Ball float steam trap 기계식스팀트렙 ( 증기와드레인의비중차이용 ) 볼플로트식스팀트렙 CONA SC ANSI / SC Plus ANSI Ball float steam trap CONA SC Ball float steam trap with capsule for rapid system start-up ANSI150 / 300 - with flanges (Fig. 634...1) - with screwed sockets (Fig. 634...2) - with socket weld ends (Fig. 634...3) - with butt weld ends (Fig. 634...4) Safety Forged steel/ SG iron Forged steel/ Cast steel Stainless steel Fig. 634 Page 2 Fig. 634...2 CONA SC Plus Ball float steam trap with capsule for rapid system start-up ANSI150 / 300 - with flanges (Fig. 635...1) - with screwed sockets (Fig. 635...2) CONA SC Ball float steam trap for drainage of water from compressed air and gas systems (acc. to PED 97/23/EC fluid group 2) ANSI150 / 300 - with flanges (Fig. 636...1) - with screwed sockets (Fig. 636...2) - with socket weld ends (Fig. 636...3) - with butt weld ends (Fig. 636...4) Forged steel Fig. 635 Page 4 Forged steel/ SG iron Forged steel/ Cast steel Stainless steel Fig. 636 Page 6 Fig. 635...1 HALLE AWH ARMATUREN- WERK HALLE GMBH A member of the ARI group Features: Back pressure-free condensate discharge even at extreme pressure- and quantity fluctuations Controller with integrated automatic ventilation (except Fig. 636) Robust and insensitive to waterhammer Non return protection (except Fig. 635) Union for pressure compension line and bypass possible On-site change of the installation position is possible according to the operating instructions The controller maybe changed without disturbing the pipe work Pressure test acc. to API 598 CRN approved Data sheet 630006 englisch (english)
Ball float steam trap (Forged steel/sg iron, Forged steel/cast steel, Stainless steel) CONA SC 634 ANSI ANSI150/300-1/2-1 Fig. 634...1 with flanges Top view Fig. 634...3 with socket weld ends Fig. 634...2 (ANSI150) with screwed sockets - vertical installation Fig. 634...2 (ANSI300) with screwed sockets - horizontal installation Fig. 634...4 with butt weld ends Figure Nominal pressure 42.634 ANSI150 45.634 (Y) ANSI300 52.634 ANSI150 55.634 (Y) ANSI300 Material Body: SA182F321 / Hood:SA351CF8 Body: SA182F321 / Hood: SA351CF8 DIN/EN-Constructions refer to data sheet CONA SC/SC-Plus NPS 1/2-1 Operating pressure PS Inlet temperature TS allowable differential pressure ΔPMX 5,5 barg 427 C g 199 C 28 barg 427 C 32 barg 411 C 2,g 510 C g 467 C 12,8 barg 218 C 26,2 barg 510 C 32 barg 262 C 21 bar 32 bar 12,8 bar 21 bar 32 bar for controller R 21 R32 R 21 R32 Types of connection Other types of connection on request. Flanges...1 acc. to ASME B16.5 Screwed sockets...2 NPT thread acc. to ANSI B1.20.1 or Rp thread acc. to DIN EN 10226-1 Socket weld ends...3 acc. to ASME B16.11 Butt weld ends...4 ASME B16.25 (Note restriction on operating pressure / inlet temperature depending to design!) Features Ball float steam trap with level control for the condensate-discharge Discharge of great condensate quantities even at low differential pressure from all kinds of steam systems ANSI150 without strainer / ANSI300 with outside strainer - Fig. 634 (Y) Rapid system start-up due to thermostatic air venting capsule Body with flanged hood (for condensate with temperatures 100 C) Non return protection Immediate discharge of hot boiling condensat The controller maybe changed without disturbing the pipe work Mounting position Standard: vertical Please indicate when ordering! Refer to: Information about the different installation positions (Page 13) Optional: horizontal with inlet from right or left On-site change of the installation position is possible according to the operating instructions. Vent plug (Pos. 47) Manual air vent valve (Pos. 51) Plug (Pos. 50) Ball valve for blow down (Pos. 56) 2
