MagneGas Technologies -Plasma Arc Flow Recycling System- Liquid Waste to Energy April 2011
MAGNEGAS TECHNOLOGIES 폐기물재생으로부터시작된기술
The Plasma Arc Flow Solution = Waste-to-Energy 각종폐유산업폐수생활하수가축및돼지분뇨슬러지등 低비용 無공해 청정바이오에너지 공짜 (free) 원료
The Plasma Arc Flow System Plasma Arc Flow System 이란? 미국 MIT 공대의 Dr. Santilli 가 1978 년부터원유의정제 방법을연구하면서개발된기술 어떠한폐유폐수라도흑연전극사이에서발생하는화씨 10000도 ( 섭씨 5500도 ) 의 Submerged Electric Arc 사이를통과하면전극주위에발생하는고온의플라스마로인하여분자를분리시키며풍부한수소와산소를함유한 MagneGas (Syngas) 를생성 Liquid Waste 가 Plasma Arc Flow 를통과하면서발생하는 스팀으로본장비운영에필요한 DC 전기를발전
The Plasma Arc Flow System Plasma Arc Flow Technology : Liquid Waste MagneGas Liquid Waste: 하수슬러지 ( 함수율 98% 내외 ), 동물분뇨, 바이오디젤부산물, 폐절삭유, 폐식용유, 엔진오일, 산업폐수등모든액상의폐기물
전체기본공정 (A typical MagneGas Power Plant)
Plasma Arc Flow System 의특징및장점 완벽하게밀폐된환경에서조용히가동되기때 문에악취나소음공해없음 장치가공간을적게차지하고이동과설치가용 이하기때문에 MagneGas 가필요한어디에서든 생산가능 Plasma Arc Flow Recyclers 는각각의액상폐기물재활용작업에맞는다양한사이즈와배치등으로맞춤형제작가능
The Plasma Arc Flow System The Plasma Arc Flow System 의종류 (3 종 ) 1. Total Recycler (Magnegas Refinery) 2. Linear Recycler (Plasma-Arc-Flow Sewage Recyclers ) 3. Total Linear Recycler Waste Oil 처리시스템생활하수, 산업폐수 1+2 조합방식 e.g. 선박건조및기계가공공장 : Total Recycler를설치하여각종산업폐유, 물과혼합된 Waste Cutting Oil 및산업폐수를복합처리하면생산되는 MagneGas로철판가공에필요한가스를자체공급할수있으며아세틸렌과산소를혼합한가스커팅보다더빠르고깨끗하게가공할수있음
Applications at a Glance 1Sterilized Water 의생성 Sterilized Water 살균수 ( 水 ) Sterilized Water Plasma Arc Flow는하수폐수를고온으로살균분해하면서스팀을생산발전또는난방에사용하고완벽하게살균정화된물은유기물을포함청정액비또는음용수로정수하여사용가능
Applications at a Glance 2MAGNEGAS 의생성 MagneGas Plasma Arc Flow Recycling 과정의고부가가치부산물 MagneGas 는다른어떤대체연료보다훨씬더깨끗하고저렴하며, 외적변형만으로도기존의가솔린엔진을대체하여효과적으로사용가능함 폐기물과하수로부터직접적으로재생되어지는 MagneGas 는보편적이고무제한적인원료공급이가능함 Long Islan, New York 의자동차공장에서실시된미환경보호청 (EPA) 실험의주요결과에따르면, 천연가스, 가솔린 과동등하게 MagneGas 로도 Honda Civic 자동차가작동됨 실험은동일한조건하에세가지다른여정을시뮬레이 팅하였고, 각실험은허용되는표준통계치까지도달하도록여러차례반복되는등꽤복잡하게전산화된미환경보호청 (EPA) 의절차를통해완료되었음 Linear Recycler ( 도시 / 농장의폐수처리 )
MagneGas 소개 MagneGas: A Natural Gas Alternative Plasma Arc 를둘러싸고있는섭씨 5500 도반응로에서모든액체가분자로분리되어분해복합되면서생성되는최고급청정바이오가스 MagneGas 구성비율 : 약 55%-60% 의수소 (H2), 22%-25% 의 carbon monoxide(co), 나머지는산소 (O2), CO2 및 H2O 로구성 연소시발생하는배기가스는 40%-50% 의수증기, 12%-14% 의산소, 5%-7% 의 CO2, 그리고나머지는배출허용법적기준에전혀문제없음 수송기관용휘발유디젤을대체하는청정바이오연료로사용할수있으며포함된 50%-60% 의수소는분리하여수소엔진, Fuel Cell 등에사용할수있음
MagneGas Structure Liquid Wastes MagneGas Applications MagneGas Recyclers
MagneGas Applications MagneGas Uses 금속절단, 요리, 난방, 발전및 LPG/CNG 대체수송긴관의연료로사용가능 아세틸렌 + 산소, Natural Gas 등 100% 대체가능 저품위석탄과함께사용시풍부한산소와수소가매연및공해물질을중화하며열량을올려무공해고효율석탄발전용으로사용가능
MagneGas Applications MagneGas Uses Coal burning WITH MagneGas additive Coal burning WITHOUT MagneGas additive 저렴하고효과적인석탄화력발전소 Cleanup 깨끗하고안전하고효과적인 Cutting Gas
