사출종합 0--) 최종 // : PM 페이지 G Two-Platen Injection 중 초대형유압식 -Platen 사출성형기 UNIQUE Molding Machines 생산성 극대화 Maximum Productivity 엠트론이 독자 개발한 신형체 방식의 중대형 사출성형기는 적은 설치면적과 높은 효율성 및 낮은 운전 비용으로고객만족을극대화하였습니다 LS Two-Platen Injection Molding Machines provide HIGH EFFICIENC and LOW RUNNING COST which surely give satisfaction to the customers who want the middle and large size injection molding machine that require SMALL SPACE but have HIGH EFFICIENC LGH-0M / LGH-0M / LGH-0M / LGH-0M LGH-0M / LGH-00M / LGH-000M Mold Close High Pressure Clamping Mold Open & Ejection Mold Open Mold closes until the mold touches completely then half nuts advance all the way to lock with the tie bars It starts to build up the high pressure clamping through four short-stroke clamping cylinders in the stationary platen After cooling out and the release of high pressure half nuts retract then mold opens until the mold open limit to eject parts out Mold is open condition to start the cycle LS Injection Molding Machines
0--) 최종 // : PM Major Features 설치면적축소 Minimum Space 페이지 G 주요특징 독자개발한 신형체메커니즘은기계식로크방식의콤팩트 한디자인으로기존대형실린더방식과비교하여설치면적을 이상 축소시켰습니다 Two-Platen 0% The unique two-platen clamping mechanism reduces the floor space over 0% through the new compact design of mechanical lock-type comparing with the conventional hydraulic machine m 고강성형판 Rigid Mold Platen 유한요소해석 을이용한 차원컴퓨터설계로최적의고강성 초경량의중공주조형판을개발하여사출캐비티압력과형체력에의한 금형의변형을최소화하였습니다 FEA) Mold deflection by the clamping force and injection cavity pressure is minimized through developing the high intensive light-weight vacant casting platen having optimum rigidity with -dimensional design which uses the finite-element analysis LGE- Series 사출종합 f/cm ) 0% 신형체장치는행정이짧은 개의실린더와고압화설계로형체압을 신속히올릴수있어승압시간단축및 스크류와배압뽑기표준 채택으로하이사이클을실현하였습니다 DG The hydraulic oil quantity is reduced to less than half of a conventional machine with compact design on dividing clamping cylinder from booster cylinders for the mold movement and on adopting the high pressure of hydraulic system Unique clamping mechanism enables the clamp pressure to increase with four short-stroke clamping cylinders and the high-pressure design which leads shortening the pressure-up timing and realizes the high cycle by adopting the standard of DG screw and back-pressure relieving 에너지절감 Energy Saving 원격제어 Remote Control 신형체장치의최적설계및유압펌프모터수축소 토크조정유압모터 등유압장치의최적설계로소음과성형에너지의대폭절감및사출장치 슬라이딩부에 사용으로배압을극소화시켰습니다 LM Guide Power consumption and noise are highly reduced through the optimized design of unique clamping mechanism reducing the number of hydraulic pump motor dual torque hydraulic motor and the optimized design of hydraulic system And the back-pressure is minimized using LM Guide to the sliding part of the injection unit Closed Loop Control 사용자편의를위한 컬러 가장착된 컨트 롤러는 자동조절 제어 사출속도 압력과 온도제어 공정통계처리 등을주요특징으로갖추고있어스크랩 이없는정밀성형제어가가능합니다 TFT IMPACT ) LCD HICOM-000 PID Closed-Loop SPC) Precise molding with zero scrap is possible through HICOM-000 controller with statistical process control and user friendly TFT Color LCD featuring IMPACT auto-tuned PID closed loop which controls injection speed pressure and temperature? 