Higher Productivity Pays Static and Driven Precision Toolholders for Turning Centers
For more than 28 years WTO has always set the benchmarks for driven tool technology with its inventions. Dipl. Ing. Sascha Tschiggfrei, CEO WTO GmbH. Our exclusive aim is Higher Productivity. Manufacturing high precision parts highly productive. Manufacturing high precision parts highly productive. Precision machine tools manufacture precision holders. The constant invest in new machines and technology is our strategy for efficient manufacturing. With this demand WTO designs and produces technological and qualitative top-quality precision toolholders and tooling systems for turning centers, Swiss Type turning centers and cycle controlled lathes. From the technology and market leader for your enduring success. In use the world over. Our products are in use at many different places where high precision parts are manufactured with efficiency. In partnership with our customers. WTO being a manufacturer itself knows how important reliable partners are with long lasting experience and a constant high standard of quality. 2 WTO GmbH I Subject to change without notice 3
Excellence in Technology. Higher productivity and long tool life are based on a simple premise: Our products are technologically and qualitatively superior. Consequence in new developments always a step ahead. In different teams, our engineers constantly develop new and innovative products. The results are numerous developments and patented solutions which have pioneered driven tool technology. There is no substitute for experience. An additional key to success is our focus on state of the art engineering and manufacturing of precision toolholders for more than three decades. That s what made WTO the leader in driven tool technology. Quality without compromise. All manufacturing steps are performed to highest perfection. Quality and precision are our reputation. Karlheinz Jansen, Technical Director and member of management WTO GmbH. From the technical design until the production of the final products we do not make any compromise in quality. At WTO not only the final products but also all manufacturing steps are inspected and documented. All our products are measured on high precision 3D coordinate measuring machines. 4 WTO GmbH I Subject to change without notice 5
Precision static toolholders All WTO static toolholders are manufactured according to the new ISO 10889 with the highest care and accuracy. Each toolholder is made from high tensile strength steel, hardened, blacked and precision ground. Static Toolholders Precision static toolholders from WTO for the full capacity of your machine. Your benefit with WTO s static toolholders Our static toolholders are individually designed for each turning center and manufactured with the highest precision so that you are able to use the full capacity of your machine. 6 WTO GmbH I Subject to change without notice 7
Performance Series Optimized for each turning center the Performance Series is developed for high cutting performance and long life time. The Performance Series is the standard program from WTO and combines innovative technology with top quality. Performance Series Precision driven toolholders from WTO for high cutting performance and long tool life. Your benefit with WTO s Performance Series The higher cutting performance of the Performance Series provides an enormous cost saving potential by reducing cycle time for drilling and milling. Through this, your machine will achieve higher productivity. 8 WTO GmbH I Subject to change without notice 9
