HNK CNC HORIZONTAL BORING & MILLING MACHINE HBSeries The world wide leader in machine tools HNK MACHINE TOOL CO., LTD.
HB SERIES HNK CNC HORIZONTAL BORING & MILLING MACHINE MODELS HB-110 Spindle Diameter X-axis Travel Y-axis Travel Z-axis Travel W-axis Travel Rotary Table Size HB-130CX HB-110 Φ110 mm (4.3ʺ) 1,600 mm (63.0ʺ) 1,500 mm (59.1ʺ) 1,200 mm (47.2ʺ) 500 mm (19.7ʺ) 1,150 1,250 mm (45.3 49.2ʺ) 2 HB-130CX Φ130 mm (5.1ʺ) 4,000 mm (157.5ʺ) 2,300 mm (90.6ʺ) 1,300 mm (51.2ʺ) 700 mm (27.6ʺ) 1,600 4,000 mm (63.0 157.5ʺ) 1,600 1,600 mm (63.0 63.0ʺ) /150LH HB-130S/130 HB-130S Φ130 mm (5.1ʺ) Spindle Diameter X-axis Travel 2,000 mm (78.7ʺ) Y-axis Travel 1,500 mm (59.1ʺ) Z-axis Travel 1,300 mm (51.2ʺ) W-axis Travel 700 mm (27.6ʺ) Rotary Table Size 1,400 1,600 mm (55.1 63.0ʺ) Spindle Diameter X-axis Travel Y-axis Travel Z-axis Travel W-axis Travel Table Size Rotary Table Size HB-130 Φ130 mm (5.1ʺ) 3,000 mm (118.1ʺ) 2,300 mm (90.6ʺ) 1,600 mm (63.0ʺ) 700 mm (27.6ʺ) 1,600 1,800 mm (63.0 70.9ʺ) Φ150 mm (5.9ʺ) Spindle Diameter X-axis Travel 3,000 mm (118.1ʺ) Y-axis Travel 2,300 mm (90.6ʺ) Z-axis Travel 1,600 mm (63.0ʺ) W-axis Travel 700 mm (27.6ʺ) Rotary Table Size 2,000 2,200 mm (78.7 86.6ʺ) LH Φ150 mm (5.9ʺ) 4,000 mm (157.5ʺ) 2,500 mm (98.4ʺ) 1,600 mm (63.0ʺ) 1,000 mm (39.4ʺ) 2,000 2,200 mm (78.7 86.6ʺ) HNK MACHINE TOOL CO., LTD. 3
HB SERIES HEAVY DUTY RIGID BODY STRUCTURE Schematic Drawing of Table / Bed Slide way ROTARY TABLE ROTARY TABLE ROTARY BASE ROTARY BASE ROTARY ROTARY BED BED Schematic Drawing of Column Base / Column Bed Slide way COLUMN BASE COLUMN BASE COLUMN BED Stress-relieved cast iron bed, rotary table base, column body and spindle head. COLUMN BED Wide anti-abrasive slide way design. Schematic Drawing of Column / Spindle Head Slide way Note : The above structures are changeable as per each model. 4 HNK MACHINE TOOL CO., LTD. 5
HB SERIES Reliable Head Stock Design HNK's state-of-the-art head stock design ensures long lasting heavy duty and precision machining. HB-130 Series Oil and air mist (or grease) lubrication Built-in ultra-precision paired bearings Long nose spindle head Precise CNC spindle control Effective cooling system for minimal thermal expansion STD Spindle (W-axis : 500mm, 700mm) LH (Long Horn) Type Spindle (W-axis : 1,000mm) Spindle Head Cooling System Series Torque Charts HB-130 series 30min Operation Zone 30min Operation Zone Continuous Operating Zone Continuous Operating Zone 3000 2861N.m 22Kw 26Kw 3000 20 2406N.m 30 3358N.m 18.5Kw 25 2841N.m 10 1000 5 500 22Kw 2500 TORQUE (N.m) 15 1500 MOTOR POWER (KW) TORQUE (N.m) 2500 3500 25 20 15 1500 10 1000 MOTOR POWER (KW) HB-110 5 500 Precision B-axis Control Double Pinion Gear 0 73 SPINDLE SPEED (r.p.m) 220 706 0 3000 73 SPINDLE SPEED (r.p.m) 221 781 2500 Dual pinion gear design