 5045-75 CB-0S 5045-75 CB80-8 5045-705 CB80-8S 5045-75 CB80-0 5045-75 CB80-0S 5045-75 CB80-S 5045-745 CB00-8 5045-705 CB00-8S 5045-75 CB00-0 5045-75 CB00-0S 5045-75 CB00-S 5045-745 CB50-8 50454-705 CB50-8S 50454-75 CB50-0 50454-75 CB50-0S 50454-75 CB50-S 50454-745 CB00-0S 50455-705 CB00-S 50455-75 CB5-0 50885-705 CB5-0S 50885-75 CB5-50885-75 CB5-S 50885-75.0.0.0.0.0.5.5 6.0.0.0.0 5.0.0 6.0 4 4 6.9 4.9 4 4 4 50.0 4 50.0 4 5.0 5.0 5.0 5.0. 6. 6.8 6. 0.0 0.0.0.. 7.5 5.5.0.0.0 0.0.0 0.0.0.0.0.0.0.0.5.0 85.5.0.0. 5.5 9.4.4 4.5 0.0. 0.7 7.6.8.0..6. 4.5 5.8 7.4 9.7 0.4.68 ~7.4 ~8.6 ~0.4 ~.68 ~.8 5.6 ~7.5 7.5 ~0. 6 4.4 76.8 96. 7. ~4.4 ~67 9.6 ~4.7 4.7 ~96. ~7. ~5.05 ~5.0 E496 Dimension (mm) Wire Range d B L F S E D d Thickness Stranded(mm ) AWG (#) CB-5S 50449-705.5 5.5 4.6 6.78 CB-6S 50449-75.5.8.5 7.7.8 4 ~5.8 ~6 CB-8S 50449-75 8..6 /0 /0 4/0 50-00 400 500-0 574-50 574-50 574-900 574-50 574-50 574-900 574-50 574-50 574-900 574-900 574-900 574-50 574-900 574-900 574-50 574-900 574-900 574-50 574-900 574-900 574-900 574-900 574-900 574-900 LR95446,00,000 500 50 50 0 A-.5 Contact Molex. Wire Pin Terminal with Insulation Cap A-.5-CP 50896-050 A--CP A-5.5-CP A-8-CP A-.5LB A- A-LB A-5.5 A-8 A-4 A-4S A- A-S B 50896-7 50896-7 50896-7 50896-74 50896-75 50896-75 50896-75 50896-75 50896-745 50896-765 A-8 50896-755 50896-050 50896-0550 50896-0650 A-4-CP 50896-0750 Contact Molex.,000 Insulation Cap for Wire Pin Terminal.7 H.7.8.8..7.7.7.8.8....0 4.7.5.5.5 5. 4.5 4.5.5.5.5.5 Dimension (mm) L 00 F.7 4 4 5.6 6. 8. 0.0.4 5.6 7..5. 4 4. 5 5. 8 7. 7 6.9 6.9 50.0.0. 9. 4 E D d.4. 7 4.. A-4S-CP A--CP A-S-CP A-8-CP. 0.. 6. 8.8 ~.89.89 ~.65.65 4.6 ~4.6 ~5.8.6 ~4 4 ~ ~6.78 6.78 ~6 E496 Wire Range Thickness Stranded(mm ) AWG (#) 0. 8 0. 8 7.4 ~.44 ~.8 5.8 ~7.4.04 ~.65 ~.6 6 ~4.4 50896-0850 50896-0950 50896-050 50896-50 -6 6-4 -0 8 6 4 5757-5000 574-500 5757-5000 5757-5000 5757-5000 574-50 574-50 574-50 574-50 574-900 LR95446 574-500 00 50 0,000 0,000,00,00 800 500 Contact Molex. CA-8 5984-050 CA-4 CA- CA-8 5984-0450 5984-0550 5984-0650 d Dimension (mm) E.5 F.5 L 4.5 4.5 0.0 5.0 6.9 6.9 5 Applicable Terminal CA-.5 / 5984-050..8.8 A-.5, A-.5LB, A-, ALB CA-5.5 5984-050 5....5 A-5.5 A-8 A-4, A-4S A-, A-S A-8,000 00

BButt Splice Non-Insulated Splices Non-Insulated Splice EWire End Ferrule KR9997 In Process Request KR9997 Dimension (mm) L d D B-.5 5050-75.7. B- 5050-75 5.0. 4. B-5.5 5050-75.4 5.4 Thickness Wire Range Stranded(mm ) AWG (#) 7.44 ~.65-6 574-500, 0.9.4~.8.04~.6 6-4 5757-5000, 574-500,.0.8~.89.6~4-0 5757-5000, 0,000 E -(Small) 5090-70 E-( M e d i u m ) 5090-7 E-( L a r g e ) 5090-7 Dimension (mm) L d D 0.0 4. 0 5. 0 5. 6. 9 6. 7. 7 Thickness 0. 5 0. 8 (A) (sq) Current Cross-Sectional Area 0 5. 5 8 0 4 574-5005 0,000 B-8 5050-745 B-4 5050-755 B- 5050-765 B-8 5050-775 B- 5050-785 B-70 5050-795 B-80 5050-706 B-00 5050-76 B-50 5050-76 B-80 5050-76 B-00 5050-746 B-5 5050-756.0 4.5 6.0 5.8 8.9 7.7..0 9.4. 6.0.4. 7.5 4.5. 5 5.0 6.0.4.5.89~.65 4~ 8 5757-5000,00.55.8.9.65~4.6 4.6~5.8 5.8~7.4 ~6.78 6.78~6 6~4.4 6 4 5757-5000, 574-50, 574-50, 574-900, 574-50, 574-50 574-900,,00,000 800.95 7.4~8.6 4.4~67 /0 574-50, 574-50, 574-900, 574-900, 574-900, 500. 8.6~9.7 67~76.8 /0 574-50, 400.5 9.7~0.4 76.8~96. /0 50 574-50, 574-900.85 4.9~.68 96.~7. 4/0 00 574-900,.45.68~.8 7.~5.05 50-00 5.8~5.6 5.05~9.6 00-50 574-900 4. 5.6~7.5 9.6~4.7 400 7 574-900 4.5 7.5~0. 4.7~5.0 500-0 54 PParallel Splice Wire Range Cross PParallel Splice EWire End Ferrule mm AWG ( #) P- 0.+0. +4 P-.5 0.+ 0+0 E -(Small) Number of Wires.6mm.0mm.6mm - - Wire Combinations (mm).6 0.75mm.6+0.75mm P-.5 505-75 P- 505-75 P-5.5 505-75 P-8 505-745 P-4 505-755 P- 505-765 P-8 505-775 P- 505-785 P-70 505-795 P-80 505-706 P-00 505-76 P-50 505-76 P-80 505-76 P-00 505-746 P-5 505-756 Dimension (mm) L d D.7.. 4..4 5.4 4.5.0 5.8 8.9.5 7.7. 9.4. 0.0.4. 7.5 4.5..0.0.4 Wire Range Thickness Stranded(mm) AWG (#) 7~.44 ~.65-6 574-500, 74-9005 0.9.4~.8.04~.6 6-4 5757-5000, 574-500,.0.8~.89.6~4-0 5757-5000,.5.89~.65 4~ 8 5757-5000.55.65~4.6 ~6.78 6 5757-5000, 574-50, 574-50, 574-900,.8 4.6~5.8 6.78~6 4 574-50, 574-50.9 574-900,.95 7.4~8.6 4.4~67 /0 574-50, 574-50, 574-900, 574-900, 574-900,. 8.6~9.7 67~76.8 /0 574-50,.5 9.7~0.4.85 0.4~.68.45 5 4. 4.5 5.8~7.4.68~.8.8~5.6 5.6~7.5 7.5~0. 6~4.4 76.8~96. 96.~7. 7.~5.05 5.05~9.6 9.6~4.7 4.7~5.0 /0 4/0 50-00 00-50 400 500-0 KR9997 574-50, 574-900 574-900, 574-900 574-900 In Process Request 0,000,00,000 500 50 40 44 90 P- 0.75+0.75.5+.5 8+8 8+6 P-5.5 + 4+4 P-8.5+.5 + P-4 5.5+5.5 8+8 0+0 8+8 P- 8+4 8+6 P-8 4+4 6+6 P- + 0+0 4+4 + P-70 8+8 + P-80 P-00 P-50 P-80 P-00 P-5 8+50 50+50 + 80+80 00+00 5+5 50+50 +/0 /0+/0 /0+/0 /0+/0 4/0+4/0 50+50 00+00 E-( M e d i u m ) E-( L a r g e ) ~4-5~6 ~4 7 5.0+.6~.0+.6~5.0+.6~.0+.6.6+.6~.6+.0~.6+.6.6+.0+.6~.0+.66.0+.64.0+.6.04+.6.6+.0.6+.6.6+.0.6+.0+.6 4

