www.shinsung-mold.com CERTIFICATION STATUS ISO9001 : 2015 ISO14001 : 2015 Quality Certificate Patent Certificate Patent Certificate Certificate of R&D Center Affiliated With Company HONESTY DILIGENCE CREATIVITY Venture Enterprise Certificate Certificate of Risk Assessment Certificate of Clean Workplace www.shinsung-mold.com
SHINSUNG PRECISION INTRO- DUCTION HISTORY We will to become a grobal company leading molding technology based on our corporate philosophy - integrity, faithfulness, creativity. Shinsung Precision Co., Ltd., established in 1996. has tried to become a company walking with clients, through thorough schedule management and quality goal accomplishment, based on our corporate philosophy - integrity, faithfulness, creativity. We will try to live up to your expectations, improving mold technologies by constantly challenging the future. Thank you for your interest in us and we will try to grow into a global company by more effort. Establishment of Shinsung Precision Acquired certificates of SQ-MARK (Hyundai, Kia Motors) Relocated to a larger factory Acquired ISO 9001 : 2015 certification Was registered as subcontractor of Shinyoung Co., Ltd. Registered partnership with Sungwoo Hitech Co., Ltd. Was newly established as corporation Relocated to a larger factory (Jang-dong, Dalseo-gu, Daegu) Established its R&D center Intro uced a new milling machine (RB - 5VM) Risk assessment approved by Korea Was registered as SsangYong Motor company s first-tire subcontractor Acquired ISO 14001 : 2015 certification Patent Registration (Mold apparatus for spring back preform) Three Panent Pendings with (Press cutting mold equipment with lifiting device) Development the Multi-Angle Shearing machine Patent Registration (A cutting edge for Press)
SHINSUNG PRECISION Manufacturing Process Overview 철저한 일정관리 목표품질 달성 Thorough schedule management Quality goal accomplishment ❶ 성형해석 MOLDING ANALYSIS LAY - OUT ❸ 2D 3D형 설계 2D AND 3D DESIGNING ❹ 패턴 & 주물 PATTERN & CASTING 금형제작시 발생할 수 있는 성형성문제를 사전 시뮬레이션을 통한 예상문제점을 보 완하여 LAY/OUT 설계에 적용함 공정별 성형내용, 구간, 방향 등의 세부사 양을 LAY-OUT을 기준으로 각 공정별 금 형설계를 실시함 LAY-OUT 도를 기준으로 해당공정의 모 든 부품의 재질, 사양, 작업구간, 방향 등 제작기준을 정하는 설계공정임 PATTERN에 주물사를 채우고 쇳물을 부 어 넣어 금형의 원재료인 주물소재를 만드 는 공정임 Through simulation formability-related problems that are expected to arise when making are remedied, and the correcting helps the designing of the layout. Mold-designing is done by process, Specilically, based on the layout detailed specifications such as molding contents, section, direction by process are drawn up. A designing process determing the production guidelines (e.g.materials of all the components, specifications, section to be dealt with, and direction for process) based on the layout. A process where molding sand is filled with the pattern and molten metal is poured into it, so the casting material, the raw meterial of the mold, is made. ❺ 가공데이터 ❻ 기계가공 ❼ 사상 및 조립 ❽ 금형 트라이아웃 MACHINING DATA PRODUCTION PROCESS _ ❷ 레이아웃 MACHNING SAND MARK & ASSEMBLY MOLD TRYOUT