1 1 2 3 4 5 6 7 8 9 10 11 Toolholder QuickFlex chuck Collet Collet nut QuickFlex adapter One-hand wrench (patent pending) Thread for QuickFlex adapter and collet nut Short taper for radial centering and axial support of the QuickFlex adapter Taper of the ER collet chuck Polygonal torque transmission for QuickFlex adapter Radial bending support of the QuickFlex adapter for high stiffness under load 4 3 2 6 5 2 7 11 QuickFlex 8 9 10 The perfect combination: ER collet chuck and quick change system in one driven toolholder made by WTO. Permanent accuracy of the run-out is guaranteed by two independent taper connections. QuickFlex Your benefit Minimum investment, maximum expandability. Use it as a quick change system at any time. Quick and safe tool change with the new one-hand wrench (patent pending). With ER collet With QuickFlex mill arbor adapter 10 WTO GmbH I Subject to change without notice 11
Interface ISO 26623 Coromant Capto is a modular quick change system certified according to ISO 26623 for turning centers. It combines highest stability and rigidity while at the same time offering the highest flexibility in one system. The worldwide available and most comprehensive quick change system for turning centers is offered for turning, drilling and milling operations. Your benefit with Coromant Capto Reduced setup and production time based on faster tool change High performance High flexibility High security of investment due to ISO standard Sales worldwide via Sandvik Coromant Coromant Capto The quick change system from Sandvik Coromant for reduced setup and production time. Faster return on investment. More additional benefits with WTO s short adapters For precision driven toolholders with Coromant Capto the use of short adapters with no gripper groove lead to significant advantages: More available cutting tool length Higher accuracy Higher stability Sales worldwide via Sandvik Coromant 12 WTO GmbH I Subject to change without notice 13
Extensive program available WTO offers an extensive program of high precision static and driven toolholders to enhance the productivity of turning centers with Y axis. Multiple Toolholders from WTO to multiply the available tools on turning centers with Y axis. Your benefit with WTO s multiple toolholders The enhancement of available cutting tools allows the production of more complex and a more comprehensive range of work pieces on a turning center without changing the machine set-up. More complex and more comprehensive range of work pieces Reduced setup and production time Multiplication of productivity 14 WTO GmbH I Subject to change without notice 15
Best results; easy and fast handling Due to the rugged and compact design, as well as the amply dimensioned gearing, good serration qualities can be achieved. The WTO typical easy handling already becomes noticeable when changing the cutting tool. The counter support is removable and therefore the cutting area is easy to reach. Gear Hobbing Units from WTO to manufacture gears with different geometries and requirements. Your benefit with WTO s gear hobbing units Our gear hobbing units are individually designed for each turning center. Maximum scale swing of ±30 Easy cutting tool change through removable counter support and withdrawal of the complete milling arbor Interchangeable milling arbor available in different sizes Usable for machining gear quality according to standard AGMA 8 16 WTO GmbH I Subject to change without notice 17
