www.mjtsr.com TO BE A TOP RANKING IN THE WORLD RUBBER LINING
MJ TSR RUBBER LINING 명진TSR의 RUBBER LINING은 세계최고의 기술력과 경쟁합니다 완벽함을 요구하는 RUBBER LINING분야에서 30년 이상의 경험과 우수한 기술을 바탕으로 명진TSR이 세계를 향해 도전합니다. 비교할 수 없는 뛰어난 내구성, 내마모성 신뢰도 높은 확실한 시공의 RUBBER LINING으로 고객의 원가절감 및 설비효율 증대를 약속드립니다. RUBBER LINING of the MJ TSR competes with the world best technologies In the field of the RUBBER LINING, which requires perfection due to its characteristics, MJ TSR challenges the world with our own pride in skills, techniques, systems, human resources in engineering, and products. We promise to reduce costs and to improve equipment effectiveness for customers with complete rubber lining of non-comparable excellent durability and high anti-abrasion reliability. RUBBER LINING 명진TSR은 RUBBER LINING분야에 30년 이상의 경험과 기술을 바탕으로 국내업계를 선도하고 있습니다. 뛰어난 내부식성과 내구수명으로 저장용 탱크류를 비롯하여 화학장치기기, 화력, 수력, 원자력발전소, 배관라인, 기타 수처리카본필터 등 중대형 산업분야의 설비효율을 크게 향상시키고 있습니다. MJ TSR leads the Korean industry with more than 30 years of experience and technology. With excellent anti-causticity and durability, we improve equipment effectiveness of the middle and large scale industries, such as storage tanks, chemical devices, power plants (thermal, hydro-electric, and nuclear), piping, and other water treating carbon filters.
02 03 USES Acid-resistance vessels, Alkali-resistance vessels (storage tank, reacting tank, liquid transit vehicle, electrolyzer, etc.), Piping materials (Pipe, Elbow, Tee), Valves, and Rubber rollers Comparison chemical-resistances amongst diverse rubbers Good / Normal / Bad Chemicals Kinds of rubbers Soft Rubber Natural Rubber (NR) Hard Rubber Soft + Hard + Soft Rubber Chloroprene Rubber (CR) Butyl Rubber (IIR) Acetic acid Acetone Ammonium carbonate Ammonium chloride Calcium chloride Carbonic acid Caustic potash Caustic Soda Chlorine gas-wet Chromic acid Ethanol Ethyl glycol Ferric chloride Formaldehyde Formic acid Glycerine Hydrochloric acid Hydrobrimic acid Hydrofluoric acid Hydrogen sulfide Nitric acid Phosphoric acid Potassium Chlorate Potassium Chloride Propyl alcohol Sodium chlorate Potassium chloride Sodium phosphate Sodium sulfate Soliium sulfide Stannous chloride Sulfuric acid Sulfuric acid Zinc chloride
MJ TSR RUBBER LINING Lining pipes shape restriction Kinds ELBOW STRAIGHT, REDUCER BRANCH PIPES SIZE L1 (mm) L2 (mm) L1 (mm) L2 (mm) L3 OVER (mm) L1 (mm) L2 (mm) L3 OVER (mm) 25 300 100 1000 50 40 100 110 25 32 500 150 1500 50 50 100 110 25 40 1000 150 2000 100 50 150 150 25 50 1000 200 3000 130 65 150 150 25 65 2000 200 3000 150 80 150 200 40 80 3000 250 4000 150 100 200 200 40 100 3000 250 6000 150 N/A 250 250 40 125 6000 300 6000 200 N/A 300 300 50 150 6000 350 6000 250 N/A 400 400 50 200 6000 400 6000 300 N/A 400 450 50 250 6000 500 6000 400 N/A 400 500 N/A 300 6000 600 6000 500 N/A 500 500 N/A 350 6000 660 6000 600 N/A 500 500 N/A 400 6000 750 6000 600 N/A 500 500 N/A 450 6000 800 6000 700 N/A 500 500 N/A 500 6000 800 6000 800 N/A 500 500 N/A 550 6000 800 6000 800 N/A 500 500 N/A Available to 12,500mm for the pipes of inside diameter 600mm ~ 1,400mm Available to 8,500mm for the pipes of inside diameter 1,500mm ~ 4,400mm Available to 12,500mm for pipe exterior coating regardless of diameters Carry-Out method(flow) of Rubber Lining
04 05 We are building up the most reliability with complete construction and high technologies MJ TSR uses quality rubber for the excellent anti-causticity and anti-abrasion and manufactures various products by usages including acid-resistance, alkali-resistance, and anti-basic. We promise to meet the customers' expectations with constant quality improvement and technology development. Application standard per surface treating level by blast Levels Standards Degrees Definitions Level 1 SSPC - SP5 SIS 055900 SA3 White Balst Cleaning Completely remove all the distinguishable green and black (mill scale) paints and foreign substances Level 2 SSPC - SP10 SIS 055900 SA2 1/2 Near-White Blast Cleaning Spraying wash 95% more of the distinguishable foreign substances Level 3 SSPC - SP6 SIS 055900 SA2 Commercial Blast Cleaning Spraying wash 2/3 more of the distinguishable foreign substances (gray) Level 4 SSPC - SP7 SIS 055900 SA1 Sweep Blast Cleaning There are partly mill scale rust and foreign substances (lightly blow)
