歯엔지니어링.PDF

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1 1 Plant Plant, (Basic Engineering) PFD(Process Flow Diagram), P&ID (Piping &Instrument Diagram),Data Sheet Instrument Index, RFQ (Requisition For Quotation), TBE(Technical Bid Evaluation), Vendor Print Review, Loop Drawing, Hook Up Drawing, Instrument Location Plan Drawing, Control Room Layout DWG, Cable & Conduit Layout DWG, Wiring Inter-Connection DWG, Typical Detail DWG, Instrument Construction Specification 2 1),,,,,,, 2) (1) ( ) (2) Process (3) 3), (1) (2), 1

Hook Up Drawing, Instrument Location Plan Drawing, Control Room Layout DWG, Cable & Conduit Layout DWG, Wiring

2 (3) Cost (4) (5) 4) (1) Job Flow, (2) (3) (4) (5) Process, 5) (1) Interlock Logic Diagram Maker (2) Plot Plan Piping Arrangement Drawing Piping Isomatric Drawing Piping Material Specification 2

3 (3) P & ID, UFD, PFD Process Data Shut Down System (4) ENGINEERING DRAWING EQUIPMENT LIST PACKAGE ITEMS (5), PIPE RACK & STRUCTURE DRAWING (6) MAIN CABLE PLAN HAZARDOUS AREA PLAN 6) (1) ( INSTRUMENT PIPING HOOK-UP) (2) (INSTRUMENT STEAM TRACING HOOK-UP) (3) (INSTRUMENT ANALYZER PIPING HOOK-UP) (4) (CONTROL ROOM ARRANGEMENT PLAN) (5) (CONTROL ROOM WIRING PLAN) (6) DUCT/TRAY (INSTRUMENT DUCT/TRAY PLAN) (7) (INSTRUMENT MAIN CABLE PLAN) (8) (INSTRUMENT LOCATION PLAN) (9) (INSTRUMENT WIRING PLAN) (10) (INSTRUMENT AIR PIPING PLAN) (11) (INSTRUMENT SCHEMATIC LOOP DIAGRAM) (12), (INSTRUMENT CONNECTION LIST) (13) (INSTRUMENT TYPICAL DETAIL DRAWING) (14)INSTRUMENT KEY PLAN (15)SYMBOL & LEGEND 3

ROOM WIRING PLAN) (6) DUCT/TRAY (INSTRUMENT DUCT/TRAY PLAN) (7) (INSTRUMENT MAIN CABLE PLAN) (8) (INSTRUMENT LOCATION PLAN) (9) (INSTRUMENT WIRING PLAN) (10) (INSTRUMENT AIR

4 3 (SCOPE OF WORK) 1), (1) MANHOLE, PIT, CABLE DUCT, CABLE TRAY, CABLE TRENCH, DUCT BANK (2), (3) CONTROL ROOM LAYOUT, PANEL, CABLE ROUTE 2) (1) NOZZLE POINT & SIZE (2), SUPPORT STAGE (3) PACKAGE ITEMS WORK SCOPE 3) (1) CABLE DUCT/TRAY ROUTE, (2) IMPULSE LINE SCOPE (3) AIR PIPING & UTILITY SCOPE (4) SCOPE (5), UTILITY (6) IN-LINE INST * RESPONSIBILITY SCOPE OF WORK BETWEEN INSTRUMENT & PIPING WORK SCOPE JOB PIPING 4) (1) CABLE ROUTE (2) INTERLOCK SEQUENCE, RUNNING LAMP SCOPE (3) SCOPE (4) SCOPE (5) CONSENT 4

IMPULSE LINE SCOPE (3) AIR PIPING & UTILITY SCOPE (4) SCOPE (5), UTILITY (6) IN-LINE INST * RESPONSIBILITY SCOPE OF WORK

5 5) / (1), ITEM (2) ITEMS (3) 4 1) PANEL ARRANGEMENT IN THE CONTROL ROOM (1) (2) ( DOOR OPENING ) (3) FUTURE (4),, CCTV,,PACKAGE (5) CABLE, DUCT/TRAY, TRENCH ROUTE (6) PANEL - FLOOR - - PANEL ( ) - CHANNEL BASE (7) PANEL (8) (,,, ) (9) (10) (11) CABLE 2) LOCATION PLAN (1) MONITORING (OPERATION) (2) (3) ACCESS (4) P&ID CHECK (5) TAPPING TRANSMITTER ( PIPING HOOK-UP DWG ) (6) -, - SAMPLING LINE, - (, ) 3) DUCT/TRAY PLAN 5