reduces gear backlash in given directions (Clockwide and counter-clockwide), ensuring longlasting precision rotary table positioning and repeatability. Continuous Operating Zone 50 2460N.m 45Kw 1794N.m 40 40 35 37Kw 30 1500 25 20 1000 15 10 500 TORQUE (N.m) TORQUE (N.m) 2500 45Kw 2182N.m 90 Degree Positioning Pin LH30min Operation Zone 50 MOTOR POWER (KW) 2500 [OPTION : 3,561 N.m at 120 rpm / 45kw] 30min Operation Zone Continuous Operating Zone 2022N.m 37Kw 30 1500 25 1000 20 15 500 10 5 0 6 200 SPINDLE SPEED (r.p.m) 600 35 MOTOR POWER (KW) 5 0 174 SPINDLE SPEED (r.p.m) 524 HNK MACHINE TOOL CO., LTD. 7
HB SERIES Accessories Attachments ATC Various number of automatic tool changer (ATC) tool magazines can be added on to all HB series machines that provide you with continuous and unmanned operation. 40 Tools (Standard) Right Angle Attachments (L=420, 500mm) Universal Angle Attachments (L=600mm, 1 deg. Manual) ATC 40/60/90/120 tool magazine available Fully enclosed magazine for safety 60 (2.4") Various types of pull studs : MAS-Ⅰ, MAS-Ⅱ& others 145 (5.7") 160 (6.3") 55 (2.2") Ø400 (15.7") Max. tool diameter : 240mm(9.4") Max. tool length : 400mm(15.7") Max. tool weight : 25kg(55lbs) Ø69.85 (2.8") Ø130 (5.1") 220 (8.7") - Option 60 Tools 90 Tools 120 Tools Special Angle Attachments (300~1100mm) Spindle Support 261(10.2") 160 (6.3") 13 147 (0.5") (5.8") 220(8.7") 40 (1.6") 220(8.7") Facing Head Ø69.85 (2.8") Ø128.57 (5.1") 33 (1.3") 82(3.2") 247(9.7") 173(6.8") 230(9.1") 150~300 (5.9~11.8ʺ) Diameter Max. speed Description Unit HB-series mm Φ510 rpm 120 Note : Customized features can be applicable. APC (Automatic Pallet Changer) MAX.365(14.4") MAX.110(4.3") Ø200 (7.9") Ø510(20.1") 120 (4.7") 420 (16.5") 540 (21.3") Manual Facing Head Auto. Facing Head 59 131 (2.3") (5.2") 190(7.5") 40(1.6") 230(9.1") 8 HNK MACHINE TOOL CO., LTD. 9
HB SERIES RMP60 TS27R Easy Maintenance Guide The screen is provided for the operator s easy maintenance and operation. Splash Guard Standard Open Type Table Enclosure Type Guard You can check the signal and alarm messages from each unit for easy maintenance. Table Operator Guard Type Full Fence Type Guard Periodic checkup The operator keeps getting the information on the maintenance items like oil fill-up time and daily check-up points. Spindle load check-up It shows the spindle load status its limitation value can be re-set up 10 HNK MACHINE TOOL CO., LTD. 11