PATTERN 및 금형형상 가공을 NC DATA를 만드는 공정으로 기계가공의 기 준서가 됨 주물상태거나 STEEL 조립된 상채를 NC DATA를 이용 제품형상과 동일하게 가공 1차 면삭>2차면삭>황삭>중삭>정삭 순으로 가공함 기계가공 후 미세한 부분의 가공을 수작업으로 가공하는 공정으로 숫돌작업(기준사상) 그라인 딩, 날맞춤, DIE SPOTING 등의 작업이 있음 제작 완료된 금형을 시험생산하는 공정으 로 제품의 셩형성, 생산성 등을 확인하게 된다 A process when NC data for shaping the pattern and mold are created, which is a machining standard. A casting or smoething assembled with steel is shaped to the appearance of the product using the NC data in this order:1st face milling>2nd face milling>roughing>intermediate>fine A process where after machining the fine parts are worked by hand, including grinding(standard lapping) with sharpening stone, blade fiting, die spoting. The process is for pilot production of the produced mold. in the process, formability, productivity, etc. of the product are tasted. ❾ 판넬 검사 ❿ 금형이관 생산공정 (주)신성정공은 고객감동을 위해서 철저한 일정관리와 목표품질을 달성하기 위하여 최선을 다하며 끊임없는 연구개발로 지속적으로 발전하는 기업이 되겠습니다. To impress clients, Shinsung Precision Co., Ltd. it will try its best. More specifically, it will try its best for thorough schedule management and quality goal accomplishment. And it will improve constantky through continuous R&D effort. PANEL INSPECTION DELIVERY PANEL의 DIM S, FUNCTION 및 외간상 문제없이 양산이 가능한 상태를 만족한지 검사하는 공정 모든 검사가 완료된 금형을 고객에게 인도 하는 공정 A process where molding sand is filled with the pattern and molten metal is poured into it, so the casting material, the raw meterial of the mold, is made. The process of Delivering the completed mold to the customer. HONESTY DILIGENCE CREATIVITY_ 4 5
SHINSUNG PRECISION Multi-Aggle Cutting Die Fine adjustment of mold rotation angle can be made up to 30 left and right COIL THICKNESS COIL WIDTH LINE SPEED OSCILLATING ANGLE 0.5 ~ 3.2mm ~1,760mm (CUTTER LENGTH : 1,800mm) MIN 20 Stroke/min 30 (MAX 40 Scope of work Rectangular 0 MULTI-ANGLE CUTTING DIE _ Fine adjustment of mold rotation angle can be made up to 30 left and right, and can be cut into required shape of various angles such as trapezoid or triangle in addition to square or rhombus shape. Improved productivity and increased cost-reduction effect due to the omission of production process of cutting mold for press method and reduction of raw materials. Diamond shape Trapezoid Triangle 30 (MAX 40 30 (MAX 40 30 (MAX 40 HONESTY DILIGENCE CREATIVITY_ 6 7
SHINSUNG PRECISION Mold Products CROSS MBR LWR OTR INR UPR PNL DA-UPR LHD MOLD PRODUCTS _ FUEL TANK PNL CTR FLR CTR SUNROOF Shinsung Precision co., Ltd. specializes in manufacturing press molds for vehicle bodies. It is trying its best for client safisfaction by minimized and precision is secured through 3-D precise scanning. Also, its products are exported to the global market, local export. HOOD OTR HOOD INR FRONT DOOR INR HONESTY DILIGENCE CREATIVITY_ 8 9
