www.korlok.com Stainless Steel Seamless Tubes AP/BA/EP
Fine Stainless Steel Seamless AP Tubes for Instrumentation & High Tech Application Features (특징) Made of high quality raw materials Strict control of tolerances in outside diameter as well as wall thickness in accordance with ASTM A269 Extra fine surface in both outside and inside Excellent internal roughness according to state of the art technology Fully bright annealed for outstanding corrosion resistance Exact hardness for proper tubing 고품질의 스테인레스 스틸을 모제로 사용 ASTM A269에 따른 외경 및 두께의 허용공차에 대한 철저한 관리 최신 생산기술 및 철저한 관리에 따른 튜브 내외면의 뛰어난 조도 Bright Annealed 방식에 의한 뛰어난 내압성 배관작업에 용이한 경도 Materials ASTM A213/A269 TP316/TP316L How to Order Kor-Lok Tubes are ordered by part number a shown index. Nomenclature for Tubes 08 T AP N - 089 Outside Diameter Kor-Lok Tube Roughnes of inner surface Brightness of outer surface Wall Thickness AP : Fine Seamless Tube BA : Super Clean BA Tube (R 3.0μm ) EP : Super Clean EP Tube (R 0.7μm ) N: Flat / 무광 B: Bright / 유광 Tube O.D Designation Tube Inch 1/8 3/16 1/4 5/16 3/8 1/2 5/8 3/4 7/8 1 O.D mm 3.17 4.76 6.35 7.93 9.52 12.70 15.87 19.05 22.22 25.40 Designation 2 3 4 5 6 8 10 12 14 16 Tube O.D(mm) 6 8 10 12 15 16 18 20 22 25 Designation M06 M08 M10 M12 M15 M16 M18 M20 M22 M25 Wall Thickness Designation Designation 089 124 165 211 mm 0.89 1.24 1.65 2.11 inch 0.035 0.049 0.065 0.085 Designation 100 150 200 250 mm 1.00 1.15 2.00 2.50 Note : Brightness of outer surface is adopted for AP tubes only. In case of BA/EP tubes are ultra precision bright surface. (튜브외경 광택의 선택은 AP 튜브에만 적용되며, BA/EP튜브의 경우는 유광으로 공급됩니다.) 2 UNION METAL INDUSTRIAL CO., LTD.
Standard Specification/AP Tubes Fractional(Inch) Size Part N o. Outside Diameter Wall Thickness Weight Working Pressure(bar) / Temperature( ) inch mm Inch mm Kg/m @20 @100 @200 @300 @400 02TAPN -071-SS 1/8 3.18 0.028 0.71 0.059 04TAPN -089-SS 1/4 6.35 0.035 0.89 0.122 309 242 203 182 167 04TAPN -124-SS 1/4 6.35 0.049 1.24 0.159 496 389 326 292 269 06TAPN -089-SS 3/8 9.53 0.035 0.89 0.193 198 155 130 117 107 06TAPN -124-SS 3/8 9.53 0.049 1.24 0.257 310 243 204 183 168 08TAPN -089-SS 1/2 12.70 0.035 0.89 0.263 146 114 96 86 79 08TAPN -124-SS 1/2 12.70 0.049 1.24 0.356 226 177 149 133 122 08TAPN -165-SS 1/2 12.70 0.065 1.65 0.456 327 256 215 192 177 10TAPN -124-SS 5/8 15.88 0.049 1.24 0.454 178 139 117 105 96 12TAPN -124-SS 3/4 19.05 0.049 1.24 0.553 146 115 96 86 79 12TAPN -165-SS 3/4 19.05 0.065 1.65 0.720 209 164 137 123 113 16TAPN -165-SS 1 25.40 0.065 1.65 0.982 153 120 101 90 83 16TAPN -211-SS 1 25.40 0.085 2.11 1.232 205 161 135 121 111 In case of flat surface, add B instead of N (유광의 경우, N대신 B표기) Metric Size Part N o Outside Diameter Wall Thickness Weight Working Pressure(bar)/Temperature( ) mm mm Kg/m @20 @100 @200 @300 @400 M06TAPB -100-SS 6 1.0 0.125 390 306 256 230 211 M08TAPB -100-SS 8 1.0 0.175 281 221 185 166 153 M10TAPB -100-SS 10 1.0 