Large product range to increase higher productivity Besides the standard versions for axial and radial operations we are offering application specific driven toolholders to increase the productivity of your Swiss Type turning center: Thread whirling units Gear hobbing units Adjustable angle drill/milling units Deep hole drilling units up to 200 bar coolant pressure Slitting saw units Swiss Type Turning Centers Precision toolholders from WTO for higher productivity of Swiss Type turning centers. Your benefit with WTO s thread whirling units New designed quick change system with bayonet nut (patent pending) Significantly reduced tool change time Low run out tolerance and high repeatability of the inserts (± 0.005 mm) Suitable inserts and holders available from leading cutting tool manufacturers 18 WTO GmbH I Subject to change without notice 19
Precision toolholders for turning Modular and monoblock toolholders for OD and ID turning operations. Driven toolholders Drill/milling units for axial and radial operations Adjustable angle drill/milling units Drill/milling units with speed increase or torque increase Deep hole drilling units up to 200 bar coolant pressure Gear hobbing units Aggregates Stroke increaser Linear slide turret Cross slide turret Multiple Spindle Turning Centers WTO s precision toolholders for higher productivity of multiple spindle turning centers. Your benefit with WTO s aggregates for multiple spindle turning centers Individually designed for each multiple spindle turning center Larger spectrum of work pieces are producable Comprehensive program of specific units for each machine are available 20 WTO GmbH I Subject to change without notice 21
Excellence in Technology Made in Germany In accordance with our philosophy Quality without compromise we are manufacturing our products exclusively in Ohlsbach, Germany. Here 150 workers produce precision toolholders for today and tomorrow. Family owned and traditional medium size enterprise. Our customers and our employees benefit from the family owned and medium size enterprise: short lines of communication and decision, a working atmosphere based on confidence and respect, ability to work independently, continuous training and close contact between the different teams and to our customers. Our key factor: 100% customer oriented. Daniel Sierra, Sales Director WTO GmbH. Online Catalog Searching online for a precision toolholder which exactly fits to your machine? And you want to make your request online? Then our online catalog is unbeatable. Easy selection and fast access guaranteed. 22 WTO GmbH I Subject to change without notice 23
