I (34 ) 1. (10 ) 1-1. (2 ) 1-2. (1 ) 1-3. (2 ) 1-4. (2 ) 1-5. (1 ) 1-6. (2 ) 2. (8 ) 2-1. (3 ) 2-2. (5 ) 3. (3 ) 3-1. (1 ) 3-2. (2 ) 4. (6 ) 4-1. (2 )

KS 인증공장심사항목해설서 2013. 3 한국표준협회

I (34 ) 1. (10 ) 1-1. (2 ) 1-2. (1 ) 1-3. (2 ) 1-4. (2 ) 1-5. (1 ) 1-6. (2 ) 2. (8 ) 2-1. (3 ) 2-2. (5 ) 3. (3 ) 3-1. (1 ) 3-2. (2 ) 4. (6 ) 4-1. (2 ) 4-2. (4 ) 5. (7 ) 5-1. (4 ) 5-2. (3 ) - 2 -

Ⅱ. (10 ) 1. (4 ) 2. (4 ) 3. (2 ) Ⅲ. (17 ) 1. (5 ) 2. (5 ) 3. (7 ) Ⅳ. (25 ) 1. (7 ) 2. (5 ) 3. (9 ) 4. (4 ) Ⅴ. (8 ) 1. (2 ) 2. (4 ) 3. (2 ) Ⅵ. (6 ) 1. (1 ) 2. (3 ) 3. (2 ) - 3 -

Ⅰ. 표준화일반 (34 점 ) 1. 사내표준화 품질경영체제구축및이행 (10 점 ) 1-1. 경영책임자의품질인식 (2 점 ) 1 KS?(2 ) o KS o KS, KS, o KS,,,,, o, KS, o - 4 -

1-2. 사내표준구축및이행 (1점) 1 KS, (KS),?(1 ) o o, KS KS o KS,,, KS, o KS o, o,,, o, KS o, - 5 -

o KS -,,, (),, ( ),,, ( ) ( ),,,,, (, ),,,, o -, ISO, EN, JIS -, KS ISO o,,,,,,, o,,,,,, - o, - 6 -

1-3. 품질경영계획수립및이행 (2점) 1 ( ),?(1 ) 2?(1 ) 1, 20 o, KS KS, o -,,,,,,,,,,,, - (KPI: Key Performance Index) ( ) 20% - -, o, - 7 -

1 ( ),?(1 ) o o o ( ) o 2?(1 ) 1, 20 o o - 8 -

1-4. 품질관리또는품질경영부서독립운영및업무 (2 점 ) 1?(1 ) ISO 2?(1 ) ISO, 1 20 o. o ( ), o - - ㆍ - - ㆍ -, - - - - - 9 -

1?(1 ) ISO o 2?(1 ) ISO, 1 20 o * : o - 10 -

1-5. 지속적개선활동의운영 (1 점 ) 1 ( :,, TFT ), ( )?(1 ) ISO o. o,, -, o (,, TFT,, ) * o - 11 -

1-6. 품질시스템내부심사실시 (2 점 ) 1 ( 1 /1 )? ISO 2? ISO 1 20 o -. - - - KS o, - KS o KS, KS o KS ( 2, 3 ), KS A 19011 o,, 1 1, - 12 -

-, 1 ( 1 /1 )? ISO o o -,,,,,,,,, o 2? ISO 1 20 o - 13 -

2. 소비자보호체계구축및이행 (8점) 2-1. 소비자불만처리규정및로트추적 (3점) 1?(1 ) ISO 2,?()(1 ) ISO 3?()(1 ) 1, 2 20 o,. o,,. o KS KS - - 14 -

- -, -, -, o -,,,,,,, 1?(1 ) o o - - KS Q 10002,,,,,, o 2, ()?(1 ) - 15 -

o o,,,,, 3 ()?(1 ) o o - 16 -

NO : :,, /,,, : : / / / () / - 17 -

2-2. 제품구매정보제공의규정및이행 (5 점 ) 1 (, )?(1 ) 2?(2 ) 3?(2 ) o, o,. o o KS A ISO/IEC GUIDE 14( ) - - - - - -,, - - 18 -

- - - - - / - - () -,,,,, - (IEC Guide 109 ISO Guide 64 ) o,,. o,. o - - -, - / o (KSA ISO/IEC Guide51:2003, 6.4.4 ). o, -,,,,,,,, / /( KS ) - 19 -

