( ) ( ) DTaQ P 5cm DTaQ P Military and Commercial Specifications Standardization Project D B Development of Parts Database and Utility

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1 ( ) ( ) DTaQ P 5cm DTaQ P Military and Commercial Specifications Standardization Project D B Development of Parts Database and Utility for Publication of Standard Parts 9cm ( 8) 6cm 3cm

2 8

4 DB (,, ) 3D CAD (,, ),.,..... DB.,. (,, ) (,, ) DB CD - i -

5 38,008 21,813 2 DB 121, 44, 8, 24, 2 KS 3D DB 10,625, 2D DB 11,188 CD 12 CAD, - ii -

6 Development of Parts Database and Utility for Publication of Standard Parts The purpose of this study is to build a 3D CAD database (washer, key, pin etc.) of the standard parts. After development, it will be offered to the developer from each group of military, ADD, company and relevant departments. By doing so, this result of study try to avoid redundancy components and expanded use standard. Use substantial standardization existing studies is quite difficult. Because the sharing of information is not carried out smoothly and not easy to search by that composed of image information in the form of existing. Further, every developer, each manufacturer designs the parts to be used repeatedly separately. Loss of the enormous time and expense associated with this occurs. In addition, the developer has not a smooth access to information of defense standard existing parts and this is a problem caused. Standardization in munitions, standardization of equipment is also important. However, standardization of parts in the unit is important for the practical standardization. In the past, standardization of parts it is difficult to share information between companies is not performed. So the number of parts were steadily increasing. By taking advantage of the sharing of DB of standard parts, which is built in this study, it is possible to share information about the standard parts on military and civilian both easily. So, it follows that to reduce the design repetitive tasks, resulting in cost savings - iii -

7 and economic efficiency of operations. In addition, it reduces the number of species, standardization of these parts, provides a reduction in inventory costs. It not only incidental effects, such as prevention of end parts sales are also excellent. Selection of parts database being built standard Measures and identification of private standard converted of standard parts (washer, key, pin etc.) Design Searching DB of Standard parts And building (washer, key, pin etc.) Making CD of Standard Parts information for the users Making Report and Instruction Manual Design of Standard Parts information On-line service plan Selected as DB being built second year 21,813 copies of the 38,008 copies of Defense drawings Transfer to the KS standard Screws 121, Washers 44, Pins 8, Keys 24 and Rivets 2 species of being built Building of 3D DB 10,625 species and 2D DB 11,188 species Making 12 CDs of Standard Part Information for the users Making Report and Instruction Manual Making a plan of Standard Parts information On-line Service Systematic and efficient management of the Defense parts through the cooperation of KDSIS(Korean Defense Standard Information System) Reduction of acquisition costs and increase interoperability through expansion into civilian standard Prevention the redundant investments by civil-military, increase national competitiveness Lifetime warranty support and reliable repair comes during the maintenance Maximize the efficiency of sourcing and Design, Operation & Maintenance by the use of various CAD system - iv -

8 Chapter 1 Introduction 1 section 1 Objectives 1 section 2 Target and Scopes 3 section 3 Driving System 6 Chapter 2 Current status of research 8 section 1 Current state of the domestic research 8 section 2 Current state of overseas research 1 Chapter 3 results and content of research 13 section 1 Purpose of research and execution method 31 section 2 Content of research 15 section 3 Result of research 69 Chapter 4 Achievement of research target 7 Chapter 5 Future plan of research results 79 section 1 Future plan of research results 97 section 2 Conclusions and future direction 08 Chapter 6 Reference 82 Appendix 1 Table of parametric design - v -

9 ( ) [ 1] - vi -

10 D 12 5 DB 14 6 KSB KSB KSB KS (KS B 1002) KS (KS B 1003) KS (KS B 1012) KS (KS B 1023) KS (KS B 1032) KS (KS B 1058) KS (KS B 1324) KS (KS B 1326) KS (KS B 2061) DB ,, 3 22 ( - ) ( - ) ( - ) D D 36 - vii -

