ˆg Journal of the Korean Society for Marine Environmental Engineering Vol. 10, No. 3. pp. 167-172, August 2007 FRPo t} } { ~ r d t Developing Practical Recycling methods of FRP Boats Koo Young Yoon Department of mechano-infomatics and Design Engineering, Hongik University, Jochiwon Chung-Nam 339-701, Korea FRP p recyclel qp l p l v p, qp r, rr rl q p r p Ž m r } ~ r p n l q n q n p. l FRP p } q n(qqo )p o l en kr p v p r l l p v lm. p l v l m pl r } p v r, v Ž r tp 2 mm qqo n p kv r q np l p. l p rl r r kp FRPp q (v p r s )p pn Ž Ž p r } kp q. Abstract Since 1990s, these many researchers have been fully involved in developing recycling methods for FRP boats. There are four basic classes of recycling covered in the literature. the first is Mechanical recycling which involves shredding and grinding of the scrap FRP in a new product. Despite of the safety hazards, mechanical recycling is one of the simpler and more technically proven methods. Recent researchers should be more interested in these methods. It is fact that most of FRP wastes are depended on incineration or reclamation. Because it is made up of reinforced fiber glass, it is very difficult to break into pieces. By the disposing of waste FRP this way, it also occurs secondary problem such as air pollution and unacceptable noise.this study is to propose a new method which is efficient and environment friendly waste FRP regenerating. Keywords: FRP Recycle(FRPq n), FRP Boats(FRP ), Waste FRP Regenerating( FRPqqo ), Ecofriendly waste FRP recycling( r FRPq n) 1. r l, o pool l n FRP(fiber reinforced plastics, or fiberglass) qvp n p p l nrp v 50l rq l m. 2006 k l l p n l (9 }l})p 70% p p FRPl p, 1 6} l}l p p s l. l FRP p } qvp q l l v p p l } n l n p k r pp, v 50 FRP p mm r o l (Fukada[2006], Shoji[2003], n [2002]) Corresponding author: kyyoon@hongik.ac.kr t p lr mp kv rr rl p enr kp v k p. p rsll pl, v q (sustainable composites)p np r r p., q k v FRP p o l q e qv p l. l~l 3R(Reduce, Reuse and Recycle)p p q~rp k r p. o l (EU)p 2004 p o p v q n r rp Green FRP Recycling Label p 2005 e e p (EuCIA[2005]). 1990 FRP p } o l, Ž,, l l n p l ( n [2002]) e l mp FRP q nl pl 167
168 o m vrp pv p. t p n l r r lr, l o p pp l o p kv ee p (Bartholomew[2004]). qp FRP p } p p o l p v l r r v r q np ql r p. n p l r v p l p e e kl l FRP } rp lv q n q np r p ql r p m. FRP p e ( r ) p q n p r p r r p p. FRP p recyclel qp l p 4 v p (o m, [2006]), ~w r p Ž m r } ~ r p n l q n q n, w l p p ll v n d qo, w r } p f FRP r p q l v 2 v, v p k p p r p kp q kp l op l v p erp. FRP 1 Ž l rr p ll v n p qo p l n. p p q rp d qo e 2 mm vp rll pl p rr, r n p l ql p r p l np p ( n [2002]). Shibata[2006]p n p p o l FRPl n v l (Thermoset)l l (Thermoplastics) v n p rk