Insulated Connectors CEClosed-End Connector: CE Insulated Connectors CE Wire Range Cross for CE CD Please refer Molex sales drawing for CD. Wire Range mm /AWG(#) Main Wire mm (AWG) 0. () ~ mm (AWG)... Associated Wire mm (AWG)...Number of Wires (0) 0.75 (8).5 (6).0 (4).5 () 5.5 (0) ~ ~ 0. () ~ a CE- 50966-7 CE- 50966-7 CE-5 50966-7 CE-8 50966-74 CE- 50966-75 CE- 50966-76 CE-5 50966-77 CE-8 50966-78.4 5.6 7..4 5.6 7. d.4.0.8 4.5.4.0.8 4.5 E 7. 7. Dimension (mm) t 0.9. 0.9. B 5.0 5.7 7.4 9. 5.0 5.7 7.4 9. D.0.0 L.0.0 F.0.0 T 0.9 0.9. 0.9. Wire Range AWG (#) ~.75-6.0~.0 6-.5~6.0 4-0 ~ 0-8 ~.75-6.0~.0 6-.5~6.0 4-0 ~ 0-8 KR9998 E979 574-500 574-500 574-50 574-50 Copper, Tin Nylon 66 574-500 Plating 574-500 574-50 574-50 In Process Request,000 500,000 500 CE- CE- ~.75 (~6).0~.0 (6~) (0) 0.75 (8).5 (6) 0. () (0) 0.75 (8).5 (6).0 (4) ~ ~ ~ ~ 7 ~ 6 ~ 5 ~ 4 ~ 5 ~ 4 ~ ~ 4 ~ 7 ~ 9 ~ 4 ~ ~ ~ 4 ~ ~ ~ 5 ~ 9 ~ ~ ~ ~ ~ ~ ~ ~ ~ 6 ~ ~ ~ 0. () 4 ~ 8 ~ 6 ~ 4 ~ 7 ~ 5 7 ~ 8 4 ~ 7 ~ 5 ~ ~ (0) 5 ~ 7 ~ 4 ~ ~ ~ 5 ~ ~ ~ CE-5.5~6.0 (4~0) 0.75 (8) 6 ~ 8 4 ~ 6 4 ~ 7 ~ 5 ~ 4 ~ ~ ~ ~ CDClosed-End Connector: CD ~ 5 5 ~ 8 ~ ~ 4 ~ 4 ~ ~ ~.5 (6) ~ 6 ~ ~ ~ 5 ~ ~.0 (4) ~ 7 ~ 4 ~ 4 ~ ~.5 () ~ 6 ~ 4 ~ 7 ~ 5 ~ 8 ~ 4 ~ ~ 4 ~ 7 ~ 4 ~ ~ (0) 4 4 ~ 7 ~ 6 ~ 4 ~ ~ CD- NC - 4 CD- Dimension (mm) Wire Range D D d E L AWG (#) NC - CD-5 NC - Please refer to Molex sales drawing for wire range cross reference. 4. 6 5. 4 6. 8 6. 6 7. 9. 7.. 7. 9 6. 7 9. 7 9. 5. 4 8. 9 8. 5 0.~..~.08 ~. -6-4 8- E44 LR8689 Copper,Tin 574-500 Nylon 66 Plating,000 500 CE-8 ~ (0~8) 0.75 (8).5 (6) 5 6 4 5 4 7 ~ 5 ~ 0 4 ~ 9 ~ 8 ~ 6 7 ~ 5 ~ 0 ~ 7 ~ 6 ~ 5 ~ 4 5 ~ 8 4 ~ 8 ~ 6 ~ 4 ~ ~ ~ ~ 4 ~ 4 ~ ~ ~ ~ 4 ~ ~ ~ ~ ~ ~ ~ ~ ~ 7 ~ 0 ~ 7 ~ 4 ~.0 (4) ~ 8 ~ 4 ~ ~ 5 ~ ~.5 () ~ 8 ~ ~ 5 ~ ~ 5.5 (0) ~ ~ 5 ~ 4 ~ CE The main and associated wires should be properly combined for use with our CE connectors. e.g. You can combine up to three associated wires with one 0.mm main wire for use with our CE- connector. 5 6