11 27 3D D D (Microsoft Excel) (PARTeditor) D D D DB (PARTsolutions) PARTsolutions 3D CAD D DB D DB viii -

12 ( ) D ( ) D ( ) D ( ) D ( ) D ( ) D ( ) D ( ) ( ) ( ) ( ) ( ) ( ) D DB ix -

13 x -

14 1 제 1 절연구목적및필요성 1. (,, ) 3D CAD (,, ),., DB,,,,,. 3D CAD,. 2..,.,.,., - 1 -

15 ,.. /,, DB. 3D...,.. 그림 1 연구의필요성 - 2 -

16 제 2 절연구목표및범위 1.. 2D 3D, 3D,, CAD CD.. / ( CD) 그림 2 연구개요. / - - (,, ) - (,, ) DB ( CD) - 3 -

17 - CD - -. 표 1 추진일정 DB (,, ) (,, ) DB CD - 4 -

18 2. /, DB, DB 표 2 각연도별연구범위,,,, - 5 -

19 제 3 절추진체계 1. 그림 3 추진조직 2. (, ) DB DB - 3D DB - 6 -

20 ,, /,, -,, - - 3D - 7 -

21 2 제 1 절국내연구현황 1. G2B KMICS( ). G2B Segment-Family-Class Level UN/SPSC, (2)- (2)- (2)- (2) G2B (8 ) G2B. (KMISC: Korea machinery Industry Standard Classification), (2)- (2)- (2)- (2)- (2) 5 10, (1)- (3)- (4)- (5)-C/D(1). 2. / 99 ~ 03 15,914 9,840 KS,, ~ / ~ K 5. 3 / - 8 -

22 하여 관련 기관에서 연구 중에 있으며, 본 과제와 관련된 과제의 현황을 살펴보면 다음 표와 같다. 표 3 기존 연구현황 번호 과제명 연구기관 연구기간 국내 외 규격 조사 분석 국방품질관리소 수공구류 규격 통일 한국기계연구원 기계요소류규격통일 한국항공우주연구원 함정탑재장비규격통일및 민수장비와의 통합 한국기계연구원 건전지류 규격 통일 국방품질관리소 부자재류 규격 통일 한국의류시험연구원 국방규격 체계정립 및 국제규격 수준화 국방대학교 기계요소류인용규격정비및표준화 한국화학시험연구원 한국산업표준 과 국방규격의 부합화 연구 한국세라믹기술원 민군 표준부품 공용 적용 확대를 위한 보완 및 부산대학교 설계기반 연구 유체 기체 필터류 규격통일화 한국생산기술연구원 계열장비 공통부품 표준화 및 민수규격 적용방안 연구 국방기술품질원 99~ 03 99~ 03 99~ 03 00~ ~ 01 04~ 08 04~ 08 (KS) 07~ 10 KS / 08~ 10 09~ 10 K 11.~ 12 다음 표는 기 수행된 민/군 규격 통일화사업에서 규정한 공용규격의 예이다. 표 4 공용규격의 예(기존 사례) - 9 -

23 3. ( ),,, , DB CAD,,. 4. 2D/3D, CAD CD,,,,

24 제 2 절국외연구현황 1. HS( ), SITC( ), UN/SPSC(UN ), NAICS( ), EAN/UCC. HS(Harmonized Commodity Description and Coding System),. 6, 4, 21 section( ), 97 chapter( ), 1,241 heading( 4 ), 5,019 sub-heading(6 ) 10,033. SITC(Standard International Trade Classification),. 5 5, / / / /, 12 section( ), 67 division( ), 261 group( ), 1,033 subgroup( ), 3,121 basic item. UN/SPSC(UN/Standard Products and Services Classification), /. 5, (Segment), (Family), (Class), (Commodity) 4, / / Mil Spec (Mill Spec Reform) (Defense Standardization Program). (ANSI, American National Standards Institute) ANSI 10,000,. (ISO) 1996 (National Technology Transfer and Advancement Act)",

