Open IIoT with Edge 자동화산업의 Digital Future
A. 자동화산업의 Digital Future
자동화시장의이슈 현재주요토픽
자동화시장의요구 시장의요구사항 End User OEM 생산성실시간 OEE 조율, 라인관리가용성 품질인증된표준추적 KPI ś 유지보수진단자산관리상태모니터링 차별화완벽한솔루션연결성자산관리 시장출시시간인증된표준상태모니터링시뮬레이션 가치의추가 (X)aaS
자동화시장의요구 시장의요구사항 End User 스마트제조로변화중 예측자산관리자산활용최대화, 계획치않은다운타임최소화 Global Benchmarking Diagnostics Analytics 생산시뮬레이션신규공장의제조, 계획, 시운전개선 Digital Twin Machine Learning Artificial Intelligence 운영리스크최소화변화하는고객의수요에맞춘생산라인의조정 Pay per Use Demand forecasting Orchestration
Network 데이타수집 기존시스템에손쉬운통합 APROL PDA Integrated report server Integration of 3rd-party systems using any fieldbus technology Gateway controller with I/O for integrating data islands
데이타분석 가용데이타볼륨의증대 툴부족으로미지의데이타 ad-hoc reporting 을통한탐색적분석 Online analytical processing OLAP adapter Data mining with 3rdparty packages patterns, relationships and trends 감지 Data volume Data mining 2.5 TB Exploratory analysis 50 MB Relevant Information Past Present Future OLAP : Online Analytical Processing ( 온라인분석처리 ) Ad hoc reporting : 특별한목적을위한 reporting
데이타표현 모바일, 직관적, 실시간 표준리포트고정된양식및내용호환되는 graphs and charts Ad-hoc reports 모든 data sources SQL 지식불필요 Drag-and-drop 맞춤화된 dashboards 완벽히맞춤화가능한웹기반디자인툴 실시간데이타표시 MES and ERP data Operating and process data Automatic OEE reports OEE : Overall equipment effectiveness
IIoT Digital Future IIoT 정의 물리적인산업용객체들이인터넷에연결되어, 데이터를주고받고분석함으로써, 새로운가치의정보를만들어냄 sensing aggregating analyzing controlling Hardware Data Software Connectivity
IIoT Digital Future IIoT 현황 Industrial Internet Consortium Industrie 4.0 Made in China 2025 Industrial IoT The total number of IoT connections will grow from 6 billion in 2015 to 27 billion in 2025 <1% of data used, mostly for alarms or real-time control
IIoT Digital Future IIoT 목표 효과적인자산효율성관리 최대의자산활용 유연한 batch size 효율적자원관리 종량적사업모델 추가적인가치창출 설비개선안내 유연한서비스정책 효율적 life cycle 관리 개선된서비스및 AS 서비스비용절감 예상치못한정지시간단축
B. B&R Open IIoT Architecture
IIoT 공장의구조 Supply Delivery Infrastructure Media supply Process Preparation Processing Secondary Lines Primary Line 1 Line 2 Machines Process automation M1 M2 M3 M1 M2 M3 Infrastructure automation Plant automation Factory automation
IIoT Digital Future IT vs. OT Enterprise zone과 Manufacturing zone 간통신이필요점점더가까워짐 분산지능 센서가까이서데이터처리바로적용가능한지능으로빠른데이터가공 위험요소최소화 클라우드활용, 최소한의대역폭, 짧은응답시간 즉각적이고도지속적인분석 인간 - 기계간의더가까워진협업
IIoT - Edge Architecture MQTT / AMQP MQTT / AMQP MQTT / AMQP Sensors and actuators Machines Lines / Plants
IIoT - Edge Architecture MQTT / AMQP MQTT / AMQP MQTT / AMQP Edge Connect Edge Embedded Edge Controller
Hardware requirements IIoT - SW 를통한가치창출 Long-term storage Data aggregation Data historian Business intelligence Machine learning AI Connectivity Security Control Added value through software
Edge Cloud Edge Connect OPC UA bus controller 간단한통신 Long-term archiving Machine learning Business intelligence Data historian 데이터전송 I/O layer에서직접 cloud로 기기및데이터의자동검색 methods and events를통한분산지능 OPC UA client and server Data aggregation Connectivity Security Control