Insulated Solderless Terminals and Splices RAV R Ring Tongue, Vinyl: Straight Insulated Solderless Terminals and Splices RAV R Ring Tongue, Vinyl: Straight RAV0.- RAV0.- RAV0.-.5 RAV0.-4 RAV- RAV- RAV-.5 RAV-4 RAV-5 RAV.5- RAV.5- RAV.5-M RAV.5-V RAV.5-.5 RAV.5-S.5 RAV.5-M.5 RAV.5-4 RAV.5-S4 RAV.5-5 RAV.5-6 RAV.5-8 RAV.5-0 RAV- RAV-M RAV-L RAV-.5 RAV-M.5 RAV-L.5 RAV-4 RAV-S4 RAV-M4 RAV-5 RAV-S5 RAV-6 RAV-8 RAV-0 RAV- RAV.5- RAV.5-4 RAV.5-5 RAV.5-6 RAV.5-8 RAV.5-0 Dimension (mm) Wire Range d B L F d Thickness Stranded(mm ) AWG (#) 5085-00. 5. 6.7 4.5 5085-0. 0. 0.. 0.65 5085-0 ~0.6 ~0. 6-4 574-5007 0,000 9.7 6.8 5085-0 5085-00. 5085-0. 5. 5.5 5085-0 0.. 7. ~ ~ 4-0 574-5007 0,000 5085-0 5085-04 506-00.5 4.4 506-0. 5.5 506-0 8.. 6. 506-0 506-04.8 8.8 0,000 506-05 4.4 5759-5000 5.5 506-06 8. 6. 8.9. 0-6 ~.44 ~.65 506-08 4.4 0. 6.0 506-07 506-09 506-0 506-506- 507-00 507-0 507-0 507-04 507-0 507-05 5.4..8 507-08 4.4 507-07 507-06 507-09 5.4 507-0 507-507- 507-507-4.0 50855-00. 50855-0 50855-0 50855-0 50855-04 50855-05.5.6 5.5 5.8.0 4.5 8.8 0. 4.6 6. 9.6 6. 0. 6.8 4.6 8. 6.0 8.8 8. 5.9 0.4 7.6. 6.0 0.4 7.6 8.8 6.0. 0.9 7. 6..7.. 7.6.0 9.8 4.5.8 98-046 KR9554 E496 LR95446 8.9.98 5.0.0.4 ~.8.8 ~.40.04.6 ~.6 ~4. 6-4 5759-5000 5758-5000,00,00 RAV5.5-S RAV5.5-M RAV5.5-S.5 RAV5.5-M.5 RAV5.5-4 RAV5.5-S4 RAV5.5-M4 RAV5.5-5 RAV5.5-S5 RAV5.5-L5 RAV5.5-6 RAV5.5-8 RAV5.5-0 RAV5.5- RAV5.5-4 RAV5.5-6 RAV5.5-0 Dimension (mm) d B L F d 508-00. 7..9 5. 508-0 7. 8.8 508-0 7..9 5. 508-0 7. 8.8 508-04 4.4 5.0 508-05 7..9 5. 508-06 7. 8.8 508-07 5.4 508-08. 4 5. 44 508-09.0 9.4 9.4 508-0 508-4.9 5.0 508-4.4.5 508-.0 0.0 9. 4.9 508-4 5.0 508-5.0 55. 4.9 508-6.0 98-046 KR9554 E496 LR95446 Wire Range Thickness Stranded(mm ) AWG (#). 0.8 ~.89.6 ~4-0 5758-5000,00,000 7 8

Insulated Solderless Terminals and Splices RBV R Ring Tongue, Vinyl: Flared Insulated Solderless Terminals and Splices RBV R Ring Tongue, Vinyl: Flared RBV0.- RBV0.- RBV0.-.5 RBV0.-4 RBV- RBV- RBV-.5 RBV-4 RBV-5 RBV.5- RBV.5- RBV.5-M RBV.5-V RBV.5-.5 RBV.5-S.5 RBV.5-M.5 RBV.5-4 RBV.5-S4 RBV.5-5 RBV.5-6 RBV.5-8 RBV.5-0 RBV- RBV-M RBV-L RBV-.5 RBV-M.5 RBV-L.5 RBV-4 RBV-S4 RBV-M4 RBV-5 RBV-S5 RBV-6 RBV-8 RBV-0 RBV- RBV.5- RBV.5-4 RBV.5-5 RBV.5-6 RBV.5-8 RBV.5-0 Dimension (mm) Wire Range d B L F d Thickness Stranded(mm ) AWG (#) 5085-50. 5. 6.7 4.5 5085-5. 0. 0.. 0.65 5085-5 ~0.6 ~0. 6-4 574-5007 0,000 9.7 6.8 5085-5 5085-50. 5085-5. 5. 5.5 5085-5 0.. 7. ~ ~ 4-0 574-5007 0,000 5085-5 5085-54 500-50.5 4.4 500-5. 5.5 500-5 8.. 6. 500-5 500-54.8 8.8 0,000 500-55 4.4 5759-5000 5.5 500-56 8. 6. 8.9 4. 0-6 ~.44 ~.65 500-58 4.4 0. 6.0 500-57 500-59 500-500-6 500-6 50-50 50-5 50-5 50-54 50-5 50-55 5.4..8. 7 50-58 4.4 50-57 50-56 50-59 5.4 50-50-6 50-6 50-6 50-64.0 50855-50. 50855-5 50855-5 50855-5 50855-54 50855-55.5.6 5.5 5.8.0 4.5 8.8 0. 4.6 6. 9.6 6. 0. 6.8 4.6 8. 6.0 8.8 8. 5.9 0.4 7.6. 6.0 9.9 7.6 8. 6.0. 0.9 7. 6..7.. 7.6.0 9.8 4.5 98-046 KR9554 E496 LR95446.8 8.9 4.8 6..0.4 ~.8.8 ~.40.04.6 ~.6 ~4. 6-4 5759-5000 5758-5000,00,00 RBV5.5-S RBV5.5-M RBV5.5-S.5 RBV5.5-M.5 RBV5.5-4 RBV5.5-S4 RBV5.5-M4 RBV5.5-5 RBV5.5-S5 RBV5.5-L5 RBV5.5-6 RBV5.5-8 RBV5.5-0 RBV5.5- RBV5.5-4 RBV5.5-6 RBV5.5-0 Dimension (mm) d B L F d 50-50. 7..9 5. 50-5 7. 8.8 50-5 7..9 5. 50-5 7. 8.8 50-54 4.4 5.0 50-55 7..9 5. 50-56 7. 8.8 50-57 5.4 50-58.4 50-59.0 9.4 9.4 50-50-6 4.9 5.0 50-6 4.4.5 50-6.0 0.0 9. 4.9 50-64 5.0 50-65.0 55. 4.9 50-66.0 98-046 KR9554 E496 LR95446 Wire Range Thickness Stranded(mm ) AWG (#).0.8 ~.89.6 ~4-0 5758-5000,00,000 9 0