1 (, )?(1 ) o o -,, -,,,,,,,, / / - 20 -

2?(2 ) o 3?(2 ) o - 21 -

3. 작업환경및안전관리 (3 점 ) 3-1. 종업원안전관리 (1 점 ) 1 ( ), ( )?(1 ) ISO o. o - o,, -,,,,,,,,,,, - 22 -

o -,,,,,,,, -,,. o o o ( ) - 23 -

3-2. 청정활동및친환경경영 (2 점 ) 1,,?(1 ) ISO 2 (,,,,, )?(1 ) ISO o (Seiri), (Seidon), (Seiso), (Seiketsu), (Shitsuke) 5 5S - KS o,, o 5 - : - : - :,,,, - : - : o ISO 14000, ISO 14000-24 -

1,,?(1 ) ISO o, o 2 (,,,,, )? ISO o o - 25 -

4. 교육훈련 (6점) 4-1. 교육훈련계획수립 (2점) 1 2 o - - o -, KS o KS Q 10015 ( ) -,,,, o 4 -,,, o -,,,,,,, - 26 -

1?(1 ) o o KS Q 10015, 2,?(1 ) o - 27 -

4-2. 교육 훈련실시 (4 점 ) 1,,?(1 ) 2 50% 3?(30% 2, 20% 1 )(3 ) 20 30% 3 / 20% 2 o o 100% 80% o,,, o,,, - o,, KS, - :, 1,,?(1 ) - 28 -

o,, -, 2 50% 3?(30% 2, 20% 1 )(3 ) 20 30% 3 / 20% 2 o - 29 -

5. 품질관리담당자 (7 점 ) 5-1. 품질관리담당자의자격및경력 (4 점 ) 1?(1 ) 2 3 1?(3 ) o KS,,,. o KS,, o (), o 46 -,, - o 3 ISO, KS 3-30 -

1?(1 ) o 2 3 1?(3 ) o o 3-31 -

5-2. 품질관리담당자의업무수행능력 (3 점 ) 1 8?(1 ) 2 8?(2 ) o 8, - - ㆍ - - -, - - - - o, o 8, - - 32 -

1 8?(1 ) o, o 2 8?(2 ) o 8-33 -

Ⅱ. 자재관리 (10 점 ) 1. 자재표준규정 (4 점 ) 1?(2 ) 2 (KS), (KS)?(2 ) o o KS,,,, o (KS F 4009), (, :,, :,,,, :,,,,, - KS o -, ISO, JIS, ASTM - 34 -

- KS, 1?(2 ) o o 2 (KS), (KS)?(2 ) o - - 35 -

2. 인수검사실시 (4 점 ) 1?(1 ) 2?(1 ) 3,?(1 ) 4?(1 ) o ( ) - (sample) " ". -,. o,, -,, o -,,, 1-36 -

-, -, o, o -,., -, -,,,,, -,,,. - 37 -

,, -.,. -, o - - - ( : 1, 1 ) "KS Q ISO 24153:2012 ", -, "KS Q ISO 11648 " - - 38 -

( n=1 ), -,,, -,, - -,,, - -,,, < >. KS, KS L 5110 KS F 2502 KS F 2534, 2527, 1 /,,.,, 1 /,, - 39 -

KS F 2505, 1 /, 2534 KS F 2504, 2503 KS F 2529, 1 / 2533 KS F 2544 KS F 2504, 2503 KS F 2529, 2533 KS F 2525 1 / 1 / KS F 2534 KS F 2512 1 / KS F 2534 KS F 2516 1 /, 1 KS F 2505 1 / NaCl KS F 2534 1 / KS F 2508 1 /2( ), 1 / PH,, KMN04 1 /1 1 /6 KS F 4049 KS F 2563 ( ) KS KS - 40 -

o - -,,,,,,, 1?(1 ) o 2?(1 ) o - 41 -

3,?(1 ) o 4?(1 ) o - 42 -

3. 인수검사결과의활용 (2점) 1?(, )(1 ) 2,?)(1 ) o, o KS o, - 3% (1/1-) - PE :, < > cpk 3% 40Mpu 2.6 60Mpu 0.1 5 1.33 1.33 k - 43 -

1?(, )(1 ) o ( ), 2,?(1 ) o ( ) o ( ),, - 44 -

Ⅲ. 공정관리 (17 점 ) 1. 공정관리규정및실시 (5 점 ) 1?(2 ) 2?(3 ) o,, o KS,,, -,, o KS, - o KS, o, -, - 45 -

o,,,, - KS A 3201 5 1?(2 ) o o o,,,, 2?(3 ) o o - 46 -

2. 중간검사규정및실시 (5 점 ) 1?(2 ) 2?(3 ) o o. o,,,,,,,. 1?(2 ) o o 2?(3 ) o - 47 -

3. 작업표준적합성과활용 (7 점 ) 1?(2 ) 2?(2 ) 3 ( )?(3 ) o o - ( ;, ) o,,,, o -. o () - 48 -