Edge Cloud Edge Embedded SW 가가치창출 Long-term archiving Machine learning Business intelligence Data historian Data aggregation 새로운 mapp function을사용한간단한 data preprocessing Direct access to databases 표준 OPC UA mechanisms의 Embedded security 완벽한클라우드연결을위한 Embedded MQTT/AMQP clients Connectivity Security Control
Edge Cloud Edge Controller 실시간 Big data 분석 Long-term archiving Machine learning Business intelligence Data historian Data aggregation Connectivity 고성능 database 고성능분석, 트렌드, 리포팅기능 자산관리및 SW 구축 제어성능모니터링 machine learning관련개방된인터페이스 Analytics Aggregation Security Control Reporting Connectivity
IIoT - Edge Architecture 특징 완벽한연결성 임베디드부터클라우드까지확장성 데이타관리및분석 Edge architecture 안전및보안 로컬실시간제어 신뢰성 모든자산의가상화
IIoT - B&R Edge Controller Edge Controller 의요건 HMI Web 기반그래픽 연산성능데이타소스의신뢰성향상 현장과클라우드간연결 MQTT, OPC UA, fieldbuses 조율화설비, 라인, 공정및인프라 데이타이력 Big Data 의버퍼링, 취합, 재가공 IT 보안 Embedded, 보안원격접속 Edge 분석모니터링, 트렌드, 알람, BI
IIoT - B&R Edge Controller 연산성능 산업용 Edge 기기산업용 edge controller 고성능, 견고한 APC 열악한환경에적합 최소 10 년이상의제품수명 SUSE Linux Enterprise Server 12 장기간서비스팩지원 한기기에서 Controller & Control Computer 실시간 OS(RTOS) 와일반용도의 OS(GPOS) 실시간 hypervisor 기술에기반
IIoT - B&R Edge Controller 연결성 현장에서의연결성 Native and 3rd-party fieldbus protocols MES, ERP 와의연결 SQL DB, OPC UA, MQTT connectivity Cloud 연결 MQTT, OPC UA connectivity MQTT client OPC UA client/server SQL DB ERP MES M1 Mn Mm
IIoT - B&R Edge Controller 데이터이력실시간 KPI 및현장데이터압축 UCB server 를통한데이터가공및수집 모든계층에서의데이터손실방지 memory (AR), file system (AR) & GPOS databases 에데이터버퍼링 이중화된이력지원시스템및계정 지속적인신호및이벤트는 NoSQL DB (Berkeley) 사용자특정데이터는 SQL DB (MySQL/ MariaDB) 데이터이력에접속 Access via REST API and SQL client
IIoT - B&R Edge Controller Edge 분석 Trends, alarms 최고의트렌드시스템 / TrendViewer Zero-maintenance DB 압축기술을통한 Data volume 축소분석및수학적기능 Combine up to 20 slots with µs resolution 로직으로제어되는 Alarm 생성 고성능 alarm system 로직으로제어되는 metadata 생성, acknowledgment, forwarding
IIoT - B&R Edge Controller Edge 분석 Business intelligence Embedded business intelligence suite Basic BI solution, HTML5 based Report Designer, Report Server with scheduler RESTful API for access to Report Server Ad-hoc reporting Selection of data sources, calculated measures Filters (drilling up and down, filter expressions) Standard reports Content predefined, parameters variable Dashboards Built on existing content/filters, new content Mobile access Mobile access via ios/android app
IIoT - B&R Edge Controller Edge 분석 CPM, EnMon, ConMon, APM 개선된 control loop 효율성 control performance monitoring(cpm) 을통한 control loop 정밀도의지속적평가 control loop behavior 벤치마크를위한 30 KPI 이상검사 에너지소비절감을위한 Energy Monitoring ISO 50001 에기준한 energy management systems 모든에너지소비에대한지속적측정, 기록및분석 유지보수비용절감을위한 Condition monitoring 진동측정, 모든기계적, 전기적파라미터에대한 Condition monitoring 효율성모니터링및자산보호 asset performance monitoring (APM) 을통한자산의지속적모니터링유지보수항목확인 (e.g. heat exchanger (fouling) or pump (cavitation))
