Twin Spindle and Turrets for High Productivity 2 Doosan Infracore Products

Twin Spindle and Turrets for High Productivity 2 Doosan Infracore Products

PUMA TTseries 3

PUMA TT 2000S/MS/SY 5,000 rpm PUMA TT 2000S/MS/SY 22 kw 4,000 rpm 26 kw Perfect integral motor driven spindles. Spindle motor power : 26kW(Built-in) Max. Spindle speed : 4,000 rpm TT2500S/MS/SY Spindle motor power : 22kW(Built-in) Max. Spindle speed : 5,000 rpm TT2000SY 4 Doosan Infracore Products

(BMT65P) Rotary tool spindle power-torque diagram *1 Max. speed : 4,000 rpm(3.7kw) *1 : lower turret of TT2500M is just for turning tool holders without rotary tool head. 0.20 (+) 24 (12+12) st Outstanding rigidity for high feedrates X Z 20 m/min 24 m/min Scraping of Slideway PUMA TTseries 5

(Double-slide Wedge Type). Y-axis working range 120 ( 60mm) Y 7.5 m/min Angular Milling unit moving area X, Y, Z C, Y/X. Y-axis Y-axis Y-axis X1+Y-axis Xa is X-axis X-axis Travel Machining range 255 mm 190 mm 800 mm 810 mm C1 Y 900 mm Upper Turret A A 390 mm () 300 mm () Left Spindle Z1 C2 Right Spindle B 350 mm Lower Turret X2 C 76(67)mm *1 : TT2000SY * 1 Z2 6 Doosan Infracore Products

1, 2 8. FEM (Finite Element Method) Analysis PUMA TTseries 7

Safety & Operability 155 mm 0~90 8 Doosan Infracore Products

SM45C (m/min) 120 Feedrate (mm/min) 0.36 (rpm) 320 SM45C (m/min) 120 ( ) Feedrate (mm/min) 0.4 348 Cm 3 /min 10 mm (rpm) 320 367 Cm 3 /min 5 mm2 Drilling 20 HSS drill SM45C (rpm) 1,000 Feedrate (mm/min) 0.3 (cm3/min) 60 (mm) 10 Machining examples Tapping High productivity M16 2.0 SM45C (JIS S45C) (rpm) 600 Feedrate (mm/min) 1,200 0.40 0.23 Ra PUMA TTseries 9

10 Doosan Infracore Products

Safety & Operability Parts unloader & conveyor Bar feeder system 76( * 1 67) mm 11

DOOSAN INFRACORE EASY OPERATING SYSTEM (ez-guide i) ISO,, Cycle. Program Program. PUMA TTseries 12

