Smart Life 스마트한생활은 LS 사출기와항상함께합니다. 전동식 Electric 사출성형기 Electric Injection Molding Machines 고성능, 초고속 에너지절감 친환경 www.lsinjection.co.kr
전동식사출성형기 Electric Injection Molding Machines Innovative Technology Partner 고객이중심이되는기업 - LS 사출성형기의무대는세계시장입니다. 지속적인기술혁신과품질혁신으로선진시장의진출을확대하여고수익을지속적으로창출할것이며, 시장에서요구하는것을앞서파악하여기술의지표로삼고끊임없는혁신으로세계시장을주도해나갈것입니다. 국내최초직압식사출성형기개발을시작으로 Two-Platen 사출성형기, 도광판전용사출성형기, 휴대폰전용사출성형기, 이색사출성형기등전용사출성형기뿐만아니라최첨단기술의결정체인전동식사출성형기에이르기까지 LS 사출성형기는고객을먼저생각하고늘고객과함께합니다. Dear Friends and Customers ; We are very happy to meet you. Since LS Injection Molding Machine started its business in 1969, we have developed a full line of hydraulic, two-platen, electric and hybrid injection molding machines with clamping forces ranging from 25 Ton to 4000 Ton. Our state-of-the-art technology has earned us a worldwide reputation for excellence and 60% of our entire production is exported to 40 countries all over the world including LCD (liquid crystal display) Injection Molding Machines to Japan, one of the front runners of modern technology. 성능과기술의차별화가고객성공을위한 Keyword 입니다. LS 사출성형기는자동차, 정밀가전, 휴대폰, 의료, 플라스틱용기등전산업분야에서 30 톤에서 4,500 톤까지유압, 전동식, 절전형에이르는다양한모델을고객맞춤형으로공급하고있습니다. 업계최초품질명장배출 지속가능경영체제구축 46 년의전통혁신적인시스템 Global 경쟁력 Full line-up (30~4500 톤 ) 연혁 History 1969. 06 월금성사창원공장 ( 현 LG 전자 ) 에서일본도시바기술제휴, 사출성형기제작 1985. 04 월독자모델개발국산화 1987. 05 월미국, 동남아수출시작 1992. 06 월국내최초 1800 톤초대형사출기 (ID1800HM) 개발 2004. 08 월국내최초전동사출기 LGE II-Serises 독자개발 (30~300 톤 ) 2005. 09 월중국무석법인 (LSMW) 공장준공 2007. 12 월중대형전동식개발 (450, 550 톤 ) 2008. 03 월대형프리미엄사출기 S 모델출시 (1300, 2000 톤 ) 2008. 07 월 LS 전선에서 LS 엠트론으로사명변경 2009. 08 월전동이색사출기개발 (150, 250EC) 대형프리미엄사출기개발 (3000S) 2009. 10 월전동식업그레이드사출기개발 (III 형 : 180 톤 ) 2009. 11 월 2000 톤초대형전동식사출기개발 (2000HB) 2010. 02 월유압초고속사출기개발 (1300mm/s) : LGH-150HS 2010. 04 월전동식초고속사출기개발 (800mm/s) : LGE 110UHS, 150UHS 2010. 12 월초대형프리미엄 S 모델 LINE-UP(2500S) 전동식업그레이드사출기개발 (III 형 : 220, 280, 320, 380 톤 ) 2011. 03 월전동식초고속사출기 : 450II ( 도광판용 ) 08 월한국폴리텍대학과산학기술협력체결 09 월 OEM 절전토글식사출기출시 2012. 06 월 IML 전용전동식사출기출시 : LGE-280II 11 월몰드프레임용초고속전동식사출기출시 : LGE-50UHS 2013 01 월초고속전동식사출기개발 (1,000mm/s) : LGE-150DHS 03 월휴대폰전용전동식사출기개발 (150~650 톤 ) 04 월 1300 톤초대형전동식사출기개발 (LGE-1300HB) 06 월 2 세대절전형사출기개발 : LGH-450MII, 550MII, 650MII, 850MII, 1050MII 1969 Gold Star started IMM Business with Toshiba as T/A at Chang-Won Plant (Currently LG Electric) 1985 Developed LG's own model, ID-EN Series 1987 Started to export to USA & Southeast Asia 1992 Developed 1800 ton(1st machine in Korea) 2004 Developed 8 models of All-Electric machine LGE II-Series (30~300 Ton) 2005 Established LS Machinery(LSMW)LTD. In CHINA. 