25 3. 3D,, 3D,,,.,,, 3D,. 3D,, (CADENAS). - :,, - : Audi, BMW, Volks Wagen, Volvo - : 100 그림 4 각국의 3D 표준부품현황 4.,,,,,

26 3 제 1 절연구목표및수행방법 1. 표 5 연구목표및세부연구내용

27 2.. DB. 그림 5 표준부품공용화 DB 구축절차., - 3D DB. -,,,, KAIST STEP,,,,

28 제 2 절연구내용 1. /. (1) (Korean Defense Specification),,,,, (QAR),,.,,,. 6,656, 7,475, 13,474, 1,362, 5,009, 1,602, 58, 402, 54, 679, ,008. 표 6 입수자료현황 QAR 399 5, , , , , , , , , , , , ,506 34,813 1,689 38,008 ( : )

29 (2),. -,,,,,,,,,,,, ICS 1/2/3,, -,,,,,,,,,,,,,,, 2D,,, 1, 2,,,, 3D,,, -,,, QAR,,,,,,,,, QAR (3),.,,,,, /.,,,.., / 12,

30 . 4,547, 2,685, 9,270, 1,061, 642, 1,410, 26, 364, 33, 645, 779, ,813. 표 7 표준부품데이터베이스구축대상선정 DB / 4, ,334 5,938 2, ,318 7,084 9, ,906 12,277 1, , ,944 4,625 1, , , ,654 34,813 ( : ). KS, /. KS /

31 KS KS, KS KS. KS.,.. - KS -,,,, - KS KS 1 : (B) 2 : 3 : 3 4 X : (M ) X ( ) 5, :, 6 :,, 7 : 그림 6 KSB 각볼트호칭방법사례 DB

. 1) KSB1002 6 - : 6, : A, : M12, : 80mm, : 8.

0-8.8 S 그림 7 KSB1002 6각볼트 2) KSB1003 6 - : M5, : 8mm, :

32 . 1) KSB : 6, : A, : M12, : 80mm, : 8.8, : - KSB : K S B N O -A -M 1 2 X S 그림 7 KSB1002 6각볼트 2) KSB : M5, : 8mm, : A2-50, : - KSB : KSB1003-M5X8-A2-50-STS 그림 8 KSB 각구멍붙이볼트

33 (4) KS KS KS. 표 8 볼트및스크류의수급가능규격목록 KSB S ( ) STS ( ) HB CO (6 ) ( 6 ) 6G - M6 M6 : : A2-70 ( B) A5L( ) M KSB S, STS - - :12.9 STS:A270 A5L, STS KSB S, STS :2 - B ASL, KSB S, STS PA: FL: - 6G :4.8 STS: A5L, KSB 1028 KSB S ( ) S ( ) FL: CO: DO: CU: Pa: FL: - 45H - - A5L( ) STS 1, 2, 3 KSB S, STS A5L( ) KSB S ( ) PA: :SP,SPS A5L( ) KSB S ( ) - 6G - A5L( ) 10.9 KSBISO S ( ) - 6G 10.9 A5L

34 KS. 그림 9 수급가능한 KS 규격 (KS B 1002)

35 그림 10 수급가능한 KS 규격 (KS B 1003)

36 그림 11 수급가능한 KS 규격 (KS B 1012)

37 그림 12 수급가능한 KS 규격 (KS B 1023)

38 그림 13 수급가능한 KS 규격 (KS B 1032)

39 그림 14 수급가능한 KS 규격 (KS B 1058)

40 그림 15 수급가능한 KS 규격 (KS B 1324)

41 그림 16 수급가능한 KS 규격 (KS B 1326)

42 그림 17 수급가능한 KS 규격 (KS B 2061)