1,100 100 1,600 1 (43.3") (3.9") (63.0") (3. 10,134 (399. 5,180 (203.9") HB SERIES Dimension 6,800 (267.7") 1,250 110 (49.2") (4.3") ST.2,300 (90.6") 8,600 (338.6") 50 (2.0") ST.700 (27.6 ) ST.1,600 (63.0 ) ST.1500 2200 ST.1500 150 (5.9 ) 150 (5.9 ) 2,000 (78.7 ) 8,600 (338.6") ST.700 (27.6 ) ST.1,600 (63.0 ) LH 150 (5.9 ) ST.1500 2200 8,750 (344.5") 2,000 (78.7 ) 1,000 (39.4") ST.1,600 (63.0") 9,070 (385.4") 1,400 (55.1 ) 150 (5.9 ) 7,485 (294.7") 2200 5,290 (208.3") 1,370 (53.9") ST.2,500 (98.4") LH ST.700 (27.6 ) ST.1,300 (52.2 ) ST.1500 (59.1 ) ST.1000 50 (2.0") 5,090 (200.4 ) 1,370 (53.9 ) ST.2,300 (90.6 ) 9,070 (385.4") 4,030 (158.7 ) 2,810 (110.6 ) ST.1500 (59.1 ) 1,400 (55.1 ) 7,485 (294.7") 1600 4000 ST.1500 ST.1000 ST.700 (27.6 ) ST.1,300 (51.2 ) 4,030 (158.66 ) 1,400 (55.1 ) ST.700 (27.6 ) ST.1,300 (51.2 ) 6,180 (243.3") 4,030 (158.7 ) 2,810 (110.6 ) 1,220 (48.0 ) ST.1500 (59.1 ) 4,030 (158.66 ) 30S(7ton) HB-130 7,485 (294.7") ST.700 (27.5") ST.1,300 (51.1") 1,220 (48.0 ) 6,180 (243.3") 4,030 (158.66 ) 7,485 (294.7") 50 (2.0") LH 4,990 (196.5") HB-130S(7ton) 4,030 (158.6 ) 1,220 (48.0 ) 2,810 (110.6 ) 4,030 (158.7 ) ST.1,500 (59.1 ) 50 (2.0 ) 6,180 (243.3")1,220 (48.0 ) 1,150 (45.3 ) 50 (2.0") 7,290 (287") ST.500 (19.7 ) ST.1,200 (47.2 ) 25 (1.0 ) 4000 1,250 110 (49.2") (4.3") ST.2,300 (90.6") 4,990 (196.5") 1,150 (45.3 ) 5,090 (200.4 ) 1,370 (53.9 ) ST.2,300 (90.6 ) 30S(7ton) HB-130S 50 (2.0 ) ST.700 (27.5") ST.1,300 (51.1") 7,145 (281.3") 6,800 (267.7") 25 (1.0 ) 10,134 (399.0") 4,030 (158.7 ) 6,180 (243.3") 1,220 (48.0 ) ST.1,500 (59.1 ) 5,180 (203.9") ST.500 (19.7 ) ST.1,200 (47.2 ) 7,145 (281.3") HB-130S(7ton) 7,290 (287") HB-130CX 1,100 100 1,600 100 1,100 (43.3") (3.9") (63.0") (3.9") (43.3") HB-110 165 (6.5") 165 (6.5") 2,000 (78.7") 8,750 (344.5") 2200 5,290 (208.3") ") ST.2,500 (98.4") ST.700 (27.6 ) ST.1,300 (52.2 ) 00 (59.1 ) 12 (158.6 ) 2,810 (110.6 ) 030 (158.66 ) 1,000 (39.4") ST.1,600 (63.0") 165 (6.5") 2,000 (78.7") 165 (6.5") HNK MACHINE TOOL CO., LTD. 13
HB SERIES HB Series Specifications Standard Accessories Built-in Coil Type Chip Conveyor Chip Cover for Slide Ways NC Indexing Table Every 0.001 (Every 90 indexing by lacate pin) Manual Pulse Generator (M.P.G) Work Light and Signal Light Spindle Cooling Unit Fanuc Servo Motors Hydraulic Power Unit Foundation Anchor Bolts/Pad Plates Tool retract recover Coordinate system rotation Helical interpolation Unit HB-110 HB-130S HB-130 HB-130CX LH Stroke X-Axis Travel (Table longitudinal) mm 1,600 (63.0ʺ) 2,000 (78.7ʺ) 3,000 (118.1ʺ) 4,000 (157.5ʺ) 3,000 (118.1ʺ) 4,000 (157.5ʺ) Y-Axis Travel (Table longitudinal) mm 1,500 (59.1ʺ) 1,500 (59.1ʺ) 2,300 (90.6ʺ) 2,300 (90.6ʺ) 2,300 (90.6ʺ) 2,500 (98.4ʺ) Z-Axis Travel (Column cross) mm 1,200 (47.2ʺ) 1,300 (51.1ʺ) 1,600 (62.9ʺ) 1,300 (51.1ʺ) 1,600 (62.9ʺ) 1,600 (62.9ʺ) W-Axis Travel (Spindle axial) mm 500 (19.6ʺ) 700 (27.5ʺ) 700 (27.5ʺ) 700 (27.5ʺ) 700 (27.5ʺ) 1,000 (39.3ʺ) Distance from Spindle Center to Table Surface mm 0~1,500 (0~59.0ʺ) 0~1,500 (0~59.0ʺ) 0~2,300 (0~90.5ʺ) 110~2,410 (4.3~94.8ʺ) 0~2,300 (0~90.5ʺ) 0~2,500 (0~98.4ʺ) Distance from Table Center to Spindle Nose mm 525~1,725 (20.6~67.9ʺ) 610~1,910 (24.01~75.1ʺ) 750~2,350 (29.5~92.5ʺ) 750~2,050(29.5~80.7ʺ) 850~2,450 (33.4~96.4ʺ) 835~2,435 (32.8~95.8ʺ) Table Table Size mm 1,150 x 1,250 (45.2 x 49.2ʺ) 1,400 x 1,600 (55.1 x 62.9ʺ) 1,600 x 1,800 (62.9 x 70.8ʺ) 1,600 x 4,000 (62.9 x 157.4ʺ) 2,000 x 2,200 (78.7 x 86.6ʺ) Rotary Table Size mm 1,150 x 1,250 (45.2 x 49.2ʺ) 1,400 x 1,600 (55.1 x 62.9ʺ) 1,600 x 1,800 (62.9 x 70.8ʺ) 1,600 x 1,600 (62.9 x 62.9ʺ) 2,000 x 2,200 (78.7 x 86.6ʺ) Table Indexing degree 0.001 (every90 indexing by locate pin) Table Type Rotary Rotary Combination Rotary Max. Load on Rotery Table kg 5,000 7,000 15,000 15,000 20,000 Table Rotation Speed* rpm 2 2 1.4 1.4 1 Spindle Head Spindle Diameter mm Ø110 (4.3ʺ) Ø130 (5.1ʺ) Ø130 (5.1ʺ) Ø150 (5.9ʺ) Spindle Speed* rpm 5~3,000 5~2,500 5~2,500 5~2,000 Spindle Taper ISO 50 ISO 50 ISO 50 ISO 50 Feed Rapid Traverse (X, Y, Z) mm/min 12,000 (472.4ʺ) 10,000 (393.7ʺ) 10,000 (393.7ʺ) 10,000 (393.7ʺ) Rapid Traverse (W) mm/min 6,000 (236.2ʺ) Feed Rate* (X,Y,Z,W)* mm/min 1~4,000 (1~157.4ʺ) Control Control System Fanuc 31i Tape Memory Mb 1 LCD inch 10.4"Color LCD Automatic Tool Changer(ATC) Tool Storage Capacity pieces [40/60/90/120] Max. Tool Diameter (Adjacent pocket emply) mm Ø240 (9.4ʺ) Max. Tool Length mm 400 (15.7ʺ) Max. Tool Weight Kg 25 Motors* Spindle (30min/cont.) Kw(hp) 22/18.5 (30/25) 26/22 (35/30) 26/22 (30/25) 45/37 (60/50) X-Axis Kw(hp) 4 (5.3) 7 (9.3) 6(8) 9 (12) 9 (12) Y-Axis Kw(hp) 4(5.3) Z-Axis Kw(hp) 4 (5.3) 7 (9.3) 7 (9.3) 7 (9.3) 9 (12) W-Axis Kw(hp) 4 (5.3) B-Axis Kw(hp) 4 (5.3) 4 (5.3) 7 (9.3) 7 (9.3) Dimensions Height mm 4,030 (158.6ʺ) 4,030 (158.6ʺ) 4,990 (196.4ʺ) 4,990 (196.4ʺ) 5,090 (200.3ʺ) 5,290 (208.2ʺ) Floor Space mm 5,180 x 6,800 6,180 x 7,485 7,240 x7,800 10,134 x 7,290 7,145 x 8,600 9,070 x 8,750 (203.9 x 267.7ʺ) (361.4 x 294.6ʺ) (285.0 x 307.0ʺ) (398.9 x 287.0ʺ) (281.2 x 338.5ʺ) (357.0 x 344.4ʺ) Machine Weight kg 28,000 32,000 44,000 54,000 49,000 55,800 Automatic corner deceleration Linear acceleration/deceleration before cutting feed Tool offset memory "C" Polar coordinate command Number of registerable programs (1,000) Automatic data backup Run hour and parts counter display Optional Accessories ATC for 40/60/90/120 Tools APC for 2/4/6 pallets External Coolant System Vertical Milling Attachment Universal Milling Attachment Facing Head Scale Feed Back System (X, Y, Z) Hinge Type Lift-up Conveyor Part Probe System Auto Tool Length Measuring Device Rigid Tapping Additional Coolant Nozzles(Total 4 pieces) Tap Oil Jet System HB Series CNC Control (Fanuc 31i ) Standard Specifications Controlled axes (5 axes : X, Y, Z, W, B) Positioning-G00 (4 axes : X, Y, Z, W) Linear Interpolation-G01 (4 axes : X, Y, Z, W) Circular interpolation-g02 and G03 Least input increment (0.001min) Inch/metric conversion Mirror image Backlash