2007 Developed all-electric injection molding machine (450, 550 ton) 2008 Developed brand-new premium LGH-S Series, 1300, 2000 Ton 2008 Changed name to LS Mtron from LS Cable 2009 Developed two color electric molding machine (LGH-EC150, 250) Developed brand new premium LGH-S Series, 3000 Ton 2009 Developed the new type of electric molding machine : LGE 180III 2009 Developed the large & electric injection molding machine, 2000 Ton 2010 Developed super high speed (& hydraulic) injection molding machine : LGH 150 ton 2010 Developed high cycle & super high speed injection molding machine : LGE 450, 550 ton 2010 Developed LGH-S Series : 2500 Ton Developed the new type of electri molding machine : LGE220III, 280III, 320III, 380III 2011 Developed all-electric injection molding machine for LGP(Light Guide Panel) 2012. Developed IML electric injection molding machine : LGE-280II Developed Ultra-High Speed electric injection molding machine for mold frame 2013 Developed Direct High Speed injection molding machine(injection speed 1,000mm/s) Developed electric injection molding machine for mobile phone(150 ton ~ 650ton) Developed Large size electric injection molding machine(lge-1300hb) Developed 2 nd generation servo system injection molding machine : LGH-450MII, 550MII, 650MII, 850MII, 1050MII 업계최대주물, 가공, 생산공장보유 신기술혁신능력 - 3 개의연구소가동 전제품절전형, 하이브리드채용
전동식사출성형기 Electric IMM Mold Clamping force (ton) 50 100 150 200 250 300 350 400 450 500 550 600 700 800 900 1000 2000 ( 범용, 정밀 ) 30 ~ 550 ( 초정밀 ) 80 ~ 400 LGE-HB Series ( 초대형전동식 ) 1300, 2000 Smart Life LGE-M Series ( 휴대폰전용 ) 150 ~ 650 스마트한생활은 LS 사출기와항상함께합니다. Smart Future relies on LS. LGE-UHS Series ( 초고속전동식 ) 80 ~ 150 LGE-C Series ( 이색 / 이재질전동식 ) 150, 250 고객을향한 LS 엠트론의도전은멈추지않습니다. LS injection molding machine will provide innovated performance and technology! 현재의축적된모든노하우는고객여러분을위해노력하는 LS 엠트론의결과물입니다. 작은오차라도허용하지않고끊임없이연구와개발을추구하는 LS 는앞으로도고객여러분의기대에부응하여앞으로나아가겠습니다. Currently all of the accumulated know-how working for you, the customer who is the result of LS Mtron. Even small errors do not allow LS was constantly pursuing research and experiments in the future to meet the expectations of our customers we will move forward. LGE-BL Series ( 도광판전용 ) 절전형유압식사출성형기 Hybrid Hydraulic IMM LGH-D Series ( 소형절전유압식, 정밀 ) LGH-M,MII Series ( 중대형절전유압식, 최신형 ) LGH-S Series ( 초대형절전유압식, 프리미엄 ) 50 ~ 450 Mold Clamping force (ton) 50 100 150 200 250 300 350 400 450 500 550 600 800 1000 2000 3000 4000 80 ~350 450 ~ 4500 1050 ~ 3000 LTE Series ( 소형절전유압식, 토글 ) 110 ~ 380 국내최초개발, 국산전동식사출기최대판매 LGE-Series 30 ~ 650 톤 최신형중대형유압식 ( 절전형 ) LGH-M Series 450 톤 ~ 4500 톤 초대형유압식프리미엄 ( 절전형 ) LGH-S Series 1050 톤 ~ 3000 톤 정밀절전형토글식 LTE Series 110 ~ 380 톤 이중 600, 2000 LS Injection Molding Machines 04 / 05
