2017 SAP솔루션 개요 - PDF Free Download

제 4 차산업혁명을위한 SAP 디지털매뉴팩쳐링 SAP / 현덕훈 2016. 7. 12

4 차산업혁명 Industry 4.0 1 2 3 4 1780 증기력을이용한 기계생산 1900 대량생산 1970 년 전자공학과 IT 를활용한생산자동화 현재 Cyber-physical 시스템으로다이내믹한생산자동화 1. 모든제조공정에서의센서들이원천데이타뿐아니라제어시스템에피드백정보를제공 2. 스마트, 연결된내장된디바이스들이급증하고광범하게사용되어짐. 3. 산업제어시스템이더욱복잡해지면넓게분포됨. 4. 무선기술로분산된제어모듈들을엮어서제어시스템구성품을다이내믹하게재설정함. 5. 모든환경의변화에제어시스템이동적으로반응할수있는프로그래머블로직의중요성이더욱증대함. 2017 SAP SE or an SAP affiliate company. All rights reserved. Customer 2

맞춤형생산및공급관리 - 4 차산업혁명 Smart Products Digital Product Memory Adaptive Logistics Track & Trace Lotsize of One Resilient Production Usage based Billing Predictive Maintenance R&D Sourcing Manufacturing Sales Service 설비정보와자동화소프트웨어의클라우드전송으로고객. 서비스. 기기와실시간커뮤니케이션 클라우드 고성능, 분산된 3D 프린팅을통한개별제품및대량생산으로수송거리와재고없어짐 3D 프린팅제조 Smart Data 가상현실사용으로현장서상세작업정보제시로복잡한공정 ( 헬기정비등 ) 이가능 가상현실 ERP,SCM,MES,LIMS,CRM 등대량의데이타기반의종합평가가실시간가능하여최적의실시간의사결정 빅데이타분석 2017 SAP SE or an SAP affiliate company. All rights reserved. Customer 3

SAP Leonardo 4 차산업혁명과사물인터넷의만남 스마트팩토리 = SAP Connected Manufacturing + IOT > SAP Digital Manufacturing (SAP Leonardo). 도전 SAP 디지털매뉴팩쳐링효과 Lot Size One Quality Requirements 23% 99.5% Improvement in OEE First Pass Yield Extreme Variability Manual Processes 15% Increase in Product Throughput 30% Faster Order Creation Connected Assets Plant Connectivity Smart Data Streaming Augmented Reality Rapid Innovation IT-OT Convergence S/4HANA Manufacturing Execution Suite HANA Product Network Traceability 2017 SAP SE or an SAP affiliate company. All rights reserved. Customer 4

제조영역에서스마트팩토리 / Industry 4.0 기반의 SAP 플랫폼 기업내부연결시나리오 기업외부연결시나리오 Industrie 4.0 모든제조산업에중점을두고산업내의 4 개의영역이가지는 Value 를통해기업의생산네트워크극대화하는데초점이맞추어집니다. 주요주제는 Lot Size1, 유연성, 추적성, 생산문서화및 Top Floor 와 Shop Floor 간의단절없는완벽한통합비즈니스프로세스가수행되는것을목표로합니다. Digital Twin 을통한실시간정보의가시성확보는필수 Internet of Things 전산업 ERP (PLM, PP) Industry 4.0 모든사물과디바이스 MES SCADA / HMI 제조산업 OT- IT 융합 시스템, 사물, Device Shop Floor 에서통합 유비쿼터스 개별맞춤 기업외부연결시나리오인사물인터넷 (Internet of Things) 은모든스마트장치와사물이어디에있든연 SMART Industrial Machine Layer 결할수있습니다. 일단연결되면정보가변형되고새로운비즈니스시나리오가실현될수있습니다. 이렇게연결된정보 THINGS & DEVICES 들은 Cloud 를통해내부와소통합니다. 2017 SAP SE or an SAP affiliate company. All rights reserved. Customer 5

