0111013 0114 6:19 PM 57 중 초대형유압식 Premium 사출성형기 BrandNew Premium Injection Molding Machines 프리미엄초대형사출성형기는적은설치면적과최상의효율성및낮은운전비용으로 고객만족도를높였습니다 BrandNew Premium Injection Molding Machines provide HIGH EFFICIENCY and LOW RUNNING COST which surely give satisfaction to the customers who want the middlelarge size injection molding machines that require SMALL SPACE but have HIGH EFFICIENCY LGH650S LGH850S LGH1050S LGH1300S LGH1800S LGH000S LGH500S LGH3000S 설치면적축소및중량감소 설치면적 축소 콤팩트한 신형체 으로기존직압식과비교하여 설치면적을 이상축소 유압오일 절감 형체결실린더를형개폐실린더와분리하여 한설계및유압시스템의고압화 적용으로종래에비해작동유소비량을 절감 TwoPlaten 0% 0% less space Mechanism 0% 작동유량절감 Compact 55% 55% less Hyd Oil 55% 에너지절감 제어가능한가변펌프시스템적용으로 기존시스템대비 이상의에너지절감 PQ Minimum Space The unique twoplaten clamping mechanism reduces the floor space over 0% comparing with the conventional hydraulic machine Less Hydraulic Oil The hydraulic oil quantity is reduced to less than half of a conventional machine with compact design on driving clamping cylinder from booster cylinders for the mold movement and on adopting the high pressure of hydraulic system Energy saving Variable pump system enables to save energy over 에너지절감 감소 less Energy 생산능력증대 신형체 은스트로크가짧은 개의 실린더와고압화설계로형체압을신속히올릴 수있어승압시간단축실현배압뽑기표준 채택 Mechanism 사이클시간 감소 less cycle time 56 LS Injection Molding Machines 4 High productivity Unique clamping mechanism enables the clamping pressure to increase with four short stroke clamping cylinders and the highpressure design which leads shortening the pressureup timing and realizes the high cycle by adopting the standard of DBG screw and backpressure relieving
141 6:19 PM Major Features 58 주요특징 에너지절감형기계개발? 에너지절감 Advanced Controller Energy Saving Machine 입 출력 연동강화 쪾부하감응가변토출량 펌프시스템적용 용량증대및이력관리강화 통신속도증대 정밀제어통한 완성 Realtime display easy data InOutput firm interlock with PC 쪾압출 타이바포지션닝 동시동작구현 Bigger memory capacity Faster transmission speed and firm history maintenance 이중동시동작으로싸이클타임단축실현 쪾서보펌프절전형 Easy Modulation 서보모터에의한회전수제어로 실현 Optimized Platen Design Variable Pump 쪾 PQ control enables Energy Saving System & Variable Modulation 쪾Easy Operation System 쪾Dual 다단계 모듈레이션적용 Shorten Cycle Time by Dual Operation System Easy & Variable Modulation Advanced Servo Energy Saving SystemOption 쪾 Realizes energy saving through precise rotation control by high output servo motor 쪾 Level UpDown modulation applied Real Time Display Easy Data PQ Data Energy Saving System PC SYSTEMOPTION Energy Saving Up Down 최적형판설계 안전밸브표준적용 Optimized Platen Design Firm safety Valve Standard 쪾 를통한설계구현 쪾Optimized Design by FEA 쪾 법규정준수 쪾Observance CE KCMARK ANSI regulation FEA 동시동작을채용한생산성향상 LGE Series 0111013 CE KCMARK PL LGHD Series Improved productivity with Dual Operation Cycle Time NEW S series Cycle Time LGHS Series LGHM Series Conventional Serial Machine 단축 Reduce 형체측자동그리스급유장치 노즐센터조정기능 간편한스크류선회장치 히터배선부분의개선 Automatic lubrication device at Clamping side nozzle center adjustment screw swiveling device Easy heater replacing Easy 를통한최적설계 Optimized Design via FEA FEA 최적의고강성 초경량의중공주조형판개발 최적의강건설계된형체 사출 Frame Optimized rigidity high intensive lightweight hollow casting platen Clamping & Injection frame designed with high intensity LGHHB Series 사후관리용이 Easy Maintenance LS Injection Molding Machines 57
