MANUFACTURINGTHEFUTURE 3D Printing, Now and Future 백소령부장, 3D 프린팅사업부, 3D Systems Korea. 1
Contents 1. 3D Printing, Inspiring your Idea 2. 3D Printing 2.0 3. 3D Printing Challenging 4. Reference : 3D printing Applications 5. Reference : 3D Printer Solutions 2
3D Printing, inspiring the idea in a new way 3
INSPIRING INNOVATION 기술이생산, 유통, 경쟁, 소비의양식을바꾼다. 컴퓨터, 인터넷, 통신, 소셜커뮤니티의발달 가상공간과물리적공간의동기화 물리적 & 디지털데이터간커뮤니케이션 사물과사물의커뮤니케이션 설계 & 제조 & 유통공정의디지털화 설계 & 제조 & 유통장비의대중화 4
What 3D printers changed in 2013 5
What 3D printers changed in 2013 6
What 3D printers changed in 2013 7
Application Breakdown of 3D Printing use 8
3D Printing 2013 9
3D Printing 2.0 10
3DPRINTING 2.0 DISRUPTIVE TRANSFORMATIVE IMPACTFUL THE WAY WE DESIGN WHAT WE CREATE HOW WE MANUFACTURE
3D PRINTING 2.0 by 3D Systems DISRUPTIVE TRANSFORMATIVE IMPACTFUL THE WAY WE DESIGN WHAT WE CREATE HOW WE MANUFACTURE FAB Grade Manufacturing Easy Consumerisum Cloud Sourcing
DIGITAL MANUFACTURING : FAB-Grade New Possibility New Challenging THE WAY WE DESIGN WHAT WE CREATE HOW WE MANUFACTURE 신 : 기획, 설계, 엔지니어링, 제조, 생산, 소비, 유통및비즈니스모델 대량생산생산자기획생산집중생산피라미드유통획일화대량소비 소량생산주문자맞춤생산지역분산 / 개인생산 단순 / 즉시유통 13 다양한개인소비유형창출
DIGITAL MANUFACTURING : FAB-Grade New Possibility New Challenging 대량생산 소량생산
DIGITAL MANUFACTURING : FAB-Grade 3D Printing Versus Injection Molding - Cost Unit Cost Justification Point = X Units @ $Y Unit Cost Tool Based SLS Tooling Possible Unit Cost decrease Through ADM High Consumption Material/Machine Special Pricing Plan Secondary Justification area (SJ) $Y SLS Primary Justification (PJ) X Quantity Cost - Fast function Complex Custom - Flexible - Lean - Consolidation
DIGITAL MANUFACTURING : FAB-Grade New Possibility New Challenging 단순. 소량시제품테스트 다양한시제품테스트 변경작업에따른비용 변경횟수
DIGITAL MANUFACTURING : FAB-Grade 3D Printing : Design to Manufacturing Scanned Data CAD Design Diverse Designing (iteration _Test & Validation) Manufacturing Printing
DIGITAL MANUFACTURING : FAB-Grade New Possibility New Challenging THE WAY WE DESIGN WHAT WE CREATE HOW WE MANUFACTURE 생산자기획생산 반복생산, 표준화 주문자맞춤생산 디자인의다양성. 복잡성, 생산의유연성
DIGITAL MANUFACTURING : FAB-Grade New Possibility New Challenging 생산자기획생산 반복생산, 표준화 주문자맞춤생산 디자인 / 생산의다양성. 복잡성, 유연성
DIGITAL MANUFACTURING : FAB-Grade New Possibility New Challenging THE WAY WE DESIGN WHAT WE CREATE HOW WE MANUFACTURE 집중생산 대규모설비, 반복프로세스 분산 / 개인생산 설비의소형화, 제조정보의디지털화
DIGITAL MANUFACTURING : FAB-Grade New Possibility New Challenging THE WAY WE DESIGN WHAT WE CREATE HOW WE MANUFACTURE 피라미드유통 단순 / 즉시유통
DIGITAL MANUFACTURING : FAB-Grade New Possibility New Challenging THE WAY WE DESIGN WHAT WE CREATE HOW WE MANUFACTURE 획일화대량소비 반복생산, 표준화 다양한개인소비 디자인의다양성. 복잡성, 생산의유연성
DIGITAL MANUFACTURING : FAB-Grade New Possibility New Challenging THE WAY WE DESIGN WHAT WE CREATE HOW WE MANUFACTURE 혁신 : 기획, 설계, 엔지니어링, 제조, 생산, 소비, 비즈니스모델 소재의절감과종류의확장 다양한창의디자인의자율성가검증기회확장 생산및디자인설계변경의유연성및자유도확장 다양한디자인가능성에대한검증기회확장 복잡형상단일제품설계조립시간단축 대량커스터마이제이션 엔지니어링구조의혁신성및효용성 제품의경량화 제품의고품질화
3DPRINTING 2.0 DISRUPTIVE TRANSFORMATIVE IMPACTFUL
3D Printing 2.0 by 3D Systems. : FAB-Grade 25
EASY Consumerism Cubify Draw Cubify Capture Bracelet App 3DMe App Sculpture case App 26
3D Printing 2.0 : Changing our life Styles EASY Consumerism 27
3D Printing 2.0 : Changing our life Styles EASY Consumerism 28
3D Printing 2.0 : Changing our life Styles EASY Consumerism 29