설치면적 %감소 % LESS SPACE 중량 %감소 % LESS WEIGHT LGH-M Series 0 형체압과배압용전자비례밸브 압출행정용 사출장치 전후진스위치용압력스위치와타이머및유압모터토크선택용밸브 등을채택하여완벽한원격제어가가능하도록하였습니다 Potentiometer The complete remote control is possible through electro-magnetic proportional control valves for clamping and screw back pressures linear potentiometer for ejecting pressure switch & timer for nozzle movement and solenoid valve for torque selection 사후관리용이 Easy Maintenance 형체측자동그리스주유장치 이동실린더와사출장치연결부를분리 하지않는스크류선회장치와노즐센터조정기능 히터배선등의개선 으로사후관리가용이하도록디자인하였습니다 Two-platen machines are designed for easy maintenance as adopting screw swiveling device of combined the moving cylinder with the connection part of injection unit easy nozzle center adjustment improved heater wiring and automatic grease supply unit for clamping unit 유압오일 %감소 % LESS HD OIL 사이클시간 %감소 % LESS CCLE TIME 소음 %감소 LGH-S Series 형체결실린더를형개폐실린더와분리한콤팩트설계및유압시스템의 고압화 적용으로종래에비해작동유소비량을 이상 절감시켰습니다 생산능력증대 High Productivity LGH-H Series 작동유량절감 Less Hydraulic Oil LGH-D Series m % LESS NOISE LS Injection Molding Machines
사출종합 0--) 최종 // : PM 페이지 G Two-Platen Injection 중 초대형유압식 -Platen 사출성형기 UNIQUE Molding Machines 제어장치 최신의마이크로프로세서첨단기술로설계되었고사용자편의중심으로구성되어진 컨트롤러는 고객의요구사항인정밀성형구현과컨트롤러의신뢰성향상을보장합니다 Controller HICOM-000 Closed Loop HICOM-000 Closed Loop Controller focused on customer convenience guarantees precise molding and the reliability of controller using the cutting edge technology of latest microprocessor Injection Closed Loop Control System HICOM-000 TFT Color LCD 쪾 해상도의 컬러 쪾사출공정에대한자동조절 제어 쪾선그래프 속도 압력 막대그래프의온도 쪾각속도 압력별램핑 쪾통계공정제어 최근 쇼트에대한 개의변수선택 쪾자동조절 온도제어 쪾자기진단 경보와감시기능 쪾다개국어지원 최대 개국어 쪾금형데이터저장을위한내부 외부 메모리 쪾 통신 쪾작업레벨및비밀번호입력 0 x 0 TFT LCD PID closed Loop - - IMPACT RPM SPC) - 0 PID ) CF CARD) US) LAN HICOM 000 LS Injection Molding Machines 쪾0 x 0 Resolution TFT color LCD 쪾Auto tuned PID closed Loop for injection process - IMPACT 쪾Line graphs-speed Pressure RPM ar graph - temperature pressure ramping 쪾Statistical Process ControlSPC) - Selection of parameter for last 0 shots 쪾Auto tuned PID temperature control 쪾Self diagnosis alarm and monitoring 쪾Multi-lingual selectionmax languages) 쪾InternalCF Memory) and external accessflash memory thru US-option) for mold data 쪾Ethernet accessoptional) 쪾Security codes for access