Insulated Solderless Terminals and Splices RAP R Ring Tongue, Nylon: Straight Insulated Solderless Terminals and Splices RAP R Ring Tongue, Nylon: Straight RAP0.- RAP0.- RAP0.-.5 RAP0.-4 RAP- RAP- RAP-.5 RAP-4 RAP-5 RAP.5- RAP.5- RAP.5-M RAP.5-V RAP.5-.5 RAP.5-S.5 RAP.5-M.5 RAP.5-4 RAP.5-S4 RAP.5-5 RAP.5-6 RAP.5-8 RAP.5-0 RAP- RAP-M RAP-L RAP-.5 RAP-M.5 RAP-L.5 RAP-4 RAP-S4 RAP-M4 RAP-5 RAP-S5 RAP-6 RAP-8 RAP-0 RAP- RAP.5- RAP.5-4 RAP.5-5 RAP.5-6 RAP.5-8 RAP.5-0 Dimension (mm) Wire Range d B L F d Thickness Stranded(mm ) AWG (#) 5085-400. 5. 6.7 4.5 5085-40. 0. 0.. 0.65 5085-40 ~0.6 ~0. 6-4 574-5007 0,000 9.7 6.8 5085-40 5085-400. 5085-40. 5. 5.5 5085-40 0.. 7. ~ ~ 4-0 574-5007 0,000 5085-40 5085-404 506-400.5 4.4 506-40. 5.5 506-40 8.. 6. 506-40 506-404.8 8.8 0,000 506-405 4.4 5.5 506-406 8. 6. 8.9. 0-6 ~.44 ~.65 506-408 4.4 0. 6.0 506-407 506-409 506-40 506-4 506-4 507-400 507-40 507-40 507-404 507-40 507-405 5.4..8 507-408 4.4 507-407 507-406 507-409 5.4 507-40 507-4 507-4 507-4 507-44.0 50855-400. 50855-40 50855-40 50855-40 50855-404 50855-405.5.6 6. 6 5.5 5.8 8. 5.0 4.5 8.8 0. 4.6 6. 9.6 6. 0. 6.8 4. 6 8. 6.0 8.8 8. 5.9 0.4 7.6. 6.0 0.4 7.6 8.8 6.0. 0.9 7. 6..7.. 7.6.0 9.8 4.5.8 98-046 KR9554 E496 LR95446 98-046 KR9554 E496 LR95446 8.9.98 5.0.0.4 ~.8.8 ~.4 Contact Molex..04.6 ~.6 ~4. 6-4 5759-5000 5758-5000,00,00 RAP5.5-S RAP5.5-M RAP5.5-S.5 RAP5.5-M.5 RAP5.5-4 RAP5.5-S4 RAP5.5-M4 RAP5.5-5 RAP5.5-S5 RAP5.5-L5 RAP5.5-6 RAP5.5-8 RAP5.5-0 RAP5.5- RAP5.5-4 RAP5.5-6 RAP5.5-0 Dimension (mm) d B L F d 508-400. 7..9 5. 508-40 7. 8.8 508-40 7..9 5. 508-40 7. 8.8 508-404 4.4 5.0 508-405 7..9 5. 508-406 7. 8.8 508-407 5.4 508-408. 4 5. 44 508-409.0 9.4 9.4 508-40 508-4 4.9 5.0 508-4 4.4.5 508-4.0 0.0 9. 4.9 508-44 5.0 508-45.0 55. 4.9 508-46.0 Wire Range Thickness Stranded(mm ) AWG (#). 0.8 ~.89 Contact Molex..6 ~4-0 5758-5000,00,000

Insulated Solderless Terminals and Splices RBP R Ring Tongue, Nylon: Straight Insulated Solderless Terminals and Splices RBP R Ring Tongue, Nylon: Straight RBP0.- RBP0.- RBP0.-.5 RBP0.-4 RBP- RBP- RBP-.5 RBP-4 RBP-5 RBP.5- RBP.5- RBP.5-M RBP.5-V RBP.5-.5 RBP.5-S.5 RBP.5-M.5 RBP.5-4 RBP.5-S4 RBP.5-5 RBP.5-6 RBP.5-8 RBP.5-0 RBP- RBP-M RBP-L RBP-.5 RBP-M.5 RBP-L.5 RBP-4 RBP-S4 RBP-M4 RBP-5 RBP-S5 RBP-6 RBP-8 RBP-0 RBP- RBP.5- RBP.5-4 RBP.5-5 RBP.5-6 RBP.5-8 RBP.5-0 Dimension (mm) Wire Range d B L F d Thickness Stranded(mm ) AWG (#) 5085-450. 5. 6.7 4.5 5085-45. 0. 0.. 0.65 5085-45 ~0.6 ~0. 6-4 574-5007 0,000 9.7 6.8 5085-45 5085-450. 5085-45. 5. 5.5 5085-45 0.. 7. ~ ~ 4-0 574-5007 0,000 5085-45 5085-454 500-450.5 4.4 500-45. 5.5 500-45 8.. 6. 500-45 500-454.8 8.8 0,000 500-455 4.4 5.5 500-456 8. 6. 8.9 4. 0-6 ~.44 ~.65 500-458 4.4 0. 6.0 500-457 500-459 500-4 500-46 500-46 50-450 50-45 50-45 50-454 50-45 50-455 5.4..8 50-458 4.4 50-457 50-456 50-459 5.4 50-4 50-46 50-46 50-46 50-464.0 50855-450. 50855-45 50855-45 50855-45 50855-454 50855-455.5.6 5.5 5.8.0 4.5 8.8 0. 4.6 6. 9.6 6. 0. 6.8 4.6 8. 6.0 8.8 8. 5.9 0.4 7.6. 6.0 9.9 7.6 8. 6.0. 0.9 7. 6..7.. 7.6.0 9.8 4.5.8 98-046 KR9554 E496 LR95446 98-046 KR9554 E496 LR95446 8.9 4.8 6..0.4 ~.8.8 ~.4 Contact Molex..04.6 ~.6 ~4.6 6-4 5759-5000 5758-5000,00,00 RBP5.5-S RBP5.5-M RBP5.5-S.5 RBP5.5-M.5 RBP5.5-4 RBP5.5-S4 RBP5.5-M4 RBP5.5-5 RBP5.5-S5 RBP5.5-L5 RBP5.5-6 RBP5.5-8 RBP5.5-0 RBP5.5- RBP5.5-4 RBP5.5-6 RBP5.5-0 Dimension (mm) Wire Range d B L F d Thickness Stranded(mm ) AWG (#) 50-450. 7..9 5. 50-45 7. 8.8 50-45 7..9 5. 50-45 7. 8.8 50-454 4.4 5.0 50-455 7..9 5. 50-456 7. 8.8 50-457 5.4 50-458.8.6. 4 6. 4. 0 ~.89 ~4-0 50-459.0 9.4 9.4 50-4 50-46 4.9 5.0 50-46 4.4.5 50-46.0 0.0 9. 4.9 50-464 5.0 50-465.0 55. 4.9 50-466.0 Contact Molex. 5759-5000,00,000 4