43 (5) KS DB KS.,,, (D-L-B),., DB. DB,,,. 3D CAD, CAD DB. - 3D :, CAD CAD, 3D.. - :,

44 ,.,. - :,,. 그림 18 표준부품공용화 DB 구축기술. (1),,. KS. KS. 3,943 17,232, 1,392 2,730, 3,708 10,478, , 321 1,053, 1,108 3,

45 그림 19 나사및스크류형상기준분류체계도 그림 20 와셔형상기준분류체계도

46 그림 21 키, 핀, 리벳등형상기준분류체계도 (2),. -,,,,, 2D,,,, ( ),,,, ( ),,, 3D

47 그림 22 와셔류파라메트릭디자인테이블 ( 로크와셔 - 스프링형 ) 그림 23 키류파라메트릭디자인테이블 ( 평행키 - 양쪽네모형 )

48 그림 24 핀류파라메트릭디자인테이블 ( 핀 - 무두형 ) (3) 3D 3D. 3D 3D,. 3D,,,, 3D. 3D 3D,. 3D 1:

49 그림 25 와셔류 3D 데이터베이스구축결과 그림 26 키류 3D 데이터베이스구축결과 그림 27 핀류 3D 데이터베이스구축결과

50 표 9 3D 데이터베이스구축현황 ( 나사 ) ( ) ( ) ( ) 4 4 (-) , / , / / ,402 3,

51 ( ) ( ) Military Spec , , , , ,264 6,300 3,943 17,

52 표 10 3D 데이터베이스구축현황 ( 스크류 ) ( ) ( ) 표 11 3D 데이터베이스구축현황 ( 키 ) ( ) ( ) , ,

53 표 12 3D 데이터베이스구축현황 ( 핀 ) ( ) ( ) 1,380 3, / / ,281 ( -1) ( -2) ( -3) , ,708 10,478 3,708 10,478 표 13 3D 데이터베이스구축현황 ( 리벳 ) ( ) ( ) , ,108 3,656 1,108 3,

54 표 14 3D 데이터베이스구축현황 ( 와셔 ) ( ) ( ) , ,217 1,945 1,392 2,730 (4) 2D 3D 2D. 3D,,. 3D

55 3D 2D. 그림 28 3D 형상모델링불가능도면예 그림 29 2D 데이터베이스구축결과

56 표 15 2D 데이터베이스구축현황 , ,293 3, ,606 5, , ,488 11,188 ( : ) (5) KS 3D KS. KS. KS. KS KS.,,,. KS,

57 그림 30 대응규격분석및매핑 그림 31 대응규격매핑결과

58 표 16 대응규격매핑현황 ( 나사 ) ( ) ( ) 6 KS B KS B KS B KS B KS B KS B / KS B /6 KS B KS B KS B KS B KS B 표 17 대응규격매핑현황 ( 스크류 ) ( ) ( ) 1 KS B KS B

59 표 18 대응규격매핑현황 ( 키 ) ( ) ( ) KS B KS B KS B ISO KS B KS B KS B 표 19 대응규격매핑현황 ( 핀 ) ( ) ( ) KS B ISO KS W KS B ISO KS B KS W KS B ISO KS B ISO KS W ,

60 표 20 대응규격매핑현황 ( 와셔 ) ( ) ( ) KS B KS B KS R KS B KS R KS B KS B ISO KS B ISO KS B ISO 표 21 대응규격매핑현황 ( 리벳 ) ( ) ( ) 1 KS B

61 3. DB. DB (1), 3D,,,,,. 3D,,,,,, CADENAS ecatalogsolutions DB.,,,,,,.,,. ecatalogsolutions, PARTsolutions

62 그림 32 저작도구의구성도 ( ) (ecatalogsolutions) ecatalogsolutions,,. 1 (AutoCAD, tiff) Microsoft Excel, Microsoft Excel,,,, 3D,. ecatalogsolutions 3D. 3D 3D