0.225 220 173 145 130 119 M12TAPB -100-SS 12 1.0 0.275 181 142 119 107 98 M12TAPB -150-SS 12 1.5 0.394 308 241 202 181 167 M15TAPB -150-SS 15 1.5 0.507 240 189 158 142 130 M16TAPB -150-SS 16 1.5 0.544 224 176 147 132 121 M18TAPB -150-SS 18 1.5 0.619 197 155 130 116 107 M20TAPB -200-SS 20 2.0 0.901 251 196 165 148 136 M22TAPB -200-SS 22 2.0 1.000 226 177 149 133 122 M25TAPB -200-SS 25 2.0 1.150 197 154 129 116 107 M25TAPB -250-SS 25 2.5 1.410 251 196 165 148 136 In case of flat surface, add N instead of B (유광의 경우, B대신 N표기) Basic length per unit is 6 meter. Other Size Tubes / Roll Tubes / Welded Tubes are also available upon request. (한본당 길이는 6미터 입니다. 상기표에 기재되어 있지 않은 규격의 튜브, 롤튜브, 용접형튜브도 공급 가능합니다.) Note : Above information shown in above table are theoretical and reference only. (상기 정보는 이론적인 데이타이며, 참조용입니다.) UNION METAL INDUSTRIAL CO., LTD. 3
Super Clean & Ultra Precision Seamless BA/EP Tubes for Semiconductor & Display In advanced technology areas such as semiconductor equipment and ultra high vacuum equipment, high quailty and a high degree of cleanliness are extremelyimportant requirements for the parts of manufacturing equipment. SUPER CLEAN SEAMLESS EP TUBES are manufactured using PRIMET, a material in which the impurities have been reduced to the absoulte minimum and nonmetallic inclusions and gas components have been reduced to the minimum possible. This tube meets the requirements for ultra high purity gas supply lines such as internal smoothness, cleanlines, improved corrosion resistance and reduced gas and particle emission from the metal. Thus, the tubes make a major contribution to improving performance of the semiconductor manufacturing equipment process. 최신의 생산 기술 및 촤상의 품질이 요구되는 반도체 및 디스플레이 산업에서는 제조 설비 및 장비에 사용되는 부품에 대한 완벽한 진공 및 청 정도가 가장 중요한 요소로 인식되고 있습니다. uni-primet EP Tube는 가스 및 비금속성 성분의 유입을 방지하기 위해 일본 다이또사의 VIM/VAR로 생산되어 내면 조도 및 청정도, 튜브의 가스 및 입자의 방출을 최소화하여 고순도 가스가 사용되는 반도체 및 디스플레이 생산 설 비 및 장비의 성능에 최적의 조건을 제공합니다. Guaranteed Levels of Chemical Components in (uni-primet 소재의 화학조성) Chemical Components : Wt% C Si Mn P S Cu Ni Cr Mo Al N* O* H* PRIMET Guaranteed Levels in Manufacturing Stage PRIMET Actual Levels in Manufactured Product PRIMET - VIM/VAR Guaranteed Levels in Manufacturing Stage Japanese Standard JIS G3459 SUS316LTP USA Standard ASTM A269 TP316L 0.010 0.30 0.40 Comparison of Cleanliness of uni-primet Tube and General AP Tube (uni-primet EP Tube와일반 AP Tube의 청정도 비교) 0.25 14.50 15.00 16.50 17.00 2.20 3.00 0.010 0.005 0.05 0.25 0.020 0.001 0.17 14.57 16.91 2.23 0.002 64 5 1.3 0.010 0.035 0.026 1.00 0.75 0.05 2.00 2.00 0.020 0.040 0.040 0.002 0.25 14.50 15.00 12.00 15.00 10.00 15.00 16.50 17.00 16.00 18.00 16.00 18.00 2.20 2.50 2.00 3.00 2.00 3.00 0.010 150 150 15 15 2.0 2.0 Guaranteed Level of Internal Roughness (uni-primet 의 내면조도) External 3.18mm OD 12.70 : R 0.5μm Ave. Diameter 12.70mm OD 25.40 : R 0.7μm Ave. 4 UNION METAL INDUSTRIAL CO., LTD.