mp p kp q npp p o l q p jp p (Defosse[2003]). l p FRP p } qp l l q en kr p v p r l n p q p p r s Ž edš Ž p o om v p pr edšp q. FRP(fiber reinforced plastics, or fiberglass)q qvp (, e )p p l l kp e sq, jp p qp. pm p p kl FRPq pp qvp qrp p p l q } l pl n l nl v p. p r o l l FRPp recyclel p l (o m, [2007]) p v l m. v vp l l p FRP l, p n q l v n p vr rn p p ˆ ( p, [2002]). p tl rrp e p r l q FRP p l l m. v vp l FRP qs FRP FRPo o l ~ q n mp n q q n(material recycle) p p p lp p. p l ns e FRP p l pr p l r q rs r p e rp kr p p pp pull out p v kpp p m. l FRP pn e p l m l l n rm rs l l l l (o m[2007], p [2002]). p rp l l m FRPp n p p l ps p. p n 2 rp e r. p r o l FRP rn Ž l l v l (o m[2005]). q l op q nn p e r p n, o n p p k FRP q n o r Ž rp np p FRP rn Ž pn p q prp p. sp q n l ~p n ql p n lk( qo Ž p l p v ) Ž p q r q(o q o, v, o o ) p q n r p r p l, p p p } systemp p n p. l sp Ž p Ž pp n p } system rp rp Ž edšp rk q. p p s p o m (o m, [2005]). 2. n l FRP p FRPs hand lay up el p rs p lv s. FRP l s v } (q n) r k l rs(o pool )l jp FRP r l q n l l q. 1990 p FRP p recyclel qp l p 4 v p (Bartholomew[2004]). t q er p o r p f p op q(3 µm) l e mm op Ž Ž v Ž m r } ~ r p n l q n q n ( p [2002], Shoji[2003])p Ž r t p v o p rp p. p FRP p } (o m[2006]) qp l l q en kr p v p l v r l e p l (o m[2005]) v lm. q n r } p ~r np p. 2.1 n z r p s p ~ m p process l
FRP p enr q n l 169 Table 1. The noise level of crushing waste FRP ro 50 cm 1 m 1 98.7 db 93.4 db 2 99.4 db 94.8 db 3 100.5 db 96.6 db 4 99.3 db 92.3 db 99.5 db 94.3 db r} ( p 1 Ž l ), Ž ( e mmr p Ž ) v ee s p l l ~ q n o q(3 µm) l p q q ~np jp mm p o q np jp cm v n k (o m, 2005). q n q p n p Table 2l q l p. r p qrp q, enr( r )p l v p (Bartholomew[2004]). p p l p p n v 90 p n e p v l mp q n n} (} n } n rl )p sp l ql n v p ep. p n Ž e 3 v ( p, v, o om vp )l v l r rp FRP p Œ p lv p ( n [2002]). 2.2 n z m o 2.2.1 Ž l v FRP q p p qvp, e p p v p qp. FRP pr p Ž qlp n l n pp p. s Ž ed Šp v rrp, ~w q p l p Ž l v( r ) r p p l q nl~ p nm n v Ž q p p p v p p rp. qlqp v(o v p q )l } e n erp, rp pp n ql ql l p ep. s Ž p e pp Table 1l ˆ } 50 cm lv l r 98.7 dbl 100.5 dbp m, 100 cm lv l r 92.3 dbl 96.6 dbp mp r p pp k p. pl } p re. w rrp qp Ž edšp Ž p p v p o q o rn p n, r q np o l n rp v o o p rp. Ž pqp ƒv l vm o o p p lr q n l n r kp. t o o (o o)p k pe v pl n (IARC, [1988]). vv q l oe p l o o v p p q prp p p. o o p r v p l n q m p n q n p. 2.3 m m m i s 2.3.1 p q p l r p d p vp l l vq k v p ˆ v r l v v p ~ l. p v s p v p L, T p p q p p, T l θ nlv l x, p l v p y p, p p p e 1, 2m. ε L ε T σ L σ = ---- T ν TL ---- E L E T σ = L ν TL ---- + ----, γ LT = ------- E L σ T E T γ LT G LT 2.3.2 Ž l v q p Ž l v o l p ˆ p p rp k. r ˆ p (1) (2) Table 2. Mechanical Recycling for FRP boats tn} l }pq p l l n nk e p n 1998 o l FRP l e ˆ k p p r e o q 1999 FRPp q np o l e o p ns e FRPm q ql d v q n e ˆ n 2000 o l ld d vl p v l q rs r p n e Á¾ 1996 FRP q n n ~ pp d, p, p 1998 k l m l l l n r q k m 2001 FRPl lp q } l r p l r q