Why 스마트팩토리? 고객요구의고도화 OEM 제품품질전수감사 생산인구의감소, 인력부족, 숙련자의은퇴 비지니스복잡성이점점증가 환경의변화 대내적요구 해외진출, 글로벌 OEM 업체와의거래증가 복수생산거점분석실시간생산데이터관리실시간작업변경실시간상황확인및피드백 스마트팩토리도입필요 현장에서 사람 에의존하는작업에한계 재고감소 공정중재고의최소화 대기및사아클타임의단축 부적합품의감소 모든생산품에대한실시간공정품질정보제공및추적강화 품질보증강화 ( 품목차이 / 작업차이제거 2017 SAP SE or an SAP affiliate company. All rights reserved. Customer 7

스마트팩토리 - 연결 에대한 5 가지시나리오 SAP 와사물인터넷제품전략과비젼 5 4 Top 5 가지시나리오 : 품질운영요원 서비스공급자 5 머신클라우드 4 3 제조협업 이커머스 3 공급자 소비자 1 2 Top floor to Shop floor - 생산계획과스케쥴링에서수요변화에따라서유연하게실시간으로반응 - Lot size 1 단위로생산실행오케스트레이션 머신 to 머신커뮤니케이션 5 ERP 3 전자상거래와통합 : 개인별맞춤제품주문을위한수주사양과개별화정보입력처리 SAP Connected Manufacturing 1 1 2 MES (CAMS) SCADA Machine Layer 제조기업 4 5 제조협업 - 가시성 / 계보 / 품질 - 간판 / 직접재고보충 머신클라우드 - 예지정비 - 사전품질관리 2017 SAP SE or an SAP affiliate company. All rights reserved. Customer 8

Industry 4.0 을위한 SAP 스마트생산현황조립산업포커스 S/4HANA PLM, MRP, PM, VE 무엇을생산 언제생산 어떻게제조 제조수요 공정진척도 제조품질 SAP ME/MII 비지니스룰 트랜잭션 시각화 KPI s 비쥬얼엔터프라이즈 Machine to Machine 소통 수집 검증 보관 활동수행 양방향 Plant Connectivity 제조현장장비및센서 2017 SAP SE or an SAP affiliate company. All rights reserved. Customer 9

Industry 4.0 ( 스마트제조 ) 공급망과제조현장의통합 Supply Chain» 로지스틱» 구매조달» 생산공정모니터링» 품목추적 SAP 스마트아키텍춰» 협력사납품최적화» 협력사품질최적화 ERP» 생산계획»Bill of materials (BoM)» 옵션사양관리» Lot Size of 1» 설비관리» 품질관리» 재고관리 Manufacturing Execution» 생산가시성 ( 패이퍼리스 )» 생산실행» 자동화체계와의소통» 변경관리» 제조데이타» 품질데이타» 불일치관리 자동화 레이어» 실행할일을지시받음» 수행작업에대해보고 2017 SAP SE or an SAP affiliate company. All rights reserved. Customer 10

SAP Connected Manufacturing Solution Overview ECC CAD Data SAP PLM Visual Mfg Planner SFD M MM PM PP QM HR SAP Manufacturing Execution Suite Asset Ops & Maintenance Asset Visibility & Performance Eng BOM Mfg BOM & Routing SAP ME, SAP MII, SAP PCo Environment, Health & Safety Energy & Envirmt Resource Mgmt CAD Data External PDM DCS PLC MES Plant Data Collection Wireless IntegrationSCADA / HMI Sensors Manual Data Entry Automatic Data Entry (Machine Connectivity) 2017 SAP SE or an SAP affiliate company. All rights reserved. Customer 11