WTO worldwide USA WTO Inc. www.wto-usa.com Germany WTO GmbH www.wto.de China WTO Asia www.wto-asia.com WTO GmbH Auf der oberen Au 45 77797 Ohlsbach Germany WTO Inc. 14301-A South Lakes Drive Charlotte, NC 28273 USA WTO Asia Unit 756A, Tower 3 German Center No. 88 Keyuan Road Pudong 201203 Shanghai China Our distribution partners. Competence right there. Australia Dimac Tooling Ltd. sales@dimac.com.au Finland Oy Maanterä AB maantera@maantera.fi Japan NK Works Co. Ltd. k_samba@nk-works.co.jp Sweden Square Tools AB square@squaretools.se Belarus JSC Prommedinvest tool@pmi.by France Utilis France Sàrl contact@utilis.com Korea Mato Korea Co. is.chon@wto-korea.com Switzerland Utilis AG info@utilis.com Brazil TF2 tfdois@tfdois.com.br France R. Jung GmbH info@r-jung.com Netherland Klein Tooling B.V. mail@kleintooling.nl Taiwan KAIKO Enterprise Co. Ltd. info@kaiko.com.tw Canada Mittmann Industrial Inc. info@mittmann.com Great Britain John Walton Ltd. sales@chucks.co.uk Russia OTS-Technology Ltd. sales@otst.ru Turkey Yurtsever Consulting seyu@highspeed.ch China Shanghai Gangde m.wang@wto-asia.com India A.H. Rao ahr.rao@gmail.com Russia Haltec Ltd. info@haltec.ru Czech Republic ALBA precision, spol. s.r.o. info@albaprecision.cz Israel E.Y.A.R. Ltd. yehoshua@eyar.co.il Slowakia ALBA precision s.r.o. albaprecision@albaprecision.sk Denmark Finn A. Vaerktoj A/S info@finn-a.dk Italy Proxima H.T. s.r.l info@proximaht.it Spain DTC Tecnologia S.L. dtc@dtctechnologia.com 08 I 2011 en
생산성향상은 항상가치를부여 합니다. 터닝센터의고정형및회전형정밀툴홀더
고정밀제품을고생산성으로제조 정밀가공장비는정밀툴홀더를생산합니다. 새로운장비와기술에지속적인투자는저희의고효율적인제조를위한전략입니다. 세계각국에서사용되고있습니다. 저희제품을세계여러곳에서사용되고있어서저희제품을통하여고객들의정밀품들이생산되고있습니다. 저희고객들과파트너쉽협력관계로 신뢰할수있는파트너들과오랜경험과지속적인고품질을공유하는것이얼마나중요한지제조자로서 WTO 는잘알고있습니다. 2
28 년이상동안회전형툴홀더의, 기술개발에선구자의길을걸어왔습니다. Sascha Tschiggfrei CEO WTO GmbH 저희결연한목표는 고생산성 입니다. 고정밀부품을고생산성으로제조 이러한수요로 WTO 는터닝센터, 자동선반및사이클조정선반에적용되는기술적이고품질적인최고품질의정밀툴홀더와툴링시스템을설계하고생산합니다. 귀하의지속적인성공을위한기술및시장선구자로서 WTO GmbH I 별도통지없이사양변경가능합니다. 3
적당주의불허의최고의품질 모든제조공정은최고의완벽함으로진행됩니다. 기술적인설계부터최종제품생산까지최고의품질을위해서적당하게타협하는일은없습니다. WTO 에서는최종제품부터모든제조공정은검사되고서류화됩니다. 모든 WTO 제품은고정밀 3D 조정측정기로검사되고측정됩니다. 4
기술의우수성 고성능및장기공구수명은분명히지켜지는약속입니다. 기술적으로그리고품질적으로최우수제품입니다. 새로운개발품및결과들은항상한단계앞에있습니다. 저희에여러팀과엔지니어들은항상새롭고혁신적인제품을개발합니다. 그개발품들은다양하고특허를보유하고있어회전형툴홀더기술을선도하고있습니다. 경험이상으로좋은장점은없을것입니다. 품질과정밀도는저희의명성이라고말할수있습니다. 성공으로가는또다른중요한점은 30 년동안정밀툴홀더의최신의엔지니어링및제조에집중하는것이었습다. 이점이 WTO 를회전형툴홀더기술부문에서선두주자가된배경입니다. Karlheinz Jansen 기술이사및경영진멤버 WTO GmbH WTO GmbH I 별도통지없이사양변경가능합니다. 5
고정형툴홀더 고객장비의최대능력을위하여 WTO 의정밀고정형툴홀더 6
고정밀고정형툴홀더 모든 WTO 고정형툴홀더는최대의정성과정확도로새로운 ISO10889 에의거제작됩니다. 각툴홀더는강화되고, 블랙침탄및정밀화된고장력강을재질로하고있습니다. WTO 의고정형툴홀더를사용함으로서의장점 WTO 고정형툴홀더는각터닝센터의개별적인설계와고정밀로제조되어고객들의장비가최대능력으로사용될수있습니다. WTO GmbH I 별도통지없이사양변경가능합니다. 7
Performance 시리즈 고성능절삭및장시간의공구수명을위한 WTO 의정밀회전형툴홀더 8
Performance 시리즈 각터닝센터에최적으로적용되어 Performance 시리즈 는성능절삭과장시간공구수명을위하여개발되었습니다. Performance 시리즈 는 WTO 의표준프로그램이고혁신적인기술을고품질과조합한제품입니다. WTO 의 Performance 시리즈 를사용함으로서의장점 Performance 시리즈 의고성능절삭성은드릴및밀링시가공시간단축으로대단한원가절감을제공합니다. 이제품을사용함으로서고생산성을얻을수있을것입니다. WTO GmbH I 별도통지없이사양변경가능합니다. 9
1 1 2 3 4 5 6 7 8 9 10 11 툴홀더 Quick 플렉스 척 콜렛 콜렛너트 Quick 플렉스 어댚터 One-hand 렌치 ( 특허보유 ) Quick 플렉스나사 어댚터및컬렛너트 Quick 플렉스 어댚터의축직각방향의중심과축방향지지의짧은테이퍼부분 ER 콜렛척의테이퍼 Quick 플렉스 어댚터의폴리건토오크전달부분 Quick 플렉스 어댚터의원형벤딩지지부분은하중하의고지지대역할 4 3 2 6 5 2 7 11 QuickFlex 완벽한조합 : 한개의툴홀더에 ER 콜렛척과 Quick 교환시스템은 WTO 에서제조합니다. 8 9 10 Run-out 의항구적인정확도는두개의개별적인테이퍼연결로보증됩니다. 10 ER 콜렛 Quick 플렉스 밀링아버어댚터
Quick 플렉스 를사용함으로서의장점 최소의투자, 최대의확장능력어느때고 Quick 교환시스템으로사용합니다. 새로운 one-hand 렌치 ( 특허보유 ) 로빠르고안전한공구교환 WTO GmbH I 별도통지없이사양변경가능합니다. 11
Coromant Capto 세팅시간및가공시간단축을위하여샌드빅 Coromant 부터의 quick 교환시스템 투자로부터빠른회수 12
인터페이스 ISO 26623 Coromant Capto 는터닝센터의 ISO26623 에의거규정된모듈러 quick 교환시스템입니다. 최고의안정성과견고함에조합되어동시에한시스템으로최대의다양함을제공합니다. 터닝센터에서세계적으로사용되고종합적인 quick 교환시스템으로터닝, 드릴링및밀링작업에적용됩니다. Coromant Capto 를사용함으로서의장점 좀더빠른툴교환시스템에의한세팅및가공시간단축 고성능 고다양성 ISO 표준으로안정적인투자 샌드빅 Coromant 를통한세계적인판매망 WTO 의짧은어댚터를사용으로추가적인장점 Coromant Capto 의정밀회전형홀더에서 gripper 그루브가없는짧은어뎊터사용은상당한이점을가져다줍니다. 좀더유용한절삭공구길이 더높은정확도 더높은안정성 샌드빅 Coromant 를통한세계판매망 WTO GmbH I 별도통지없이사양변경가능합니다. 13