MJ TSR RUBBER LINING 초대형 설비와 숙련된 장인들이 고객만족을 극대화 합니다 RUBBER LINING에 있어서 가장 중요한 핵심공정 중의 하나가 가류 및 가황공정입니다. 명진TSR은 대형 가류관을 보유하고 있어 대형 및 장축 LINING 가류까지도 원활하게 이루어집니다. 또한 접착성 및 내구수명에 있어서도 엄격한 TEST를 거쳐 품질제일주의를 실현하고 있습니다. 가류가마 3호기(2,000 13,200L) #3. AUTOCLAVE FOR LONG PIPE, ETC PIPE, SMALL TANK등 장축 중형 LINING 가류 가류가마 2호기(3,500 6,300L) #1. AUTOCLAVE FOR LARGE TANK, ETC TANK, STRAINER 등 대형 LINING 가류 가류가마 1호기(5,050 8,300L) #1. AUTOCLAVE FOR LARGE TANK, ETC TANK, STRAINER, WATER BOX 등 대형 LINING 가류
06 07 Our extra-large facilities and master mechanics make our customers satisfied One of the most important processes of the rubber lining is vulcanization. MJ TSR has the largest oven for vulcanizing in Korea which make it possible to do vulcanizing the large and prolate pipes and vessels without a hitch. Realization of the quality priority by taking rigid tests of adhesion and durability is in our hands. Rubber Lining Major Experience List NO PROJECT NAME DESCRIPTION CUSTOMER Q'TY YEAR REMARKS 1 LIMESTONE FILTER TANK S.H.I 4500M 2 1988 NR HARD 2 K2 CPL TANK H.H.I 2000M 2 1989 3 POSCO ACID RECBVE- RY PLANT(2M SO 4 ) 4 HCL TANK TANK PREVULCANIZED RUBBER(GERMANY) TANK POSCO 1000M 2 1990 NR SOFT HANKUK TI. YOUNGPOONG CO. 400M 2 1990 PRE VULCANIZED RUBBER(GERMANY) 5 B.P RISER PIPE H.H.I 500M 2 1991 NEOPRENE+Cu/Ni 6 BOTYUNG #5.6 WT TREAMENT TANK H.H.I 300M 2 1992 NR SOFT 7 ULSAN POWER PLANT WATER BOX H.H.I 500M 2 1995 NEOPRENE 8 DANGJIN F.G.D PIPE&TANK KEPCO/SWC. 8000M 2 1998 BUTYL(JAPAN) 9 HADONG,TAEAN, F.G.D PIPE KEPCO/H.H.I 2000M 2 1998 BUTYL(JAPAN) 10 HYUNDAI PIPE PL/TCM PL/TCM H.H.I 3000M 2 1998 BUTYL(GERMANY) 11 VEBA PJT RISER PIPE& CLAMP H.H.I 500M 2 2000 NEOPRENE (12.7t) 12 WEST NATUNA RISER PIPE& CLAMP H.H.I 600M 2 2001 NEOPRENE (20t) 13 14 BUSAN COMBINE CYCLE POWER PLANT MITER PIPE SUNGIL SIM/ DOOSAN H.I 420M 2 2002 NR HARD (3t) SAMCHONPOT HERMAL K.COTTRELL PIPE 6500 M 2 2004 POWER FGD PLANT /SAMWHAN &BUTYL (5t) 15 DANGJIN #5,6 F.G.D PIPE HANWHA E&C / SUNGKWANG 950 EA 2004 &BUTYL (5t) 16 DALIA PJTI-TUBE RISER CLAMP DSME 74 SET 2005 NEOPRENE (13t) 17 TAEAN #7,8 WATER BOX BHI 16 SET 2005 18 NAMJEJU #3,4 FGD PIPE HHI 150 EA 2005 19 ZAWIA CCPP PJT PIPE HDEC 850 M 2 2006 20 DANGJIN #7,8 SEAWATER LIN PIPE GS E&C/ SAMSUNG E&T 800 EA 2006 & NEOPRENE (5t) &BUTYL (5t) &NR HARD (5t) &NR HARD (5t) 21 SUBIC SHIPBUILDING PIPE ILJIN H.I / HANJIN H.I 850 M 2 2007 NEOPRENE (5t) 22 NIPPON PAPERTOSHIBA WATER BOX TOSHIBA/BHI 950 M 2 2007 NEOPRENE (5t) 23 HADONG #7,8FGD PIPE PIPE K.COTTRELL/ DEAWOO E&C 5,000 M 2 2007 &BUTYL (5t) 24 PACIFICO CCPP WATER BOX MITSUBISHI.H.I /BHI 640 M 2 2008 NR (6t)SOFT + HARD+SOFT 25 INCHEON CCPP WATER BOX SIEMENS /BHI 250 M 2 2008 NR HARD (6t) 26 GUNSAN CCPP WATER BOX MITSUBISHI.H.I /BHI 240 M 2 2008 NR HARD (5t) 27 STX SHIPBUILDING PIPE ILJIN ELECTRIC 750 M 2 2008 NEOPRENE (5t) 28 29 NEW SONGDO CITY SEAWATER LINDED SHUQAIQ CCPPCAIRO WEST CCPP PIPE DEAWOO E&C /UNIENS 450 M 2 2008 &NR (3t) WATER BOX MITSUBISHI.H.I /BHI 1200 M 2 2009 NEOPRENE (3t) 30 HYUNDAI GREEN POWER WATER BOX POSCO E&C /BHI 480 M 2 2009 NEOPRENE (5t) 31 AZ ZOUR SOUTH CC EXTENSION PIPE SIEMENS /SEONGHWA IND. 157 EA 2009 NEOPRENE (3t) 32 FAZFLOR I-TUBEPJT RISER CLAMP DSME 88 SET 2009 NEOPRENE (25t) 33 Algeria-Oman Fertilizer PJT PIPE ( 1650~ 3000) JAPAN OHJI R&C 9300 M 2 2009 &CR (4t)