-, * : - : - :, - :, - : - : - - - 1?(2 ) o ( ) o 2?(2 ) - 49 -

o o o, 3 ( )?(3 ) o - 50 -

Ⅳ. 제품의품질관리 (25 점 ) 1. 제품품질기준의규정 (7 점 ) 1 (KS) (2 ) 2 (KS)?(3 ) 3, (2 ) o KS KS. (KS ) KS o KS KS - KS o KS, - KS CPk 10 10.0 19.01 0.99 0.88 1. - 51 -

21 21.0 25.01 0.60 0.71 2 11 11.0 17.00 1.32 0.76 9 9.0 13.38 0.56 0.62 1 (KS) (2 ) o (KS) 2 (KS)?(3 ) o KS 3, (2 ) o KS, - 52 -

2. 제품검사방법 (5 점 ) 1,,,,?(2 ) 2 KS (3 ) o KS o KS KS o o - (conformity assessment):,,,,, - (testing) : - (inspection) :,, (examination) - : - : - : - 53 -

< > o - KS KS - -, 24 1 1, o - KS KS - KS KS Q ISO 24153 ( ),,,,,,,, -,,, "KS Q ISO 11648 " o - KS - 54 -

-,,,, (AQL) (n) (c) (KS Q ISO 2859 ) - (KS Q ISO 3951 ) * KS - KSA ISO 3951-5( ) 5 : () (AQL) - KSQ ISO 3951-3 3951 - KSQ ISO 10725 - KSQ ISO 13448-1 (APP) 1 : APP - KSQ ISO 13448-2 (APP) 2 : 1 - KSQ ISO 21247 - KSQ ISO 2859-1 5 3 : (AQL) 2 - KSQ ISO 8422 : - KSQ ISO 8423 (, ) - KSQ ISO 8550-3 3 : - KSQ ISO TR 8550-1 1 : o -. 28. - - 55 -

o - -,, - (,, ) - ( ) 1,,,,?(2 ) o 2 KS (3 ) o KS - 56 -

3. 제품검사실시 (9 점 ) 1?(2 ) 2,?(2 ) 3?(2 ) 4?(3 ) o. o, o, - 5% -,, 1?(2 ) - 57 -

o 2,?(2 ) o, 3?(2 ) o,, ( ), 4?(3 ) o - - 58 -

4. 제품검사결과분석및활용 (4 점 ) 1?(2 ) 2, (2 ) o, o,, o * : [Process Capability Index : Cp] o - C p 규격의폭규격한계 = = 산포의폭 관리한계 ± 한계 = :, : - 59 -

- 60 -

* (Cp) o - 61 -

* (Cp) o - ± ± ± ± ± ± - 1.5 ± ± ± ± ± ± - 62 -

o, o KS CPk 1?(2 ) o -, 2, (2 ) o (),, - 63 -

Ⅴ. 제조설비의관리 (8점) 1. 주요제조설비의보유 (2점) 1?(1 ) 2?(1 ) o,,, KS - -,,, o o - ( ), o, - 64 -

1?(1 ) o 2?(1 ) o o - 65 -

2. 제조설비의관리 (4 점 ) 1?(1 ) 2?(1 ) 3?(1 ) 4,?(1 ) o ",,,, " o KS o,,,, o o,,, - (,,,, ),,,, o * : - 66 -

- :, - :, - :, - :,, - :,, - :, - :,, 1?(1 ) o 2?(1 ) o 3?(1 ) o 4,?(1 ) o, - 67 -

3. 설비의윤활관리 (2 점 ) 1?(1 ) 2?(1 ) 1 20 o, ( ),, -, -,,,,,, o -, -,,, (+ ), (IP: Improved Production) (RMC:Reduced Manufacturing Cost) o,,,, - 68 -

o - - - - -, * NO NO (l) (l) *,,,,, 1, o -,,,, -, 1?(1 ) o o - 69 -

2?(1 ) 1 20 o - 70 -

Ⅴ. 검사설비의관리 (6 점 ) 1. 시험 검사설비의보유 (1 점 ) 1?(1 ) o 3 - -, o - -,, - - - - - - o - 71 -

- - - 1, -,, -, - o o - 72 -

2. 시험 검사설비의설치및성능유지 (3 점 ) 1?(1 ) 2?(1 ) 3? (1 ) o " o, o, 1 ( ), o -,, -, o -, -,, - -, - 73 -

- -,, -, -,, (modification) 1?(1 ) o o, 2?(1 ) o 3? (1 ) o - 74 -

3. 시험 검사설비의국가측정표준과의소급성체계관리 (2 점 ) 1?(1 ) 2 ( )? (1 ) o - " ( 遡及性 )",, ( 較正 ) - "", - "",, -, (dispersion) - (KOLAS G-005). o, - 75 -

-,, o 1?(1 ) o 2 ( )? (1 ) o - 76 -