Insulated Solderless Terminals and Splices VSY Y Spade Tongue, Vinyl: Straight Insulated Solderless Terminals and Splices VFY Y Spade Tongue, Vinyl: Flared VSY- VSY- VSY-.5 VSY-4 VSY-5 VSY.5- VSY.5-S VSY.5-.5 V S Y. 5 -. 5 L VSY.5-4 VSY.5-4S VSY.5-4L VSY.5-5 VSY.5-6 VSY- VSY-.5 VSY-.5L VSY-4 VSY-4S VSY-4L VSY-5 VSY-6 VSY.5-4 VSY.5-5 VSY5.5-4S VSY5.5-4 VSY5.5-5 VSY5.5-6 Dimension (mm) d B L F d 504-00. 5. 5.5 504-0. 504-0. 7. 504-0 504-04 508-0 6.. 508-00 5.8 5.5 508-0 508-0 6. 6. 508-05 0.9. 508-04 6. 508-06 0.9 508-07 508-08.0 4.5 8. 509-00. 5.9 6. 509-0 0. 509-0 7. 509-04 509-0 509-05 509-06 509-07 5089-00 5089-0 500-00 500-0 500-0 500-0.0.0.5.. 6.8 6. 6.8 4.5 8. 4.5 8. 5... Thickness Color.5 5.4.0 Yellow Wire Range Stranded(mm ) AWG (#) ~ 7 Red ~.4.4 Blue ~.8.8 Yellow ~.4.8 Yellow ~.89 0. 0..04 ~ ~.65 ~.6.6 ~4.6.6 ~4 E496 4-0 574-5007 0,000-6 6-4 -0 5759-5000 5759-5000 5758-5000 5758-5000 LR95446 0,000,00,00,00 VFY- VFY- VFY-.5 VFY-4 VFY-5 VFY.5- VFY.5-S VFY.5-.5 VFY.5-.5L VFY.5-4 VFY.5-4S VFY.5-4L VFY.5-5 VFY.5-6 VFY- VFY-.5 VFY-.5L VFY-4 VFY-4S VFY-4L VFY-5 VFY-6 VFY.5-4 VFY.5-5 VFY5.5-4S VFY5.5-4 VFY5.5-5 VFY5.5-6 Dimension (mm) d B L F d 504-50. 5. 5.5 504-5. 504-5. 7. 504-5 504-54 505-5 6.. 505-50 5.8 5.5 505-5 505-5 6. 6. 505-55 0.9 4. 505-54 6. 505-56 0.9 505-57 505-58.0 4.5 8. 506-50. 5.9 6. 506-5 0. 506-5 7. 506-54 506-5 506-55 506-56 506-57 5089-50 5089-5 507-50 507-5 507-5 507-5.0.5.. 6.8 6. 6.8 4.5 8. 6.8 5... Thickness Color 4.8 6..0.5.0 Yellow Wire Range Stranded(mm ) AWG (#) ~ 7 Red ~.4.4 Blue ~.8.8 Yellow ~.4.8 Yellow ~.89 0. 0..04 ~ ~.65 ~.6.6 ~4.6.6 ~4 E496 4-0 574-5007 -6 6-4 -0 5759-5000 5759-5000 5758-5000 5758-5000 LR95446 0,000 0,000,00,00,00 5 6

Insulated Solderless Terminals and Splices APF Y Spade Tongue, Nylon: Straight Insulated Solderless Terminals and Splices BPF Y Spade Tongue, Nylon: Flared APF- APF- APF-.5 APF-4 APF-5 APF.5- APF.5-S APF.5-.5 APF.5-.5L APF.5-4 APF.5-4S APF.5-4L APF.5-5 APF.5-6 APF- APF-.5 APF-.5L APF-4 APF-4S APF-4L APF-5 APF-6 APF.5-4 APF.5-5 APF5.5-4 APF5.5-4S APF5.5-5 APF5.5-6 Dimension (mm) d B L F d 504-400. 5. 5.5 504-40. 504-40. 7. 504-40 504-404 508-40 6.. 508-400 5.8 5.5 508-40 508-40 6. 6. 508-405 0.9. 508-404 6. 508-406 0.9 508-407 508-408.0 4.5 8. 509-400. 5.9 6. 509-40 0. 509-40 7. 509-404 509-40 509-405 509-406 509-407 5089-400 5089-40 500-40 500-400 500-40 500-40.0.5.. 6.8 6. 6.8 4.5 8. 6.8 5... Thickness Color 5.0.0.5 5.4.0 Yellow Wire Range Stranded(mm ) AWG (#) ~ Red ~.44.4 Blue ~.8.8 Yellow ~.4.8 Yellow ~.89 0..04 ~ ~.65 ~.6.6 ~4.6.6 ~4 E496 4-0 574-5007 Contact Molex. 0-6 6-4 -0 5759-5000 5758-5000 5758-5000 LR95446 0,000 0,000,00,00,00 BPF- BPF- BPF-.5 BPF-4 BPF-5 BPF.5- BPF.5-S BPF.5-.5 BPF.5-.5L BPF.5-4 BPF.5-4S BPF.5-4L BPF.5-5 BPF.5-6 BPF- BPF-.5 BPF-.5L BPF-4 BPF-4S BPF-4L BPF-5 BPF-6 BPF.5-4 BPF.5-5 BPF5.5-4 BPF5.5-4S BPF5.5-5 BPF5.5-6 Dimension (mm) d B L F d 504-450. 5. 5.5 504-45. 504-45. 7. 504-45 504-454 505-45 6.. 505-450 5.8 5.5 505-45 505-45 6. 6. 505-455 0.9 4. 505-454 6. 505-456 0.9 505-457 505-458.0 4.5 8. 506-450. 5.9 6. 506-45 0. 506-45 7. 506-454 506-45 506-455 506-456 506-457 5089-450 5089-45 507-45 507-450 507-45 507-45.0.5.. 6.8 6. 6.8 4.5 8. 6.8 5... Thickness Color 4.8 6..0.5.0 Yellow Wire Range Stranded(mm ) AWG (#) ~ Red ~.44.4 Blue ~.8.8 Yellow ~.4.8 Yellow ~.89 0..04 ~ ~.65 ~.6.6 ~4.6.6 ~4 E496 4-0 574-5007 0-6 6-4 -0 Contact Molex. 5759-5000 574-5000 5758-5000 LR95446 0,000 0,000,00,00,00 7 8