Education 30
Education : 31
Education 32
Cubify Sense 33 33
Cubify Invent 34
Cubify Sculpt 35
Cubify Design 36
Drag & Drop Apps & Cloud www.cubify.com
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Education 39
Education 40
Challenges With 3D Printers 41
3D Printing Software End to end Total Solution for 3D Printing
Various Print Engine by 3D Systems DMS Photo booth Chefjet Cerajet PJP 43
MATERIALS ACCELERATE ADOPTION 100+ MATERIALS PLASTICS NYLONS METALS RUBBERS WAXES COMPOSITES High-Definition Snap-Fit High- Impact Light-Weight Durable High-Temperature Biocompatible Conformal Structures Casting 2013 3DSYSTEMS
Contents & Authoring tools Integrated capture, mesh, surface, model & verify tools 45
3D Printing Applications 46
3D Printing Applications Market place Service Prototype. Engineering (Form & fit & Assembly). Mold & Casting Architecture & Interior Design Health Care Design Challenges : Fashion & Jewelery Figure & 3D Photo Studio Toy & Entertainments Educations 47
Direct Manufacturing 보잉 : 3D 프린터로군용기 여객기의 2 만 2000 여개부품을만들어공급할방침. GE : 별도의연구센터를설립, 2020 년까지 10 만종류의제트엔진관련부품을생산하기로. 항공우주국 (NASA) 의경우차세대혁신엔진, 3D 프린터로제작 CFM 인터내셔널 (GE, 프랑스스넥마와의합작사 ) 비행기의연료분사노즐과제트엔진부품을 3D 프린터로제작하는실험 중국 : (National Laboratory for Aeronautics and Astronautics) 에는 12 미터에달하는 3D 프린터로에어버스 / 보잉등과경쟁할비행기제작을위해크고복잡한부품제작을연구 48
Digital Manufacturing Automotive F1 Lotus F1 Research Centre Testing 600 parts per week Extremely rapid cycle time Parts are created at night while the designers sleep, and then tested the next day. 49
Digital Manufacturing 미국의 GE, 독일 BMW, 스위스의 ABB, 이탈리아피아트등은각종부품과시제품제작포드자동차의경우이기술을도입한이후자동차제작기간을한달이상줄이는성과. 연비를좋게한친환경에코부스트엔진을만드는시간이크게단축 부품의경우손으로자르거나드릴로구멍을낼때와달리기계가알아서제작해주기때문에플라스틱은물론다양한합성원료사용에도전 50
Unmanned Aerial Vehicles Honeywell's T-Hawk UAV 46mins Fly time 1Kg Payload 8Kg Flight weight. Max Altitude 3000 meters Touch Screen Controller Fully Operational Cost: US$200K Over 1000 units Manufactured to date. Over 30,000 AM components assembled. 51
Health Care Anatomy of Medical Applications Engineered Skull Plates - ISO-10993 140MP ITE Hearing Aid BTE Hearing Aid Hearing Protection Custom Audio & Communications Cleft Pallet Correction Prosthodontics Orthodontics Clear Aligner Vac. Forming Orthodontics Bracket Fixturing Orthodontics bracket casting Mouth guard Sacrificial Patterns Denture Substructures Chair side full Digital Crown Dentures Implant Drill Guide PrePrep Guide Temporary Crowns Custom Neck Brace Neck implant Spinal Cage Heart Valve place - Preoperative tuning Orthopedic Braces Fracture Engineered Cast Implant Sacrificial Pattern Implant Instrumentation Prosthetic Limbs Prosthetic Fairings Custom Orthotics Dynamic Ankle Foot Orthosis
Digital Dentistry produce the end parts 363,000 cases in 2012. Approx. 48 models per case Up to 17 million models in 2012 Reaching 100mil. Total printed parts in 2013. More than 40,000 models per day Complete production solution Patient specific appliances 53
Health Care Digital Dentistry Impression or intraoral scan taken X-Ray scanned into software Thermoformed into Aligners 3D Printed using SLA Technology
Health Care Digital Dentistry - Applications 55
Health Care Hearing Aid Manufacturing 500 million people worldwide are hearing impaired Shell Production Complete and finish Final Product