사출종합 0--) 최종 // : PM 페이지 0 G MAJOR SCREEN OF HICOM-000 CLOSED-LOOP CONTROLLER 코어 LGE- Series Core Temperature 예열 생산온도설정및표시 막대그래프 스크류냉간기동방지및온도경보 히터와열전대단선경보 자동승온장치 작동유온도설정및조절장치 코어 계열 프로그램표준 각계열지연 동작시간설정 각계열속도 압력개별제어 출력 기능 Set/Monitor Pre/Actual Temp/ar Graph Screw Cold Prevention/Temp Alarm Heater/Thermocouple reakage Alarm Automatic Heat-up Control HydOil Temperature Control CoreProgram Standard) Delay Operation time setting per each Core Speed Pressure control per each Core Select On/Off 사출및계량 선그래프 Line Graph 통계공정제어 Statistical Process Control / Mold open speed - steps Mold close speed - steps Set/Monitor clamp/ejector position Ejector Advance - steps / Retreat Speed steps Time indicate for each process Injection & Charge 사출속도 단 최대 단 사출압력 단 보압 단 압력 위치 시간에의한보압절환 계량속도 배압 계량 속 배압 압 석백 속 Closed Loop - ) - Closed Loop - Closed Loop Injection Speed for Closed Loop - steps Injection Pressure for Closed Loop - steps Cut over by Pressure Position Time Charging for Closed Loop - steps ack pressure for Closed Loop - steps Suck back - step speed ) ) On/Off SPC) 사출속도 압력 위치 등의설정값 대비실제값을확인할수있습니다 그래프중첩기능 최대 개 RPM ) Show input and actual value of Injection Speed Pressure RPM Multi Graph functionmax) 최대 개의쇼트에대한 개의변수를 선택하여 표준편차 산포도를구해출력할수 있습니다 0 X-AR R-AR Cr Cp Cpk LGH-S Series - X-AR R-AR Standard deviation Cr Cp Cpk and Distribution curves of selectable parameters for Max 0 shots are tracked and printed LGH-H Series - LGH-D Series 형개속도 단 형폐속도 단 형체및압출위치설정및표시 압출전진 속 후퇴 속 각공정별시간표시 LGH-M Series 온도 금형및압출 Mold & Ejector LS Injection Molding Machines
UNIQUE UNIQUE Two-Platen Injection Molding Machines 중 초대형유압식 -Platen 사출성형기 Molding Machines Standard & Optional Equipment 표준및특별사양 항목 ltem 장치명 Equipment 형체관계 Clamping unit 자동급유장치금형클램프 수동 ) 오버런방지장치 취출로봇설치탭구멍유압압출장치 A 회로 ) 금형설치감속 감압장치 Low-Pressure Speed Circuit for Mold Set-Up and Mold Protection 금형보호반복형폐회로 Try Again Mold Close Circuit with Mold Protection 금형위치조절장치 Clamping Position Adjusting Device Potentiometer) 고속형개폐조절장치 고속형개회로 안전문 & 커버 이동형판지지장치 T 홈플레이트다중압출 회까지 ) & 진동압출 Multi-Ejection Up to Times)and Vibration Ejection 단일유압코어장치 이중유압코어장치 내마모바이메탈배럴 Wear Resistant imetallic arrel * 중국산옵션적용 표준제외 ) 스크류 일반수지용 ) Screw For General Resins) 사출공정 Closed Loop 제어Closed Loop Control for Injection Process 세라믹밴드히터 존) Ceramic and Heater Zones) 노즐존의케이블히터 Cable Heater for Nozzle Zone 히터커버 Heater Cover 노즐존의케이블히터 Cable Heater for Nozzle Zone 히터커버 Heater Cover 예열온도제어 Pre-Heating Temperature Control 사출램전쪾후진장치 Injection Ram Advance and Retract Device 노즐 Open Type) NozzleOpen Type) 노즐후퇴시기선택장치 Sprue reak) Nozzle Retract Timing SelectorSprue reak) 사출장치안전커버 조작측 ) Safety Cover for Injection Unit Operating Side Only) 스크류배압조절장치 스크류냉간기동방지방치 스크류구동유압모터 스크류 & 차서크백 Automatic Lubrication Device Mold ClampsManual) Overrun Prevention Device Holes Tapped for Installation of Robot Hydraulic Ejector A-Circuit) High Speed Mold Open/Close