0111013 0114 6:19 PM 59 중 초대형유압식 Premium 사출성형기 BrandNew Premium Injection Molding Machines 부하감응 정밀제어완성으로 이상의에너지절감 PQ Electronic PQ controlling system realize more than Energy saving 특수고체 완성으로누유품질확보및생산성향상 High productivity & Oil leakage protection via Sealing Sys Merkel seal 고정형판실린더 내경정밀호닝가공 Inner Horning treatment for Fixing Platen cylinder 정밀호닝가공 고체씰적용 Precision Horning treatment Applying Merkel seal 특허출원 Patent application 특수고체 고효율절수형판형쿨러적용 Applying high efficient water saving cooler Sealing System 특징 Feature of Merkel sealing system 쪾씰에의한내경스크레치발생없어누유원인제공이없습니다 쪾씰에의한미세칩발생없어패킹 내경손상이없습니다 쪾승압시압 없음 승압시간단축및에너지절감 쪾동작재현성확보로정밀제어가가능합니다 LEAK > 쪾No scratch by seal > No Oil leakage 쪾No internal chip forming > No damage packing & cylinder 쪾Pressure leakage during boosting > Reducing Energy loss & Cycle time 쪾Able to precise control via reproducibility 최고품질의필터시스템적용 Platen OIL COOLER 고효율절수형판형쿨러 High efficiency water saving cooler Applying high quality filter system 쪾 한설계로소형 경량화실현 쪾격자구조로동결에대한저항성높임 쪾내식성및내구성우수 스테인레스브레이징처리 쪾높은열교환능력 저속유속난류형성 Compact 쪾Compact & light weight 쪾Excellent resistance against freezing 쪾Intercorrosive & Resistance 쪾Excellent heat exchange NEW DBG SCREW 적용가소화능력향상 Applying NEW DBG SCREW Excellent in plasticizing 계량 변화에따른가소화능력비교 대비 Comparison in plasticizing capacity according to charging stroke Stroke Catalogue Spec OFF LINE FILTER 적용 Applying OFF LINE FILTER 쪾최고품질엘리멘트및필터적용시스템보호 쪾필터오염검지센서적용 쪾 미크론엘리멘트적용 미세입지필터링 쪾별도펌프 쿨러 필터구동으로시스템오염방지 SMX10 : 쪾High quality element & filter protection system 쪾Filter pollution detecting sensor 쪾SMX10 micron element : Filtering minute particle 쪾Protecting pollution via operating separately Pump Cooler Filter 58 LS Injection Molding Machines
0111013 141 6:19 PM 60 제어장치 최신의마이크로프로세서첨단기술로설계되었고사용자편의중심으로구성되어진 컨트롤러는고객의요구사항인정밀성형구현과컨트롤러의신뢰성향상을보장합니다 Controller HICOM5000 Closed Loop LGE Series Hicom5000 Closed Loop Controller focused on customer convenience guarantees precise molding and the reliability of controller using the cutting edge technology of latest microprocessor Injection Closed Loop Control System HICOM5000 TFT Color LCD 쪾 해상도의 컬러 쪾 의사용자화면 쪾사출공정에대한자동조절 제어 쪾선그래프 속도 압력 막대그래프의온도 쪾각속도 압력별램핑 쪾통계공정제어 최근 쇼트에대한 개의변수선택 TFT 쪾자동조절 온도제어 쪾자기진단 경보와감시기능 쪾다개국어지원 최대 개국어 쪾금형데이터저장을위한내부 외부 메모리 쪾 통신 쪾작업레벨및비밀번호입력 LCD PID 4 PID closed Loop IMPACT CF CARD RPM USB SPC 10 LAN 100 10 쪾640 x 480 Resolution TFT color LCD 쪾4 page user screen 쪾Auto tuned PID closed Loop for injection process IMPACT 쪾Line graphsspeed Pressure RPM Bar graph temperature pressure ramping 쪾Statistical Process ControlSPC Selection of 10 LGHD Series 640 x 480 쪾Auto tuned PID temperature control 쪾Self diagnosis alarm and monitoring 쪾Multilingual selectionmax10 languages 쪾InternalCF Memory and external accessflash memory thru USBoption for mold data 쪾Ethernet accessoptional 쪾Security codes for access parameter for last 100 shots Mold & Ejector 사출및계량 형개속도 단 형폐속도 단 형체및압출위치설정및표시 압출전진 속 후퇴 속 각공정별시간표시 4 Injection 온도 Temperature 코어 Closed Loop 3 예열 생산온도설정및표시 막대그래프 스크류냉간기동방지및온도경보 히터와열전대단선경보 자동승온장치 작동유온도설정및조절장치 코어 계열 프로그램표준 각계열지연 동작시간설정 각계열속도 압력개별제어 출력 기능 4 OnOff 선그래프 Line Graph 3 4 CoreProgram Standard Delay Operation time setting per each Core Pressure control per each Core Speed Select OnOff 3 Speed for Closed Loop 4 steps Injection Injection Pressure for Closed Loop 3 steps over by Pressure Position Time Cut Charging for Closed