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1 IoT 기반오라클 Smart Manufacturing & Maintenance Solution 소개 정광식한국오라클

2 Contents 1. Industry 4.0 Story 2. IT Paradigm and IoT 3. Oracle IoT Applications 4. Considerations 2

3 1 Industry 4.0 Story 3

도전사항 Industry 4.0 18 th Century 19 th Century 20 th Century Today ~ Industry 1.0 Industry 2.0 Industry 3.0 Industry 4.

Cyber Physical System* ICT 와제조업의융합으로산업기기와생산과정이모두네트워크로연결, 전사적최적화달성 공장이스스로생산, 공정통제및수리, 작업장안전등을관리 완벽한스마트팩토리 (Smart

4 도전사항 Industry th Century 19 th Century 20 th Century Today ~ Industry 1.0 Industry 2.0 Industry 3.0 Industry 4.0 증기에의해구동되는기계생산 노동과전기에너지를필요로하는대량생산조립라인 전기 / 전자, PLC, IT 등을활용한자동화된생산 IoT, 클라우드, 빅데이터, 사이버물리시스템이내장된지능형생산 물 / 증기전기자동화 Cyber Physical System* ICT 와제조업의융합으로산업기기와생산과정이모두네트워크로연결, 전사적최적화달성 공장이스스로생산, 공정통제및수리, 작업장안전등을관리 완벽한스마트팩토리 (Smart Factory) 로전체생산공정을최적화 효율화하고, 산업공정의유연성과성능을업그레이드 4 CPS : ' 사이버세계 (Cyber World) 와물리적세계 (Physical World) 의통합시스템으로사물들이서로소통하며자동적, 지능적으로제어되는시스템

5 Industry 4.0 business case - GE GE Industry Internet GE 가 2011 년에제시한새로운비전으로, 산업데이터는매우방대할뿐아니라중요하고복잡한형태의빅데이터 (Big Data) 로서, 이를잘분석, 활용하여산업효율성제고및경제적가치를창출하는것 산업인터넷 (Industrial Internet) 설비제어 : 실시간설비모니터링, 설비의원격제어, 제조일정지연통보및대응책마련, 이상징후예측및대응방안생성등 에너지효율화 : 에너지소비량파악, 환경오염도파악및원격검침, 공장환경영향평가및환경이상원인분석, 에너지사용실적집계및패턴분석등 물류효율화 : RFID 기반재고수량정보의자동전송, 공정별재고품진행사항, 적정재고량분석, 3D 디지털맵기반으로최적이동경로안내등 제품진단소프트웨어와첨단분석솔루션을결합해기계와기계, 기계와사람, 기계와비즈니스운영을서로연결시켜기존설비나운영체계를최적화하는것

Mirroring Model Cyber World 디지털트윈 (Digital

가상공간에존재하는가상의제품 + 가상 실제제품간데이터와정보의연결성 메타데이터 (

6 Industry 4.0 의 Trigger Digital Twin Information Mirroring Model Cyber World 디지털트윈 (Digital Twin) 기계및설비운영을디지털로모델링하는기술 실제공간에존재하는물리적제품 + 가상공간에존재하는가상의제품 + 가상 실제제품간데이터와정보의연결성 메타데이터 ( 분류, 구성, 구조 ), 조건, 상태, 이벤트데이터, 알고리즘, 규칙 데이터 정보 전통적운영 제품생산과정을모니터링하기위해현장에서관찰 감지되는이상기류는서류형태로보고, 파악된오류의표현한계 보고서의공유및실시간파악한계 디지털트윈환경 Physical World 문제발생단계부터실시간감지및시각적이미지로표현, 분석 365 일 24 시간관련기술자와관리자에게전달 모든생산라인은생태계처럼환경변화에유연하게적응 장비의능동적인수리및계획, 장비고장예측 제조공정계획, 공장가동운영효율성향상, 개선된제품개발등

7 2 IT Paradigm and IoT 7

간의통신이네트워크로구성되어지능형인터페이스를가지고능동적으로상호작용하는기술 통신을통한정보교환, 교환된정보의저장및분석, 의미있는정보도출을지원하는기술및환경 Smart things