전동식대형사출성형기 Super Large-size Electric Injection Molding Machines Super Large-size 전동식대형사출성형기 Electric Injection Molding Machine 고품질의新성형공법을구현하는세계최고수준의고성능사출성형기 Realizing the world best high quality injection molding machine through new molding method 사출압축, 화학발포및인-몰드성형공법지원 드라이브지원사출압력우선제어정도향상 Supporting the Molding Compression, Chemical Expanding and In-Mold Molding Method Advanced Injection Compression Priority Control Supported Drive LGE2000HB LGE - HB Series 고성능고품질성형능력 : 사출속도 120mm /s, 형체속도 1000mm /s High-performance, High-Quality molding capacity : Injection Speed 120m/s, Clamping Speed 1000m/s. 위치제어정밀도 : ±0.01mm ( 기존유압식 : ±0.3mm ) 형판평행도제어편차 : ±0.5mm ( 기존전동식 : 제어기능없음 ) Degree of Position Control : ±0.01mm (Conventional Hydraulic Type : ±0.3mm) Deviation of Die Plate Parallel Control : ±0.5mm (Conventional Electric Type : Non-Control System) 사출압출 Mold Compression 40 인치이상광학용박막제품 Over 40 Optical Film Products 화학발포 Chemical Expanding 低비용, 低중량자동차 / 가전부품 Low-Cost, Low-Weight Vehicle / Appliances Components 인 - 몰드성형 In-Mold Molding Method 공정단축, 고급내장재 Reducing the Process, High-Quality Interior Material 유휴에너지회생, 유압식구동부의전동화및마찰저감설계를통하여 40~60% 에너지절감 Reduced 40~60% Energy by the Recycling Unused Energy, Electrification of Hydraulic Drive System and Friction Reduced Design 제어부 Controller 고정펌프, 방향밸브, 유압제어 에너지회생파워유니트, 가변펌프, 서보밸브, 서보모터제어 Fixed Pump, Direction Valve, Hydraulic Control M Energy Regeneration Power Unit, Variable Pump, Servo Valve, Servo Motor Control 형체장치 : 유압실린더마찰패드 서보모터, 볼스크류, 리니어가이드적용 Clamping Unit : Hydraulic Cylinder Friction Pad M Adopting Servo Motor, Ball Screw, Linear Guide 형판구조해석 Die Plate Structural Analysis 가이드구조해석 Guided Structural Analysis 고하중 (30 ton) 부품의고속, 고정밀이송메커니즘개발 전동구동계부품의신뢰성확보를위한내구수명예측프로그램개발 형판및가이드구조해석을통한설계및검증 Development of High-Speed and High-Precision Feed Mechanism of High-Load (30 ton) Components Development of Forecasting Program of Durability Life Cycle for Reliability Secure of the Components of Electrical Drive system Design and Verification through Structural Analysis of Die Plate and Guide 형체사출통합제어 : 유압시스템 서보 / 유압하이브리드시스템 Clamping Injection Integrated Control : Hydraulic System M Servo / Hydraulic Hybrid System Coupled System의위치동기제어기술개발 사출압력제어알고리즘개발 급가감속시충격완화 S 프로파일사용 Development of Control Motive Control Technology of Coupled System Development of Injection Compression Control Algorithm Using S-Profile to Relieve Impact during Rapid Variable Speed Period 사출, 가소화기구 Injection, Plasticizing Unit 유압실린더, 유압모터 볼스크류, 서보모터 ( 동기모터제어 ) Hydraulic Cylinder, Hydraulic Motor M Ball Screw, Servo Motor (Motive Motor Control) 형체기구 Clamping Unit 마찰패드 ( 면접촉 ) 리니어가이드 ( 구름접촉 ) Friction Pad (Surface Contact) M Linear Guide (Cloud-Rolling Contact) 사출 & 가소화장치 : 유압실린더 서보모터, 볼스크류 (@ 사출측 ), 유압모터 서보모터 (@ 가소화측 ) Injection and Plasticizing Unit : Hydraulic Cylinder M Servo Motor, Ball Screw (@Injection Side), Hydraulic Motor M Servo Motor (@ Plasticizing Side) 가속성능확보를위한저관성사출메커니즘개발 고속계량및중량편차최소화를위한정밀클로즈드루프배압제어를통한성형재현성향상 Development of Less-Inertia Injection Mechanism for Secure of Acceleration Capacity Advanced Injection Reproducibility through Precision Closed-Roof Back Pressure Control for Minimizing High-Speed Charge and Weight