BASE (7) PANEL (8) (,,, ) (9) (10) (11) CABLE 2) LOCATION PLAN (1) MONITORING (OPERATION) (2) (3) ACCESS

6 (1) ROUTE (2) ( ) (3) EQUIPMENT (4) LEVEL (5) CABLE (6) SUPPORT POINT (7) CABLE (8) CABLE, SIZE (9) SYSTEM CABLE DATA HIGHWAY (10) SEPARATION (11) PART COORDINATION SCOPE OF WORK (12) FUTURE 4) WIRING PLAN (1) (2), (3) LEVEL (4) (5) CLASS (6) ROUTE (7) CABLE (8) DIGITAL SYSTEM CABLE DATA HIGHWAY CABLE (9) (10) PART SCOPE OF WORK 5) AIR PIPING & SIGNAL TUBING PLAN (1) INST- AIR (2) INST- AIR, (3) INST- AIR PART SCOPE (4) PLANT AIR (5) AIR TANK MAIN HEADER SIZE (6) BLOCK VALVE SIZE (7) 1 PILOT AIR (8) PILOT SIZE (9) ROUTE (10) PART SCOPE OF WORK (11) SPARE & FUTURE 6

DATA HIGHWAY CABLE (9) (10) PART SCOPE OF WORK 5) AIR PIPING & SIGNAL TUBING PLAN (1) INST- AIR (2) INST- AIR, (3) INST- AIR PART SCOPE (4)

7 (12) - - JB -, - SUPPORT - SPARE 6) PROCESS (1) PROCESS -, - (2) - TYPE (3) -,, TAP (4) TRACING - ( ) - TRACING INSULATION TYPE - - (5) IMPULSE LINE (6) TAP (7) - (,, ) - ( ) (8) SEAL POT CONDENSATE POT (9) TUBING TYPE PIPING TYPE -,,, COST (, ) (10) PART SCOPE OF WORK (11) SERVICE -, SERVICE ( / ) -, SERVICE ( HEAD / ) - SERVICE ( SEAL / 7

- - - - (8) SEAL POT CONDENSATE POT (9) TUBING TYPE PIPING TYPE -,,, COST (, ) (10)

8 PURGE ) - SERVICE 5 1) Instrument Index(Instrument Schedule) P&ID Instrument Index Construction DWG Instrument Specification Operating Condition (1) P & ID Data Sheet List / Tag No Instrument Specification Operating Condition (2) Vendor Print Up- Date (3) Reference DWG No Loop DWG, RFQ No ( Data Base Sorting ) (4) Final Vendor Print Instrument Specification Function Test As Built (5) Document SK STD DWG ESD ) RFQ (Requisition For Quotation) (Specification),,,Recommended Vendor List, Commercial (1) Process Data Sheet Instrument Data Sheet Sample Instrument Type, Input Range, Output Signal, Area 8

Sorting ) (4) Final Vendor Print Instrument Specification Function Test As Built (5) Document SK STD DWG ESD-70240 2) RFQ (Requisition For Quotation)

9 Clarification, Process Connection Type, Accessary (2) Sample ( SK ENGINEERING STD) ) ❶ Process Orifice Type ( Concentric, Eccentric,etc) ❷ Specify Manufacturer Standard ❸ Orifice Bore ❹ Plate ❺ Ring Material Type ❻ Manufacturer Model No ❼ Orifice Tape Type ❽ Tape Size ❾ Orifice Flange Type ( ) ❿ Line Class Orifice Flange Material Meter Meter Type, D/P Range, Scale Range Process Data Sheet Plate & Flange BETA=d/D Ratio Vent/Drain Hole, Plate Thickness ( SK ESS ) 9

Manufacturer Model No ❼ Orifice Tape Type ❽ Tape Size ❾ Orifice Flange Type ( ) ❿ Line Class Orifice Flange Material