170 o m pël s p s o llv, r ~rl r l v v o l p.ël p p k x p pr pq n p p e 3. ε x = ε, ε y = ε z = νε, γ xy = = = γ yz γ xz 0 p l d l p p q r~l vˆ E, Ž l v, U p e 4m (pv, [1993]). 1 2 1 U = -- Eε V = ------ 2 2 σ V 2E ol o l ve sp v pr v e FRP l l vp p p m. FRP ol kk } r Žp L T p l lk. FRP (o /l e p q)m e 4 pn p e 5, 6 p lp p. ~r V pr r. 1 2 U L = ------- σlv = 23.33V 2E L 1 2 U T = ------- σtv = V 2E T p p cuttingp mp n rp l v (1/23) Ž p p lt. FRP r s, 20l p v FRP p n np k np n (chopped strand glass mat)p v p o pp (roving cloth)l l t q p v(degrading)p v l p n k ˆp r m r p pn Ž edš p l. 2.4 k mechanism n Ž mechanismp Ž p Œp ep r (Ž (3) (4) (5) (6) Ž pr)(fig. 1) Ž p srp (8 mm 16 mm pr ov) m. Ž l v p l r p r v p r p l l q n lp r p r e t l v. p, v r ( s Ž mechanism) p ql p p 2 mmp v l. 2.4.1 n FRP Ž Systemp n p (Fig. 1)p Ž edšp n p. (a): 1, 2 dš ˆ Œp l ˆ Ž ˆ. (b): Œp l FRP Œp. (c): 1 dšp FRP l p l l r Ž p ov. (d): Œp 2 dšp FRP Ž eq. (e): Ž mr 2 dšp d 1 dšp Œp e l. 2.4.2 n Ž p q sp Ž edšp rrp lk ql p q o p rp Ž rp pp n. FRP Ž o o v p r p vv p oe p p. Ž m } rp ql l p lv p f v k p p l. Fig. 2 p rp lt p. Ž e v pp eˆ o l Œp p e. s Ž p l r p ˆ l v pp p r v k m. k p k l p vr Œp l v p p np rp p pp l vp n v k. o ol l p v ( p o op ) r. p p e rq mp p p r p. q p o v Fig. 1. New FRP crushing system.
FRP p enr q n l 171 3. k FRP m k m k Fig. 2. Total FRP recycling system. Fig. 3. Total recycling system with Catia 3D. m o op t pn l l, s 2 l pl tp qk ol v p o p r2 s tp o q o r1 sl k. Žp kl d r o op k v p v o ol v p r el p lv. Fig. 3p p } edšp 3D p lt. Ž 1 q ( vm o o -Ž p l m ~ w ) l p l p Ž (t q o om v o o )p m s l Œp l pr (8 mmm 16 mm)p o o p. Ž l Ž FRP p p kyl p l d p q l p l s p, p rl k el l Ž p n p l o om v d p l p m. p q l p }ov r1 sl lm p o om v, o vp tp o o qp rp pn m, ol v r1 sl r2 s ~ l p l r2 s l kp o o r 1 sl. 3.1 mm m FRP z i on p p er kp Šk mr p p ˆ pp p p rrp p. Ò e rr - q l l n Š pnp pr r. - n FRP ql l Škp o ˆ n p p Šp r n l pl er. Ò } e rr -FRP l v rs l p l qm p p l n p n, e p mmeˆ p o vp. - l m p p }ˆ n Œq p p l r p 2 mm lr rr p. 3.2 z k n l m k z g FRP Ž l m q n p FRP ˆ Ž l e ˆ l q q n p re p. } p v q l l } np p FRP p q q n n e ˆ p lv p o l r ~ lk l np rr r p l q n v k p. n Ž edšp Ž pp el p vp r kp re l. 3.3 m ož l m km o l m g q p p lp v o l o q n o (FRC) l n tp, o q p p n Š 500~600 o r p. p o q ~ p vp FRP l rp p r p qqo o n p l ( n, [2002]). FRP p o (FRC-Fiber Reinforced Concrete) p o q q n (o m[2007]) n t p. q FRCn o q vm k q rs pp FRP p qqo p lp p p FRP Ž p q q l n p f FRPp q n p eˆ p m l v. k p p l v 20l e p v l mp mm v r o l p r vo, FRP q} lp p n n rp. kv l lp n, p r}p Reduce