Deviation 타이바위치제어 : 고정펌프, 방향밸브, 포텐셔미터 가변펌프, 서보밸브, 비접촉디지털위치센서 Tie-bar Position Control : Fixed Pump, Direction Valve, Potentiometer M Variable Pump, Servo Valve, Non-Contact Digital Position Sensor 5um 분해능고성능디지털위치센서장착으로위치측정정확도향상 클로즈드루프제어를통한타이바위치제어 형판평행도제어기술개발 Improvement on Position Measurement Accuracy through Installing 5um Resolution High-Quality Digital Position Sensor Tie-bar Position Control through Closed-Roof Control Development of degree of Die Plate Parallelization Control Technology LGE-HB Series LGE-BL Series LGE-UHS Series LGE-C Series Electric Injection Molding Machines LS Injection Molding Machines 32 / 33
전동식대형사출성형기 Super Large-size Electric Injection Molding Machines 복합동작을통한 High Cycle 구현으로성형시간단축 Reducing Injection Time by High Cycle Realization through Multiple Movement 형체이송고속화 (1000 mm/s), 사출속도고속화 (120 mm/s) 계량중형개, 계량중취출및형개중취출지원 High-Speed Clamping Movement Time (1000 mm/s), High-Speed Injection Time (120 mm/s) Support for Mold Open during Charge, Eject during Charge and Mold Open 클린룸대응을위한취출옵션화 Optional Ejector Coping With a Clean room 유압식 Ejector 전동식 Ejector : 오일누유인자배제를통한 Clean 化 Hydraulic Ejector Electric Ejector : No oil usage and clean production 주요사양 Major Specification Model Name LGE1300HB LGE2000HB 사출장치 INJECTION UNIT 사출기호 injection Code i115 i150 스크류기호 Screw Code A B A B 스크류직경 Screw Diameter mm 115 125 125 130 스크류행정 Screw Stroke mm 630 685(5.5D) 스크류 L/D Screw L/D - - 22 이론사출용적 Injection Capacity Calculated cm 3 6,570 7,762 8,430 9,120 사출량 Injection Capacity (ps) g 6,044 7,141 7,750 8,390 사출력 Injection Force kg 190,080 190,214 224,575 224,575 오일누유품질확보 Secured Oil Leakage Quality 독자개발한특수호닝가공및특수고체씰시스템적용 - 씰에의한내경스크레치발생없어누유발생없음 - 씰에의한미세칩발생없어패킹 / 내경손상없음 - 승압시오일누유없음 동작재현성확보로정밀제어가능 정밀 Filtering Sys. 적용 ( 누유인자제거 ) 작동유관리탁월 ( 미세입자필터링 & 센싱 ) Applying Patent Applicated Horning Treatment and Merkel Sealing System - No Scratch by seal No Oil Leakage - No Internal Chip Forming No Damage (Packing & Cylinder) - No Oil Leakage during Boosting Able to Precise control via Reproducibility Applying Precise Filtering System (Removing Oil Leakage Factor) Excellent Hydraulic Oil Control (Filtering Minute Particle & Sensing ) 설치면적및작용유량절감 Minimum Space, Less Hydraulic Oil 콤팩트 Two-Platen 메커니즘설계 ( 직압식대비 20% 이상설치면적축소 ) 전동화를통한작동유소비량절감 ( 작동유 : 500L) The compact two-platen clamping mechanism reduces floor space over 20% comparing with hydraulic machine Reducing hydraulic oil quantity via electricalization(hydraulic oil quantity : 500L) 유압코어시퀀스확대및사용방법개선 Expended Hydraulic Core Puller Sequence and Easier Use 코어전진및후진시퀀스의자유로운설정지원 ( 코어 A모드, B모드및 C모드이외의시퀀스조합가능 ) 동일동작시퀀스내에서코어의전 / 후진우선순위지정가능 Support to Set-up Core Advance and Retreat Sequence (Enable to combine the Sequence besides Core A, B and C mode) Enable to Set Priority Core Advance and Retreat on Same Movement Sequence 작업편의성향상을위한제품디자인 The