TOOLING SYSTEM (Upper & Lower turret*1) : mm 13 Doosan Infracore Products

: mm 14

: mm PUMA TTseries 15

MACHINE SPECIFICATIONS Item PUMA TT2000MS PUMA TT2000SYPUMA TT2500MS PUMA TT2500SY mm 800 800 800 800 mm 620 620 620 620 mm 210 210 255 255 : 390 : 390 : 390 : 390 mm : 300 : 300 : 300 : 300 mm 350 350 350 350 mm 65 65 76 76 rpm 5,000 5,000 4,000 4,000 ASA A2#6 A2#6 A2#8 A2#8 ( ) mm 110 110 130 130 mm 76 76 90 90 Cs deg 360 (0.001) 360(0.001) 360 (0.001) 360 (0.001) Cs rpm 200 200 200 200 rpm 5,000 5,000 4,000 4,000 ASA A2#6 A2#6 A2#8 A2#8 ( ) mm 110 110 130 130 mm 76 76 90 90 Cs deg 360 (0.001) 360 (0.001) 360 (0.001) 360 (0.001) Cs rpm 200 200 200 200 X1/X2 mm X1: 255 215+40 X1: 255 215+40 X1: 255 215+40 X1: 255 215+40 X2: 190 150+40 X2: 190 150+40 X2: 190 150+40 X2: 190 150+40 Z1/Z2 mm Z1: 800, Z2: 900 Z1: 800, Z2: 900 Z1: 800, Z2: 900 Z1: 800, Z2: 900 A mm 810 810 810 810 Y mm - 120 60-120 60 X1/X2 m/min 20 20 20 20 Z1/Z2 m/min 24 24 24 24 A m/min 24 24 24 24 Y m/min - 7.5-7.5 X1/X2 mm/rev 500 500 500 500 Z1/Z2 mm/rev 500 500 500 500 A mm/rev 500 500 500 500 Y mm/rev - 500-500 (+) st 12+12 12+12 12+12 12+12 mm 25 25 25 25 mm 40 40 40 40 0.2 0.2 0.2 0.2 rpm 4,000 4,000* 4,000 4,000 1 kw 22/15 (10 /) 22/15 (10 /) 26/22 (30 /) 26/22 (30 /) 2 kw 22/15 (10 /) 22/15 (10 /) 26/22 (30 /) 26/22 (30 /) (10 /) kw 5.5/1.5 5.5/1.5* 5.5/1.5 5.5/1.5 X1 kw 4.0 3.0 3.0 4.0 X2 kw 3.0 3.0 3.0 3.0 Z1 kw 4.0 4.0 4.0 4.0 Z2 kw 4.0 4.0 4.0 4.0 A kw 4.0 4.0 4.0 4.0 Y kw - 3.0-3.0 kw 0.4 0.4 0.4 0.4 kva 83.2 83.2 95.8 95.8 mm 2,330 2,480 2,330 2,480 mm 4,050 4,050 4,050 4,050 mm 2,210 2,210 2,210 2,210 kgf 12,600 12,700 12,600 12,700 Absolute positioning coder Air blast ( ) Coolant supply equipment Soft jaws (total) Air gun Automatic door with safety device Bar feeder interface & Coolant blower Dual chucking pressure Oil mist collector Oil skimmer Pressure switch for chucking pressure check Parts unloader and conveyor 3 ( 1/ 2) Tool pre-setter ( ) (X1/Y/Z1 ) Collet chucks High pressure coolant Proximity switches for chuck clamp detection Parts unloader and conveyor Work ejector for right spindle Minimum Quantity Lubrication (MQL)system 16 Doosan Infracore Products

