한화소개 - 자동차사업부
목차 I 한화그룹소개 Ⅱ 한화첨단소재개요 Ⅲ 한화자동차부품 IV 생산능력 V 품질능력
한화는수목주류사업분야에서시너지를창출하며지속적으로성장하고있습니다. I. 한화그룹개요 한화그룹, 국내 8 위대기업 설립일 : 국내네트워크 : 해외네트워크 : 총매출 (2018) : 직원 : 제조및건설 1952년 10월 9일 51개계열사 113개자회사및지점 620억달러 53,000명비즈니스영역금융 Worldwide Network 서비스및레저 ( 주 ) 한화 한화케미칼 한화큐셀 ( 솔라 ) 한화첨단소재 한화테크윈 ( 방위시스템 ) 한화생명 한화종합보험 한화증권 한화자산운용 한화인베스트먼트 한화호텔리조트 한화 63 시티 한화갤러리아 ( 럭셔리쇼핑몰 ) 한화 S&C (IT 서비스 )
II. 한화첨단소재개요 Materials for the future 설립 : 1965 매출액 : 14억 1천만달러 (2018년) Unit : $ Bil. 1.14 1.30 1.41 직원 : 1,500 명 3 주요사업부 2016 2017 2018 자동차부품및재료 전자재료 태양광재료 유리강화열가소성수지 EPP, CFRTP, LFT 등 터치스크린패널재료 EVA 시트 백시트 인테리어소재 유연한구리클래드라미네이트 Glass EVA Sheet CELL EVA Sheet BACK Sheet
II. 한화첨단소재개요 Materials for the future GMT 유리매트강화열가소성 LWRT 경량강화열가소성 SMC 시트성형화합물 EPP 확장폴리프로필렌 PMC 파우더슬러시성형화합물 - CAD/CAE 시스템, - 구조및흐름분석 - 글로벌공급망 ( 미국, 중국, 유럽 ) Materials Design / CAE Part Production Performance Evaluation - 범퍼, 보행자안전, 좌석
II. 한화첨단소재개요 Czech Republic Hanwha Advanced Materials G.HQ Monroe, MI,USA Global Business Center MI,USA Beijing, China Forest, VA, USA Heycoustics, Germany Hanwha Germany Shanghai, China Monterey, Mexico Opelika, AL, USA
II. 한화첨단소재개요 - 한화앨라배마 위치 Birmingham AL GA KIA Atlanta 공장 Selma Hanwha US Opelika I-85 Exit 66 I-85 Exit 2 GA Hwy18 Hyundai GA Hwy103 Mobile HMMA Hanwha : 75 miles (120 km) KMMG Hanwha : 20 miles (32 km) 투자금 ($ Mil.) 총액공장장비기타 77 22 50 5 주요제품 RR Bumper Beam 공장위치 건물총면적 PLANT 1 PLANT 2 총 20 Acre 4 Acre 3 Acre 7 Acre Under Cover Seatback Frame EPP Seat Bolster PNL Assy C/Pad FEM Carrier Headliner 총종업원수 종업원 YEAR 2017 2018 2019 종업원수 452 INDIRECT 56 DIRECT 396 매출액 ($ Mil.) 157 150 189
III. 한화자동차부품 1 2 3 4 5 GMT EPP LWRT PSM Injection Carrier `
건물조건 장비 생산공정 III. 한화자동차부품 - GMT GMT : Glass-fiber Mat Thermoplastic PRESS STACKER RACK OVEN Cooling Machine Drilling Machine (GMT) Feeding Heating Charge Molding Cooling Drilling Carrying Stacker & Oven Press Cooling Drilling & Assembly Oven Press Sheet Temp ( ) @ OVEN Sheet Temp ( ) @ MOLD Cycle Time (sec) Pressure (Ton) 190 ~ 210 140 ~ 180 Press Time: 120 ~ 150 + α(sheet loading time) 1,200 ~ 2,500
III. 한화자동차부품 - GMT 파트고객차량제품 리어범퍼빔 Sonata / Elantra SantaFe / Sorento Optima FEM 캐리어 SantaFe Sorento 언더바디쉴드 Optima / Elantra Passat 시트백프레임 Sonata / Optima Elantra
III. 한화자동차부품 2 1 3 4 5 GMT EPP LWRT PSM Injection Carrier `
설비 생산공정 III. 한화자동차부품 - EPP EPP : Expanded Poly-Propylene Beads Hopper Grade 5 times 10 times 15 times 20 times 25 times 34 times 40 times 52 times Global Market Category Manufacturer Plants Europe BASF (Germany) NA / Europe Japan JSP, Keneka Global Korea Hanwha Global Curing Tank Molder Drying Room RACK Curing Molding Drying Carrying Curing Tank & Molding Machine Drying Room