Loop 3 steps pressure for Closed Loop 3 steps Back Suck back step speed 사출속도 압력 위치 등의설정값 대비실제값을확인할수있습니다 그래프중첩기능 최대 개 PreActual TempBar Graph SetMonitor Cold PreventionTemp Alarm Screw HeaterThermocouple Breakage Alarm Heatup Control Automatic HydOil Temperature Control Core 10 Closed Loop open speed 4 steps Mold Mold close speed 3 steps SetMonitor clampejector position Ejector Advance 3 steps Retreat Speed steps Time indicate for each process 4 3 사출속도 단 최대 단 사출압력 단 보압 단 압력 위치 시간에의한보압절환 계량속도 배압 계량 속 배압 압 석백 속 Closed Loop 3 3 & Charge LGHS Series 금형및압출 RPM 5 input and actual value of Injection Show Speed Pressure RPM Multi Graph functionmax5 통계공정제어 SPC 최대 개의쇼트에대한 개의변수를 선택하여 표준편차 산포도를구해출력할수 있습니다 100 10 XBAR RBAR Cr Cp Cpk RBAR Standard deviation Cr Cp XBAR Cpk and Distribution curves of 10 selectable LGHHB Series Main display LGHM Series HICOM 5000 parameters for Max 100 shots are tracked and printed LS Injection Molding Machines 59
중 초대형유압식 Premium 사출성형기 BrandNew Premium Injection Molding Machines Major Specification 주요사양 Model Name 사출기호 Injection Unit Code 스크류기호 Screw Code 스크류직경 Screw Diameter 이론사출용적 Injection Capacity Calculated 사출압력 Injection Pressure 사출량 PS Injection CapacityPS 사출율 Injection Rate 가소화능력 PS Plasticizing CapacityPS 스크류최고회전수 Max Screw Speed 형체력 Clamping Force 형개력 Mold Opening Force 타이바간격 Distance Between Tierods : HxV 형판치수 Die Plate Dimension : HxV 형체행정 Clamping Stroke 최대형판간격 Daylight 금형두께 Mold Thickness 형폐속도 고속 Mold Close SpeedHigh 형폐속도 저속 Mold Close SpeedLow 형개속도 고속 Mold Open SpeedHigh 형개속도 저속 Mold Open SpeedLow 압출력 Ejector Force 압출행정 Ejector Stroke 사용유량 Utilized Oil Quantity 전동기용량 60Hz Capacity of Motor 히터용량 Electric Heater 기계크기 Machine Dimension : L x W x H 기계중량 Machine Weight cm 3 kgcm g cm 3 sec kgh rpm l kw kw m LGH650SE LGH850SE LGH1050S LGH1300S 사출장치 Injection Unit i54 Y A B 85 90 100 780 310 3850 045 185 1480 560 870 3540 690 775 955 375 45 467 145 650 36 1000 x 1000 1440 x 1440 1350 1800 450 ~1100 447 0 444 11 15 50 1400 44+44+75 40 8 x 7 x 4 3 i90 i90 i115 i150 i115 i150 i15 i315 Y *A B Y *A B *A B A B A B *A B A B A B 100 105 115 100 105 115 115 15 15 130 115 15 15 130 140 160 160 180 4515 4980 5970 4515 4980 5970 6570 776 8437 915 6570 776 8437 915 11853 1548 17693 393 1930 1750 1460 1930 1750 1460 1769 1497 1751 1619 1769 1497 1751 1619 1808 1384 1781 1407 4155 4580 5495 4155 4580 5495 6044 7141 776 8395 6044 7141 776 8395 10905 1443 1678 060 885 975 1170 885 975 1170 1138 1345 1348 1458 1138 1345 1348 1458 1696 16 1804 83 194 1400 194 1400 1416 1850 1587 008 46 50 546 46 50 546 566 638 638 67 566 638 638 67 743 908 908 107 10 1595 1095 10095 151511510789 11510 110101515 1151078911510 11010 103 9078 9075 8075 850 493 1100 x 1100 1580 x 1580 1750 50 500 ~1300 406 0 399 11 47 50 1900 36+36+9+75 563 98 x 9 x 7 41 형체장치 Clamping Unit 1050 635 1400 x 150 1950 x 1800 1800 400 600 ~1500 45 435 47 00 공통 General 1850 55+55 563 10x33x8 53 LGH1800S 1300 1800 90 140 1400x14001500x1400 1600x16001800x1600 1950x1950050x1950 150x150350x150 18001300 4001700 500 300 700 ~100 800~1500 48 48 48 48 36 45 300 300 3000 3400 55+45+45+55 55+55+45+55 55+45+45+55 55+55+45+55 55+55+55+55 75+55+55+55 79 79 9 9 79 79 9 9 110 110 145 145 115x35x3 15x38x3 1x38x33 15x38x33 135x38x33 14x38x33 70 90 95 100 110 115 주 1 본표의수치는부단한연구와개량에의해다소변경될수있습니다 사출량 가소화능력은수지의성형조건에의해변화합니다 3 본표의수치는 60Hz 전원의경우입니다 4 괄호안의수치는 50Hz 전원의경우입니다 5 LGH650SE LGH850SE 는표준사양이절전형시스템으로제공됩니다 * : 표준 60 LS Injection Molding Machines
