Heavy Duty Vertical Machining Center 02 Heavy Duty Vertical Machining Center

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Transcription:

Heavy Duty Vertical Machining Center

Heavy Duty Vertical Machining Center 02 Heavy Duty Vertical Machining Center

Heavy Duty Vertical Machining Center 03

Mynx 5400 / 6500 / 7500 04 Heavy Duty Vertical Machining Center

Mynx 5400/6500/7500 Mynx 540 510 mm Mynx 5400 540 mm 30 mm UP Mynx 5400 Mynx 6500 22% 5% 32% 8% Mynx 650 Mynx 750 650 mm 762 mm Mynx 6500 Mynx 7500 670 mm 762 mm 20 mm UP Mynx 650 Mynx 5400/6500/7500 X m/min 24 30 Y m/min 24 30 Z m/min 20 24 05

Mynx 5400 / 6500 / 7500 r/min #40 Power Transmission kw N.m 8000 11/15 [Con./30min] 191.2 [30min] Beltdriven 12000 15.6/15.6 [Con./30min] 165.7 [30min] Mynx 5400 Mynx 6500 #50 11/15/15 [Con./30/15min] 381.5 [15min] Beltdriven 6000 15/18.5 [Con./30min] 306.9 [30min] Geardriven 18.5/22 [Con./30min] 452.0 [30min] 8000 Beltdriven 11/15/15 [Con./30/15min] 286.4 [15min] #40 8000 15/18.5/22 [Con./30/15min] 140.1 [15min] Beltdriven 12000 22/26 [Con./30min] 165.7 [30min] Taper contact Flange contact Mynx 7500 #50 15/18.5 [Con./30min] 306.9 [30min] Beltdriven 6000 18.5/22 [Con./30min] 365.5 [30min] Geardriven 18.5/22 [Con./30min] 452.0 [30min] 8000 Beltdriven 11/15/15 [Con./30/15min] 286.4 [15min] 06 Heavy Duty Vertical Machining Center

#40 #50 07

Mynx 5400 / 6500 / 7500 Face mill BT40 [11/15 kw (14.8/20.1 HP)] ø80mm Face mill (5Z) Face mill BT50 [15/18.5 kw (20.1/24.8 HP)] ø125mm Face mill (8Z) Face mill BT50 Geardriven [18.5/22 kw (24.8/29.5 HP)] ø125mm Face mill (8Z) 422 cm 3 /min 750 r/min Feedrate 1100 mm/min 504 cm 3 /min 575 r/min Feedrate 720 mm/min 739 cm 3 /min 407 r/min Feedrate 960 mm/min Carbon steel (SM45C) Carbon steel (SM45C) Carbon steel (SM45C) Drill BT40 ø50mm Drill 200 r/min Feedrate 42 mm/min Tap BT40 M36 x P4.0 250 r/min Feedrate 1000 mm/min Gray casting (SM45C) Gray casting (SM45C) 08 Heavy Duty Vertical Machining Center

Mynx 5400 / 6500 / 7500 90 180 5.8 µm 270 10µm : Mynx 6500 : A7075F : Endmill ø16mm (4 blades) 0 Fresh Air Heated Air Coolant chiller Coolant chiller P R W Profile leveled Filter ISO 11562 (M1) Lc / Ls = 300 Lc = 0.800 mm 2.5 Coolant tank 0.0 [µm] 2.5 Pickup TK300 Lt = 4.80 mm Vt = 0.50 mm/s Ra 0.12 µm : 8000 r/min Feedrate : 1000 mm/min Linear scale feedback system Resolution : 0.001 mm 09

Mynx 5400 / 6500 / 7500 Taper Mynx 5400 Mynx 6500 Mynx 7500 #40 #40 #40 30 30 30 40 40 40 #50 #50 #50 24 24 24 30 40 Taper #40 Taper #50 Taper #40 Taper #50 1.5 s 2.5 s 24 tools 16 tools 1.3 s 2.5 s Mynx series 30 tools, 40 tools 24 tools, 30 tools, 40 tools W mm kg Mynx 5400 / 6500 Mynx 5400 / 6500 Taper #40 250 300 8 8 Taper #50 300 350 12 15 L 10 Heavy Duty Vertical Machining Center

Mynx 5400 / 6500 / 7500 Shower coolant Chip conveyor Coolant Gun Hinge type Scraper type Drum filter type Mynx 540 Mynx 650 Mynx 750 300 300 300 Mynx series Mynx 5400 Mynx 6500 Mynx 7500 380 380 430 11