Insulated Solderless Terminals and Splices AWire Pin Terminal: Straight BButt Splice: Straight Insulated Solderless Terminals and Splices AVA Vinyl AVA-.5 AVA-.5LB AVA- AVA-LB AVA-5.5 50896-00 50896-0 50896-0 50896-0 50896-04 APA Nylon APA-.5 APA-.5LB APA- APA-LB APA-5.5 50896-400 50896-40 50896-40 50896-40 50896-404 Dimension (mm) AWire Pin Terminal: Flared B. 6. 7. 6. 7. 0 B. 6. 7. 6. 7. 0 H. 6. 7. 6. 7. 0 L d.. 8.7 9. 5 Dimension (mm) H. 6. 7. 6. 7. 0. 4. 5. 4 L d 8.7 9. 5. 4. 5. 4 Thickness 0. 8 Color Red Blue Yellow Thickness 0. 8 Color Red Blue Yellow Wire Range Stranded(mm ) AWG (#) ~.44 ~.65 0-6.4~.8.04~.6 6-4.8~.89.6~4-0 5758-5000, Wire Range Stranded(mm ) AWG (#) ~.44.4~.8.8~.89 ~.65.04~.6.6~4 E496 E496 0-6 6-4 0,000,00-0 5758-5000, Contact Molex. LR95446 LR95446 0,000,00 AVB Vinyl AVB-.5 AVB- AVB-5.5 APB-.5 APB- APB-5.5 5050-00 5050-0 5050-0 APB Nylon 5050-400 5050-40 5050-40 BButt Splice: Flared Dimension (mm) L 5.0 5.0 d. 4. 0 5. Color Wire Range Stranded(mm ) AWG (#) ~.44 ~.65 0-6 5759-5000.4~.8.04~.6 6-4.8~.89.6~4-0 5758-5000 Dimension Wire Range L d Color Stranded(mm ) AWG (#). ~.44 ~.65 0-6 5759-5000 5.0 5.0 4. 0.4~.8.04~.6 6-4 5. KR9997 KR9997.8~.89.6~4-0 5758-5000 In Process Request 0,000,00 In Process Request 0,000,00 BVA Vinyl 9 BVA-.5 BVA-.5LB BVA- BVA-LB BVA-5.5 50896-50 50896-5 50896-5 50896-5 50896-54 BPA Nylon BPA-.5 BPA-.5LB BPA- BPA-LB BPA-5.5 50896-450 50896-45 50896-45 50896-45 50896-454 B. 6. 7. 6. 7. 0 B. 6. 7. 6. 7. 0 Dimension (mm) H. 6. 7. 6. 7. 0 L d.. 8.7 9. 5 Dimension (mm) H. 6. 7. 6. 7. 0 4. 4. 7 6. 4 L d 8.7 9. 5 4. 4. 7 6. 4 Thickness 0. 8 Color Red Blue Yellow Thickness 0. 8 Color Red Blue Yellow Wire Range Stranded(mm ) AWG (#) ~.44 ~.65 0-6.4~.8.04~.6 6-4.8~.89.6~4-0 5758-5000, Wire Range Stranded(mm ) AWG (#) ~.44 ~.65 0-6.4~.8.04~.6 6-4 E496 E496.8~.89.6~4-0 5758-5000, Contact Molex. LR95446 0,000,00 LR95446 0,000,00 BVB Vinyl BVB-.5 BVB- BVB-5.5 BPB-.5 BPB- BPB-5.5 5050-50 5050-5 5050-5 BPB Nylon 5050-450 5050-45 5050-45 Dimension Wire Range L d Color Stranded(mm ) AWG (#) 4. ~.44 ~.65 0-6 5759-5000 5.0 5.0 4. 7.4~.8.04~.6 6-4 6. 4 KR9997.8~.89.6~4-0 5758-5000 KR9997 Dimension Wire Range L d Color Stranded(mm ) AWG (#) 4. ~.44 ~.65 0-6 5.0 5.0 4. 7.4~.8.04~.6 6-4 5759-5000 6. 4.8~.89.6~4-0 5758-5000 Contact Molex. In Process Request 0,000,00 In Process Request 0,000,00 0

Insulated Solderless Terminals and Splices PParallel Splice: Straight C Tapping Splices AVPVinyl AVP-.5 AVP- AVP-5.5 505-00 505-0 505-0 APP Nylon APP-.5 APP- APP-5.5 PParallel Splice: Flared BVP Vinyl BVP-.5 BVP- BVP-5.5 505-400 505-40 505-40 505-50 505-5 505-5 BPP Nylon BPP-.5 BPP- BPP-5.5 505-450 505-45 505-45 Dimension (mm) L 6.0 0.0 8. 0 8. 5 d. 4. 0 5. Dimension (mm) L d 6.0 0.0 8. 0 8. 5. 4. 0 5. Dimension (mm) L d 6.0 0.0 8. 0 8. 5 4. 4. 7 6. 4 Color Wire Range Stranded(mm ) AWG (#) ~.44 ~.65 0-6 5759-5000.4~.8.04~.6 6-4.8~.89.6~4-0 5758-5000 Color Wire Range Stranded(mm ) AWG (#) ~.44 ~.65 0-6 5759-5000.4~.8.04~.6 6-4.8~.89.6~4-0 5758-5000 Color Wire Range Stranded(mm ) AWG (#) ~.44 ~.65 0-6 5759-5000.4~.8.04~.6 6-4.8~.89.6~4-0 5758-5000 Dimension Wire Range L d Color Stranded(mm ) AWG (#) 4. ~.44 ~.65 0-6 6.0 8. 0 4. 7.4~.8.04~.6 6-4 0.0 8. 5 6. 4.8~.89.6~4-0 KR9997 KR9997 KR9997 KR9997 5759-5000 Contact Molex. 5758-5000 In Process Request 0,000,00 In Process Request 0,000,00 In Process Request 0,000,00 In Process Request 0,000,00 H T- 5097-00 T-6 5097-00 T-0 5097-00 T-6 T-44 T- T-76 T-98 T- T-54 T-90 T-40 T-88 T-65 T-450 T-5 T-700 T-450H T-5H T-700H 5097-040 Applicable Splice A.8.8 4.7 H 6. 7.8 8.6 0. T-0, T-6, T-44 T-0, T-6, T-44 Dimension (mm) W L T 6. 7.8 9.7 0.9.0.0 6.0.6.0.9. B 5.0 5. (T-54~T-700) Number of Times Crimped/Position Number of Times S 6.0 - - Wire Range 7.5~.5~6 4~0 ~6 5097-050.4 4.4 0.0-7~44 5097-0.0 5.4 5. 9.7 45~.0 5097-070 4.4 7. 7.6.0 6~76 5.0 5097-080 0. 9. 5.0.4 77~98 5097-090 9.8.. 6.0 5.5.5.0 99~ 5097-00 5.7 4.4 6.0 ~54 5097-0 5.4 5.0 7.4 55~90 5097-0 4.7 40.0.0 9~40 5097-0 45.5 6.0. 45.0. 4.5 4~88 5097-40 4 8.6 50.0 4.8 6.0 89~65 5097-50 5 4.5.0 0.0 66~450 5097-6.0 46.0 45.0 65.0.0.0 0.0 45~5 5097-70 6 5.0 4 70.0.0.0 56~700 5097-80 5 4.5 0.0 66~450 5097-90 6.0 46.0 45.0 50.0.0.0 5.0 45~5 Insulation Cover 5097-00 6 5.0 4.0 56~700 Wire Range Cross mm mm Branch Main 5.5(.9) 8 4 0 8 50 80 00 5 50 00 50 5 400 500 0.6 6 6 44 76 98 54 40 0.5.0 6 0 6 44 76 98 54 40 B 5.5.6 6 0 44 76 98 54 90 40 88 65 C 6 Dimension (mm) 6 44 76 98 54 90 40 88 65 D 44 76 98 54 90 40 88 65 E&F T-0 5985-00 7 6 0 7 8 6 4 4 T-6 5985-00 80 0 8 6 7 T-44 5985-00 8 5 0 8 T- 5985-040 0 5 6 84 5 9 T-76 5985-050 8 5 T-98 5985-0 97 T- 5985-070 98 8 6 T-54 5985-080 00 8 5 5 44 76 98 54 90 40 88 65 G 76 98 54 90 40 88 65 450 5 H 7 76 98 54 90 40 88 65 450 5 700 I 8 4 T-90 5985-090 0 6 45 7 6 7 5 T-40 5985-00 40 50 5 T-88 5985-0 8 56 9 8 8 T-65 5985-0 7 6 55 4 40 6 54 90 40 88 65 450 5 700 00 50 5 54 90 40 88 65 450 5 700 90 40 88 65 450 5 700 40 88 65 450 5 700 88 65 450 5 700 65 450 5 700 450 5 700 574-504 574-505 574-506 574-90 574-904 8 4 0 8 50 80 00 5 50 00 50 5 5 700,000 00 50 0 8 9 6 6 700