8 What is IoT(Internet of Things)? Internet of Things(IoT)* 란? 사물통신 (M2M), 유비쿼터스 (Ubiquitous), NFC 등의기존의기술개념들에뿌리를내리고새롭게발전한기술 사물 ( 객체 ) 간의통신이네트워크로구성되어지능형인터페이스를가지고능동적으로상호작용하는기술 통신을통한정보교환, 교환된정보의저장및분석, 의미있는정보도출을지원하는기술및환경 Smart things (Sensor) IoT 의핵심구성요소 Communication Infrastructure (Network) Computing Infrastructure(Data) * Internet of Things 라는말은 1999 년 MIT Auto ID 센터소장으로근무하던캐빈애시톤 (Kevin Ashton) 이처음으로사용

IoT 의성장 결국데이터의싸움 3 조달러 ($) 시장 by 2020 세계인구 연결된기기 500 억개기기 by 2020 8 제타바이트데이터 Today 6.3 Billion 6.8 Billion 7.2 Billion 7.6 Billion 500 Million 12.

9 IoT 의성장 결국데이터의싸움 3 조달러 ($) 시장 by 2020 세계인구 연결된기기 500 억개기기 by 제타바이트데이터 Today 6.3 Billion 6.8 Billion 7.2 Billion 7.6 Billion 500 Million 12.5 Billion 25 Billion 50 Billion 2x Lower Cost of Sensors over the past 10 years (Source : IDC) 40x Lower Bandwidth Cost over the past 10 years (Source : Goldman Sachs) 인당연결된기기수 * IoT Spending (2015~2020) - CAGR 15.6% 60x Lower Analytics Cost over the past 10 years

10 비즈니스상황에서의 IoT IoT 솔루션을채택하는이유 서비스및제품품질개선업무생산성개선운영의신뢰성제고자산생산성제고 자재및낭비비용절감신규고객접근성고객만족도증가신규제품이나서비스에대한통찰력보다빠른시장진입및개발비용도난이나분실위험감소제공서비스의변화가격과비즈니스성과의연계 47% 45% 44% 37% 35% 34% 33% 32% 26% 22% 18% 16% * Source: Bain IoT Customer Survey 2016, n=533

11 현상황에서의이슈 The OT-IT* Chasm IoT Devices 회사가생산또는유통상의문제를발견하고, 이에대한근본원인을분석하고, 이를해결하는데얼마나걸릴까요? 현프로세스 Business Applications Manufacturing, Supply Chain, Asset Mgmt 수작업처리 반응적통제 CRM, Sales, Service 오늘날많은통제조건이수동으로감지되고비즈니스응용프로그램에수동으로입력됨 Vertical Apps Utilities, Healthcare, Retail * Operational Technology (OT), Information Technology (IT)

IoT Platform IoT Cloud Service IoT Devices Business

Asset Mgmt 연결분석통합 / 조치 모든장치를자원세트 (Set of Resources) 로가상화

스트림및이벤트에대한빅데이터및예측분석수행 기존응용프로그램및프로세스에장치데이터통합

12 IoT Platform IoT Cloud Service IoT Devices Business Applications IoT Cloud Service Manufacturing, Supply Chain, Asset Mgmt 연결분석통합 / 조치 모든장치를자원세트 (Set of Resources) 로가상화 네트워크를통해모든유형장치에서데이터수집 더빠른응답을통한의사결정 실시간스트리밍데이터분석 IoT 스트림및이벤트에대한빅데이터및예측분석수행 기존응용프로그램및프로세스에장치데이터통합 모바일및엔터프라이즈애플리케이션에서장치관리및제어 Customer Relationship Mgmt, Sales, Service Vertical Apps Utilities, Healthcare, Retail