MagneGas 의강점 (Metal Cutting 사례 ) 마그네가스불꽃속의열에너지는다른컷팅연료에비해더뜨거운열밀도를가 지기때문에더섬세하고빠르고깨끗한컷팅을기대할수있음 용접연료로써의마그네가스는높은풀질에깨끗한컷팅과더적은 slag, 반듯한 절단, 더좁은용접공간 ( 열영향 ) 등의강점을지님 마그네가스 (MagneGas) vs, 아세틸렌 (Acetylene ) Metal-Working Attributes MagneGas Acetylene Flame temperature 3160c 3160c Slag little or none significant Top edge Rollover none significant Soot none significant Noxious / Harmful Fumes minimal ( yields 12% O 2 ) significant hazard Pooling if Leaked none (lighter than air) significant hazard Porous Filler/Stabilizer none 20% by volume Useable Gas in Cylinder 100% 80%
MagneGas vs. Auto Fuels 환경성 (Environmental Performance) Element MagneGas Natural Gas Gasoline EPA Standards Hydro-carbons 0.026 gm/mi 0.380 gm/mi 2460% of MG emission Carbon Monoxide 0.262 gm/mi 5.494 gm/mi 2096% of MG emission Nitrogen Oxides 0.281 gm/mi.732 gm/mi 260% of MG emission Carbon Dioxide 235 gm/mi 646.503 gm/mi 275% of MG emission Oxygen 9%-12% 0.5%-0.7% 0.04% of MG emission 0.234 gm/mi 900% of MG emission 1.965 gm/mi 750% of MG emission 0.247 gm/mi 80% of MG emission 458.655 gm/mi 195% of MG emission 0.5%-0.7% 0.04% of MG emission 0.41 gm/mi 3.40 gm/mi 1.00 gm/mi No EPA standard exists for Carbon Dioxide No EPA standard exists for Oxygen (EPA Certified Test Results)
The Plasma Arc Flow Solution 전세계국가가당면한하수폐수, 폐유, 슬러지등모든 Liquid Waste 를완벽하게살균정화정수 Plasma Arc Flow System 급등하는천연가스및원유를대체할수있는고급바이오청정가스생산 해외에의존하는에너지문제해결가능
MagneGas 경제성분석 300kw Total Recyclyer(USA) COUNTRY : USA Machine Size (kw) 300 Magnegas Price per Cubic Meter 4.8 Liters consumed per hour (ltr/h) 70 MagneGas produced per hour ( m3 ) 83 Hours of operation per day 22 MagneGas produced per day ( m3 ) 1,870 Days operating in 1 year 330 Hours operating in 1 year 7,260 MagneGas produced per year ( m3 ) 602,580 Total feedstock recycled per year ( m3 ) 508 Capital Cost MagneGas Recycler Cost $2,750,000 Cylinders & Related (Assumes purchase of 1,000 cylinders) $200,000 Total Capital Cost $2,950,000 Electricity Cost KiloWatts Consumed (kwh/year) 1,960,200 Cost per hour ($/kwh) 0.08 Annual Electricity Direct Costs $156,816 Annual Costs Depreciation Period 8 Annual Depreciation $368,750 Electrodes & Spares $283,600 Labor $280,000 Electricity Cost $156,816 Total Annual Costs $1,089,166 Revenue Revenue from MagneGas Metal Cutting $2,892,384 Total Revenue $2,892,384 Margin $1,803,218 ROI (month) 19.63
Company Profile Plasma Arc Flow 기술의핵심인 Plasma Arc Flow Reactor 와주변장치 30 년에걸쳐계속개발개선 2005 년전자동의 MagneGas 생산및처리시스템을완료 2007 년말 Plasma Arc Flow System 및 MagneGas 판매를위한 Magnegas Corporation 설립 보유특허 (U.S. 특허 ) 특허명 Apparatus and Method for Producing a Clean Burning Combustible Gas With Long Life Electrodes and Multiple Plasma-Arc-Flows (2005.08.09) U.S Patent No. 6,926,872 Apparatus and Method for Processing Hydrogen, Oxygen and Other Gases (2005.12.06) 6,972,118 Operating Under High Power, Pressure and Temperature Conditions to Produce A Combustible Gas (2006.06.26) 11/474,687
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