compensation Pitch error compensation MDI operation Program number search Sequence number search Buffer register Dry run Single block JOG feed Manual reference position return Incremental feed (x1, x10, x100, x1,000) Jog and handle simultaneous mode Program restart Dwell Skip function Reference position return Reference position return check 2nd reference position return Programmable mirror image Optional Specifications Scaling Store stroke check 2 Addition of custom macro common variables Tool life management function Tool offset pairs 499~999 Play back Additional work coordinate system 48 pairs (48/300) Rapid traverse rate Rapid traverse override Feed per minute/feed per revolution Tangential speed constant control Cutting feedrate clamp Automatic acceleration/deceleration Override cancel Feedrate override Optional block skip (1) Max. programmable dimension (8-digit) Program number (04-digit) Sequence number (N5-digit) Input unit 10 time multiply Rotary axis roll-over function Coordinate system shift Manual absolute on and off Sub program call (4 folds nested) Workpiece coordinate system (G52-59) Auxiliary Function (M8-digit) Auxiliary Function lock Spindle speed function (S5-digit) Tool function (T8) 200 tool offset pairs Culter compensation C (G41, G42, G43) Tool length compensation Part program storage length 1Mb Number of registerable programs (500) Sequence number comparison and stop Part storage length (2/4/8Mb) Number of registerable programs (2,000) Graphic/display function (Trace mode) External workpiece number search Data server function Optional block skip 9 Cylindrical interpolation Part program editing Background editing Extended part program editing Status display Clock function Self-diagnosis function Alarm display Alarm history display Operation history display Help function Servo setting screen Display of hardware/ software configuration Data protection key Erase CRT screen display RS 232C interface Memory card interface (USB) Status output signal Setting and display unit Manual pulse generator Progammable data input Linear acceleration/ deceleration after cutting feed Custom macro Manual guide i Rigid tap Single direction positioning Easy maintenance guide (Programed by HNK) 14 HNK MACHINE TOOL CO., LTD. 15
HNK MACHINE TOOL CO., LTD. HEAD OFFICE & FACTORY 83-1, Yunoe Gongdangil, Beobsoo-Myun, Haman-Gun, Kyungnam, Korea TEL : 82-70-7019-6500 FAX : 82-55-580-6699 CHINA OFFICE Room 1020, Trans Modern Centre, No.2449 Gong He Xin Road, Shanghai, China TEL : 86-21-5128-2460 FAX : 86-21-6148-5603 DISTRIBUTOR MOTEC CNC-TECHNIK GmbH Im Grubengarten 13 D-78183 Hüfingen Tel: +49 771 / 89 65 35 85 Fax: +49 771 / 89 65 35 87 info@motec-cnc.com www.motec-cnc.com Note : HNK reserves the right to change design and specification without notice