10 PROJECT SPECIFICATION FLOW INSTRUMENTS NO SHEET DATE PREPARE D REV OF CHECKED APPOVE D O R I F I C E P L A T E S O R I F I C E F L A N G E S ❶CONCENTRIC OTHER ❼TAPS:FLANGE VENA CONTRACT PIPE OTHER ❷MFR STANDAR OTHER ❽TAP SIZE: 1/2 NPT OTHER ❸BORE: MAXIMUM RATE NEAREST 1/8 ❾TYPE: WELD NECK SLIP ON THREADED ❹MATERIAL:304SS 316SS OTHER ❿MATERIAL:STEEL OTHER ❺RING MATERIAL & TYPE 11FLANGES INCLUDED BY OTHER ❻MFRMODEL NUMBER F L U I D D A T A M E T E R 12 TAG NUMBER 31 TYPE OF METER 13 SERVICE 32 DIFF PRESS RANGE 14 LINE NO 33 SCALE RANGE 15 FLUID STATE MAXFLOW (kg/hr) NORFLOW (kg/hr) PRESSURE 37 (kg/cm2g) 19 TEMPERATURE P L A T E & F L A N G E BETA=d/D ORIFICE BORE DIAMETER 22 MOL WEIGHT 43 LINE ID FLANGE RATING cp VENT OR DRAIN HOLE PLATE THICKNESS NOTE 1VENDOR SHALL STAMP UPSTREAM SIDE OF ORIFICE PLATE WITH TAGNO,MATERIAL, LINE SIZE, FLANGE RATING & BORE AS A MINIMUM 2THE ORIFICE BORE DIAMETER IS ADJUSTED FOR THE VENT / DRAIN (VENT / DRAIN HOLE DIAMETER ARE PER ISA STANDARD ISA-RP32) BETA IS EXPRESSED AS THE RATIO OF THE ADJUSTED ORIFICE BORE DIAMETER OVER THE LINE ID 10

INCLUDED BY OTHER ❻MFRMODEL NUMBER F L U I D D A T A M E T E R 12 TAG NUMBER 31 TYPE OF METER 13 SERVICE 32 DIFF PRESS RANGE 14 LINE NO 33 SCALE RANGE 15 FLUID STATE 34 16 MAXFLOW (kg/hr) 35 17

11 3) TBE(Technical Bid Evaluation) Bidder Requirement,, (1) Bidder ( ) TBE (2) RFQ Instrument Data Sheet Vendor / Table (3) Bidder Clarification Letter TBE (4) Cost,,, Maintenance, Spare Parts Project Bidder, 4) Vendor Print Review TBE Vendor Approval DWG Construction DWG, Final Vendor Print (1) APPROVAL DWG POWER CONSUMTION, AIR, HOOK-UP DWG (2) FINAL VENDOR PRINT COMMENTS 11

Parts Project Bidder, 4) Vendor Print Review TBE Vendor Approval DWG Construction DWG, Final

12 6 1) (CONTROL ROOM EQUIPMENT LAYOUT ) CONTROL ROOM PANELS PLANT,,, FUTURE PANEL, CABLE (1) CABINET RACK ROOM DCS CABINET, PACKAGE PANEL CONVENTIONAL PANEL, PANEL CABLE (2),, CCTV,, PACKAGE (3) (4)PANEL, 2) (CONTROL ROOM WIRING) (1) CABLE DUCT, TRAY TRENCH (2)TRENCH Cable Inform (3)DUCT/TRAY, DUCT/TRAY CABLE CONTROL ROOM SEALING SEALING (4) ACCESS FLOOR CABLE DUCT/TRAY, 12

PACKAGE (3) (4)PANEL, 2) (CONTROL ROOM WIRING) (1) CABLE DUCT, TRAY TRENCH (2)TRENCH Cable

13 CABLE SIGNAL, POWER, SYSTEM CABLE DUCT TRAY CABLE TRAY, SIGNAL, POWER CABLE, TRAY SEPARATOR TRAY 3m 30x30x5t ANGLE TRAY ACCESS FLOOR DESIGN (5) CABLE (6) CABLE DUCT/TRAY PROCESS AREA CONTROL ROOM CABLE MANHOLE 3) (INSTRUMENT PIPING HOOKUP) EQUIPMENT(VESSEL, TANK,HEATER ), DUCT, PROCESS ROCESS LEADING, (1) PROCESS,,,,,,,,,, 13

DUCT/TRAY PROCESS AREA CONTROL ROOM CABLE MANHOLE 3) (INSTRUMENT PIPING HOOKUP)

14 (2), MANUAL,,, 1 - ZERO (3) (a) (b) PIPING TUBING TYPE 2 PIPING TUBING TUBING (a) PIPE (b) (c) (d) (e) 14

15 (f) TYPE (g) (h) TUBE CARBON STEEL (i) LEAK ERROR TUBE VIBRATION LEAK VIBRATION PROCESS CONDITION 600# RATING ) 2 ) 28 - (6) PROJECT (CLIENT) (4) SIZE,,,, PROJECT 1/4 1/2, 1/2 (5),, TAP POINT EQUIPMENT MAT L CODE PIPING MATERIAL SPEC PIPING MAT L SPEC ( / ) 1M, 100 C 15

(CLIENT) (4) SIZE,,,, PROJECT 1/4 1/2, 1/2 (5),, TAP POINT

16 SEAL POT SEAL POINT SEAL POT, SEAL (6),,, (a) : (b) : (c) : CONDENSE POT CONDENSE POT SEAL PROCESS ( ) ORIFICE TAP SK Engineering Standard (a) TAP i) : (45 TAP) PROCESS LINE RETURN, 45 16