63 그림 33 표준부품데이터베이스를위한데이터추출 (Microsoft Excel) 그림 34 파라메트릭디자인테이블정의 (PARTeditor) 2 3D 3D 2D 3D. 2D,,. Rotation, Extrusion, Boolean. 그림 35 2D 스케치도면작성

64 그림 36 3D 형상모델링 3 3D KS, JIS, (, ) 3D. 3D.. 3D 1:1 3D,. 그림 37 표준부품도면과 3D 형상모델의연계

65 4 가,,,,,. 그림 38 속성정보지정 ( ) DB (PARTsolutions),,,,, 3D, 2D, CAD CAD. DB,, CAD., 3D CAD, DB CAD CAD. CAD Native Neutral, Native CAD

66 , CAD. Neutral, CAD, 100%.,,,,, 400,000, 90% CADENAS PARTsolutions DB. 그림 39 DB 활용도구 (PARTsolutions) (2) PARTsolutions (, ) 3D,,. PARTsolutions 3D 30 2D/3D CAD, (ISO, ANSI, DIN, JIS, KS ), (,,,,, ), (,,, )

67 3D PARTsolutions. PARTsolutions. ( ), 20. ( ),,,,. 그림 40 텍스트검색 ( ),,

68 그림 41 변수검색 ( ) ( ).. 그림 42 직관적검색 ( ),

69 . 2D, 3D, 3D. ( ). 그림 43 형상검색 ( ) CAD CAD 3D 2D, CAD. ( ) CAD, CAD. CAD. PARTsolutions CAD CAD

70 1 3D CAD : CATIA V4/V5, Pro/Engineer, Creo, UGNX, Inventor, SolidWorks, SolidEge 2 2D CAD : AutoCAD DWG 3 3D Neutral Format : IGES3D, STEP 4 2D Neutral Format: IGES, DXF 5 : GIF, TIF, BMP ( ) PARTsolutions, 600. 그림 44 PARTsolutions 에서제공하는 3D 카탈로그 (3) ( ) CD DB PARTsolutions CD. CD,

71 CD. CD 3. 1 PC : PC 2 PC : PC 3 CD : CD 3, CAD. - :,. - CAD : CAD - CAD : CAD CAD, CAD. ( ) CAD.,

72 1 그림 45 온라인을통한활용방법. 그림 46 스마트폰앱을통한활용방법 (4) PARTsolutions,,,, 100. : Audi, Volkswagen, MAN, Volvo, Daimler : Airbus, Boeing, Eurocopter : Siemens, Alstom,, :, ITER( ) :,, : PSK,

73 : DST : MPlus, 그림 47 주요고객사현황 (5) PARTsolutions Trace Part., 7~8%. Trace Part CADENAS, CD. CADENAS , %.,, CADENAS.,

74 . (1).,,,,.,,. CAD. ( ) (PARTcommucity) 2,. 그림 48 웹브라우저기반서비스,, CAD, 3D,,, 3D, CAD. CAD. 1 2,

75 , 2. ( ) CAD 그림 49 CAD 플러그인기반서비스 3, FLM ( ), ( ). PC FLM., CAD, CAD,, CAD. (, CAD ) 1,

76 표 22 온라인서비스방안특징 Server - - CAD Interface - QA Engine PART Community Server - - CAD Interface - QA Engine PART Community Server PARTsolutions Server -PARTsolutions Server FLM server PARTsolutions Client - Link -Client S/W 8~ ( 100 ) H/W 150 / (1,800 / ) 0.7 / SW 20%/ SW 20%/ S/W CAD CAD CAD

77 1. 2 1,. 3,., 1, 2.,, 3. 그림 50 온라인서비스예

78 (2) 3D DB 3D DB 3. 그림 51 표준부품 3D DB 테스트및점검방안. ( ) - : - : 3D DB - : 3 - : 3D DB 1 - :. ( ) 3D DB - : 3D DB - : Windows Server, PartSolutions