Internal Roughness Statistics (내면조도) Electro-Polishing (BA와 EP 튜브 비교) BA Tube Surface x 300 BA Tube Surface x1000 EP Tube x300 EP Tube x1000 Weldability (uni-primet 소재와 일반 316L의 용접성 비교) Std.316L (1.6%Mn) uni-primet (0.3%Mn) uni-primet -VIM/VAR (0.05%Mn) Quality Assurance System (uni-primet 품질관리체계) uni-primet Tubes are subjected to the quality tests listed below. (uni-primet Tube는 다음의 품질 보증 시스템에 의하여 생산됩니다.) 1. First Material Tests Analysis of Chemical Constituents Analysis of Nonmetallic Inclusions Mechanical Property Test Ultrasonic Flow Detection Examination Inspection of Appearance and Dimensions 2. Second Material Tests Internal Quality Test Permeability Test Handness Test 3. First and Second Product Test Internal Roughness Measurement Tests Inspection of Appearance and Dimensions 4. Third Product Tests Internal Roughness Measurement Test Inspection of Appearance and Dimensions Moisture Measurement Test Oiliness Measurement Test 5. Fourth Product Tests The following tests are implemented at the request of customers ESCA : Electron Spectroscopy for Chemical Analysis. AES : Auger Electron Spectroscopy Corrosion Test Internal Surface Pitting Measurement Elusion Ion Measurement Micro/Macro Tests Particle Measurement Test UNION METAL INDUSTRIAL CO., LTD. 5
Standard Specification/BA Tubes Part No. Outside Diameter Wall Thickness Tolerance mm(inch) mm O.D.(mm/inch) W.T. Roughness 04TBA-100 6.35 (1/4) 1.00 06TBA-100 9.53 (3/8) 1.00 ±0.07 / ±0.003 08TBA-100 12.70 (1/2) 1.00 08TBA-124 12.70 (1/2) 1.24 10TBA-124 15.88 (5/8) 1.24 ±0.10 / ±0.004 ±10% R 3.0μm ( Ra 12 ) 12TBA-124 19.05 (3/4) 1.24 12TBA-165 19.05 (3/4) 1.65 ±0.12 / ±0.005 R 4.0μm ( Ra 16 ) 16TBA-165 25.40 (1) 1.65 Basic length per unit is 4 meter. Other Size Tubes are also available upon request. (한본당 길이는 4미터 입니다. 상기표에 기재되어 있지 않은 규격의 튜브도 공급 가능합니다.) Standard Specification/uni-primet EP Tubes Part No. Outside DiameterWall Thickness Wall Thickness Length mm (inch) Tolerance Mm Tolerance mm Tolerance Roundness 02TEP-071 3.18 (1/8) +0.05 0.71 ±0.05 2,000 04TEP-100 6.35 (1/4) 1.00 ±0.05 4,000 06TEP-100 9.53 (3/8) +0.06 1.00 ±0.05 4,000 08TEP-100 12.70 (1/2) +0.07 1.00 ±0.05 4,000 08TEP-124 12.70 (1/2) 1.24 ±0.05 4,000 12TEP-124 19.05 (3/4) +0.09 1.24 ±10% 4,000 12TEP-165 19.05 (3/4) 1.65 ±10% 4,000 16TEP-165 25.40 (1) ±0.10 1.65 ±10% 4,000 +0.05 1/1000 Basic length per unit is 4 meter. Other Size Tubes are also available upon request. (한본당 길이는 4미터 입니다. 상기표에 기재되어 있지 않은 규격의 튜브도 공급 가능합니다.) Note : Above information shown in above table are theoretical and reference only. (상기 정보는 이론적인 데이타이며, 참조용입니다.) 6 UNION METAL INDUSTRIAL CO., LTD.