Multiple 툴홀더 WTO Multiple 툴홀더는터닝센터의 Y 축으로사용할수있는툴을다양하게합니다. 14
확대한프로그램활용 터닝센터의 Y 축에서생산성을향상시키기위하여고정밀고정형및회전형툴홀더의확대프로그램을제공합니다. WTO Multiple 툴홀더를사용함으로서의장점 사용되는절삭공구의향상은터닝센터의좀더다양하고종합적인범위의가공품을장비세팅의변경없이생산하게합니다. 더다양하고종합적인범위의가공품 세팅및가공시간의단축 생산성의다양성 WTO GmbH I 별도통지없이사양변경가능합니다. 15
WTO 기어 호빙유니트 다양한기하학과요구사항으로기어를제조합니다. 16
최선의결과 ; 용이하고빠른조작 견고하고컴팩트한설계와안정적인치수의기어작업으로좋은기어품질을얻을수있습니다. WTO 의전형적인용이한핸들링은절삭공구교환시돋보입니다. 카운터지지는제거할수있고절삭부분이쉽게접근할수있습니다. WTO 기어호빙유니트를사용함으로서의장점 기어호빙유니트는각터닝센터에개별적으로설계됩니다. 최대스케일스윙 ±30 제거할수있는카운터지지대와완전히밀링아버를분리할수있어용이한절삭공구교환 다양한사이즈가가능한교환할수있는밀링아버 표준 AGMA8 에의거기어품질을가공하는데사용 WTO GmbH I 별도통지없이사양변경가능합니다. 17
자동선반 자동선반의좀더높은생산성을위하여 WTO 의정밀툴홀더사용 18
더높은생산성을증대하기위한광범위한제품 축방향및축직각방향의가동을위한표준품뿐만아니고고객자동선반의생산성을증대시키기위한특별사양의회전형툴홀더 나사훨링유니트 기어호빙유니트 조절앵글드릴 / 밀링유니트 고속드릴 / 밀링유니트 200 Bar 까지의절삭유압력의깊은홀드릴링유니트 슬리팅 Saw 유니트 WTO 나사훨링유니트를사용함으로서의장점 Bayonet 너트에의한새로운설계의 Quick 교환시스템 ( 특허보유 ) 공구교환시간의상당한감소 인서트의낮은 run-out 의공차및높은반복정도 (± 0,005 mm) 선도의절삭공구제조사들로부터사용되는인서트및홀더 WTO GmbH I 별도통지없이사양변경가능합니다. 19
Multiple 스핀들 터닝센터 Multiple 스핀들터닝센터의고생산성을위한 WTO 의정밀툴홀더 20
터닝을위한정밀툴홀더 OD 및 ID 터닝공정을위한모듈러및모노블럭툴홀더 회전형툴홀더 축방향및축직각방향의운전을위한드릴 / 밀링유니트 조절앵글드릴 / 밀링유니트 속도증가혹은토오크증대의드릴 / 밀링유니트 200 bar 까지절삭유압력의깊은홀드릴유니트 기어호빙유니트 Multiple 툴홀더모음 스트로크 increaser 선형슬라이드터렛 크로스슬라이드터렛 Multiple 스핀들터닝센터의 WTO 툴홀더모음을사용함으로서의장점 각 Multiple 스핀들터닝센터를위한개별적인설계 광범위한가공품생산할수있슴 각장비에적용할수있는광범위한프로그램의특별사양유니트가능 WTO GmbH I 별도통지없이사양변경가능합니다. 21
독일에서만제조되는 기술의우수성 WTO 의철학중의하나인 적당주의와의타협불허의품질 에의거독일 Ohlsbach 에서만제품을제조하고, 150 명의인원이 WTO 정밀툴홀더를오늘과내일을위하여만들고있습니다. 언라인카달로그 귀하의장비에적합한정밀툴홀더를위하여언라인카달로그를찾으시고, 원하시는품목을요청하시고, WTO 언라인카달로그는잘구성되어있습니다. 22 용이한선정및빠른접근이가능합니다.
가족회사형태이고전형적인독일중견업체입니다. 저희고객과회사직원들은가족회사형태와중견회사로의장점을공유하고있습니다. : 소통및결정을위한간단한체계가있고, 믿음, 존경, 독립적인작업능력, 지속적인기술교육과여러팀과고객분들간의가까운만남을통한회사분위기를갖추고있습니다. WTO 의주요점 : 100% 고객중심 Daniel Sierra, 영업이사 WTO GmbH WTO GmbH I 별도통지없이사양변경가능합니다. 23
WTO 글로벌네트워크 미국 WTO Inc. www.wto-usa.com 독일 WTO GmbH www.wto.de 중국 WTO Asia www.wto-asia.com 독일 WTO GmbH Auf der oberen Au 45 77797 Ohlsbach Germany 미국 WTO Inc. 14301-A South Lakes Drive Charlotte, NC 28273 USA 중국 WTO Asia Unit 756A, Tower 3 German Center No. 88 Keyuan Road Pudong 201203 Shanghai China WTO 공급파트너 호주 Dimac Tooling Ltd. sales@dimac.com.au 프랑스 Société Jung info@r-jung.com 한국 WTO Korea Office is.chon@wto-korea.com 스페인 DTC Tecnologia S.L. dtc@dtctechnologia.com 벨라루스 JSC PMI GROUP tool@pmi.by 영국 John Walton Ltd. sales@chucks.co.uk 네덜란드 Klein Tooling B.V. mail@kleintooling.nl 스페인 ITALMATIC, S.A. italmatic@italmatic.es 브라질 TF2 tfdois@tfdois.com.br 인디아 A.H. Rao ahr.rao@gmail.com 러시아 OTS-Technology Ltd. sales@otst.ru 타이완 KAIKO Enterprise Co. Ltd. info@kaiko.com.tw 차이나 Shanghai Gangde m.wang@wto-asia.com 이스라엘 E.Y.A.R. Ltd. yehoshua@eyar.co.il 러시아 Haltec Ltd. info@haltec.ru 터어키 Sedat Yurtsever seyu@highspeed.ch 덴마크 Finn A. Vaerktoj A/S info@finn-a.dk 이태리 Proxima H.T. s.r.l info@proximaht.it 스웨덴 Komet Scandinavia AB scandinavia@kometgroup.com 체코 ALBA precision, spol. s.r.o. info@albaprecision.cz 핀란드 Suomen Terätuonti Oy myynti@stt.as 일본 NK Works Co. Ltd. k_samba@nk-works.co.jp 스위스 Utilis AG info@utilis.com 프랑스 Utilis France Sàrl contact@utilis.com 캐나다 Mittmann Industrial Inc. info@mittmann.com 슬로바키아 ALBA precision s.r.o. albaprecision@albaprecision.sk 11 I 2011 ko