Types of connection Flanges Screwed sockets Socket weld ends Butt weld ends NPS 1/2 3/4 1 1/2 3/4 1 1/2 3/4 1 Face-to-face acc. to data sheet resp. customer request L (mm) 150 150 160 95 95 95 200 (250) 200 (250) 200 (250) Dimensions Standard-flange dimensions refer to page 11. H (mm) 140 140 140 140 140 140 140 140 140 B (mm) 155 155 155 155 155 155 155 155 155 B1 (mm) 97 97 97 97 97 97 97 97 97 B2 (mm) 53 53 53 53 53 53 53 53 53 S (mm) 120 120 120 120 120 120 120 120 120 S1 (mm) 10 10 10 10 10 10 10 10 10 Weights (approx.) (kg) 6,7 6,9 7,1 4,7 4,9 5,1 5,1 5,4 5,8 Parts Pos. Sp.p. Description Fig. 42.634 Fig. 45.634 (Y) Fig. 52.634 Fig. 55.634 (Y) 1 Body SA105 SA182F321 7 x Strainer -- SA240Gr.304 -- SA240Gr.304 8 Strainer plug -- SA182F321 -- SA182F321 11 x Sealing ring SA182F321 16 Hood SA216WCB SA351CF8 17 x Gasket GRAPHIT (CrNi laminated with graphite) 24 x Controller / Capsule, cpl. SA240Gr.304 / Hastelloy 27 Cheese head screw SA193Gr.B16 (with metric screw-thread) 47 Vent plug (M14x1,5) SA182F321 (with metric screw-thread) 49 x Sealing ring SA182F321 50 x Plug (M14x1,5) SA182F321 (with metric screw-thread) 51 x Manual air vent valve SA182F321 (with metric screw-thread) 56 x Ball valve for blow down SA351CF8M (with metric screw-thread) Spare parts Information / restriction of technical rules need to be observed! Resistance and fitness must be verified (contact manufacturer for information, refer to Product overview and Resistance list). Operating and installation instructions can be downloaded at www.ari-armaturen.com. Pressure-Temperature-Diagram CONA SC 634 ANSI ANSI150/300-1/2-1 Capacity chart Flow The capacity chart shows the maximum flow of hot boiling condensate. The total cold water capacity is the result of: - The capacity of the trap is increased by 1,2 x the value shown in the capacity chart. - The thermostatic air vent is open, provided additional capacity as shown in the table Vent plug (Pos. 47), Plug (Pos. 50), Manual air vent valve (Pos. 51), Ball valve for blow down (Pos. 56) (restricted to 16 bar, 210 C) Differential pressure considering drainage into atmosphere Additional cold water-flow quantity of the thermostatic steam trap at starting conditions Δp in bar 0,1 1 2 4 8 10 14 21 32 Q (approx. 20 C) in kg/h 50 180 250 360 480 530 620 750 920 3
CONA SC Plus 635 ANSI ANSI150 / 300-1 Ball float steam trap (Forged steel) Top view Fig. 635...2 with screwed sockets - vertical installation Fig. 635...1 with flanges - horizontal installation Figure Nominal pressure Material NPS Operating pressure PS Inlet temperature TS allowable differential pressure ΔPMX for controller 42.635 ANSI150 45.635 ANSI300 1 5,5 barg 427 C 10 barg 306 C g 199 C 1 g 427 C 5 bar 10 bar R5 R10 DIN/EN-Constructions refer to data sheet CONA SC/SC-Plus Types of connection Flanges...1 acc. to ASME B16.5 Screwed sockets...2 NPT thread acc. to ANSI B1.20.1 or Rp thread acc. to DIN EN 10226-1 Features Ball float steam trap with level control for the condensate-discharge from all kinds of steam systems Rapid system start-up due to thermostatic air venting capsule (for condensate with temperatures 100 C) Immediate discharge of hot boiling condensat Mounting position Standard: vertical Optional: horizontal with inlet from right or left Air vent - (Pos. 51) or blow down valve (Pos. 46), manual operated Other types of connection on request. Discharge of great condensate quantities even at low differential pressure Body with flanged hood The controller maybe changed without disturbing the pipe work Please indicate when ordering! Refer to: Information about the different installation positions (Page 13) On-site change of the installation position is possible according to the operating instructions. 4