17 ii) :, PROCESS LINERETURN iii) 45 TAP (b) i) CONDENSATE ii) DRY LEG WET LEG WET LEG SEAL POT DRY LEG WET LEG (a) TOWER NOZZEL NOZZEL NOZZEL 0 (b) (c) L, U (d) SEAL POT SEAL, SEAL OVER PROCESS SEAL 17

18 ( : ) (a) PROCESS ( ) TAP SK Engineering Standard (b) (b) SEAL POT (c) SYPHON TUBE (e) PUMP DISCHARGE PULSATION DAMPUNER LIQUID FILLED TYPE ( GAUGE ) SEAL POT CONDENSE POT (a) CONDENSE POT (Steam) * 200 STEAM LINE (b) SEAL POT i ) HIGH VISCOSITY FLUID ii) iii)wet LEG LEVEL iv),, HOOKUP TYPE i) GRADE MOUNTED (STANCHION TYPE) ii)line MOUNTED 18

POT (a) CONDENSE POT (Steam) * 200 STEAM LINE (b) SEAL POT i ) HIGH VISCOSITY FLUID

19 19 a) (5) (EQUALIZING LINE), 0 b) c) ( 2m ) LNG , LPG 30 d) 2m 1

20 e) f) Dry Leg - g) SEAL POT SEAL PURGE PURGE, SEAL, PURGE h) TAP 1/2B 3/4B 1B PURGE PURGE TRACE,,, DRY LEG TRACE TRACE 2 20

21 (a) STEAM TRACING (b) ELECTRIC TRACING ) STEAM TRACING, PROJECT ELECTRIC TRACING * STEAM TRACING (a) CONDENSATE POT CONDENSATE POT TRACING (b) TRACE 30 8mm, 30 (c) TRACE STEAM TRAP ( SCOPE) (d) TRACE CONDENSE HEADER PROCESS 1/100 (e) 3~7 / G TRACE HEADER ( ) 1/2 2 3/ /2 20 * ( INSULATION) (300 ), (330 ), (a) 21

22 , (b), (c) 0 FELT, GLASS FIBER FELT, FELT,, FOAM POLYSTYLENE, FOAM GLASS, FOAM VINYLE, FOAM POLYURETHANE (d),, Plastic Tape, CEMENT MORTAR, PLASTER, PLASTER, HARD CEMENT (e) 4) INSTRUMENT KEY PLAN PLANT AREA AREA DWG NO AREA PLAN INDEX KEY PLAN (1) OVERALL PLOT PLAN CABLE AIR LINE P&ID SCALE SIZE SCALE ) STANDARD A0 A1 SIZE SCALE M/H ( MATCH POINT 22

23 ) 5) INSTRUMENT LOCATION PLAN (1) INSTRUMENT LOCATION (a) INSTRUMENT LOOP DIAGRAM (b) INSTRUMENT PIPING HOOKUP (c) P&ID (d) PIPING G/A DWG (e) ENGINEERING DWG (2) ( : LG,PG) PANEL (3) (4) 2 STANCHION PIPE 1500mm (5) HOLD MARK 6) INSTRUMENT (DUCT/TRAY) PLAN & MAIN CABLE PLAN,, STRUCTURE EQUIPMENT CABLE PULLING, (1) PLOT PLAN PIPE RACK, PIPIE RACK, STEEL STRUCTURE,,DUCT, TRAY, TRENCH ROAD CROSSING, MANHOLE, SEALING 23

24 ,,, ( DUCT, TRAY, TRENCH, DUCT BANK ) SIZE, PIPERACK DUCT (CABLE ), DUCT/TRAY TRAY ELEVATION, PIPE RACK ( ) CABLE SPECIAL FITTING CABLE CABLE PULLING CONDUIT (2) CABLE DUCT PIPE RACK DUCT/TRAY SUPPORT 3M RACK 3M RACK L/E 3M SUPPORT PIPE RACK DUCT CABLE DUCT 20% % CABLE FUTURE DUCT SIZE DUCT SIZE DUCT HIGHT DUCT, PIPERACK SPACE SUPPORT DESIGN HAND BOOK SIZE DUCT SEPARATOR LEVEL DUCT 23 mm 32 mm, 600mm SIZE 32mm 23mm, DUCT COVER 23 mm 16 mm DUCT BODY 32mm COVER 23mm, 23mm 16mm 24