Adjusting Device 사출관계 Injection Unit 표준사양 Standard Equipment Quick Mold Opening Circuit Safety Gate & Covers Support for Moving Platen T-Slot Platen Single Hydraulic Core PullerA or C) Dual Hydraulic Core PullerA & C) Screw ack Pressure Regulator Screw Cold Start Preventing Device Screw Drive Hydraulic Motor Screw st and nd Suck ack 스크류팁 일반수지용 역류방지용 ) Screw TipFor General Resins Non-Return Valve Type) 사출속도 & 압력조절장치 Injection Speed & Pressure Control Device 형체압유지회로 유압관계 형체펌프언로딩회로 Selectable Clamp Pump Unloading Circuit During Cooling Time 배압뽑기회로 ack Pressure Relieving Circuit 하이드로맷치시스템 멀티펌프 ) HDROMATCH SystemMulti-Pump) 사출압력유지회로 Injection Pressure Holding Circuit 형개폐유압브레이크회로 Mold Open/Close Hydraulic rake Circuit 작동유온도이상검지장치 Abnormal Hyd Oil Temperature Detector 작동유승온장치오일크리닝장치 필터형 ) 오일쿨러 & 레벨게이지솔레노이드밸브 램프형 ) 전기관계 Closed Loop 제어장치 사출축 ) Closed Loop ControllerHICOM-000)/Injection Unit 목표생산수량감지장치 Hydraulic System Clamping Pressure Holding Circuit Hyd Oil Warming-Up Device Oil Cleaning SystemFilter Type) Oil Cooler & Level Gauge Solenoid Valve With Indicator Light) Electric System 이상경보장치 Abnormal Operation Warning Deviceuzzer) 이상표시장치 Abnormal Operation Indicating Device 인트루젼회로 Intrusion Circuit 비상멈춤스위치 Emergency Stop Push ut Switches 배럴자동승온제어장치 Automatic arrel Heat-Up Control Device 인터록안전문 Safety Gate With Interlocks Shot Counter and Count Up Detection for Target Production PID온도조절장치 J형) PID Temperature Control J-Type) 노즐온도조절장치 SSR) Nozzle Temperature Control by SSR 삼색경보등 Abnormal Operation Alarm Lamp 자동퍼지회로 Automatic Purge Circuit 자동전원셧다운회로 Automatic Power Shut Down Circuit 일반 General 취급설명서 Instruction Manual 표준기계색상 Standard Color Painting Finish ody 본체 ) : LS Gray Cover 커버 ) : LS White/lue Gate 안전문 ) : LS lue 냉각수공급장치 Cooling Water Distributor 레벨패드 Level Pad 안전발판 00M) Safety Foot board Ass y 유지 & 보수공구 Maintenance Tools & Spare Parts 0 LS Injection Molding Machines
항목 ltem 장치명 Equipment 형체관계 Clamping unit 공기분사장치 Air low Off Unit 금형자동클램프장치 Auto Mold ClampsQDC) 유압압출유지회로 밸브추가 ) Hydraulic Ejector Holding Circuit with Valve 유압코어장치 기계식안전장치 유압압출 회로 스크류이젝터 공압식안전문개폐장치 Pneumatic Powered Safety Gate Opening & Closing) 공압식안전문개방장치 Pneumatic Powered Safety Gate Opening) 탭구멍형판 Tap-Hole Platen 고응답성서보밸브장착 Closed Loop 제어 High Response Closed Loop Control with Servo Valve 내마모 내식배럴과스크류 Anti-Wear and Anti-Corrosive arrel and Screw 자동집중급유장치 연장노즐 Extension NozzleSTD 표준 )+00000) 연장노즐히터용온도제어장치 Temperature Controller For Extension Nozzle Heater) 팬블로 Fan lower 고속사출장치 High Speed Injection Device Accumulator) 노즐부안전커버 Interlock 국내표준 ) Nozzle Safety Cover with Interlock 유압식셔트오프노즐 Hydraulic Shut Off Nozzle 공압식셔트오프노즐 Pneumatic Shut Off Nozzle 난연성 AS 스크류 Special Screw for Flame-Resistant AS 수지별전용스크류 유니멜트등 ) Special Screws for Various