IoT Platform Oracle IoT Cloud Service Architecture IoT

Oracle Cloud Services Enterprise Apps Cloud or On Premise

Device Virtualization Event Store BI & Big Data Cloud

device 3 rd party gateway s/w with Oracle IoT Client

Stream Processing Enterprise Connectivity Integration Cloud

13 IoT Platform Oracle IoT Cloud Service Architecture IoT Cloud Service Client Libraries & Gateway IoT Cloud Service Oracle Cloud Services Enterprise Apps Cloud or On Premise Indirectly connected Devices Oracle IoT CS Gateway s/w Device Virtualization Event Store BI & Big Data Cloud Service Manufacturing 3 rd party apps Directly connecte d device 3 rd party gateway s/w with Oracle IoT Client Library Firewall High Speed Messaging Endpoint Management Stream Processing Enterprise Connectivity Integration Cloud Service Mobile Cloud Service Service Mgmt Transportation Industry Vertical Apps Asset Mgmt

Directly Connected Devices Various protocols HTTPs IoT Cloud Service Gateway

14 IoT Platform Oracle IoT Cloud Service 데이터수집 IoT Devices IoT Cloud Various protocols Secure- MQTT* Devices Gateway Secure-MQTT* MQTT bridge HTTPs Directly Connected Devices Various protocols HTTPs IoT Cloud Service Gateway HTTPs Devices Directly Connected Devices MQTT(Message Queueing Telemetry Transport)

15 많은활동과시간이투입 고객이궁금해하는부분 Why Applications? 고객은특정영역에대한솔루션을필요로함 Big Question? 우리가직면한비즈니스이슈가무엇인가? IoT 를통해어떠한가치를얻을수있는가? Maintenance Consumption Model IoT Applications Break / Fix or Scheduled Preventative Predictive Prescriptive Ownership As a Service Business Analytics Service IoT Platform Static Analytics Real- Time Big-Data Analytics Central Service Self-Serve / Self- Guided Service Devices / Sensors

16 3 Oracle IoT Applications 16

Digital Thread IoT-enabled Digital Thread for Modern Supply Chain Oracle IOT Cloud includes the IoT

time visibility and responsiveness in the supply chain Product Design & Planning (PLM) Procurement & Order

Monitoring Fleet Monitoring Digital Field Service Digital Thread Track & Detect Remote Diagnostics Real time

17 Digital Thread IoT-enabled Digital Thread for Modern Supply Chain Oracle IOT Cloud includes the IoT Applications and capabilities for enabling the Digital Thread Connected Devices and equipment provide real time visibility and responsiveness in the supply chain Product Design & Planning (PLM) Procurement & Order Management Manufacturing Logistics Service & Maintenance Product Usage Data Asset Monitoring Production Monitoring Fleet Monitoring Digital Field Service Digital Thread Track & Detect Remote Diagnostics Real time analytics Predictive Models Analytics on IOT event streams provides insights for product improvement and predictive maintenance

Client Libraries and Gateway Software* Platform IoT Apps Oracle IoT Cloud Service 전체영역을모두지원 (Platform ~ Application) Devices IoT Cloud Service Business

Analyze Integrate Vertical Apps Utilities, Healthcare, Retail * Raspberry Pi Model B+ (ARMv6 HF) running Raspbian GNU/Linux7 (wheezy), JRE 8u65, HMS Netbiter

18 Client Libraries and Gateway Software* Platform IoT Apps Oracle IoT Cloud Service 전체영역을모두지원 (Platform ~ Application) Devices IoT Cloud Service Business Applications Track & Detect Visualize & Predict Integrate & Act Manufacturing, Supply Chain, Asset Mgmt Customer Relationship Mgmt, Sales, Service Connect Analyze Integrate Vertical Apps Utilities, Healthcare, Retail * Raspberry Pi Model B+ (ARMv6 HF) running Raspbian GNU/Linux7 (wheezy), JRE 8u65, HMS Netbiter EC 310 (ARMv7 SF) running Linux Embedded BusyBox OS, JRE 8u65 Linux x86 (Ubuntu LTS (Trusty Tahr), JRE 8u65, Windows 8.1/x64, JRE 8u65, Mac OS 10.10/x64, JRE 8u65

Oracle IoT Applications make IoT signals actionable Detect Track movement Read temperature Gauge humidity Sense vibration Device Signals

Reroute shipments Substitute materials Replan supply Building Sensors IoT Devices Equipment IoT Cloud Applications Asset Monitoring Production