CONA SC Plus 635 ANSI ANSI150 / 300-1 Types of connection Flanges Screwed sockets NPS 1 1 Face-to-face acc. to data sheet resp. customer request L (mm) 160 160 Dimensions Standard-flange dimensions refer to page 11. H (mm) 190 190 H1 (mm) 102 102 B (mm) 244 196 B1 (mm) 113 113 S (mm) 160 160 Weights (approx.) (kg) 11 8,5 Parts Pos. Sp.p. Description Fig. 42.635 Fig. 45.635 1 Body SA105 11 x Sealing ring SA182F321 16 Hood SA216WCB 17 x Gasket GRAPHIT (CrNi laminated with graphite) 24 x Controller / Capsule, cpl. SA240Gr.304 / Hastelloy 27 Stud SA193Gr.B16 (with metric screw-thread) 28 Hexagonal nut SA193Gr.B16 (with metric screw-thread) 46 x Blow down valve, cpl. SA182F321 (with metric screw-thread) 49 x Sealing ring SA182F321 50 x Plug (M14x1,5) SA182F321 (with metric screw-thread) 51 x Manual air vent valve SA182F321 (with metric screw-thread) Spare parts Information / restriction of technical rules need to be observed! Resistance and fitness must be verified (contact manufacturer for information, refer to Product overview and Resistance list). Operating and installation instructions can be downloaded at www.ari-armaturen.com. Pressure-Temperature-Diagram Working Pressures barg 0 10 20 30 40 50 800 700 400 350 600 300 Temperature F 500 400 300 CL150 Steam saturation curve CL300 Steam Water 250 200 150 Temperature C 200 100 100 0 200 400 600 800 Working Pressures psig ; Material: SA105;SA216WCB (Operating Limits ASME B16.34 STANDARD CLASS) 50 Capacity chart Flow Differential pressure considering drainage into atmosphere Air vent - (Pos. 51) or blow down valve (Pos. 46), manual operated The capacity chart shows the maximum flow of hot boiling condensate. 5
Ball float steam trap (Forged steel/sg iron, Forged steel/cast steel, Stainless steel) CONA SC 636 ANSI ANSI150/300-1/2-1 Fig. 636...1 with flanges Top view Fig. 636...3 with socket weld ends Fig. 636...4 with butt weld ends Fig. 636...2 (ANSI150) with screwed sockets - vertical installation Figure Nominal pressure 42.636 ANSI150 45.636 (Y) ANSI300 52.636 ANSI150 55.636 (Y) ANSI300 Material Body: SA182F321 / Hood:SA351CF8 Body: SA182F321 / Hood: SA351CF8 DIN/EN-Constructions refer to data sheet CONA SC/SC-Plus NPS Fig. 636...1 (ANSI300) with screwed sockets - horizontal installation Operating pressure PS Inlet temperature TS allowable differential pressure ΔPMX 5,5 barg 427 C g 199 C 28 barg 427 C 32 barg 411 C 2,g 510 C g 467 C 12,8 barg 218 C 26,2 barg 510 C 32 barg 262 C 21 bar 32 bar 12,8 bar 21 bar 32 bar for controller R 21 R32 R 21 R32 Types of connection Flanges...1 acc. to ASME B16.5 Screwed sockets...2 NPT thread acc. to ANSI B1.20.1 or Rp thread acc. to DIN EN 10226-1 Socket weld ends...3 acc. to ASME B16.11 Butt weld ends...4 ASME B16.25 (Note restriction on operating pressure / inlet temperature depending to design!) Features Ball float steam trap with level controller for the ANSI150 without strainer / ANSI300 with outside strainer - Fig. 636 (Y) condensate-discharge from compressed air and gas systems Body with flanged hood (acc. to PED 97/23/EC fluid group 2, other fluid groups on request) Non return protection Discharge of great condensate quantities even at The controller maybe changed without disturbing the pipe work low differential pressure Mounting position Standard: vertical horizontal with inlet from right or left Optional: horizontal with adapter