Health Care Hearing Aid types 500 million people worldwide are hearing impaired BTE -- Behind the Ear ITE -- In the Ear IC -- In the Canal CIC --Completely in the Canal 57
Health Care Digital Design Process Impression Scan Impression (1-2 min/shell) 3D Software Manipulation (4-8 min/shell)
Health Care Surgical Guides Implant instrumentation, (surgery guides) Reduced sterilization and inventory costs Disposable system delivered in a single pre-sterilized box Minimal instrumentation required Reduced Operating Room and Surgeon time Better Fit, minimally invasive, faster recovery
Knee replacement example Conformis ifit
Health Care Orthopaedic-
Health Care Orthopaedic Digital Hand Brace Scan Design Enjoy Build
Health Care Orthopaedic Hand Braces Unique Ventilated Design Easy to Clean Reimbursable ($300-$450)
Health Care Robotic exoskeleton
Health Care Digital Dentistry - Applications 65
Design Challenges Jewelery High accuracy and precision with unlimited geometries Reduction of lead times Mass customization Rapid metal parts / wax pattern for casting 66
Design Challenges Fashion & Instruments 67
3D Photo Studio 68
Figure by 3D Printing 69
Toy 70
Toy & Entertainments 71
Entertainments 72
[Reference] 다양한 3D 프린터솔루션 DMS Photo booth Chefjet Cerajet PJP 73
3D Printers for Every Need LIVING ROOM CLASSROOM GARAGE DESKTOP LAB FACTORY
Consumer 3D Printers 3D Systems Cube series Plug-and-Play 3D Printers for the Home, School and Office Cube 2 Cube 3 CubePro
Professional 3D Printers 3D Systems ProJet series The Widest Range of 3D Printers for the Office, Lab or Workshop
ProJet 1000 & 1500 High resolution detail and durable plastic parts at an affordable price
ProJet 1200 Small, precise parts and casting patterns with micro-sla quality at a breakthrough price
ProJet x60 series Print beautiful full color models quickly and affordably
ProJet 3510 series plastic printers Print functional plastic parts in high definition with ease
ProJet 3510 series wax pattern printers Print RealWax patterns for direct casting in high definition with ease
ProJet 4500 full color plastic printer Combine the power of vibrant full color with durable plastic parts.
ProJet 5000 plastic printer A large build area for big, functional plastic parts in high definition
ProJet 5500X composite plastic printer Big, engineered composite material parts, with the best quality, accuracy and toughness.
ProJet 6000 & 7000 SLA printers Transform how you manufacture with SLA, the gold standard in 3D printing
Production 3D Printers 3D Systems ProX series High-Throughput 3D Printers for the Production Floor
ProX 100, 200, 300 Direct Metal Production Printers High density, metal printed parts from a large choice of materials with the highest detail and precision
ProX 500 Economically manufacture injection molding-grade plastic parts for demanding end-use applications
ProX 950 and ipro 8000 Transform how you manufacture with SLA, the gold standard in 3D printing
3D Scanners and Software Geomagic Solutions Perceptual Design
Geomagic software Perceptual Design technology takes 3D content creation to the next level Scan-to-CAD Haptic interaction Mechanical design Design-for-Print Part verification
백소령부장 3D Systems 프린터사업부 www.3dsystems.com www.cubify.com www.quickparts.com www.rapidform.com www.bespokeinnovations.com www.toptobottomdental.com 92