19 Oracle IoT Applications make IoT signals actionable Detect Track movement Read temperature Gauge humidity Sense vibration Device Signals Analyze Visualize status Contextualize events Predict failures Trigger alerts Update device parameters Business Events Act Dispatch service Reroute shipments Substitute materials Replan supply Building Sensors IoT Devices Equipment IoT Cloud Applications Asset Monitoring Production Monitoring SCM Cloud Inventory & Cost Mgmt Manufacturing Logistics Mobile Devices Fleet Monitoring Connected Worker Transportation Mgmt Warehouse Mgmt

20 Modern Supply Chain & IoT Oracle IoT Applications - 포트폴리오 Production Monitoring Asset Monitoring Fleet Monitoring Connected Worker 제조공장, 장비모니터링 및사전진단 연결된센서의데이터로 부터자산의사용률, 가용성모니터링 사업차량 ( 트럭, 버스, 정비 차량, 배달차량 ) 에대한 실시간모니터링 Mining, 엔지니어링및 건설현장등에서의직원 추적및현황파악

IoT-enabled Modern Supply Chain for the Digital Age Product Lifecycle Management Service PRODUCTION AND MANUFACTURING Real-time visibility

complex business KPIs Sales Order Fulfillment Operations Planning Transportation & Logistics Eliminate manual processes through automated

21 IoT-enabled Modern Supply Chain for the Digital Age Product Lifecycle Management Service PRODUCTION AND MANUFACTURING Real-time visibility into factory, production lines and machines Minimize unplanned downtime with smart Predictive Maintenance Procurement Monitor and predict complex business KPIs Sales Order Fulfillment Operations Planning Transportation & Logistics Eliminate manual processes through automated actions based on reactive and predictive alerts Supply Chain Planning & Execution Manufacturing IoT is key to achieving the promise of Industry 4.0

22 Manufacturing 에서의도전사항 제조현장에서의 The 5-M 분석질문들 (Big Questions) Man Machine 설비기기의작동오류가발생되는특정한패턴이있는가? 설비의계측인자들과제품의품질간에는어떠한상관관계가 Data in Motion 있을까? CAUSE Method 생산수율과편차에영향을미치는가장큰요인은무엇인가? Materials 어떻게제조중에발생하는제품의결함의가능성을예측할수있을까? 낮은수율 or 불량품의근본적인원인은 Measurements 무엇인가? Measurement Man 결함이있는운동기구를생산한기계를누가 조작하고있었습니까? Data at Rest 그들은적절하게훈련받았습니까? Machine 이운동기구의생산에사용된로봇은 무엇입니까? 이기계가제대로작동했습니까? Method 이운동기구에어떤검사가수행되었습니까? 적절한 SOP 절차를 Data at 준수했습니까 Rest? Materials Big Data IoT Data Big Data Big Data 생산중에어떤원자재가사용되었습니까? 어떤공급업체와 Data 협력하고 at Rest 있습니까? IoT Data 테스트결과는무엇입니까? 기계가보정조치가되었습니까? Data in Motion

23 Manufacturing 에서의도전사항이슈해결방안 ( 예 ) 빅데이터와예측분석 (Predictive Analytics) IoT 데이터 Data in Motion 결합 빅데이터 적용 지능형 Data at Rest 알고리즘 결과 통찰력확보및예측 Streaming Data Contextual Predictive Connected Assets Environment al Social data ERP data Repairs history Factory floor logs Historical Data from good and bad batches of production 회귀분석분류예측시뮬레이션기계학습 제조실행에서의제품품질, 공정관리에대한통찰및예측 기계에대한고장및유지보수요구사항에대한통찰및예측

Measurement noise Random noise Feature Engineering Process it to create data that makes

24 예시 - 분석알고리즘 : Stream data High Dimensional Time series representations : Example: Temperature collected every 1s for Operation running 2 hours will have 7200 points Noisy Measurement noise Random noise Feature Engineering Process it to create data that makes machine learning work. SAX (Symbolic Aggregate approximation) - Invented by Prof. Eamonn Keogh of UC Riverside