Materials Uni-Melt Etc) 열경화성배럴과스크류 사출압축 사출관계 Injection Unit 특별사양 Optional Equipment Hydraulic Core Puller or D) Mechanical safety device Hydraulic Ejector Circuit Screw Ejector Automatic Lubrication Device Thermosetting arrel and Screw Injection Compression 자동전압조절장치 AVR) Automatic Voltage Regulator 제어장치내공기조화장치 Air Conditioning Unit in Control Cabinet 예비콘센트박스 Auxiliary Consent ox 에젝터후퇴회로 Eject Retract Circuit 밸브게이트회로 Valve Gate Circuit 안전문개방인터록스위치 클램프 이젝터 & 코어 ) Motion & No Motion SwitchClamp Ejector & Core) 가스사출인터록회로로봇인터록회로 히터밴드이상지시장치 중앙네트워크시스템 칠러 분쇄기 일반호퍼 호퍼드라이어 호퍼로더 혼련기 컨베이어 특별기계색상 - 추천색상 전기관계 Electric System 일반 General Different Color Painting Finish-Recoended Color Gas Injection Interlock Circuit Robot Interlock Circuit Heater and Failure Indicator Centralized Network System Chiller Crusher General Hopper Hopper Dryer Hopper Loader Mixer Conveyor MN-Light Gray: / Light lue: / Orange: / 금형온도조절장치 Mold Temperature Controller 취출로봇 Take-Out Robot 기초부품 Foundation Parts LGH-S Series LGH-D Series LGE- Series LGH-M Series 유압관계 Hydraulic System 작동유자동냉각조절장치 Automatic Cooling Temperature Regulating Device for Hyd Oil 계량중형개폐장치 Mold Open and Close during Charging 고속사출 / 계량중형개폐장치 추가펌프 ) Mold Move on Charging with High Speed Injection y Pump) 작동유레벨이상검지장치 Abnormal Hyd Oil Leveling Device LGH-H Series LS Injection Molding Machines
중 초대형유압식 -Platen 사출성형기 UNIQUE UNIQUE Two-Platen Injection Molding Molding Machines Major Specification 주요사양 Model Name 사출기호 Injection Unit Code 스크류기호 Screw Code 스크류직경 Screw Diameter 이론사출용적 Injection Capacity Calculated 사출량 Injection Capacity 사출압력 Injection Pressure 사출율 Injection Rate 가소화능력 Plasticizing CapacityPS) 스크류최고회전수 Max Screw Speed 형체력 Clamping Force 형개력 Mold Opening Force 타이바간격 Distance etween Tie-rods : HxV 형판치수 Die Plate Dimension : HxV 형체행정 Clamping Stroke 최대형판간격 Daylight 금형두께 Mold Thickness 형폐속도 Mold Close Speed 형개속도 Mold Open Speed PS PE 고속 High) 저속 Low) 고속 High) 저속 Low) cm g oz g oz kg/cm cm /sec kg/hr rpm 0 0 0 00) 00) 00/ /) LGH0M LGH0M LGH0M 사출장치 Injection Unit i i i 0 0 0 00) ) 0/ /) 0 0 0 00 00) 00) 0/ 0/) 0 0 ) ) 0/0 0/) 형체장치 Clamping Unit 0 0 x 0 0 0 0 0 ) ) 0/0 0/) 0 0 00 x 00 0 x 0 0 x 0 0 0 0 00 0~00 00~0 ) 0) ) 0) 0 0 0 00) 00) 0/0 0/) 0 0 00 00 0 0) ) 0/ 0/) 0 0 0 0 ) ) 0/ 0/) 0 00 00 x 00 0 x 0 0 00 0~0 ) ) 0 0 0 0 0 0 ) ) / /) 압출력 Ejector Force 압출스트로크 Ejector Stroke 사용유량 Utilized Oil Quantity l 00 00 공통 General 00 0 0 00 전동기용량 Electric Motor kw + + 히터용량 Electric Heater kw 0 기계크기 Machine Dimension : LxWxH m x x x x x x 기계중량 Machine Weight 0 주 본표의수치는부단한연구와개량에의해다소변경될수있습니다 사출량 가소화능력은수지의성형조건에의해변화합니다 본표의수치는전원 AC0V 0Hz 의경우입니다 괄호안의수치는전원 AC0V 0Hz 의경우입니다 * : 표준 LS Injection Molding Machines