Easy Setup Mynx 5400 / 6500 / 7500 Operating Console Loading 5 1 1 6 10.4 TFT LCD 2 3 MPG 7 4 ATC 4 3 5 6 PCMCIA Ethernet (Embedded) / RS232C A B Mynx 5400 830 Mynx 6500 895 Mynx 7500 1077 Mynx 5400 290 Mynx 6500 224 Mynx 7500 321 Mynx 5400 / 6500 only 7 C Mynx 5400 950 Mynx 6500 950 Mynx 7500 1050 12 Heavy Duty Vertical Machining Center

Mynx 5400 / 6500 / 7500 P/T A/B 1pair (2PT 3/8 port) P/T A/B 2pair (4PT 3/8 port) 3pair (6PT 3/8 port) : Minimum Quantity Lublication Oil skimmer Misting device 24 /min / 4.9MPa /min MPa 13

Easy Operation Package Mynx 5400 / 6500 / 7500 Programming G Code List M Code List Tool Data Registry Table Pattern Cycle Calculator ENGRAVING Doosan Fanuc i series 10.4" color TFT LCD 1280m Ethernet (Embedded) 14 Heavy Duty Vertical Machining Center

Operation / Maintenance Table Moving for Setup ATC Recovery Help Sensor Status Monitor Alarm Guidance Easy NC Parameter Help Operation Rate Tool Load Monitor Renishaw Gui Tool measure Work measure 15

BT50 16 Heavy Duty Vertical Machining Center

BT50 Table Tool Shank BT40 Tool BT50 Tool (DIN shape) 17

Belt Gear Belt 8000(12000) Belt 6000 mm mm mm mm kg r/min r/min N. m N. m Mynx 5400 Mynx 5400/50 Mynx 6500 Mynx 6500/50 Mynx 7500 Mynx 7500/50 1020/540/530 1270/670/625 150680 200730 150775 567 722 1200 x 540 1400 x 670 800 1000 4125 x 18H8 5125 x 18H8 1525/762/625 200825 150775 200825 785 1600 x 750 1500 6125 x 18H8 8000 {12000} ISO #40 7/24 Taper 191.2 {165.7} 6000 {6000, 8000} {6000} ISO #50 7/24 Taper 381.5 {306.9} 8000 {12000} ISO #40 7/24 Taper 191.2 {165.7} 6000 {6000, 8000} {6000} ISO #50 7/24 Taper 306.9 {286.4} 8000 {12000} ISO #40 7/24 Taper 140.1 {165.7} 6000 {8000} {6000} ISO #50 7/24 Taper 306.9 {365.5} Gear 6000 N. m {452.0} {452.0} {452.0} Belt 8000 N. m m/min mm/min BT,DIN 40 {286.4} BT,DIN 50 BT,DIN 40 30 / 30 / 24 12000 {286.4} BT,DIN 50 BT,DIN 40 {286.4} BT,DIN 50 ea mm 30{40} 80 {76} / 125 24 125 / 220 30 {40} 80{76} / 125 24{30} 125 / 220 30{40} 80{76} / 125 24{40} 125 / 220 ATC mm kg 300 8 350 15 300 8 350 15 300 8 350 15 Memory Random s 1.3 2.5 1.3 2.5 1.3 2.5 Belt 8000(12000) Belt 6000 Gear 6000 Belt 8000 Feed motor (X / Y / Z) Belt 8000(12000) Belt 6000 Gear 6000 Belt 8000 s kw kw kw kw kw kva kva kva kva 3.7 5.5 11 / 15 {15.6 / 15.6} 11 / 15 / 15 {15.6 / 18.5} {18.5 / 22} {11 / 15 / 15} 3.0 / 3.0 / 4.0 36.1 {41.7} 36.1 {41.2} {47.7} {36.1} 3.7 11 / 15 {15.6 / 15.6} 39.4 {45.1} 5.5 3.7 15 / 18.5 / 22 {22 / 26} 15 / 18.5 {11 / 15 / 15} {18.5 / 22} {11 / 15 / 15} 4.0 / 4.0 / 7.0 48 {56.9} 44.6 {39.4} {48.4} {39.4} 5.5 15 / 18.5 {18.5 / 22} {18.5 / 22} {11 / 15 / 15} 47.3 {51.8} {51.8} {42.9} (L x W) mm mm kg 2744 2444 x 3350 7000 2900 380 1.4 2897 2674 x 3350 9200 2995 3190 430 4.3 3704 x 4050 14000 3240 18 Heavy Duty Vertical Machining Center