Major Specification 주요사양 Model Name LGH000S LGH500S LGH3000S 사출장치 Injection Unit 사출기호 Injection Unit Code i115 i150 i15 i315 i150 i15 i315 i15 i315 스크류기호 Screw Code A B * A B A B A B A B *A B A B A B *A B 스크류직경 Screw Diameter 115 15 15 130 140 160 160 180 15 130 140 160 160 180 140 160 160 180 이론사출용적 Injection Capacity Calculated cm 3 6570 776 8437 915 11853 1548 17693 393 8437 915 11853 1548 17693 393 11853 1548 17693 393 사출압력 Injection Pressure kgcm 1769 1497 1751 1619 1808 1384 1781 1407 1751 1619 1808 1384 1781 1407 1806 1384 1781 1407 사출량 PS Injection CapacityPS g 6044 7141 776 8395 10905 1443 1678 060 776 8395 10905 1443 1678 060 10905 1443 1678 060 사출율 Injection Rate cm 3 sec 1138 1345 1348 1458 1696 16 1804 83 17 1458 168 17 1804 83 1691 08 1804 83 194 1400 1416 1850 1587 008 1753 1400 134 1753 1587 008 1416 1850 1587 008 가소화능력 PS Plasticizing CapacityPS kgh 566 638 638 67 743 908 908 107 638 67 743 908 908 107 743 1007 908 107 스크류최고회전수 Max Screw Speed rpm 1515 11510789 11510 11010 103 9078 9075 8075 11510 11010 103 9078 9075 8075 103 9078 9075 8075 형체력 Clamping Force 형개력 Mold Opening Force 타이바간격 Distance Between Tierods : HxV 형판치수 Die Plate Dimension : HxV 형체행정 Clamping Stroke 최대형판간격 Daylight 금형두께 Mold Thickness 형폐속도 고속 Mold Close SpeedHigh 형폐속도 저속 Mold Close SpeedLow 형개속도 고속 Mold Open SpeedHigh 형개속도 저속 Mold Open SpeedLow 압출력 Ejector Force 압출행정 Ejector Stroke 사용유량 Utilized Oil Quantity 전동기용량 60Hz Capacity of Motor 히터용량 Electric Heater 기계크기 Machine Dimension : L x W x H 기계중량 Machine Weight l kw kw m 형체장치 Clamping Unit 000 500 140 165 1800 x 1600 1810 x 1610 450 x 50 480 x 50 4001700 7001900 300 3600 800~1500 900~1700 48 4847 48 4847 45 60 300 350 공통 General 3400 3800 3800 400 55+45+45+55 55+55+45+55 55+55+55+55 75+55+55+55 55+55+45+55 55+55+55+55 75+55+55+55 55+55+55+55 75+55+55+55 79 79 9 9 110 110 145 145 9 9 110 110 145 145 110 110 145 145 15x41x34 18x41x34 138x41x34 14x41x34 13x43x35 143x44x35 14x43x35 15x45x39 16x45x39 105 110 115 10 135 145 155 165 170 Note 1 Due to continuous improvements specifications are subject to change without notice Injection capacity and plasticizing vary with material and molding conditions 3 Figures in this table are based on AC0V 60Hz electrical supply 4 Figures in are based on AC0V 50Hz electrical supply 5 LGH650SE LGH850SE are adopted to the energy saving servo system * : Standard 3000 00 1900 x 1800100 x 1800 550 x 450750 x 450 7001800 3700 1000~1900 4847 4847 68 350 LGHM Series LGHD Series LGE Series LGHHB Series LGHS Series LS Injection Molding Machines 61
중 초대형유압식 Premium 사출성형기 BrandNew Premium Injection Molding Machines 외형도 External Form Drawing LGHS Series unit : Model 1300S 1800S 000S 500S 3000S A B C D E F G 5505 5130 11410 1750 70 960 3400 685 5515 1750 1950 3055 3370 3700 685 5515 1755 1950 3055 3370 4010 7000 6000 14500 100 300 3580 460 7510 6300 15980 150 3400 385 4450 6 LS Injection Molding Machines
0111013 141 6:19 PM 64 표준형판 Standard Platen Drawing LGHS Series LGH1300S LGH1800S LGH000S LGH500S LGH3000S LGHHB Series LGHS Series LGHM Series LGHD Series LGE Series LGH1050S LS Injection Molding Machines 63