25 (3) DUCT SEALING SEALING GAS CONTROL ROOM (A) DUCT SEALING SEALING SEALING (*4) (*1) Duct DUCT Duct *2 Drain hole(*3) *1 Duct *2 Duct *3 (DRAIN HOLE) *4 Duct (A) DUCT SEAL (4) TRENCH TRENCH SIZE TRENCH SIZE ROUTE INFORM INFORM CABLE TRENCH 20% TRENCH 25

26 TRENCH CABLE PULLING CABLE TRENCH SEALING GL 0 *2 *1 CABLE *1 *2 GL (a) GL GL *1 CABL *1 (b) GL (5) TROUGH DUCT,TRENCH,DUCT BANK 26

27 CABLE TROUGH, TROUGH 12M, 60CM (6) DUCT BANK TRENCH ROAD CROSSING DUCT BANK DUCT BANK INSTRUMENT DESIGN HANDBOOK (7) CULVERT TRENCH ROAD CROSSING CABLE PULLING 7) INSTRUMENT WIRING PLAN,, LOOP - LEVEL (1) 110VAC,220VAC 100VDC, 24VDC 100 ~110V 200V CONDUIT AC DC (a) CABLE 600V (mm2) MIN- 20mm2 SIZE 27

28 CABLE SIZE INSTRUMENT DESIGN HAND BOOK (b) DUCT, TRENCH,TRAY SEPARATOR LOCAL CONTROL ROOM DCS ANALOG,, PULSE (a) LOW LEVEL SIGNAL : 4~20mA DC,PULSE SIGNAL, RTD, ANALYZER, GAS DETECTOR, FIRE ALARM ONOFF SIGNAL( DC 24V), SOLENOID VALVE(DC 24V), INST-POWER(DC 24V) THERMOCOUPLE SIGNAL, DATA COMMUNICATION SIGNAL (b) HIGH LEVEL SIGNAL: ONOFF SIGNAL(AC 110V,DC110V), PAGING(PLANT COMMUNICATION) SOLENOID VALVE( AC110V, DC110V), INST- POWER( AC110V/220V, AC110V) (c) INTRINSIC SAFETY SIGNAL CABLE DUCT/TRAY,TRENCH (a) CABLE SIZE INST HAND BOOK TABLE (b) SIZE MAX- 11/2 ( 42mm) 2 (c) JB HUB 11/2 (42mm) CONDUIT SIZE JB 11/2 (42mm) JUNCTION BOX (a) JUNCTION BOX LEVEL (b) JUNCTION BOX POLE MIN- 20P MAX 120P SIZE 28

29 JB SIZE, (c) JOB SPARE POLE 10~20% (d) MULTI CABLE CABLE CABLE ex) 10C, 20C, 30C / 5P, 10P, 15P (2) (NOISE) (a) : (b) : : SHIELD COMMON NOISE a) b) DUCT SEPARATOR c) : SHIELD CABLE CABLE DUCT d) : SHIELD CABLE TWIST PAIR CABLE e) : 2 29

30 1 NOISE (CASE), (NOISE) SHIELD GROUND SIGNAL LINE SYSTEM GROUND SYSTEM MFR INFORM ENG ER ( ) 1, 2, SIGNAL LINE SYSTEM (ex: DCS, PLC ) 3 ( 100Ω ) JB, LOCAL PANEL ENG ER INFORM GROUNDING (a) 1 : - ( : 10 Ω ) (b) 2 : (c) 3 : 300V ( : 100 Ω ) (d) 3 : 300V ( : 0 Ω ) ( ) (a) (b) (c) CABLE DUCT / TRAY 30

31 ( ) (a) : 14 (b) : 20 (c) : 20 (d) DUCT/TRAY : 55 (e) : 14 8) INSTRUMENT AIR PIPING ( ) AIR COMPRESSOR DRY UNIT 6~7 / G (MAIN HEADER) (MAIN HEADER) N2 GAS GAS (1) RESERVIOR, ( PILOT ) INSTRUMENT DESIGN HAND BOOK (2) TAKE-OFF VALVE ( VALVE) TAKE-OFF VALVE, SIZE INFORMATION (3) 1/2 30M (4) TAKE-OFF VALVE 1 1/2 SPARE VALVE FUTURE (5) CONTINUES CONTROL VALVE ONOFF VALVE TAKE-UP VALVE (6) CONTROL VALVE 14 kg/cm2 ON-OFF VALVE, CYLINDER VALVE VALVE 31

32 (7), 02 ~ 10 /,, (a) 6mm, 8mm 2 30m 50m 100m 200m 6/4mm /6mm : 300m (b) 6/4mm 70m (c) 2) HUNTING TANK, 10m 32

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