172 o m r} pp po q} FRPm }l FRPp r p p p. q FRP} p ep l re p pn l } np r r p, q} q p, lp m p rs } Šp FRP p r, l rp } p kp p. 4. l l p n l v qrp v p q p n p. p tl FRP n l l kl n p. v n l l p } rp l p. l ep pv p r FRP } l p n p n ƒr. l l FRPp q np l p pp, e p v l. v kv p rp p e e p p erp l p ˆp. v vp l tl q enrp q n kp p FRP l o o v p q n p p. l Ž edšp Ž pp m ql p p FRPrn Ž Systemp p. FRPp n o l l FRP p } l l v l l v rp e l mp, p n sp Šm p erp q n p e p. edšp err l n p p. kp FRPp prp q np o rrp Ž System p l v rp p lrk p. k r Ž edšp Ž e p vp r q} q } pp v p p l q n p m Ž q } e Šv l 2 mmp v k rp } p. p p s } l l FRP } p l l p, Œ l p l kmmp k k p oeˆ. FRP p rr } l p Šk mm vmmp m l np p m. p n l q n l kp rr po n } p v p m. l rk n FRPŽ edšp l rp l qqo ( ) l e p l kp v lk p. l 2005 p l v l p l v o lpp š. y [1] n, r,, 2001, l vp rp l rl, kl o l. [2] n, o m, 2002, r FRP } k o l. [3] pv, },, 1993, q, o} Ž. [4] o m, 2005, FRP r o o r,, t ~ l ƒ el l. [5] o m, n, 2005, o džp Ž q, e nek r0381047. [6] o m, n, 2005, o džp Ž q, enek r0381048. [7] o m, n, pd, 2006, FRP p q n } l enr l, k, Vol. 1. pp 330-334. [8] o m, n, pd, 2007, FRP p l o op q n I: o ˆ p l l, k v, Vol. 10, No. 2. pp 102-106. [9] p, }, qv, p, 2002, Physical Properties of Polymer Modified Mortar Containing FRP Wastes Fine Powder, J. of the Korea Concrete Institute 190-198. [10] Bartholomew, K., 2004, Fiberglass Reinforced Plastics Recycling, Dec. report, MnTAP(Minnesota Technical Assistance Program). [11] Defosse, M, 2003, Composites: European industry hunts for recycling solutions under new EOL-V laws, Modern Plastics, Vol.80, No.6 73. [12] EuCIA(European Composites Industry Association) Gener Annual Assembly, 2005 EuCIA Press Release 2005-1. [13] Fukada, T., Zairyo, K., 2006, Engaging into natural resources recyclable pool through use of FRP, Engineering materials, Vol. 54, No. 4, 68-73. [14] IARC(International Association of Research on Cancer), 1988, Man-made mineral fiber and rsdon. [15] Kamata, S., Kudo, M., Shibayama, A, Qiu, J., 2003, Study on the Strength Properties for the Recyclables Plastic Alloy Materials, J. of the Mining and Materials Processing Institute of japan, Vol. 119, no. 12, 747-754. [16] Shibata, K., Zairyo, K., 2006, Desired environmental response from FRP/FRTP-FRP recycle technology using atmospheric pressure dissolution method-, Engineering materials, Vol. 54, no. 4, 58-61. [17] Shoji, Y., 2003, Recycling waste FRP - From pure research to practical use-, J of the Japan Society for Composite materials, Vol. 29, no. 6, 210-216. 2007 7o 14p o r 2007 8o 16p r }ˆ