25 예시 - 분석알고리즘 : SAX Outlier : Machine was misbehaving Anomaly detection Pattern matching Motif discovery

26 제조에서의도전과제및이슈 1 어떻게공장내생산계획대비제품의현황을파악하고추적할수있을까? 1 서비스가필요시되는설비는무엇인가? 2 어떻게즉각적인주의가필요한공장, 제품, 기계를발견해낼수있을까? 2 설비이슈를해결하기위한가장효과적인처방은무엇인가? Plant Supervisor Plant 3 공장의가동률을높이기위해기계의상태를어떻게파악하고예측할수있을까? Maintenance Technician-II Electrical Systems

27 Oracle IoT Production Monitoring Cloud 주요기능 Track & Detect Visualize & Predict Integrate & Act 설비상태추적 설비사용률추적 설비가용성추적 생산중지이벤트감지 비정상적인조건감지 유지보수필요성감지 경보조건감지 생산계획, 라인, 기계지도상시각화 최대 / 최소한사용된기계의시각화 모든기계, 생산라인또는설비에대한 KPI 시각화 기계, 라인또는공장한 KPI 예측 기계유지보수필요성예측 자산활용도예측 모든제조시스템에서생산계획및라우팅정보동기화 Oracle Manufacturing 및 SCM Cloud 에서한번클릭으로임포트 Oracle 유지보수클라우드에서유지보수작업지시 예측이벤트에기반한 MES 시스템의워크플로우트리거 유지보수기술자에게모바일알림통지

28 Oracle IoT Production Monitoring Cloud From Visibility To Action 가시성 (Visibility) 현재공장및기계상태 공장, 라인, 제품및기계별생산현황 분석 (Analysis) 계획의달성도 高성과 / 低성과공장, 라인, 기계분석 이전데이터와비교 통찰력 (Insights) 현재및미래의기계성능을나타내는신호 공장성능예측을나타내는신호 조치 (Actions) 생산량편차의해결방안 기계의예상고장에신속한대응및처리

29 Oracle IoT Production Monitoring Cloud 특징 (Key Features) 실시간글로벌운영가시성제공 운영통찰력확보 개선이필요한공장, 라인, 기계의발견 미래상태의예측

30 Oracle IoT Production Monitoring Cloud Benefits 공장, 생산라인및기계설비에대한실시간가시성확보 6 스마트예측유지보수로예상치못한다운타임최소화 복잡한비즈니스 KPI 모니터링및예측 Manufacturing 반응및예측경고의자동화된작업을통해수작업프로세스제거 IoT is key to achieving the promise of Industry 4.0

31 설비관리에서의도전과제및이슈 1 새로운자산구매를피하기위한자산수명연장방안은? 1 실시간자산추적및위치지정방안은? 2 가이드라인에따른모든자산추적방안은? 2 자산활용도를높이고가동중단시간을줄이는방안은? VP, Operations Global Facilities 3 서비스수준을유지하기위해필요한투자의식별방안은? 3 사전예방적인유지관리방안은? Facility Manager Headquarters

KPI 예측 자산가용성예측 자산활용도예측 유지보수필요성예측 모든 EAM 시스템에서자산임포트 Oracle E-Business Suite EAM 에서한번클릭으로임포트 Oracle

32 Oracle IoT Asset Monitoring Cloud 주요기능 Track & Detect Visualize & Predict Integrate & Act 자산위치추적 자산상태추적 자산활용도추적 자산가용성추적 무단이동감지 오류조건감지 유지보수필요성감지 경보조건감지 지도에서자산위치시각화 대부분의 / 최소사용자산시각화 모든자산또는개별자산에대한 KPI 시각화 자산에대한 KPI 예측 자산가용성예측 자산활용도예측 유지보수필요성예측 모든 EAM 시스템에서자산임포트 Oracle E-Business Suite EAM 에서한번클릭으로임포트 Oracle Service Cloud 에서이슈생성 Oracle E-Business Suite EAM 에서작업지시생성 모바일알림통지 Oracle Integration CS 를통해모든비즈니스애플리케이션에서작업생성