스마트팩토리 Drive shop-floor productivity Customer Benefits 제조와훈련, 그리고기술적문서화를지원함. 부서간기능간에걸쳐데이타일관성을높여줌. 작업시간의감소 지나간예전의종이매뉴얼을사용하지않고, 최신의 3D 그래픽으로작업해서 원가절감 여러다운스트림목적으로그래픽의재사용으로 Mobile & Wearables - 제작현장에서모바일과웨어러블로레버리지 - 작업오더, 공정실적, 상세작업지시, call board, etc 3D Visualization 그림한장이글자 1000 자이상의설명효과 생산성을올리고에러를줄이기위해비쥬얼과텍스트블렌딩 SAP 3D Visual Enterprise 가사용되는곳에서는, 재작업이줄고더효율적인작업으로인해납품인도시간이 15%-20% 가줄었다. John Patrick Batache, Director of Lifecycle Logistics and Support, Northrop Grumman 2017 SAP SE or an SAP affiliate company. All rights reserved. Customer 12

Shop Floor Powered by SAP HANA SAP Connected Manufacturing Strategy Cloud / On-Premise / Shop Floor public cloud SAP FIORI private cloud Process & Production Planning Cloud fully integrated with on premise investments SAP MII Predictive Maintenance Logistics on-premise SAP Manufacturing Execution Suite (SAP ME, SAP MII, SAP PCo) DCS PLC MES Plant DB Plant Data Collection Plant Wireless HistorianIntegration LIMS SCADA / HMI Environmental Building Management Sensors Manual Data Entry Automatic Data Entry (Machine Connectivity) 2017 SAP SE or an SAP affiliate company. All rights reserved. Customer 13

글로벌통합시스템구성 : 스마트팩토리이행을위한플랫폼체계 실시간디지털보드룸 매출 / 재무생산. 설비품질. 재고원가 / 수익 S/4HANA 글로벌통합 ERP 영업. 수주관리 생산계획 제조실행 자재. 구매관리 품질관리 설비관리 재무회계 관리회계 원가 SAPMEINT SAP HANA 수주관리 / 서열 납품관리 검수관리 ERP > MES 오더생성 / 변경품목 / 사양정보공정도 /BOM/WC 품질검사항목작업지시 / 도면 공정실적정보불량발생정보재작업실적오더완료정보품목수불정보 MES > ERP 투입공수실적검사통지검사실적 / 평가재고현황 MII ESP 재고 / 배치 / 저장위치 배치 / 시리얼추적 SAP ME SAP MFG Exec. (ME) 조립생산작업지시 Track and Trace As Built Records Visualization Plant Connectivity (PCo)

Harley Davidson Enabling Responsive manufacturing with SAP Connected Plant Use Cyber Physical Systems in Production 대량커스터마이제이션스마트팩토리 - Sell Freedom not just bikes! 기계장지및생산품센서생성데이터및위치인식데이터분석 사이클모델별각 5 개공장 1 개로축소 -7% 생산원가절감 전세계고객대상 5 개모델별고객맞춤형 1300 사양 고객주문사양정보취합 WorkLoad 배분 SAP Connected Manufacturi ng Plant 주문처리시간 21 Days 6 Hours ( 미국기준 ) 생산량 25% UP 생산인력 30% Down +19% 순이익증가 모든생산리드변경사항타임. 측정및분석. 700% 2017 SAP SE or an SAP affiliate company. All rights reserved. 고객맞춤형 Customer 18

SAP 제조케이스스터디스마트팩토리 Harley Davidson 프로세스최적화 비지니스효과 비쥬얼작업지시 $2.5MM from 21 days 인더스트리 4.0 - 애니모드, 애니라인, 애니타임 최고수준의제조구현 유연성을높이면서, 저원가구조 작업자의유연화증대 >$2.5MM Share Repurchase -7% +19% to6 hours 리드타임절감 +25% 공정모니터링 원가절감 순이익 배당금 2017 SAP SE or an SAP affiliate company. All rights reserved. Customer 19

Kostal 자동차전장시스템 차체전장부품에대한사양에맞춘설계와제조 주요비지니스드라이버 : 7x24 대량자동화된제조 단일공장에서연간 2 천만종의제품들을 공급자부품추적성에대한요구 공급자요구에맞춘고품질제품 신속잡변경이가능한유연생산 메카트로닉모듈 전자컨트롤유닛 작동부품 / 스위칭패널 2017 SAP SE or an SAP affiliate company. All rights reserved. Customer 21