DOOSANFANUC i series Controlled axes 3 ( X,Y,Z ) Simultaneously controllable axes Backlash compensation Emergency stop / overtravel Follow up Least command increment 0.001mm / 0.0001" Least input increment 0.001mm / 0.0001" Machine lock all axes / Z axis Mirror image Reverse axis movement (setting screen and Mfunction) Stored pitch error compensation Pitch error offset compensation for each axis Stored stroke check 1 Overtraval controlled by software Absolute pulse coder Position switch 2nd reference point return G30 Circular interpolation G02, G03 Cylinderical interpolation G07.1 Dwell G04 Exact stop check G09, G61(mode) Feed per minute mm / min Feedrate override 0 200 % Helical interpolation Jog override 0 200 % Linear interpolation G01 Manual handle feed Max. 3 units Manual handle feedrate 0.1 / 0.01 / 0.001mm Manual handle interruption Override cancel M48 / M49 Positioning G00 Rapid traverse override F0 (fine feed), 25 / 50 / 100 % Reference point return G27, G28, G29 Skip function G31 Mcode function M3 digits Spindle orientation Spindle serial output Spindle speed command S5 digits Spindle speed override 50150 % Cutter compensation C G40, G41, G42 Number of tool offsets 400 ea Tool length compensation G43, G44, G49 Tool life management Tool number command T2 digits Tool offset memory C Geometry / Wear and Length / Radius offset memory Tool position offset G45 G48 Absolute / Incremental programming G90 / G91 Automatic Coordinate system setting Background editing Canned cycle G73, G74, G76, G80 G89, G99 Circular interpolation by radius programming Custom macro B Decimal point input Extended part program editing I / O interface RS 232C Inch / metric conversion G20 / G21 Label skip Local / Machine coordinate system G52 / G53 Maximum commandable value ±99999.999 mm No. of Registered programs 400 ea Optional block skip Optional stop M01 Part program storage 640 m Playback Program number O4digits Program protect Program stop / end M00 / M02, M30 Rigid tapping G84, G74 Sub program Up to 4 nesting Tape code ISO / EIA Automatic discrimination Thread cutting Work coordinate system G54 G59 OTHERS FUNCTIONS (Operation, setting & Display, etc) 3rd / 4th reference return Additional work coordinate system G54.1 P1 48 ( 48 pairs ) AI APC(Advanced Preview Control) 20 block preview Alarm display Alarm history display Automatic corner override G62 Clock functionon Coordinate rotation G68, G69 Cycle start / Feed hold Display of PMC alarm message Message display when PMC alarm occurred Dry run Embedded Ethernet (Ethernet ) Graphic display Tool path drawing Help function High speed skip function Loadmeter display MDI / DISPLAY unit 10.4" Color LCD, keyboard for data input(small), softkeys Memory card interface Operation functions Tape / Memory / MDI / Manual Operation history display Optional angle chamfering / corner R Polar coordinate command G15 / G16 Program restart Programmable data input Tool offset and work offset are entered by G10, G11 Programmable mirror image G50.1 / G51.1 Run hour and part number display Scaling G50, G51 Search function Sequence NO. / Program NO. Self diagnostic function Servo setting screen Single block Single direction positioning G60 Stored stroke check 2 Additional controlled axes 5 axes in total AICC (AI Contour Control) with Hardware 40 block preview EZ Guide i (Doosan infracore Conversational Programming Solution) with 10.4" Color TFT Dynamic graphic display (w/10.4 Color LCD) Machining profile drawing => When the EZ Guide i is used, the Dynamic graphic display cannot application Fast Data server Fast Ethernet Ethernet Tool load monitoring function (Doosan) FANUC 32iA Controlled axes 3 (X, Y, Z) Simultaneously controllable axes Backlash compensation Emergency stop / overtravel Follow up Least command increment 0.001 mm ( 0.0001 inch) Least input increment 0.001 mm ( 0.0001 inch) Machine lock All axes / Z axis Mirror image Reverse axis movement (Setting screen and M function) Stored pitch error compensation Pitch error offset compensation for each axis Stored stroke check 1 Overtravel controlled by software Absolute pulse coder 2nd reference point return G30 Circular interpolation G02, G03 Dwell G04 Exact stop check G09, G61 (mode) Feed per minute Feedrate override 0 200 % Jog override 0 200 % Linear interpolation G01 Manual handle feed 1 unit Manual handle feedrate x1, x10, x100 (per pulse) Override cancel M48 / M49 Positioning G00 Rapid traverse override F0 (fine feed), 25 / 50 / 100 % Reference point return G27, G28, G29 Skip function G31 Helical interpolation AICC I 30 block preview Thread cutting, synchronous cutting Program restart Automatic corner deceleration (Specify AI Contour control II) Feedrate clamp by circular acceleration (Specify AI Contour control II) Linear ACC / DEC before interpolation (Specify AI Contour control II) Linear ACC / DEC after interpolation Rapid traverse bellshaped acceleration/deceleration Smooth backlash compensation M code function M3 digits Spindle orientation Spindle serial output Spindle speed command S5 digits Spindle speed override 10 150 % Spindle output switching Retraction for rigid tapping Rigid tapping G84, G74 Tool nose radius compensation G40, G41, G42 Number of tool offsets 64 ea Tool length compensation G43, G44, G49 Tool number command T2 digits Tool life management Geometry / Wear and Length / Radius offset memory Tool offset memory C Tool length measurement Absolute / Incremental programming G90 / G91 Auto. Coordinate system setting Background editing Canned cycle G73, G74, G76, G80 G89, G99 Circular interpolation by radius programming Custom macro B Custom size 512Kb Decimal point input I / O interface RS 232C Inch / metric conversion G20 / G21 Label skip Local / Machine coordinate system G52 / G53 Maximum commandable value ±99999.999 m No. of Registered programs 500 ea Optional stop M01 Part program storage 640 m (2,100 ft) [256 kb] m Program number O4digits Program protect Program stop / end M00 / M02, M30 Programmable data input Tool offset and work offset are entered by G10, G11 Sub program Up to 4 nesting Tape code ISO / EIA Automatic discrimination Work coordinate system G54 G59 Additional work coordinate system (48 Pair) G54.1 P1 48 pairs Coordinate system rotation G68, G69 Extended part program editing Optional angle chamfering / corner R Macro executor OTHERS FUNCTIONS (Operation, Setting & Display, etc) Alarm display Alarm history display Clock function Cycle start / Feed hold Control axis detach Display of PMC alarm message Message display when PMC alarm occurred Dry run Embedded ethernet (Ethernet ) Graphic display Tool path drawing Help function Loadmeter display MDI / DISPLAY unit 10.4" Color TFT LCD, Keyboard for data input, softkeys Memory card interface Operation functions Tape / Memory / MDI / Manual Operation history display Program restart Run hour and part number display Search function Sequence NO. / Program NO. Self diagnostic function Servo setting screen Single block External data input Multi language display Stored stroke check 2 3dimensional coordinate conversion 3dimensional tool compensation 3rd / 4th reference return Addition of tool pairs for tool life management 1024 pairs Additional controlled axes Max. 5 axes in total Additional work coordinate system G54.1 P1 300 (300 pairs ) DSQ 1 (AICC II + Machining condition selection function) 80 block preview DSQ 2 (AICC II + Machining condition selection function + Data server + 1GB) 80 block preview Automatic corner override G62 Chopping function G81.1 Cylindrical interpolation G07.1 Dynamic graphic display Machining profile drawing Exponential interpolation Interpolation type pitch error compensation EZ Guide i (Doosan infracore Conversational Programming Solution) with 10.4" Color TFT => When the EZ Guide i is used, the Dynamic graphic display cannot application Tape format for FS15 Increment system 1/10 Figure copying G72.1, G72.2 Handle interruption High speed skip function Involute interpolation G02.2, G03.2 Machining time stamp function No. of Registered programs 1000 ea Number of tool offsets 99 / 200 / 400 pairs Optional block skip addition 9 blocks Part program storage 512K / 1M / 2M byte Playback function Polar coordinate command G15 / G16 Polar coordinate interpolation G12.1 / G13.1 Programmable mirror image G50.1 / G51.1 Single direction positioning G60 Tool load monitoring function (Doosan) Tool position offset G45 G48 Position switch 19

Heavy Duty Vertical Machining Center http://mt.doosaninfracore.co.kr 1008ILK