Oracle IoT Asset Monitoring Cloud For monitoring assets, their utilization, availability, and data from connected sensors Location Tracking 비콘및 RFID 를사용하여실내및실외위치추적 가장가까운자산위치추적

33 Oracle IoT Asset Monitoring Cloud For monitoring assets, their utilization, availability, and data from connected sensors Location Tracking 비콘및 RFID 를사용하여실내및실외위치추적 가장가까운자산위치추적 Asset Health 자산의작동상태 자산에대한경고및사건여부진단 Asset Performance 자산의온라인연결상태 지오펜스 (Geo-fence*) 기반비즈니스룰 자산의잘못된사용 Utilization 자산의가용성 자산의활용도 * a virtual perimeter for a real-world geographic area

34 Oracle IoT Asset Monitoring Cloud 특징 (Key Features) 자산간관계의직관적인뷰제공 실시간이슈관리 예측분석을통한자산활용성개선 - 고장예지 모바일환경지원

35 Oracle IoT Asset Monitoring Cloud Benefits 물리적자산의수리및교체를포함한자본비용절감 6 IoT 기술을사용하여고정식및이동식자산의실시간추적및모니터링 이동중인자산의관리, 휴대전화및태블릿용모바일앱을통해언제, 어디서나자산을모니터링 Asset Maintenance 자산에연결된센서의스트리밍데이터를분석하여장치의상태, 사용모니터링및예지보전 Predict when maintenance is required. No surprises

36 Defects 공급망주요지표에대한 IoT 의영향도 -48% 비계획다운타임 11% 5.8% 감소 16% 설비종합효율 (OEE) 74% 86% 개선 -49% 결함율 4.9% 2.5% 감소 Quality -18% 공장당년간에너지비용 $8.4m $6.9m 절감 35% 재고회전 증가 -23% 신제품도입사이클타임 15 개월 11 개월단축 *Source: SCM World Smart Manufacturing & Internet of Things, June 2015 survey

37 Oracle IoT Applications 주요차별성 지도기반시각화및지도기반쿼리를제공 상태, 사용률, 가용성을위한 KPI 기본내장 지오펜스내 / 외부로이동, 장치매개변수에대한임계값또는생성된경보제공 간단한비즈니스사용자친화적인룰편집기 (Rule Editor) Oracle Service Cloud, E-Business Suite 및 JD Edwards와의완벽한통합 Integration Cloud Service Adopter 를통해다른애플리케이션과신속하게통합 진단, 이상탐지, 예측및추천을위한예측알고리즘 개방형기술및내장된 IoT Cloud Platform 기반 4 ~ 8 주만에신속하게구현 빠른 ROI

38 4 Considerations 38

39 도입시고려사항 Start small, think big 초기 IoT 이니셔티브는전체적기능간균형을고려하지만, 구현특정영역또는애플리케이션과신속하게통합할수있는소규모프로젝트, 즉비즈니스내에서결여되어있는성과에초점을맞추어야함 Build support with early proof points 확장을위한성공적인비즈니스사례를지원하기위해초기 IoT 는비즈니스가치를창출하는실적을입증하는것이중요함. 일반적인 6 개월에서 9 개월사이가아니라 3 개월미만에가치를창출하는것을목표로삼아야함 Shorten cycles, continuous communication IoT 프로젝트는현수준에대한인식을기반으로, 최종사용자의기대치와지속적으로조정해가면서, 도입시예측되는리스크에대해해소방안을강구하고사용자및커뮤니티와의상호작용을통해신속하고반복적이며적응성이있어야함

40 주요도입사례 차세대센서기반건물자동화 Oracle Service Cloud 및 ERP 와의통합 밸브이벤트의실시간필터링및처리 사전고장예지부품교체 CRM 및서비스발권시스템과의통합 모든영업점에서고객만족도향상 운전행동을기반으로한타겟팅된프로모션제공 IOT, 모바일및서비스클라우드와의통합 Mobility 를서비스로서제공하는 IOT 과금및지오펜싱 (Geofencing) 을위한위치모니터링 일본에서 2016 년 3 월에출시

ecorp-프로젝트제안서작성실무(양식3)

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