Technical Information Comparison of Chemacal Composition CHEMICAL COMPOSITION Code Standard C Si Mn P S Ni Cr Mo OTHER 304 304L 316 316L JIS SUS 304 0.080 1.00 2.00 0.040 8.00-11.00 18.00-20.00 - - AISI 304 0.080 1.00 2.00 0.045 8.00-10.50 18.00-20.00 - - ASTM TP 304 0.080 0.75 2.00 0.040 8.00-11.00 18.00-20.00 - - X5CrNi189 DIN Nr.1,4301 0.070 1.00 2.00 0.045 8.50-10.00 17.00-20.00 - JIS SUS 304L 1.00 2.00 0.040 9.00-13.00 18.00-20.00 - - AISI 304L 1.00 2.00 0.045 8.00-12.00 18.00-20.00 - - ASTM TP 304L 0.035 0.75 2.00 0.040 8.00-13.00 18.00-20.00 - - X2CrNi189 DIN Nr.1,4306 1.00 2.00 0.045 10.00-12.50 17.00-20.00 - JIS SUS 316 0.080 1.00 2.00 0.040 10.00-14.00 16.00-18.00 2.00-3.00 - AISI 316 0.080 1.00 2.00 0.045 10.00-14.00 16.00-18.00 2.00-3.00 - ASTM TP 316 0.080 0.75 2.00 0.040 11.00-14.00 16.00-18.00 2.00-3.00 - X5CrNiMo1810 DIN Nr.1,4301 0.070 1.00 2.00 0.045 10.50-13.50 16.50-18.50 2.00-2.50 - JIS SUS 316L 1.00 2.00 0.040 12.00-16.00 16.00-18.00 2.00-3.00 - AISI 316L 1.00 2.00 0.045 10.00-14.00 16.00-18.00 2.00-3.00 - ASTM TP 316L 0.035 0.75 2.00 0.040 10.00-15.00 16.00-18.00 2.00-3.00 - X2CrNiMo1810 DIN Nr.1,4404 1.00 2.00 0.045 11.00-14.00 16.50-18.50 2.00-2.50 - Proper Selection of Tubes / Tube의 올바른 선택 1. Use the guaranteed tubes for proper tubing and complete sealing performance as the surface and the tolerance of outside diameter of tubes are very important factors. 2. The materials of tubes are more soft than the tubes. 3. When the material of tubes is the same as tube fittings, the heat treated tubes shall be used. 4. Kor-Lok Insert (UI) shall be used together with PVC, PTFE, PFA tubes for the sealing. 1. Tube의 표면처리 상태 및 외경 크기는 Tube Fitting의 올바른 체결 및 배관의 밀폐에 대단히 중요한 요소이므로 반드시 검증된 Tube를 사용하여야 합니다. 2. Tube는 Tube Fitting의 재질보다 연질이어야 합니다. 3. Tube와 Tube Fitting이 동일 재질인 경우 Tube는 열처리 된 것을 사용하여야 합니다. 4. PVC, PTFE, PFA Tube와 Tube Fitting 체결시 배관의 밀폐를 위하여 반드시 Insert를 사용하여야 합니다. Benefits for using Tubes than Pipes / Tube의장점 1. Using Tubes is easier than Pipes in assembling and dissembling. 2. Using Tubes is economical and time saved than Pipes as tubes are lighter and easy to bend 3. Using Tubes is providing the complete sealing performance than piping as the ferrules and nuts are guaranteed the complete tightening. 1. Tube는 Pipe보다 체결 및 분리가 훨씬 용이합니다. 2. Tube는 Pipe보다 가볍고 절곡등이 쉬워 취급 및 배관작업이 용이함 으로 시간이나 비용면에서 경제적입니다. 3. Tube Fitting의 Ferrule및 Nut의 작용에 의한 밀폐성이 뛰어나며 절곡이 용이하여 체결부위가 적어 Tube는 Pipe보다 누설위험이 적습니다. UNION METAL INDUSTRIAL CO., LTD. 7
Head Office and Factory 133 Block-1Lot, Namdong Industrial Complex. 704, Gojan-Dong, Namdong-Gu, Incheon, KOREA. TEL:+82-32-821-6601 FAX:+82-32-821-6604 http://www.unilok.com E-mail:unilok@unilok.com Master Distributor Kor-Lok USA, LLC 15060 West Drive, Suite 100 Houston, TX 77053, USA TEL:+1-281-437-8400 FAX:+1-281-437-8437 http://www.korlokusa.com E-mail:michelle@korlokusa.com