III. 한화자동차부품 - EPP 파트고객차량제품 범퍼에너지옵져버 Sonata / Elantra SantaFe / Sorento Optima 툴케이스 /TMK / 러기지트레이 Sonata / Elantra SantaFe / Sorento Optima /Odyssey, Passat Carpet Pad / Lugg. CVR Pad / Hip Pad Sonata / SantaFe / Sorento / Optima Odyssey / MDX Ridgeline Seat Bolster Seat Cushion Sonata / Optima Benz GLE
III. 한화자동차부품 3 1 2 4 5 GMT EPP LWRT PSM Injection Carrier `
공정조건 생산공정 III. 한화자동차부품 - LWRT LWRT : Light Weight Reinforced Thermoplastic Forming Press Trim Station (Laser or Water jet) Heating Oven Clamped SuperLite Sheet Indexing Conveyor Clamped Fabric Compression Molding Headliner Fabric AZDEL SuperLite Sheet Oven Press Sheet Temp ( ) @ OVEN Sheet Temp ( ) @ MOLD Cycle Time (sec) Pressure (Ton) 170 ~ 190 130 ~ 150 Press Time: 70 ~ 80 100~150
III. Hanwha Automotive Parts - LWRT Model STD ROOF SUN ROOF PANO ROOF ENGINE U/CVR FLR U/CVR HYUNDAI SONATA - HYUNDAI ELANTRA - Injection Molded Supplier : SCA KIA OPTIMA - KIA SORENTO Material: PU Supplier: Grupo Antolin - Material: PU Supplier: Grupo Antolin
III. 한화자동차부품 4 1 2 3 5 GMT EPP LWRT PSM Injection Carrier `
III. Hanwha Automotive Parts - PSM (Powder Slush Molding) P R Skin Mold Heating Loading Slush Molding Cooling Skin Detaching O C E S Core / Skin Loading Foaming PU Injection (Close Type) Part Release S Skin Slush Molding Skin Scoring Plazma Flamming Foaming Trimming Molding Condition Powder Slush Molding Foaming Oven Temperature ( ) Oven C/Time (sec) Mold Temperature ( ) PU Discharge Temp. ( ) 210 ± 10 120 40 ± 5 25 ± 5
III. Hanwha Automotive Parts - PSM (Powder Slush Molding) 1 2 Crash Pad LWR, LH NO Part Material Molding Type Note 3 5 1 2 LH Skin TPU PSM LH Core PP-TD20 Injection FOAM PU 발포 4 Crash Pad LWR, RH NO Part Material 3 4 Molding Type RH Skin TPU PSM RH Core PP-TD20 Injection Note 5 PAB Chute TPO Injection FOAM PU Foaming
III. 한화자동차부품 5 1 2 3 4 GMT EPP LWRT PSM Injection Carrier `
III. Hanwha Automotive Parts Injection Hybrid FEM Carrier Injection Hybrid FEM CARRIER P R O C E 공정원재료건조공정금형내 MBR 및 INSERT 공급공정사출성형공정자동너서트조립공정자동검사후출하 S S Injection Press Injection Press Molding Condition Cylinder Temp. ( ) Material Cycle Time (sec) Pressure (Ton) 240 ~270 PA6 GF30% Press Time: 120 2700 Ton
III. 한화자동차부품 - 인테리어자재 Application TPU Leather Surface Upper Sheet (TPU/PVC Alloy) Lower Sheet (PVC Forming) Backing Cloth Material Vehicle Customer PU Leather TPU Leather Sonata / Elantra Lear TPO Sheet (IP) Equus, K900 Mobis TPO (Door A/ Rest) Sonata / Elantra Hanil Ehwa Surface PU Skin PU Leather Sonata Sports (Piping) Lear PU bonding layer TPU Powder Sonata / Optima SantaFe / Sorento Mobis AL, IAC Backing Cloth
IV. 생산능력 GMT PRESS EPP MOLDING LWRT MOLDING 장비 Category No. of LINE Parts Capacity Remark 생산 CAPA GMT 7 EPP 10 Bumper Beam, Seatback Undercover Energy Absorber, Toolcase Seat Cushion, Seat Bolster 1.0 mil. 1.4 mil. 1 Insert Molding LWRT 6 Headlining board, Underbody Shield 1.0 mil.
V. 품질상태 품질인증서 IATF 16949 Certificate RC14001 Certificate