for recovery pipe (union joint). Example for installation ref. to page 10 Manual air vent valve (Pos. 51) Ball valve for blow down (Pos. 56) Please indicate when ordering! Other types of connection on request. Refer to: Information about the different installation positions (Page 11) On-site change of the installation position is possible according to the operating instructions. Union (Pos. 52) for recovery pipe (for connecting pipes with outside-ø 8 x 1 mm acc. to EN 10305-4 steel or EN 10216-5 stainless steel, compression type fitting acc. to DIN 2353) Softsealing ball FKM (Viton), max. 120 C 6
Screwed sockets Types of connection Flanges Butt weld ends Socket weld ends NPS 1/2 3/4 1 1/2 3/4 1 1/2 3/4 1 Face-to-face acc. to data sheet resp. customer request L (mm) 150 150 160 95 95 95 200 (250) 200 (250) 200 (250) Dimensions Standard-flange dimensions refer to page 11. H (mm) 156 156 156 156 156 156 156 156 156 B (mm) 155 155 155 155 155 155 155 155 155 B1 (mm) 97 97 97 97 97 97 97 97 97 S (mm) 120 120 120 120 120 120 120 120 120 Weights (approx.) (kg) 6,7 6,9 7,1 4,7 4,9 5,1 5,1 5,4 5,8 Parts Pos. Sp.p. Description Fig. 42.636 Fig. 45.636 (Y) Fig. 52.636 Fig. 55.636 (Y) 1 Body SA105 SA182F321 7 x Strainer -- SA240Gr.304 -- SA240Gr.304 8 Strainer plug -- SA182F321 -- SA182F321 11 x Sealing ring A4 SA182F321 16 Hood SA216WCB SA351CF8 17 x Gasket GRAPHIT (CrNi laminated with graphite) 24 x Controller, cpl. SA240Gr.304 / Hastelloy 27 Cheese head screw SA193Gr.B16 (with metric screw-thread) 47 Vent plug (M14x1,5) SA182F321 (with metric screw-thread) 49 x Sealing ring SA182F321 50 x Plug (M14x1,5) SA182F321 (with metric screw-thread) 51 x Manual air vent valve SA182F321 (with metric screw-thread) 52 x Union for recovery pipe AISI303 (with metric screw-thread) 56 x Ball valve for blow down SA351CF8M (with metric screw-thread) Spare parts Information / restriction of technical rules need to be observed! Resistance and fitness must be verified (contact manufacturer for information, refer to Product overview and Resistance list). Operating and installation instructions can be downloaded at www.ari-armaturen.com. Pressure-Temperature-Diagram CONA SC 636 ANSI ANSI150/300-1/2-1 Capacity chart Flow Manual air vent valve (Pos. 51), Union (Pos. 52) for pressure compension line, Ball valve for blow down (Pos. 56) (restricted to 16 bar 210 C) Differential pressure considering drainage into atmosphere The capacity chart shows the maximum flow of cold water for the different controller. 7
CONA SC ANSI / SC Plus ANSI Informations about pipe welding / Non return protection / Recovery pipe Informations about pipe welding Welding groove acc. to ASME B16.25 The material used for ARI valves with butt weld ends are: SA105 SA182F321 Due to our experience, we recommend to apply an electric welding process. Because of the different material compositions and wall thickness of the steam traps and the pipe gas welding shall not be applied. Quenching cracks and coarse grain structure may develop. Steam traps with socket-weld ends shall only be welded by arc welding (welding process 111 acc. to DIN EN 24063). If during the time of warranty others than the manufacturer or by the manufacturer authorized persons are interfering in the product and/or the setting, the right of claim for warranty will lapse! Integrated non return protection seat automatic ventilation (bei Fig. 634/635) closes automatically on backflow The internal plate acts at series 634 and 636 as integrated check valve.. In case of parallel installed heat exchangers or heater batteries the non return protection