SHINSUNG PRECISION Automotive Components Products 신성정공 금형을 통한 생산부품 CENTER PILLAR DOOR FRONT RAIL ROOF SIDE PNL BACK FUEL TANK PNL DASH HOOD OUTRE TRUNK LID INR TRUNK LID OUTER TAL GATE OUTER SIDE OTR HOOD INR AUTOMOTIVE COMPONENTS PRODUCED BY SHINSUNG PRECISION S MOLDS _ 신정정공 금형을 통한 자동차부품 BUMPER SEAT CROSS WHEEL HOUSE SIDE MBR PNL RR FLR RR SIDE SILL (주)신성정공은 품징경영을 위해 ISO 9001 : 2015 국제품질경영시스템과 ISO 14001 : 2015 국제환경 경영시스템을 인증받았으며 HMC/KMC의 협력업체 품질관리시스템인 SQ-MARK인증 획득으로 고객이 만족하는 금형을 제작하기 위하여 노력하고 있습니다. MBR REAR FLOOR SIDE PLR FRT INR LWR PNL QUARTER PNL CTR FLR CTR DOOD OUTER For quality management, Shinsung Precision has passed the certificatons of the ISO 9001 : 2015 international quality management system and the ISO 14001 : 2015 International environment management system, and it is trying to manufacture molds satisfactory to clients by obtaining HMC and KMC s quality control system certification for snbcontractor SQ-MARK HONESTY DILIGENCE CREATIVITY_ 10 11
SHINSUNG PRECISION Our Facilities 신성정공 생산설비 현황 PRESS EQUIPMENT 설비명 제작업체 모 델 규 격 FACILITY MANUFACTURER MODEL STANDARD PRESS-700TON SSANGYONG DE2P-700 2,700X1,600 PRESS-1300TON SIMPAC DE3P-1300 4,200X2,400 PRESS-1500TON KOJIMA OY-250 4,000X3,750 PRESS-2000TON SIMPAC DE4P-2000 5,000X2,500 DIESPOTT G - 30TON DONGHWA DH-4-15 2,000X1,500 DIESPOTT G - 30TON AMINO PD-050-U 4,000X2,500 MACHINING EQUIPMENT 설비명 제작업체 모 델 규 격 FACILITY MANUFACTURER MODEL STANDARD NC-1호기 WIA KV-90 2,000X850 NC-2호기 SNK RB-2N 2,600X1,200 NC-3호기 WELE LB425 2,400X4,000 NC-4호기 SNK RB-4VM 2,000X4,000 NC-5호기 SNK RB-5VM/CS 2,500X5,000 3D LASER CUTTING M/C OUR FACILITIES _ MODEL ML3122VZ1 TABLE 3,100 X 2,200(mm) 설비보유현황 (주)신성정공은 고정밀도를 갖춘 설비와 숙련된 기술을 통해 최고의 품질을 실현합니다. Shinsung Precision co., Ltd. realizes the best quality through high-precision facilities and proticient skills. 3D CMM MODEL RS2015A TABLE 7,000 X 2,500 X 350(mm) 측정범위 MEASURING RANGE X 6,300mm / Y 1,500mm / Z 1,800mm UCC-Lite2cmm Controller PH10M Prob head + Auto Change Rack HONESTY DILIGENCE CREATIVITY_ 12 13
SHINSUNG PRECISION Technology Research Institute Leading The Future CEASELESS R&D MAXMIZATION OF CLIENT SATISFACTION MAXMIZATION OF COMPETITIVENESS INFORMATIZATION OF TECHNOLOGIES INFORMATIZATION OF TECHNOLOGIES R&D OF NEW PRODUCTS AND TECHNOLOGES RESEARCH ON MOLD STRUCTURE INTERPRETION AND PROCESS IMPROVEMENT TECHNICAL SUPPORT FOR NEW PRODUCTS COMMERCIALIZATION OF PRODUCTS QUALIYTY CONTROL FOR CLIENT SATISFACTION COST REDUCTION THROUGH STRUCTURE INTERPRETATION (MSC INTERPRETATION) PATENT MANAGEMENT AUTHENTICATION INFORMATION MANAGEMENT STANDARDIZATION OF DRAWINGS OF COMPONENTS AND MOLDS STANDARDIZATION OF TECHNICAL MATERIALS DI E DESIGN PROGRAM : CATIA(3D) STAMPING SIMULATION PROGRAM : PAM-STAMP 3D RESEARCH & DEVELOPMENT _ Shinsung Precision established its institute in October 2013 to grow into A global company leading molding technology. its vision. Its specialized reseachers are trying their best to conduct technology research with the use of CAE interpretation and CAD/CAM. Division Program We Have Classification Program Number DAD / CAM ANALYSIS Mold Design Mold View CAM CAE CATIA (3D) MOD VIEW POWER SHAPE PAM - STAMP 1 2 3 1 AUTO CAD (2D) #D TOOL POWER MILL AUTO FORM 4 1 4 2 HONESTY DILIGENCE CREATIVITY_ 14 15