The problem statement Air LOSS. LOSS.
The problem statement
The problem statement
The Goal statement Base Line 1,864 / Goal 1,677 / Entitlement 1,584 / 2001 LOSS 10%
Define of Physical Output
Defining a Defect DEFECT Base line loss Loss 10% 1ump,2ump
) Loss AIR LOSS? Joint Fitting / open TYPE
Cause and Effect Matrix
PLAN of DATA Collection
Pareto Chart of Air (2001.1~2001.6) Pareto Chart for Factor Quantity % 100 ) 1G 42632 32 100000 80 ) 2G 39894 30 ) 3G 37352 28 Count 50000 60 40 20 Percent ) 7755 7 0 0 ) 4055 3 131688 100 Defect Count Percent Cum % G G G 42632 39894 37352 7755 4055 32.4 30.3 28.4 5.9 3.1 32.4 62.7 91.0 96.9 100.0 Others ) AIR 90%
) Air I an d M R C h art fo r A IR Individual Value 1 0 0 0 5 0 0 0 1 111 1 1 S u b g r o u p 0 1 0 0 2 0 0 1 1 1 U C L = 1 1 5 1 M e a n = 7 1 3. 7 L C L = 2 7 6.3 Moving Range 7 0 0 6 0 0 5 0 0 4 0 0 3 0 0 2 0 0 1 0 0 0 1 1 1 1 1 1 1 U C L = 5 3 7. 3 R = 1 6 4. 4 L C L = 0.
) I a n d M R C h art for Individual Value 6 0 0 0 0 5 0 0 0 0 4 0 0 0 0 3 0 0 0 0 2 0 0 0 0 1 0 0 0 0 0 1 111 1 1 1 1 1 11 1 1 1 1 U C L = 5 7 6 6 1 M e a n= 3 1 2 0 5 L C L =4 7 4 8 S ub g ro up 0 1 0 0 2 0 0 Moving Range 4 0 0 0 0 3 0 0 0 0 2 0 0 0 0 1 0 0 0 0 0 1 1 1 1 1 1 1 1 1 U C L = 3 2 5 0 2 R =9 9 4 8 L C L =0.
Individual Value 30 20 10 0-10 I and MR Chart for 1 1 1 1 111 1 1 1 11 1 1 1 1 1 11 1 1 1 1 111 1 1 1 111 1 1 1 1 1 11 1 1 111 1 1 11 1 111 1 11 1 1 11 111 11 Subgroup 0 100 200 UCL=17.08 Mean=10.99 LCL=4.896 ( ) I and MR Chart for Moving Range 15 10 5 0 1 1 1 UCL=7.486 R=2.291 LCL=0 Individual Value 100 50 0 Subgroup 0 100 200 1 1 1 1 1 1 1 1 1 UCL=90.18 Mean=56.9 LCL=23.62 Moving Range 60 50 40 30 20 10 0 1 1 1 1 1 UCL=40.88 R=12.51 LCL=0
DATA AIR :M3/Hr : 46 L/MIN : 200 L/MIN : 420L/MIN
9 16
DATA * * *. AIR * * S/V * * AIR *O-RING * * * * * * *
) ) LOSS LOSS 1 2 - - - AIR LEAK - AIR
Action Action 1: 1: AIR AIR LEAK LEAK SEAL - LEAK SEAL (134EA) (1581) 1 (9) 46 582, 2 (10) 88 1,050 134 1,632
Action Action 2 2 : : AIR AIR BLOWER ( ) HOT AIR LOSS CHECK VALVE LEAK BLOWER Heating Time Dry Air AIR ACTOIN CHEAK VALVE Heating Time AIR
()
1. LEAK -.1632(/HR)7() 24HR 300= 82,252,000 2. AIR -. 792(/HR)7() 24HR 340= 45,239,000 : 127,491,000/ 1. 2.AIR 3. PEAK
X Proess Mapping 35 1 C&E Multi-Vari 20 (FMEA) 8 X 8 Control Plan 2 X
Data : e-energy System,, : 339,462/* 330= 112,022 /