prevents a shut down heat-exchanger fror flooding with condensate from the downstream side and reverse heating up. A check valve which otherwise has to be installed is not necessary. plate of check valve valve ball Installation with recovery pipe product line recovery pipe for gas return steam, air or gas with condensate collector line for condensat valve for drainage of dirt (FABA -Plus) ball float steam trap Fig. 636 horizontal installation steam, air or gas condensat stop valve (FABA -Plus) Important: The installation of a recovery pipe for gas return is always recommended; especially if the ball float steam trap is installed horizontally. stop valve (FABA -Plus) Selection criteria: Example for order data: Steam pressure Back pressure Quantity of condensate Flow medium Nominal diameter / pressure Type of connection Material Place of service or kind of steam consumer Ball float steam trap CONA SC, Fig. 634, ANSI150, NPS 1, SA105/SA216WCB,, with flanges, Face-to-face dimension 160 mm Other installation positions than standard (vertical) have to be indicated together with the information about the flow direction i.e. inlet from left or right 8
CONA SC ANSI / SC Plus ANSI Standard-flange dimensions / Information about the different installation positions Standard-flange dimensions acc. to ASME B16.5 NPS 1/2 3/4 1 ØD (mm) 89 99 108 ANSI150 ANSI300 ØK (mm) 60 70 79 n x Ød (mm) 4 x 16 4 x 16 4 x 16 ØD (mm) 95 117 124 ØK (mm) 66,5 82,5 89 n x Ød (mm) 4 x 16 4 x 19 4 x 19 Information about the different installation positions (shown at Fig. 634 CONA SC ANSI) Horizontal installation - inlet from the left side (ZL) Vertical installation (standard) Horizontal installation inlet from the right side (ZR) Installation (see picture) The ball float steam traps can be installed either in vertical (standard) or horizontal position. In case of horizontal installation please indicate whether the inlet is from the left or right side. The steam trap can also be converted on site to match the different installation positions. Please observe the appropriate operating manuals. The steam trap must be fitted with the direction of flow as indicated by the arrow on the body. Enough clearance (refer to dimension S) for the removal of the hood shall be provided. The steam trap shall preferably be installed at the lowest point of the system and the membrane capsule resp. the bleeding tube shall be installed in an upright position inside of the hood. For the modification of the installation position observe the operating manual. A modification of the installation position during the time of warranty shall be carried out by the AWH-Service or it shall be agreed between the customer and manufacturer. 9
CONA SC ANSI / SC Plus ANSI Accessories / further components Multifunction tester ARImetec -S Vacuum breaker Fig. 655 CODI S with gland packing Fig. 671/672; CODI B with bellows seal, maintenance-free Fig. 675/676 Automatic air vent for liquid systems Fig. 656 Condensate discharge temperature limiter Fig. 645/647 Flow indicator Fig. 660/661 Return temperature limiter Fig. 650 (Further informations about the accessories can be found in the appropriate data sheets.) Liquid drainer Fig. 665 HALLE AWH ARMATUREN- WERK HALLE GMBH A member of the ARI group QUA LI TY MANAGEMENT SY S T EMS ISO 9001 WHG 19 I Technology for the Future. G E R M A N Q U A L I T Y V A L V E S ARI-Armaturen Albert Richter GmbH & Co. KG, D-33756 Schloß Holte-Stukenbrock, Tel. +49 52 07 / 994-0, Telefax +49 52 07 / 994-158 or 159 Internet: http://www.ari-armaturen.com E-mail: info.vertrieb@ari-armaturen.com 10