79 - : 3D DB ( ) 3D DB - : CAD - : CAD, CAD PartSolutions Plugin - : Plugin ( ) ( ) 표 23 표준부품 3D DB 활용도구점검기준 CAD 3D CAD 3D DB (3) 3D DB.,

80 그림 52 표준부품 3D DB 를활용한비즈니스모델 ( ) ( / ) 3D DB - 3D DB ( ) CAD - ( ) 3D DB -,,, 3D - - ( ) ( ) 3D DB -,, 3D - - ( /ADD/ )

81 3D DB -,, 3D ( ) KDSIS( ) 3D DB 그림 53 신규비즈니스모델기대효과 3D DB

82 제 3 절연구결과 1.. (1) 1 12,785 11,876 11,876. 3D 8,340 / 11,438 KS 1,410 ( 565, 845 ). 표 24 입수자료현황 QAR 429 6, , , , , ,958 ( : ) 표 25 데이터베이스구축대상선정 ( : ) DB / 5, ,766 6, ,192 11, ,785 표 26 데이터베이스구축현황 ( : ) 3D DB 2D DB 3,861 1,986 5,847 4,479 1,550 6,029 8,340 3,536 11,

83 표 27 대응규격매핑현황 (KS) ( ) ( ) ( ) 3,861 4, ,309 4,479 6, ,719 8,340 11, ,028 (2) 2 34,813 21,813 21,813. 3D 16,435, 35,395 KS 2,324 ( 199, 2,125 ). 표 28 입수자료현황 QAR 399 5, , , , , , , , , , , , ,506 34,813 1,689 38,008 ( : )

84 표 29 표준부품데이터베이스구축대상선정 DB / 4, ,334 5,938 2, ,318 7,084 9, ,906 12,277 1, , ,944 4,625 1, , , ,654 34,813 ( : )

85 표 30 데이터베이스구축현황 ( : ) 3D DB 2D DB 3, ,547 1,392 1,293 2,685 3,708 5,562 9, , , , ,625 11,188 21,813. 표 31 대응규격매핑현황 (KS) ( ) ( ) ( ) 3,943 17, ,059 1,392 2, ,552 3,708 10, ,337 9, , ,108 3, ,169 10,625 35, ,125 33,

86 . 3D,,,,,.,,,, CADENAS ecatalogsolutions DB, ecatalogsolutions, PARTsolutions. (1) (ecatalogsolutions) ecatalogsolutions,. ( ) (AutoCAD, tiff) ecatalogsolutions 3D. 3D 3D. ( ) 3D 3D 2D 3D. ( ) 3D. 3D 1:1 3D,. ( ),,,,,

87 . (2) DB (PARTsolutions),,,,, 3D, 2D, CAD CAD. DB,, CAD. ( ) PARTsolutions 3D 30 2D/3D CAD, (ISO, ANSI, DIN, JIS, KS ), (,,,,, ), (,,, ). 3D PARTsolutions. PARTsolutions. 1, 20. 2,,,,. 3,,

88 . 6,. 2D, 3D, 3D. ( ). (3) DB `13 DB 1 ( :, ) 3D&2D D/B S/W DB, /, DB. 1 CD,. ( ) DB - DB. -,. ( ) DB - MS, - CD

89 -. ( ) -. - Export. - DB DB. -. ( ) CAD -,. ( ) - Web, DB cip. DB

90 4 47,598 (1 : 12,785, 2 : 34,813 ) 33,689 (1 : 11,876, 2 : 21,813 ) DB. 46,878 (1 : 11,483, 2 35,395 ) DB 3D,.. 3D DB 2D DB 3D,,,. KS KS, / DB. 3D DB KS 247, 318, 121, 44, 8, , 457, 52, 134, 1,337, 27, /

91 표 32 년도별연구목표달성도

92 5 제 1 절연구결과활용계획.,. DB CAD,., ILS. 그림 54 연구결과활용계획

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