Model Name LGH0M LGH0M LGH00M LGH000M 사출장치 Injection Unit 사출기호 Injection Unit Code i0 i0 i i 스크류기호 Screw Code 스크류직경 Screw Diameter 이론사출용적 Injection Capacity Calculated 사출량 PS cm g oz 0 0 0 0 0 0 0 0 0 0 0 0 0 00 0 0 0 0 0 0 0 000 0 0 0 00 0 0 0 LGE- Series Injection Capacity PE g oz 00 0 00 0 0 0 0 0 0 0 00 사출압력 Injection Pressure kg/cm 0 0 0 0 0 0 0 0 0 사출율 Injection Rate cm /sec ) ) 00) ) ) 00) 000) 0) 00) 0) 00) 0) 가소화능력 Plasticizing CapacityPS) kg/hr ) 00) ) ) 00) ) 00) 00) 00) 00) ) 00) 스크류최고회전수 Max Screw Speed LGH-D Series LGH-S Series LGH-H Series 형체력 Clamping Force 형개력 Mold Opening Force rpm / /0) / /0) 0 / /0) / /0) / /0) 형체장치 Clamping Unit 0 / /0) // 0/0/ //) 0//) 00 0/0/ 0/0/) 0/ 0/) 0/ 0/) 000 / /) 타이바간격 Distance etween Tie-rods : HxV 0 x 0 00 x 0 x 00 X 000 형판치수 Die Plate Dimension : HxV 형체행정 Clamping Stroke 최대형판간격 Daylight 금형두께 Mold Thickness 형폐속도 Mold Close Speed 고속 High) 저속 Low) 0 x 0 0 0 00~0 0) 0 x 00 00 00 00~00 0) 0 x 0 00 00 00~00 ) 00 X 00 00 00 00 0) LGH-M Series 형개속도 고속 High) ) ) ) 0) Mold Open Speed 저속 Low) 압출력 Ejector Force 0 압출스트로크 Ejector Stroke 0 0 0 0 공통 General 사용유량 Utilized Oil Quantity l 00 00 00 000 전동기용량 Electric Motor 히터용량 Electric Heater 기계크기 Machine Dimension : LxWxH 기계중량 Machine Weight kw kw m + x x + x x + + + x x 0 0kw x +) x x 0 Note Due to continuous improvements specifications are subject to change without notice Injection capacity and plasticizing vary with material and molding conditions Figures in this table are based on AC0V 0Hz electrical supply Figures in ) are based on AC0V 0Hz electrical supply * : Standard LS Injection Molding Machines
중 초대형유압식 -Platen 사출성형기 UNIQUE UNIQUE Two-Platen Injection Molding Molding Machines 외형도 External Form Drawing LGH-M Series HOPPEROPTION) G H FDaylight) C D A Mold Opening/ Closing Stroke) Ejector STroke) Max/Min Mold Thickness) Locate ring In Dia Open Nozzle Hole Dia J K Direction of Nozzle E N N O DETAIL OF HOPPER INSTALLATION SEAT Model LGH0M LGH0M LGH0M LGH0M LGH0M LGH00M LGH000M unit 단위 ) : inch) A C D E F G H I J K L M N O P ) 0) 0 ) ) 0 0) 0 ) 0) 0 ) 0 ) 00 ) 0 ) 00 0) 0) 0 ) * Figures in ) are Inch unit 0) 0 ) 0 ) 00 ) 0 ) 0 ) 0 00) ) 0 ) 0 ) ) 0 ) 0 0) 0 ) 0) 0) 0 ) ) 0 ) ) 00 00) 0 ) 00 0) 00 0) 0 ) 00 ) ) 00 ) 0~0 ~) 0~0 ~) 00~0 ~) 0~0 ~) 00~00 ~0) 0~ ~) 00~00 ~) 0~00 ~) 00~0 ~) 0~0 ~) 00~0 ~) 00~00 ~) ~0 ~) 00~000 ~) 00 ) 0 ) 0 ) 0 ) 0 ) 0 ) 0 ) Φ0 ) Φ0 ) Φ0 ) Φ ) Φ ) Φ ) Φ00 ) Φ 0) Φ 0) Φ 0) Φ 0) Φ 0) Φ 0) Φ 0) 0 ) 0 ) 0 ) 00 ) 00 ) 00 ) 00 ) ) ) ) 0 ) 0 ) 00 ) 00 ) 0 ) 0 ) 0 ) 00 ) 00 ) 00 ) 00 ) - MDP - MDP - MDP - MDP - MDP - MDP - MDP0 Φ ) Φ ) Φ ) Φ ) Φ ) Φ ) Φ ) LS Injection Molding Machines
표준형판 Moving Platen Drawing LGH0M - LGH00M LGH0M LGH0M LGH-D Series LGH-S Series LGH-H Series LGE- Series LGH0M LGH0M LGH-M Series LGH0M LGH00M LS Injection Molding Machines