new design for work convenience 퍼징작업시노즐단의수지처리작업의편의성도모및반조작측접근성향상을위한커버및계단설치 유압파워팩유지보수시편의성향상을위한조작측및반조작측 Door 설치 Installing covers and stairs for better access to non-operational side and convenient resin cleaning process of nozzle during purging operation Installing doors in the operational and non-operational sides for convenient maintenance of hydraulic power pack 고성능모션제어기및인간친화적 HMI High Performance Motion Controller and Human-Friendly HMI 지멘스사의고성능모션제어기및고속입출력모듈을통해고정밀의위치및압력제어실현 서보드라이브내부의 Dynamic Servo Control ( 지멘스특허기술 ) 을이용한고응답성확보 서보 / 벡터 / V/f 등다양한드라이브제어기술적용 사용하기편리한고화질의 15 TFT 디스플레이장착및터치기능지원 HMI의외부메모리를통한다양한생산및이력데이터관리능력강화 고성능모션제어기를통한다축모터동기제어기술구현 High Accuracy Positioning and Pressure Control Via High Performance Motion Controller and High Speed I/O Module of Siemens High Response Using Internal Dynamic Servo Control of Servo Drive (Patented Formula of Siemens) Applying various drive control (servo, vector and V/f, etc) High definition 15 TFT display and touch screen provide easy operation Improved Production and History Data Management Via External Memory Of HMI Multi Axis Motor Motion Control Via High Performance Motion Controller 핫러너및밸브게이트제어기능내장 ( 옵션 ) Built-in Hot Runner and Valve Gate Control (Optional) 표준형판 Moving Platen Drawing LGE 1300HB - LGE 2000HB LGE - 1300HB Moving Die LGE - 2000HB Moving Die Fixing Die Fixing Die 사출압력 Injection Pressure kg/cm² 1,830 1,550 1,830 1,692 사출속도 Injection Speed cm³/sec 14 12 사출율 Injection Rate cm³/sec 1,454 1,718 1,473 1,593 가소화능력 Plasticizing Capacity (ps) kg/h - - 스크류회전수 Screw Speed rpm 140 130 형체장치 CLAMPING UNIT 형체력 Clamping Force ton 1,300 2,000 형개력 Mold Open Force ton 90 140 타이바간격 Tie Bar Distance : H x V mm 1,400 x 1,400(1,500 x 1,400) 1,800 1.600 형판치수 Die Plate Dimension mm 1,950 x 1,950(2,050 x 1,950) 2,450 2.250 형체행정 Clamping Stroke mm 1,800 / 1,300 2,400 / 1,700 최대형판간격 Daylight mm 2,500 2,500 / 3,200 최소금형두께 Min. Mold Thickness mm 700 ~ 1,200 800 ~ 1,500 형개폐속도 Mold open & Clse Speed mm/min 60 60 압출력 Ejector Force ton 36 45 압출행정 Ejector Stroke mm 300 250 공통 GENERAL 사유용량 Utilized Oil Quantity l 500 500 전동기용량 (60Hz) Electric Motor kw 45 45 서보모터파워 Servo Motor kw 230 300 HEATER 용량 Electric Heater kw 78 92 100 기계크기 Machine Dimension : LxWxH m 11.67 x 3.63 x 3.29 14 x 4.1 x 4 서보박스크기 Servo Box Dimension : L x W x H m 2.3 x 0.7 x 1.5 ( 외부별도부착 3.2 x 0.8 x 2.2( 외부별도부착 Addition External Attachment) Addition External Attachment) 기계중량 Machine Weight ton 90 110 주 1. 사출량, 사출율, 가소화능력은사용수지와기계상태에따라변화될수도있습니다. 2. 지속적인개선을위하여예고없이상기사양은변동될수도있습니다. Note 1. Injection capacity, injection rate and plasticizing vary with material and machine conditions. 2. Due to continuous improvements, Specifications are subject to change without notice. LGE-HB Series LGE-BL Series LGE-UHS Series LGE-C Series Electric Injection Molding Machines LS Injection Molding Machines 34 / 35