Vinyl Insulation Cap Application Tooling Molex's Application Tooling for Solderless Terminals includes hand crimpers, and pneumatic and electrically operated tools. For operation details, please see the Users Guides for each tool. Hand Crimper... 4 Hydraulic Pump... 7 Hydraulic Hand Crimper... 6 Foot-Operated Pneumatic Tool... 8 V-.5 () V-() V-.5() V-5.5() V-8() V-4() V-() V-8() V-() V-80() V-00 () V-50 () V-00 () V-50 () V-5 () 597-00 597-00 597-00 597-040 597-050 597-0 597-070 597-080 597-090 597-00 597-0 597-0 597-0 597-40 597-50 D.8. 4. 4.8 6. 7.5.5 5.0.0 D. 4.5 5.7 7. 0.0.0 6.8.0 4.5.0 Dimension (mm) D. 5. 6..8.5 6.0.0 L.0 5.0 0.0 4 5 65.0 7 7 L 6.0 0.0 5.0 7.5 0.0 5.0 0.0 5.0 6.0 L.0 5.0.0 0.0 Thickness Contact Molex..0...5.6.7.0.5,000 00 50 5 0 Hydraulic Tool (Head Separated ) Electrically Operated Hydraulic Tool... 6... 7 Semi-Automatic Terminator Tool for Tapping Splice and Tubular Lug Hand Crimper For Non-Insulated Solderless Terminals and Splices Product Number : 574-500 Wire Range : 0., mm / Overall Length/Weight : 75mm/40g Product Number : 574-500 Wire Range :.5, mm / Overall Length/Weight : 85mm/0g... 8... 9 : JIS C97 : JIS C97 Product Product Number : 574-5004 Wire Range :,.5, 5.5, 8, 4mm / Overall Length/Weight : 97mm/550g : JIS C97 : JIS C97 Product Product Number : 5757-5000 Wire Range :.5,..5, 5.5, 8mm / Overall Length/Weight : 75mm/40g : JIS C97 : JIS C97 Product Product Number : 574-5005 Applicable Range / Overall Length/Weight : E -,, : E - Large, Medium, Small : 90mm/490g : JIS C97 : JIS C97 Product 4

Application Tooling Application Tooling Hand Crimper For Insulated Solderless Terminals and Splices Hydraulic Hand Crimper For Non-Insulated Solderless Terminals and Splices Product Number : 5758-5000 Wire Range :.5, 5.5mm / Overall Length/Weight : 5mm/90g Product Number : 5759-5000 Wire Range :.5, mm / Overall Length/Weight Product Number : 574-5007 Wire Range : 0., mm / Overall Length/Weight : 70mm/490g : 65mm/500g Product Number : 574-50 Tonnage : 54kN(5.5tonf) Wire Range : 4~mm / Overall Length/Weight Dies :(Male) 4-8, (Female) 4,, 8, : 64mm/.kg : JIS C97, : JIS C97 Product (with plastic carrying case) Product Number : 574-50 Tonnage : 8kN(tonf) Wire Range : 4~50mm / Overall Length/Weight : 508mm/4.kg Dies :(Male) 4,, 8-70, 80-50 (Female) :JIS C97, : JIS C97 Product (with plastic carrying case) Product Number : Wire Range :.5, mm / Overall Length/Weight : 95mm/50g :, / : Applicable for Insulated and Non-Insulated Solderless Terminals (Die needs to be changed in each case) Hydraulic Tool (Head Separated ) For Non-Insulated Solderless Terminals and Splices For Insulated Connectors Product Number : Wire Range :.5,, 5.5mm / Overall Length/Weight : 50mm/50g :, / : Applicable for Insulated/Non-Insulated Solderless Terminals and Splices (Die needs to be changed in each case.) Product Number : 574-500 Wire Range / Overall Length/Weight : CE-,CE-,CE-5,CD-, CD-, CD-5 : 75mm/440g : JIS C807 CE : Applicable for JIS C807 compliant Closed-End connectors Product Number : 574-50 Wire Range / Overall Length/Weight : CE-, CE-5, CE-8, CD-, CD-5 : 5mm/g : JIS C807 CE : Applicable for JIS C807 compliant Closed-End connectors Product Number : 574-900 Tonnage : 6kN(tonf) Wire Range : 4.4~5mm Norminal : ~5 / Overall Length/Weight : 0mm/7.5kg Dies :(Male) -, 70-00, 50-5 (Female), 80, 00, 50, 80, 00, 5 : 85 cc, JIS C97, : Oil level 85cc JIS C97 Product (with metal carrying case) Product Number : 574-900 Tonnage : 6kN(tonf) Wire Range : 4.4~5mm Norminal : ~5 / Overall Length/Weight : 80mm/9.kg Dies :(Male) -, 70-00, 50-5 (Female), 80, 00, 50, 80, 00, 5 : 85 cc, JIS C97, : Oil level 85cc JIS C97 Product (with metal carrying case) 5 6