Kostal Automotive Electrical Systems SAP ECC APO, EWM, PP, QM SAP Manufacturing Execution Traceability, Verification, Product Configuration, Time Senstive Material Laser Etch 2D Barcode SMT Place components AOI Inspect PCB AOI Analysis Classify Good/bad ICT/FPT Value check Router Separate good/bad Flash Program device FlexLine EOL Test Separate good/bad 2017 SAP SE or an SAP affiliate company. All rights reserved. Customer 22

대량의바테리제조인더스트리 4.0 과사물인터넷의만남 SAP MII and ME on HANA 로보트, ASRS, PLCs, RFID 와의고도의자동화, 통합성 2000 개의설비와센서의통합 제조최적화를위한환경과운영데이타수집 예지분석을위한 HANA 적용 4 6 세대데이타를매일수집 지속적확장 2017 SAP SE or an SAP affiliate company. All rights reserved. Customer 23

Predictive Quality Company Process Innovation The company is a producer of highquality special papers. Situation: Target to ensure a stable high quality in paper production Solution User Interface Predictive Quality means we calculate in real-time what the quality of the product that is currently in production will be. Data Selection Visualization Statistical Analysis Expert Review Step-bystep root cause analysis SAP Infinite Insight PLC1 Algorithms SAP Event Stream Processing (via SAP PCo) PLC2 Defects SAP HANA Data Model SAP ERP SAP Manufacturing Execution Quality Tests Realtime Quality Prediction Benefits Reduce waste and rework Faster Time-to-Quality for small lot sizes and first time materials Superior product quality Detailed automated quality documentation 2016 2017 SAP SAP SE SE or an or SAP an SAP affiliate affiliate company. company. All rights All reserved. rights reserved. Customer Internal 24

디지털매뉴팩쳐링으로공정의통합 Connect Your Global Plant Network Connect to people & things Enterprise Systems Manufacturing Systems Automation and Control Shop Floor Workers Management Sensors, Machines, RFID Tags, Scanners, Printers Monitor and send real-time alerts to and from intelligent devices Transform Manufacturing Operations SAP HANA Plant A Plant B Plant C SAP HANA Platform Top Floor Shop Floor Reimagine Business Models Deliver Real Time KPIs Improve Asset Efficiency Manage Energy Embed Track and Trace Drive Cost, Quality, and Overall Performance Extend Your Product Networks 2017 SAP SE or an SAP affiliate company. All rights reserved. Customer 26

SAP Digital Manufacturing Industrial IoT Distributed Manufacturing Network S/4 HANA Enterprise Management Asset Intelligence Network OEM Cloud (Mindsphere)» Business Context» OEE, Energy Management Connected Manufacturing SAP ME SAP ME SAP QIM SAP MII SAP CAMS SAP MII» Multiple vendors» Multiple machines SAP PCo SAP PCo SAP OEE 2017 SAP SE or an SAP affiliate company. All rights reserved. Customer 28

SAP S/4HANA Manufacturing: Solution Strategy IBP PM Business Networks HCP IoT Services S/4HANA Manufacturing Complex Manufacturing HCP Manufacturing Networks SUITE Manufacturing Execution (ME) Manufacturing Integration & Intelligence (MII) Visual Enterprise (VE) Manufacturing Network FI IM EWM QM Engineering Enhanced Manufacturing Baseline Manufacturing Planning Orchestration & Execution PRODUCTS Harmonized Detailed Scheduling (PP/DS) Next Generation Complex Assembly Manufacturing * Enterprise Management Core Packages in S/4 Extension Packages based on S/4HANA SAP MII SAP ME Production Planning for Discrete (PP) Production Planning for Process (PP/PI) Material Requirements Planning (MRP) Quality Management (QM) S/4 HANA Product based on S/4 HANA Product integrated with S/4 HANA 2017 SAP SE or an SAP affiliate company. All rights reserved. Customer 29

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