(FANUC 31iA) - Controlled axes ( ) X1, Z1, C1,Y(!!), B(!,!!), X2, Z2, C2(!,!!) - Simultaneous controlled axes () Max. 4 axes - Least input command ( ) 0.001mm / 0.0001" - Cs contouring control (Cs ) - Fine Acc & Dec control ( ) - HRV control (HRV) - High speed HRV control (HRV ) - Inch / Metric conversion (/ ) G20 / G21 - Interlock & Machine lock ( & ) All axis / each axis - Stored stroke check 1 (1) - Mirror image ( ) - Follow-up - Servo off - Chamfering on/off ( on/off ) - Backlash compensation ( ) Max. 255 pulses - Backlash compensation for each rapid traverse and cutting feed - Unexpected disturbance torque detection function - Axis control by PMC (PMC ) - Stored pitch error compensation ( ) - Angular axis control SY type machine - Position switch - Position interference - Syncro/Composition control - Automatic operation(memory) ( ) - MDI operation (MDI ) - Search function (), - Manual intervention and return - Buffer register - Dry run () - Single block ( ) - JOG feed ( ) - Manual reference position return () - Handle incremental feed ( ) X1, X10, X100 - Manual pulse generator ( MPG) 1ea - Manual handle feed ( ) 1unit - Positioning () G00 - Linear interpolation () G01 - Circular interpolation () G02, G03 - Dwell (per sec) () G04 - Polar coordinate interpolation ( ) G12.1, G13.1 - Cylindrical interpolation () - Helical interpolation ( ) - Thread cutting / Synchronous cutting (/) - Multiple threading ( ) - Thread cutting retract ( ) - Continuous thread cutting ( ) - Skip ( ) G31 - Torque limit skip ( ) - 1st. reference point return ( 1) Manual, G28-2nd. reference point return ( 2) G30 - Reference point return check () G27-2nd reference position return ( 2) - Balance cutting(only for 2 path) - Rapid traverse override ( ) F0, 25, 100 % - Feedrate override (10% ) 0-200 % - Jog feed override (10% ) 0-2,000 mm/min - Feed per minute ( ) G98 - Feed per revolution ( ) G99 - Tangential speed constant control (Tangential ) - Cutting feedrate clamp - Automatic acceleration / deceleration ( ) - Override cancel ( ) - Manual per revolution feed / - Spindle speed override ( ) 0-150 % - Constant surface speed control () - 1st spindle orientation ( 1 ) - 2nd spindle orientation ( 2 ) S/ST type machine - S - code function S4 / S5 digits - Spindle serial output S4 / S5 digits - Rigid tapping ( ) - Multi spindle control ( ) - Spindle synchronous control ( ) S/ST type machine - M - code function M3digits - Auxiliary function lock ( ) - High speed M/S/T interface - Tape code : ISO / EIA auto recognition EIA RS422/ISO840 - Label skip( ) - Parity check - Control in/out - Optional block skip ( ) 1 piece - Optional block skip (without hardware) 9 piece - Maximum program dimension 8 digit - Program number ( ) O4 digit - Sequence number ( ) N5 digit - Absolute/incremental programming (/ ) - Decimal point programming/ pocket calculator type decimal point programming - Input unit 10 time multiply - Diameter/radius programming(x axis) - Plane selection G17,G18,G19 - Coordinate system setting ( ) G50 - Automatic coordinate system setting ( ) - Coordinate system shift ( ) - Direct of coordinate system shift - Work coordinate system ( ) G52 - G59 - Manual absolute on and off - Direct drawing dimension programming ( ) - G code system A - SUB program call () 4 folds nested - Custom macro B ( ) - Canned cycle for turning ( ) - Circular interpolation by R programming - Multiple repetitive canned cycle ( ) G70 - G76 - Multiple repetitive canned cycle ( 2) - Canned cycle for drilling ( ) - Tape format for FANUC Series15 ( F15) - Program stop / end (M00, M01 / M02, M30) ( / ) - Macro executor / - T - code function (T ) T2 + 3digits - Tool offset pairs ( ) 99 (Upper=50 / Lower=49) pairs - Tool offset ( ) G43, G44, G49 - Tool nose radius compensation ( ) - Tool geometry / wear compensation (/) Geometry & wear data - Tool life management ( ) - Tool offset value counter input - Automatic tool offset ( ) - Direct input of offset value measured - Direct input of offset value measured B - Y-axis offset (Y ) SY type machine - Part program storage length ( ) Upper=640m / Lower=640m (512kB) - Number of registered programs 1,000 EA - Part program editing ( ) - Program protect ( ) - Back ground editing ( ) - Extended part program editing - Status display () - Lock function - Current position display ( ) - Program name display ( ) 31 characters - Parameter setting and display - Self-diagnosis function ( ) - Alarm & Alarm history display ( & ) - External message display ( ) - Operation history display ( ) - Help function - Run hours / part count display (/ ) - Actual cutting feedrate display - Display of spindle speed and T code at all screens - Directory display and punch for each group - Tool path graph display ( ) - Servo setting screen - Spindle setting screen ( ) - Multi-language display ( ) English - Display unit ( ) 10.4" Color LCD - PMC system 31iA-PMC - Doosan tool monitoring system - Reader/puncher interface CH1.interface - RS232C interface - Memory card input/output - External key input - External program input ( ) - External work number search 15 points - Ethernet function Embedded ethernet - EZ Guide i (Doosan Infracore Conversational Programming Solution) - Increment system 1/10 0.0001mm / 0.00001 inch - Stored stroke 2 and 3 - Chuck and tail stock barrier - Stroke limit check before move - DNC operation (Reader/puncher interface is required) - Program restart () - Tool retract and recover - Reference position shift - Manual handle feed 2 units - Manual handle interruption - 3rd / 4th reference point reurn - Variable lead threading - Circular threading - Polygon turning - Multi step skip - External deceleration - Feed stop - Feed forward function - Actual spindle speed output - Optional block skip (with hardware) 9 piece - Work coordinate system preset - G code system B/C - Chamfering / Corner R - Programmable data input G10 - Addition of custom macro common variables #100~#199,#500~#999 - Pattern data input - Interruption type custom macro - Automatic corner override - Coordinate system rotation - Conversation programming with graphic function - Tool offset pairs 200 / 400 / 999 pairs - Part program storage length 2,560 / 5,120 m - Number of registered programs 2,000 / 4,000 EA - Play back - Directory display of floppy cassette - Remote buffer Only for 1 path - Data server Only for 1 path - DNC1 control - Super CAP it - Symbol CAP it - Real time custom macro - Manual handle retrace! : MS type,!! : SY type PUMA TTseries 17

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