IIoT - B&R Edge Controller IT 보안 Enterprise OS - SUSE Linux Enterprise Server 12 Monthly updates with test of complete system software Ready for anti-virus software installation Embedded cyber security Secure boot (UEFI) System hardening, automatic preconfigured built-in firewall, TLS-encryption Authentication with LDAP client, operator authorization Embedded remote diagnostics Web을통한고성능시스템관리 Status of data forwarding, DNS server, ports, etc. Secure Remote Maintenance access Certificate secured and encrypted VPN connection (SiteManager/ GateManager) Connection setup via drag & drop no IT expertise required
IIoT - B&R Edge Controller 조율화 실시간장비제어 millisecond 범위의실시간데이터수집및제어 인프라와독립적인제어 (Edge Controller to machines/plant units) 설비간조율을통한라인관리 Millisecond 범위의 M2M 통신, extended data coupling via remote I/Os Enabling line features & functionalities (e.g. OEE, reporting, track & trace) 표준에준하는제어 Implementation of complex logic/rules via IEC 61131-3 languages E.g. graphical control via SFC (Sequential Function Chart) remote I/O 확장을통한직접제어 Embedded AR supports the direct connection and integration of RIO units Communication via POWERLINK or 3rd-party fieldbus Integrated remote firmware deployment (AR/FW) supported for all I/O modules
IIoT - B&R Edge Controller 조율화 Advanced process control for multi-variable systems 주기적제어편차최소화를통한모델기반 MPC (Model Predictive Control) 가변적인 sample rates via prediction horizon 프로세스모델의시뮬레이션 Suppression of signal noise or damping of resonance frequency via universal filter module Complex simulation via MATLAB and Automation Studio Target for Simulink
IIoT - B&R Edge Controller HMI In Display Center Vector graphics VNC client widget for 3rd-party integration AlarmMonitor/AlarmLine TrendViewer Web-based (mapp View) Powered by the latest real-time HMI technologies mapp View server Utilization of standards: HTML5, CSS3 & Java Easy HMI design using broad selection of integrated graphical widgets Supports design for optimal presentation on all display geometries
C. 사례
IIoT - 사례 예측유지보수 자동차산업 Architecture Industrial IoT functionalities Application: 조립라인의온라인진동모니터링 edge controller 에데이터수집 MQTT B&R products: X20CM4810, X20 I/O, X20 PLC Automation PC 910, APROL ConMon Customer value: 2 차피해방지 예상치못한정지시간단축
IIoT - 사례 원격접속 산업설비 Architecture Industrial IoT functionalities Application: 안전한원격유지보수 B&R products: X20 PLC, SiteManager GateManager Customer value: 안전한원격유지보수 운영효율성
IIoT - 사례 Brownfields 식음료산업 Architecture Industrial IoT functionalities Application: Lifecycle 관리 상위 IT systems 과의연결성 OPC UA MQTT B&R products: Power Panel, X20 I/O mapp Technology Customer value: brownfield 경쟁력개선 운영효율성
IIoT - 사례 선박관리 해양 / 선박 Architecture Industrial IoT functionalities Application: Process data acquisition(pda) 원격유지보수 MQTT B&R products: APC2100, X20 PLC, X20 I/O Customer value: 개선된 lifecycle 관리 추가서비스제공 end-user 경험에최적화
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