Application Tooling Electrically Operated Hydraulic Tool Application Tooling Foot-Operated Pneumatic Tool Product number : 574-900 Wire Range : 4~mm Tonnage Power Supply Size Weight Crimp Cycles Accessories : 54kN(5.5tonf) : 4.4V DC Motor : 4070mm :.5kg ( Excluding battery's weight) : 80(mm ) ~ 40(4mm ) ( ) : JIS C97 : (.Ah, ),, (4-8, mm ), (4//8, mm ) : 80 (mm wire) to 40 (4mm wire), with a fully-charged battery pack : JIS C97 Product : Battery pack (rated capacity:.ah, recharge time: minutes) Battery charger, Carrying case Male die (4-8, mm ), Female die (4//8, mm ) Product Number : Air Pressure : 5~6kgf/cm / Size/Weight : 0kgf/cm : 90999mm/.9kg : 4 /min ( 0 ) : :. m, m Air Consumption: 4 /min (in case of 0 crimping actions per minute) Hose Operation style : 0kgf/cm high pressure type with PT /4 mouth piece : Foot pedal : Head should be ordered separately Hose Length: m from air Joint to foot pedal, m from foot pedal to tool body. Hydraulic Pump Product number : Wire Range : 4~50mm Tonnage Power Supply Size Weight Crimp Cycles Accessories : 98kN(0tonf) : 4.4V DC Motor : 405670mm : kg ( Excluding battery's weight) : 0(50mm ) ~ 50(4mm ) ( ) : JIS C97,, (LED ) : (.Ah, 5),, (4-50mm ) : 80 (mm wire) to 40 (4mm wire), with a fully-charged battery pack : JIS C97 Product : Battery pack (rated capacity:.ah, recharge time: minutes) Battery charger, Carrying case, Male/Female die (4-50mm ) :. Note: Crimp cycles vary depending on the condition of recharge and the aging deterioration of battery performance. Product number : 574-90 / Oil Level/Weight Size Power Supply Hose : liter/0kg : 540040mm : 00V 550W : Order separately : 68MPa (700kgf/cm ) MPa (0kgf/cm ) : 0.6 /min.6 /min, : JIS C97, 5 m, m Setting Pressure: High 68MPa (700kgf/cm ) Low MPa (0kgf/cm ) with pressure controller Oil Discharge: High 0.6 liter per minute, Low.6 liter per minute Two-stage pressure type : JIS C97 Product Length of remote controller cable = 5m Length of power cable = m Head s Semi-Automatic Terminator 594-000 Product Number Tooling Dies 574-9006 574-9007 574-9008 4 574-9009 5 574-900 7 574-90 8 Product Number : 594-000 Crimping Speed : 0.4 sec Stroke : 0 m/m, 8 m/m (optional) / Size/Weight Power Motor Head s.5~5.5mm.5mm mm 5.5mm CE-, CE-5 CE-, CE-8 : 70Lx4Wx490H (mm) 90kg : 0V Hz, 0V 50/ Hz (optional) : /4 Hp Crimp Range Non-Insulated Solderless Terminals Insulated Solderless Terminals Insulated Closed-End Connector 7 8

Application Tooling C Tool for Tapping Splice and Tubular Lug Product Number :574-504 Tonnage : 0kN(tonf) / Overall Length/Weight : 0mm/g Applicable Range : T-, T-6 : Dies : Fixed on ratchet Product Number : 574-505 Tonnage : 58kN(6tonf) / Overall Length/Weight :4mm/.9kg Applicable Range :T-0~T- Dies : T-0, T-6, T-44, T-, T-76, T-98, T- : : With plastic carrying case Product Number : 574-506 Tonnage :8kN(tonf) / Overall Length/Weight : mm/5.7kg Applicable Range : T-0~T-65 Dies : T-, T-6, T-0, T-6, T-44, T-, T-76, T-98. T-, T-54. T-90, T-40, T-88, T-65 :, : Tool kit with dies(t-0 to T-65) also available with metal carrying case Product Number : 574-90 Tonnage : 8kN(tonf) / Overall Length/Weight :86mm/4.5kg Applicable Range :T-54~T- 65 Dies : T-54, T-90, T-40, T-88, T-65 : : With plastic carrying case Product Number : 574-904 Tonnage : 94kN(0tonf) / Overall Length/Weight :80mm/7.kg Applicable Range : T-450~T-700 : 0cc,, : Oil level = 0cc, With metal carrying case (Order Separately) : Contact Molex 9 40

Molex-ETC TM Molex-ETC TM Precision Engineered Terminals Beau Beau Terminal Blocks Perma-Seal Butt Splice Single Row Barrier Terminal Strip Single Row Tri-Barrier Terminal Strip Eyelet Hook The insulation is a nylon shrink tubing with an inner wall of hot-melt adhesive. After the wire is crimped, heat is applied and the insulation shrinks and melts to give the crimp area a complete environmental seal. Wire range 0 to AWG (0.0 to 0mm ) This tongue type combines the security advantage of the ring with the easyhandling characteristics of the spade. Step Down Butt Splice Stripped wires are inserted from each end and b u t tin the center. Then a crimp at each end secures the connection. The Step Down Butt Splice is the perfect solution when wires need to be inserted in one end of a splice and a single wire in the other end. Our color-coded eyelet terminals can be used in place of standard compression terminals because they are deep drawn Funnel Entry Butt Splice from CDA-0 electrolytic tough pitch Copper stock and then Tin plated for corrosion resistance. In the past, the crimping of machine terminated butt splices has been difficult and nearly impossible if attempted on a piece of robotic equipment. Now, with our new Funnel Entry Butt Splice, the end that will be crimped by the crimping press is funneled to allow quick and easy wire insertion. Dual Level PCB Barrier Terminal Strip Double Row Barrier Terminal Strip Eurostyle Header Single Row Phenolic Riveted Quick Connect Assembly Pluggable Eurostyle Pluggable Euromate Parallel Splice Mylar Tape Carrier Avikrimp Butt Splice Most Molex-ETC terminals in the 4 to 6 AWG wire range and Fully Insulated Quick Disconnects can be tape-mounted and, when used with one of our air powered, automatic tape crimping presses, can deliver up to 0 crimps per hour. This carrier gives the most flexibility in the production area. Wire Tap Stripped wires lie side-by-side in the splice and are secured by a single crimp in the middle. With the extra metal sleeve and nylon insulation, these splices should be used when heavy vibration is anticipated and a strong strain relief is needed. Pluggable Eurostyle Locking Block and Header Eurostyle Two Screw Terminal Strip Eurostyle High Power (Fixed) Block Eurostyle Fixed Terminal Block Continuous Molded Strip The fully insulated line of Quick Disconnects is also available in easy-toidentify, color-coded, continuous molded nylon strips. When used with the Molex- Window Butt Splice ETC ACP-0 air powered crimping press, you can make up to 0 crimps per hour, greatly reducing your overall applied costs. The quick and easy way to splice into a wire. QPL d to Mil-T-798/5 Eurostyle Two Level (Fixed) Block Eurostyle Three Level (Fixed) Block 4 4

Te l : 0-49-9000 Fax : 0-49-464 Te l : 0-780- Fax : 0-780-989 Te l : 054-47-66 Fax : 054-47-664 Te l : 06-944-0006 Fax : 06-944-67 Te l : 05-88-46 Fax : 05-88-466 Americas Headquarters Lisle, Illinois 5 U.S.A. Tel: -800-78MOLEX Fax: -969-5 Far East North Headquarters Yamato, Kanagawa, Japan Tel: 8-46-65-4 Fax: 8-46-65-66 Far East South Headquarters Jurong, Singapore Tel: 65-668-6868 Fax: 65-665-985 European Headquarters Munich, Germany Tel: 49-89-409-0 Fax: 49-89-4057 Corporate Headquarters Wellington Court Lisle, Illinois 5 U.S.A. Tel: -969-4550 Fax: -969-5 KOR-005/Rev. Printed in Korea/K/KY/KY/00.09 00, Molex Korea